Ies-Industrial Engineering Services: Ultrasonic Thickness Test Report

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IES-INDUSTRIAL ENGINEERING SERVICES

NDT & Electrical Inspection, Cathodic Protection, Mechanical service, NDT Instrument & Training

ULTRASONIC THICKNESS TEST REPORT


Positin Location Nominal Sched Nominal Actual R1 R2 R3 Avarage
No size(Inch) ule Thicknes Thickness
(mm) (mm)
1 IA/PA Comp.-1 Moisture separator(Midddle) - - - 5.35 5.2 5.2 5.2 5.2
2 IA/PA Comp.-2 Moisture separator(Midddle) - - - 5.27 5.3 5.0 5.2 5.2
3 IA/PA Pipe line (Comp.Outlet Line) 2 80 5.54 3.66 3.5 3.5 3.4 3.5
4 IA/PA Pipe line (Comp.Outlet Line) 2 80 5.54 3.36 3.2 3.4 3.5 3.3
5 IA/PA Line (Air Drayer-1) 2 80 5.54 4.09 3.9 4.1 4.2 4.1
6 IA/PA LINE (Air Dyrer-2) 2 80 5.54 3.84 3.8 3.9 4.1 3.9
7 N2 Pipe Line (N2 Plant Outlet) 2 80 5.54 4.1 4.1 4.1 4.0 4.1
8 GBC -1 gas pipe line (just after 1-HV-8001 valve) 12 40 10.31 8.76 8.9 9.0 9.1 9.0
9 GBC -1 gas pipe line (just after 1-UV-8001 valve) 12 40 10.31 8.32 8.6 8.6 8.5 8.5
10 GBC -1 gas pipe line (just before 1-HV-8001 valve) 12 40 10.31 10.3 8.6 8.7 8.6 8.6
11 GBC -2 gas pipe line (just after 2-HV-8001 valve) 12 40 10.31 8.27 8.6 8.5 8.7 8.6
12 GBC -2 gas pipe line (just after 2-UV-8001 valve) 12 40 10.31 8.47 8.3 8.4 8.5 8.4
13 GBC -2 gas pipe line (just Before 2-HV-8001 valve) 12 40 10.31 10.9 8.6 8.9 8.7 8.8
14 GBC -3 gas pipe line (just after 3-HV-8001 valve) 12 40 10.31 8.0 8.1 8.2 8.3 8.2
15 GBC -3 gas pipe line (just after 3-UV-8001 valve) 12 40 10.31 8.9 8.2 8.1 8.1 8.1
16 GBC -3 gas pipe line (just before 3-HV-8001 valve) 12 40 10.31 - 8.2 8.3 8.2 8.2
17 GBC-1 LO coler CW line(Near 1-TG-7905) 4 40 6.02 5.56 5.7 5.9 5.6 5.6
18 GBC-1 LO coler CW line(Near 1-TG-7903) 4 40 6.02 5.75 5.6 5.5 5.5 5.5
19 GBC-2 LO coler CW line(Near 2-TG-7903) 4 40 6.02 5.57 5.5 5.4 5.6 5.5
20 GBC-2 LO coler CW line(Near 2-TG-7903) 4 40 6.02 5.61 5.2 5.3 5.4 5.3
21 GBC-3 LO coler CW line(Near 3-TG-7903) 4 40 6.02 6.0 6.1 5.7 5.9 5.8
22 GBC-3 Com.Suction pipe line 10 40 9.271 8.2 8.3 8.1 8.1 8.2
23 GBC-2 Com.Suction pipe line 10 40 9.271 8.5 8.6 8.5 8.5 8.5
24 GBC-1 Com.Suction pipe line 10 40 9.271 8.38 8.4 8.5 8.4 8.4
25 Fire fighter water pumps common outlet pipe line 8 40 8.18 5.69 5.3 5.5 5.4 5.4
(near PS H-5)
26 Raw water tank header 12 40 10.31 5.44 5.2 5.3 5.2 5.2
27 Raw water tank header 12 40 10.31 5.66 5.6 5.6 5.7 5.6
28 IA/PA Comp.-1 Moisture separator upper joint - - - 5.27 5.1 5.2 5.1 5.1
29 IA/PA Comp.-1 Moisture separator lower joint - - - 5.37 5.2 5.3 5.1 5.2
30 IA/PA Comp.-1 pressure side discharge vessel - - - 5.09 4.7 4.6 4.6 4.6
(middle point)
31 IA/PA Comp.-1 pressure side discharge vessel - - - 3.56 3.6 3.7 3.8 3.6
(outlet line side)
32 IA/PA Comp.-2 Moisture separator upper joint - - - 7.54 7.1 7.4 7.2 7.3
33 IA/PA Comp.-2 Moisture separator lower joint - - - 7.48 7.1 7.1 7.3 7.2
34 IA/PA Comp.-2 pressure side discharge vessel - - - - 5.3 4.8 4.7 4.8
(middle point)
35 IA/PA Comp.-2 pressure side discharge vessel - - - - 3.8 4.0 3.9 3.9
(outlet line side)
36 GBC#1 Bypass separator lower joint (upper side) - - - 17.73 18.3 18.4 18.3 18.3
37 GBC#1 Bypass separator lower joint (lower side) - - - 22.96 23.0 23.2 22.9 23.0
38 GBC#2 Bypass separator lower joint (upper side) - - - 17.88 18.0 18.6 18.0 18.2
39 GBC#2 Bypass separator lower joint (lower side) - - - 22.19 22.0 22.5 22.5 22.3
40 GBC#3 Bypass separator lower joint (upper side) - - - 17.64 18.4 18.2 18.2 18.2
41 GBC#3 Bypass separator lower joint (lower side) - - - 22.36 22.3 22.2 22.4 22.2
Name of client: Electricity Generation Company of Bangladesh
Name of specimen: Different Diameter Pipes
Inspection Date : 17 June 2020
Inspection Place: Siddhirganj 2x210MW peaking Power plant
Equipment Details
Equipment Model: Modosonic
Serial No:3298-1013
Cooplant Grease

House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: [email protected], [email protected], [email protected],Web:www.iestechbd.com
IES-INDUSTRIAL ENGINEERING SERVICES
NDT & Electrical Inspection, Cathodic Protection, Mechanical service, NDT Instrument & Training

ULTRASONIC THICKNESS TEST REPORT


Positin Location Nominal Sched Nominal Actual R1 R2 R3 Avarage
No size(Inch) ule Thicknes Thickness
(mm) (mm)
42 Jockuy Pump 1 (Inlet)pipe - - - - 3.7 3.9 3.6 3.8
43 Jockuy Pump 1 (Outlet)pipe - - - - 3.7 4.1 4.1 4.0
44 Jockuy Pump 2 (Inlet)pipe - - - - 3.9 4.0 4.2 4.1
45 Jockuy Pump 2 (Outlet)pipe - - - - 3.6 3.5 3.8 3.6
46 Electic Hydrant Pump (Inlet)pipe - - - - 5.7 5.5 5.5 5.5
47 Electic Hydrant Pump (Outlet)pipe - - - - 5.5 5.2 5.6 5.4
48 Disel Hydrant Pump inlet pipe - - - - 5.8 5.9 5.8 5.8
49 Disel Hydrant pump outlet pipe - - - - 5.7 5.5 5.6 5.6
50 Raw water Pump -1(Inlet pipe) - - - - 5.5 5.4 5.3 5.4
51 Raw water Pump -1(Outlet pipe) - - - - 5.1 5.2 5.5 5.3
52 Raw water Pump -2(Inlet pipe) - - - - 5.3 5.1 5.0 5.2
53 Raw water Pump -2(Inlet pipe) - - - - 5.1 5.2 5.2 5.2
54 Firefighting Line 12 inch ner CCR - - - - 5.4 5.4 5.3 5.3
55 Single headed hydrant pipe -1 - - - - 4.0 3.9 4.1 4.0
56 ESD valve/13001 after Pipe - - - - 11.0 10.6 10.7 10.8
57 ESD valve/13001 before Pipe - - - - 10.3 10.0 10.2 10.1
58 Single headed hydrant before pipe gate -2 - - - - 3.8 3.4 3.7 3.5
59 Single headed hydrant before pipe near CCR - - - - 3.6 3.7 3.8 3.7
60 Delo System (front side Administration building) - - - - 5.6 5.7 5.4 5.5
61 Delo system gate -2 side - - - - 5.1 5.1 5.0 5.1
62 Delo system gate -2 (tarnsformar side) - - - - 5.0 5.1 5.5 5.2
63 Delo system near LCR 1 (1) - - - - 5.4 5.3 5.4 5.4
64 Delo system near LCR 1 (2) - - - - 5.7 5.9 6.1 5.8
65 Delo system near LCR 1 (3) - - - - 4.8 4.8 4.6 4.7
66 Delo system near LCR 2 (1) - - - - 4.5 4.5 4.4 4.5
67 Delo system near LCR 2 (2) - - - - 4.8 4.6 4.9 4.7
68 Delo system near LCR 2 (3) - - - - 4.4 4.7 4.8 4.5
69 Delo system gate -2 near river side - - - - 4.6 4.6 4.7 4.6
70 Valve gate -2 near river side - - - - 4.4 4.6 4.6 4.5
71 CWP-1 gate -2 (inlet line ) - - - - 9.0 9.1 9.1 9.0
72 Cwp -1 gate-2(outlet line) - - - - 8.7 9.1 9.2 9.0
73 Valve gate-2 relase side (river) - - - - 6.4 6.2 6.0 6.2
74 Mass flow meter gate-2 before - - - - 9.0 9.1 9.2 9.1
75 Mass flow meter gate-2 after - - - - 9.1 9.1 9.2 9.1
76 CWP-2gate-1(inlet ) - - - - 9.9 9.6 9.6 9.6
77 Cwp-2 gate-1 (outlet) - - - - 7.0 6.9 6.4 6.7
78 Mass flow meter gate -1 after - - - - 8.4 8.9 8.6 8.5
79 Mass flow meter gate-1 before - - - - 8,.5 8.3 8.6 8.5
80 IA vessel -2 - - - - 8.4 8.5 8.8 8.6
81 PA vessel - - - - 10.5 10.6 10.4 10.5
82 IA vessel -1 - - - - 10.8 10.7 10.8 10.8
N2 vessel -1 - - - - 8.9 8.7 8.4 8.5
Date:17-June-2020

TESTED BY: EGCB Witness


Name: Md.Shadikul Huq Shezan
IES: ASNT Level –II (Ultrasonic Test)
Date: 17/06/2020 Date: 17/06/2020

House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: [email protected], [email protected], [email protected],Web:www.iestechbd.com
IES-INDUSTRIAL ENGINEERING SERVICES
NDT & Electrical Inspection, Cathodic Protection, Mechanical service, NDT Instrument & Training

House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: [email protected], [email protected], [email protected],Web:www.iestechbd.com

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