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    Checklist For Horizontal Centrifugal Pump Overhaul

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    sdfet werf32
    This document provides a checklist for overhauling a pump. It includes pre-overhaul checks of equipment parameters like vibration levels, pressures, and rotations. It also lists inspection items for the pump components and couplings. Measurement comparisons are made of component diameters and clearances. The condition of each major part is noted as good, damaged, or in need of replacement. A table also identifies required and not required replacement spares.

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    © All Rights Reserved
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    Checklist For Horizontal Centrifugal Pump Overhaul

    Uploaded by

    sdfet werf32
    75 views2 pages
    This document provides a checklist for overhauling a pump. It includes pre-overhaul checks of equipment parameters like vibration levels, pressures, and rotations. It also lists inspection items for the pump components and couplings. Measurement comparisons are made of component diameters and clearances. The condition of each major part is noted as good, damaged, or in need of replacement. A table also identifies required and not required replacement spares.

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    Checklist for Horizontal centrifugal Pump overhaul

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    This document provides a checklist for overhauling a pump. It includes pre-overhaul checks of equipment parameters like vibration levels, pressures, and rotations. It also lists inspection items for the pump components and couplings. Measurement comparisons are made of component diameters and clearances. The condition of each major part is noted as good, damaged, or in need of replacement. A table also identifies required and not required replacement spares.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    75 views2 pages

    Checklist For Horizontal Centrifugal Pump Overhaul

    Uploaded by

    sdfet werf32
    This document provides a checklist for overhauling a pump. It includes pre-overhaul checks of equipment parameters like vibration levels, pressures, and rotations. It also lists inspection items for the pump components and couplings. Measurement comparisons are made of component diameters and clearances. The condition of each major part is noted as good, damaged, or in need of replacement. A table also identifies required and not required replacement spares.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
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    PUMP OVERHAUL CHECK LIST

    Equipment name: Date:


    Pre overhaul checklist
    1. Problem description : High vibration / Poor discharge / Abnormal sound /Other:
    2. Motor current in Amps:
    3. Motor voltage in V:
    4. Pump discharge pressure in Kg/cm2 :
    5. Pump suction pressure Kg/cm2:
    6. Direction of rotation as observed from drive end :
    7. Suction / discharge Valve gland leaks
    8. Pre overhaul vibration

    Horizontal Vertical Axial g value Spm Temperature


    in deg C
    PDE
    PNDE
    MDE
    MNDE

    Pump inspection checklist


    1. Level of oil in bearing housing : low / normal
    2. Is coupling guard in good condition? Yes / No
    3. Condition of coupling bush and coupling bolt? Good / damaged
    4. Is there any crack/defect in the Motor side coupling? yes / no
    5. Is there any crack/defect in the pump side coupling? yes / no
    6. Alignment readings in mm before removing the rotor
    Radial Axial

    7. Condition of motor legs, base bolts and jack bolts: Good / damaged
    8. Condition of Pump base bolts , pump legs: Good / damaged
    9. Condition of Pump and motor base frame: Good / damaged
    10. Condition of gland followers, gland studs: Good / damaged
    11. Condition of casing bolts , dowel pins and housing bolts : good / damaged
    12. Condition of gasket between pump casings : Good / needs replacement
    13. Rotor assembly Neck ring clearance on DE side with feeler gauge:
    14. Rotor assembly Neck ring clearance on NDE side with feeler gauge:
    15. Condition of DE neck ring : Good / damaged / rubbing marks
    16. Condition of NDE neck ring : Good / damaged / rubbing marks
    17. Condition of upper casing , especially in neck ring seating area : Good / damaged / pitting marks
    18. Condition of Lower casing , especially in neck ring seating area : Good / damaged / pitting marks
    19. Condition of bearing lock nuts and sleeve nuts : Good / damaged
    20. Condition of DE sleeve : Good / mild scoring / deep scoring
    PUMP OVERHAUL CHECK LIST
    21. Condition of NDE sleeve : Good / mild scoring / deep scoring
    22. Condition of Impeller hub : Good / Cracks found /
    23. Condition of impeller vanes : good / pitting marks / damaged
    24. Condition of stuffing box bush , deflectors , spacers : Good/ damaged
    25. Condition of gland packing : Good / damaged

    Sl Inner diameter Dimension in Outer diameter Dimension Clearance in


    n mm in mm mm :
    o
    a. NDE Bearing NDE bearing OD :
    housing ID:
    b. DE Bearing DE bearing OD:
    housing ID :
    c. Impeller hub ID : Shaft OD @ impeller hub :
    d. NDE bearing ID: Shaft OD @ NDE bearing:
    e. DE bearing ID: Shaft OD @ DE bearing:
    f. NDE neck ring ID: Impeller NDE neck ring shoulder OD
    g. DE neck ring ID : Impeller DE neck ring shoulder OD

    Dismantled Shaft Run out

    Spares required for replacement

    SL NO NAME OF PART REQUIRED/NO SL NO NAME OF PART REQUIRED/NOT


    T REQUIRED REQUIRED
    1 BEARING DE 19 IMPELLER KEY
    2 BEARINGS NDE 20 COUPLING KEY
    3 SHAFT 21 STUFFING BOX BUSH DE
    4 IMPELLER 22 STUFFING BOX BUSH NDE
    5 SHAFT SLEEVE DE 23 SPACER RINGS
    6 SHAFT SLEEVE NDE 24 GLAND FOLLOWER DE
    7 BEARING HOUSING DE 25 GLAND FOLLOWER NDE
    8 BEARING HOUSING NDE 26 DEFLECTORS DE
    9 BEARING COVER DE 27 DEFLECTORS NDE
    10 BEARING COVER NDE 28 ORINGS
    11 NECK RING DE 29 MECHANICAL SEAL
    12 NECK RING NDE 30 OIL SEALS
    13 SLEEVE LOCK NUT(DE) 31 GASKETS
    14 SLEEVE LOCK NUT(NDE) 32 GLAND PACKING
    15 BEARING LOCK NUT(DE) 33 PUMP CASING/
    16 BEARING LOCK NUT(NDE) 34 IMPELLER NUT
    17 LANTERN RING (DE) 35 COUPLING PAD/BUSH/BOLT
    18 LANTERN RING (NDE) 36 COUPLING SET
    Remarks / Any other spares required:

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