Hydraulic Breakers

Spare Parts List for

HB 5800 and HB 5800 DustProtector

Pt. id. no. 3390 7041 01 2007−01−12

Hydraulic Breakers

Spare parts list for

HB 5800
HB 5800 DustProtector

E Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

P. O. Box address: Postfach 102152, D − 45021 Essen

Postal address: Helenenstrasse 149, D  45143 Essen

Federal Republic of Germany

Telephone: . . . . . . . . . . . +49 201 633  0

3
Table of contents
1 The HB 5800 series of hydraulic breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Working tools for HB 5800 / HB 5800 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Dimensions and weights HB 5800 / 5800 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Percussion unit HB 5800 / HB 5800 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.1 Presentation percussion unit, part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Spare parts list for perc. unit HB 5800 / HB 5800 DustProtector, part 1 . . . . . . . . . . . . . 9

4.3 Presentation percussion unit, part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4 Spare parts list for perc. unit HB 5800 / HB 5800 DustProtector, part 2 . . . . . . . . . . . . . 11

5 Hydraulic breaker HB 5800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1 Presentation hydraulic breaker HB 5800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 Spare parts list for hydraulic breaker HB 5800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.3 Hydraulic hoses for HB 5800 / HB 5800 DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6 Hydraulic breaker HB 5800 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.1 Presentation hydraulic breaker HB 5800 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.2 Spare parts list for hydraulic breaker HB 5800 DustProtector . . . . . . . . . . . . . . . . . . . . . . 15

7 Lubricating on hydr. breaker HB 5800/5800 DustProtector . . . . . . . . . . . . . . . . . . . . . 16

7.1 Presentation − Connecting kit for ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

7.2 Spare parts list − Connecting kit for ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8 StartSelect − AutoStart or AutoStop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4
1 The HB 5800 series of hydraulic breakers
The HB 5800 DustProtector hydraulic hammer is equipped with a wear
protection system comprising:

AutoControl
DustProtector
ContiLube® II

The hydraulic hammers of the HB 5800 / HB 5800 DustProtector series will be delivered
with the following features:

HB 5800 HB 5800 DustProtector

AutoControl X X
DustProtector − X
ContiLube® II X X
StartSelect X X
Vibrosilenced Plus X X

5
Instructions for use Instructions of Sample spare part
ordering order:
Important note: Please note the full identification of For hydraulic hammer HB 5800
This spare parts list contains no your HB 5800. This code can be 0371 0 HB 5800 0016
safety regulations and is merely found on the cylinder (part no. 2).
intended to assist in the ordering Hammer no.
of spare parts. Determine the quantity of individ Hammertype
For information on operating, ual parts which are required and Cylinder dimension index
servicing or repairing the hammer, need to be ordered. Cylinder no.
the relevant operating manual
The order must indicate the follow
must be consulted at all costs.
Please observe the safety regu ing details: 4 pieces
lations listed in the relevant operat Pt. id.no. 3363 0875 68
ing manual. H full identification code of the Tensioning bolt
HB 5800
Atlas Copco Construction Tools GmbH H required quantity Important:
H part ident. no. Please indicate the address to
H designation which the parts should be sent and
the type of shipment required.

2 Working tools for HB 5800 / HB 5800 DustProtector

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓ
Designation Useful length Weight Pt. id. no.

ÓÓÓÓÓÓ
mm (in.) kg (lbs)

Standard designs: HB 5800 HB 5800 DP

Ø200mm
Ø7.87in.

Moilpoint 815 (32.1) 720 (28.3) 312 (688) 3363 0879 22

905 (35.6) 810 (31.9) 362 (798) 3363 0875 27

Flat chisel, 815 (32.1) 720 (28.3) 327 (721) 3363 0875 24
cross−cut 905 (35.6) 810 (31.9) 377 (831) 3363 0875 25

815 (32.1) 720 (28.3) 354 (780) 3363 0879 24

Blunt steel 905 (35.6) 810 (31.9) 404 (891) 3363 0875 28

Please note:
Working steels will be subject to wear in the normal course of operations.

Chisel paste 500 g (1.1 lbs) for ContiLube® II (carton of 12 pieces) . . . part ident. no. 3363 0912 00

Grease gun for cartridge ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0345 67
Service box no. II (with nitrogen cylinder 5 l) . . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0898 45
Service box no. III (without nitrogen cylinder) . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0949 40
Adapter kit for underwater applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0905 31

6
3 Dimensions and weights HB 5800 / 5800 DustProtector

840(33.1) 940(37)

(1.97)
50

a d
Ø 200
840(33.1)
(Ø 7.9)
c
(1.97)

(7.9) (7.1) (7.1) (7.9) (1.6)

(9.84)

Dimensions and weights

940(37)

(as shown, without chisel and adapter)

(17.91)

Dimens. HB 5800 HB 5800 DP

a 597 (23.5) 597 (23.5)
(5.31)

(Ø 1,54) b 2580 (101.5) 2635 (103.7)

c 905 (35.6) 810 (31.9)
d 790 (31.1) 810 (31.9)
all dimensions in mm (inch) Weight 4692 (10.344) 4781 (10.540)
kg (lbs)

Required part ident. nos for ordering

Pt. id. no. Designation
3363 0904 73 Hydraulic breaker HB 5800 with ContiLube® II (Vibrosilenced Plus)
3363 0904 75 Hydraulic breaker HB 5800 DustProtector with ContiLube® II (Vibrosilenced Plus)

7
4 Percussion unit HB 5800 / HB 5800 DustProtector
4.1 Presentation percussion unit, part 1

72 78 86
89 58
77
57
60
82
71 87

83 78 72
59 53
observe installation
73
direction
40, 41,
42, 43, 45 56
42 62
64 60 89 87 84
AC 72 78 72
G

69 25
28 p
21 Marked black!
92 16 44
17 18 88
32 31 82 39 38 37
130
35 71
6 77 36 54 1 90
10 24
8 132
25
76
4
13 75
35 74 37
36 39
15
38
39
54
14 38
30
22

22 20 39 38
44
23 29 4
30

3 79

StartSelect 70 80
65, 66, 67
79
70
80
81

8
4.2 Spare parts list for perc. unit HB 5800 / HB 5800 DustProtector,
part 1
Part Pt. id. no. Quantity Designation Part Pt. id. no. Quantity Designation
no. no.

3363 0904 71 1 Percussion unit 56 3363 0886 33 1 Control valve

HB 5800/HB 5800 DP 57 3363 0865 15 1 Cap
1 3363 0875 81 1 Cylinder cover with parts 16, 58 3360 0267 84 8 Cylindrical bolt
31, 32 and 53
59 3363 0860 81 1 Swivel joint 1 5/8" with parts
2 3363 0875 78 1 Cylinder with parts 65−67 71, 72, 78, 82, 83, 86 and 87
3 3363 0875 73 1 Percussion piston 60 K 3360 3144 94 2 Oring
4 3363 0886 13 1 Seal bushing 62 3363 0354 53 1 Valve
6 3363 0886 11 8 Tensioning bolt 64 3363 0354 25 1 Threaded plug
8 3363 0936 49 8 Washer 65 3363 0825 93 1 Threaded plug
10 3363 0875 68 8 Tensioning bolt with parts 6 66 3363 0825 05 1 Valve bush
and 8
67 K 3363 0832 45 1 Oring
13 3363 0695 87 1 Accumulator HP
69 3363 0865 71 1 Swivel joint 1 7/8" with parts
14 3361 8515 91 4 Expansion bolt 71, 72, 78, 82, 87, 88 and 90
15 3361 8515 93 4 Washer, up to SN48 70 K 3363 0875 93 1 Set of sealings with parts
15 3363 0922 53 4 Washer, from SN49 on 79 and 80
16 3363 0669 63 1 Threaded plug 71 3361 3566 45 2 Washer
17 3361 8545 11 1 Non−return valve 72 K 3361 8462 81 4 Backup ring
18 3363 0860 99 1 Plug 73 K 3360 3143 76 1 Oring
20 K 3362 2675 83 5 Sealing 74 K 3360 4781 71 1 Oring
21 3363 0872 86 1 Filling valve with parts 28 and 75 3361 8546 57 1 Connecting screw
92 76 3360 4784 39 1 Threaded plug
22 K 3362 2675 90 8 Seal 77 3361 8507 48 12 Pair of locking rings
23 K 3360 3144 53 1 O−ring 78 K 3361 8462 82 4 Oring
24 K 3361 0319 88 1 O−ring 79 K − 2 Seal (see part 70)
25 K 3363 0870 29 1 Seal 80 K − 2 Backup ring (see part 70)
28 K 3360 1751 25 1 Oring 81 K 3363 0877 11 1 Stripper
29 3360 1068 18 1 Locking pin 82 3360 0282 00 2 Snapring
30 K 3363 0871 02 1 Spacer ring 83 3361 3534 89 1 Dust cap 1 5/8"
31 3361 8441 13 1 Sieve disk 84 K 3361 8504 22 2 Set of sealings for swivel joint
32 3361 8441 15 1 Threaded plug (parts 72 and 78)
35 K 3360 3143 64 2 Oring 86 3361 3566 43 1 Adapter 1 5/8"
36 K 3360 3280 46 2 Backup ring 87 3363 0860 75 2 Adapter
37 K 3363 0879 49 1 Seal 88 3363 0865 69 1 Adapter 1 7/8"
38 K − (2) Seal (see part 44) 89 3360 0265 13 12 Cylindrical bolt
39 K − (2) Backup ring (see part 44) 90 3363 0837 49 1 Dust cap 1 7/8"
40 3363 0852 70 1 Valve 92 3360 4784 26 1 Threaded plug
41 3363 0870 86 1 Threaded plug 130 3363 0977 59 1 Adapter
42 K 3360 3143 70 2 Oring 132 3363 0949 02 4 Cylindrical bolt
43 K 3363 0870 85 1 Backup ring  K 3361 3290 22 1 Diaphragm for part 13

44 K 3363 0875 92 2 Set of sealings with parts  K 3363 0875 91 1 Set of sealings
38 and 39
45 3363 0870 87 1 Dust cap
53 K 3361 0315 29 8 Threaded insert The parts marked K are subject to wear and tear in the
54 K 3361 0315 29 4 Threaded insert, up to SN48 course of normal operations.
54 K 3363 0899 16 8 Threaded insert, It is essential to indicate the ser. no. of the hammer when
from SN49 on ordering spare parts.

9
4.3 Presentation percussion unit, part 2

29
23 55

23 46 45
45 46

81

52
49

27

50

HB 5800 DP HB 5800

51

19

X 85

10
4.4 Spare parts list for perc. unit HB 5800 / HB 5800 DustProtector,
part 2

Part no. Pt. id. no. Quantity Designation

− 3363 0904 71 1 Percussion unit HB 5800 / HB 5800 DustProtector
5 3363 0895 01 1 Lower hammer part with parts 27, 4 x 49, 50, 51and 52
19 K 3363 0879 59 1 O−ring
23 K 3360 3144 53 3 O−ring
27 K 3363 0886 15 1 Buffer ring
29 3360 1068 18 1 Locking pin
45 K 3363 0886 23 2 Retainer bar
46 K 3362 2604 35 4 Plug
49 K 3363 0886 21 6 Bolt
50 K 3363 0886 17 1 Wear bush
51 K 3363 0886 41 1 Wear bush (Bronze, standard)
51 K 3363 0886 47 1 Wear bush (Steel, option)
52 K 3362 2604 33 6 Locking bush
55 3363 0853 79 8 Threaded insert
81 3363 0863 01 3 Plug
85 K 3363 0856 97 1 Dust cap
X K 3363 0877 01 1 Stripper (see spare parts list HB 5800 DP, see page 15)
Y K 3363 0886 43 1 Base for stripper (see spare parts list HB 5800 DP, see page 15)

Parts market with K will be subject to wear in the normal course of operations.

It is essential to indicate the ser. no. of the hammer when ordering spare parts.

Important: When ordering a percussion unit or part no. 5 for DustProtector version it is imperative to order
additionally part nos X (Pt. id. no. 3363 0877 01) and Y (Pt. id. no. 3363 0886 43).

11
5 Hydraulic breaker HB 5800
5.1 Presentation hydraulic breaker HB 5800

122, 123
101
205, 206, 120
208 200
121
201
207 ContiLube® II
102 270
400
(401) 205 104
see page 13
206
105
201

1
103
100
202

203, 204 201

Detail ’’ Y ’’

106
Attachment to an existing carrier requires an additional
adapter matching the carrier in question.

12
5.2 Spare parts list for hydraulic breaker HB 5800
Part no. Pt. id. no. Quantity Designation
x 3363 0904 73 1 Hydraulic breaker HB 5800 (Vibrosilenced Plus)
1 3363 0904 71 1 Percussion unit HB 5800
270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)
− 3363 0875 82 1 Connecting kit for ContiLube® II (see page 16)
Spare parts list for hammer box HB 5800
100 3363 0991 91 1 Hammer box HB 5800
101 K 3363 0860 37 1 Elastic pad
102 K 3363 0860 39 2 Damping element
103 K 3363 0860 41 4 Plate
104 K 3362 2652 15 2 Plate
105 K 3363 2626 67 2 Plate
106 K 3363 0933 85 1 Plate
120 3363 0856 39 1 Transport safety device
121 3360 1141 51 2 Cylindrical bolt
123 3360 1032 55 2 Nut
− K 3363 0878 07 1 Set of plastic parts with parts 101106
− 3363 0918 72 1 Sticker Transport safety device
Parts for hammer box HB 5800 (additional parts for Vibrosilenced Plus)
200 K 3363 0311 81 2 Cover
201 K 3363 0860 17 13 Plug
202 K 3363 0866 45 1 Plate
203 3360 1037 68 3 Cylindrical bolt
204 3361 3337 03 3 Pair of locking rings
205 3360 1037 50 14 Cylindrical bolt
206 3361 8505 96 14 Pair of locking rings
207 3363 0862 39 2 Cover
208 3363 0926 85 1 Support
Contained in the adapter:
121 3360 1141 51 14 Cylindrical bolt
122 3361 8533 65 14 Pair of locking rings

Stickers HB 5800
− 3363 0943 19 1 Set of stickers HB 5800
Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
Note:
When a hammer box is ordered, a loose CE nameplate is included in the consignment in accordance with Euro
pean CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic hammer
plus hammer box (not including adapter and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to the front of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

5.3 Hydraulic hoses for HB 5800 / HB 5800 DP

400 K 3361 8538 60 1 Hydr. hose, feed line I.D. 32 (1 1/4"), both ends JIC 1 5/8",
L=2800 mm (110 in.)
400 K 3363 0835 63 1 Hydr. hose, return line I.D. 40 (1 1/2"), both ends JIC 1 7/8",
L=2800 mm (110 in.)
(401) K 3361 8538 61 1 Hydr. hose, feed line I.D. 32 (1 1/4"), both ends JIC 1 5/8",
L=3500 mm (138 in.)
(401) K 3363 0835 62 1 Hydr. hose, return line I.D. 40 (1 1/2"), both ends JIC 1 7/8",
L=3500 mm (138 in.)

13
6 Hydraulic breaker HB 5800 DustProtector

6.1 Presentation hydraulic breaker HB 5800 DustProtector

101 120 122, 123

205, 206, 200
208 201
121

207
102
400
(401) 205, 206
270
see page 13
105 ContiLube® II

201 104

1
103

100
202

203, 204
201

X
Y
Detail  X  Detail  Y 

3
106

110 112 111

113 114 115
Attachment to an existing carrier requires an additional
adapter matching the carrier in question.

14
6.2 Spare parts list for hydraulic breaker HB 5800 DustProtector

Part no. Pt. id. no. Quantity Designation

x 3363 0904 75 1 Hydraulic breaker HB 5800 DustProtector (Vibrosilenced Plus)
1 3363 0904 71 1 Percussion unit HB 5800 DustProtector
2 K 3363 0877 01 1 Stripper
3 K 3363 0886 43 1 Base
270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)
− 3363 0875 82 1 Connecting kit for ContiLube® II (see page 16)

Spare parts list for hammer box HB 5800

100 3363 0991 75 1 Hammer box HB 5800
101 K 3363 0860 37 1 Elastic pad
102 K 3363 0860 39 2 Damping element
103 K 3363 0860 41 4 Plate
104 K 3362 2652 15 2 Plate
105 K 3363 2626 67 2 Plate
106 K 3363 0933 85 1 Plate
110 K 3363 0877 02 1 Floating ring (Tribolid, standard)
110 K 3363 0886 31 1 Floating ring (Steel, option)
111 K 3363 0356 43 1 Counter ring
112 K 3363 0356 39 1 Guide ring
113 K 3363 0877 03 2 Bolt
114 K 3361 8543 63 2 Locking bush
115 K 3363 0856 97 1 Dust cap
120 3363 0856 39 1 Transport safety device
121 3360 1141 51 2 Cylindrical bolt
123 3360 1032 55 2 Nut
− K 3363 0878 07 1 Set of plastic parts with parts 101106
− 3363 0918 72 1 Sticker Transport safety device

Parts for hammer box HB 5800 DustProtector (additional parts for Vibrosilenced Plus)
200 K 3363 0311 81 2 Cover
201 K 3363 0860 17 13 Plug
202 K 3363 0866 45 1 Plate
203 3360 1037 68 3 Cylindrical bolt
204 3361 3337 03 3 Pair of locking rings
205 3360 1037 50 14 Cylindrical bolt
206 3361 8505 96 14 Pair of locking rings
207 3363 0862 39 2 Cover
208 3363 0926 85 1 Support

Contained in the adapter:

121 3360 1141 51 14 Cylindrical bolt
122 3361 8533 65 14 Pair of locking rings

Stickers HB 5800 DP
− 3363 0943 20 1 Set of stickers HB 5800 DP

Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
Note:
When a hammer box is ordered, a loose CE nameplate is included in the consignment in accordance with Euro
pean CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic hammer
plus hammer box (not including adapter and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to the front of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

15
7 Lubricating on hydr. breaker HB 5800/5800 DustProtector
7.1 Presentation − Connecting kit for ContiLube® II

274, 277

273, 276, 279

280

272, 281

283, 284
278 271, 272

282, 284 270

279
275
278

Parts 271, 273, 274, 275, 276, 277,

278, 282 and 283 secured by Loctite 243.
Important:
The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuring
that they can be moved freely and do not make contact at any point.

7.2 Spare parts list − Connecting kit for ContiLube® II

Part no. Pt. id. no. Quantity Designation

− 3363 0875 82 x Connecting kit for ContiLube® II

270 3363 0671 23 (1) ContiLube® II (from spare parts list HB 5800, page 13/15)
271 3360 1037 50 4 Cylindrical bolt
272 3361 8505 96 4 Pair of locking rings
273 3363 0668 87 1 Adapter
274 3363 0662 33 1 Fitting
275 K 3363 0875 83 1 Hose
276 3363 0687 45 1 Adapter
277 3363 0662 34 1 Fitting
278 K 3363 0838 77 1 Hose
279 K 3363 0669 51 2 Seal
280 3363 0689 37 1 Support for ContiLube® II
281 3360 1037 51 3 Cylindrical bolt
282 3363 0871 86 1 Fitting
283 3363 0871 85 1 Fitting
284 3363 0917 32 1 Set of sealings
− 3361 0316 66 1 Loctite 243

Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.

16
8 StartSelect − AutoStart or AutoStop
Access to the StartSelect mechanism for the HB 5800 / HB 5800 DustProtector is on the left side of the cylinder
(see diagram on page 8 of this spare parts list).
The diagram on this page shows the parts located at this point and their configuration.

Note: These parts are already included in other lists in this spare parts list.

Spare parts list StartSelect

Part no. Pt. id. no. Quantity Designation

− − x StartSelect

65 3363 0825 93 1 Threaded plug

66 3363 0825 05 1 Valve pisron
67 K 3363 0832 45 1 O−ring
201 3363 0860 17 1 Plug

Parts marked with K will be subject to wear in the normal course of operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.

AutoStop" mode AutoStart" mode

= ex factory setting
Connecting bore on
front side of cylinder

Wall of hammer box

Part 66 − Valve piston

Stop

Part 201 − Plug

Stop

Part 67 − O−ring

M 10 thread
(both ends) Part 65 − Threaded plug
for mounting

17
Notes:

18
19
 Atlas Copco Construction Tools GmbH
Helenenstrasse 149 S 45143 Essen
P. O. Box: Postfach 10 21 52 S 45021 Essen
Federal Republic of Germany
Telephone +49 201 633 − 0
TInternet: www.atlascopco.com

Your partner: