MANUAL OCMIS Rain Control Computer PDF
MANUAL OCMIS Rain Control Computer PDF
RAIN CONTROL 2
INTRODUCTION
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Contents
INTRODUCTION ......................................................................................................................................... 2
MAIN SYSTEM COMPONENTS ................................................................................................................ 2
GETTING TO KNOW .................................................................................................................................. 5
THE RAIN CONTROL 2 .............................................................................................................................. 5
Rain Control 2 Monitor.............................................................................................................................. 5
Switch On............................................................................................................................................... 6
Using the Programming Keys................................................................................................................ 7
Choosing the Work Program ......................................................................................................................... 7
Start and Stop Timer .................................................................................................................................. 8
Delayed Start.......................................................................................................................................... 8
Set Delayed Start.................................................................................................................................... 9
Start Timer ............................................................................................................................................. 9
Stop Timer ............................................................................................................................................. 9
PROGRAM A.............................................................................................................................................. 10
Choosing the work Program. ................................................................................................................... 10
Time Priority - Program A....................................................................................................................... 10
Start and Stop Timer ............................................................................................................................ 10
Delayed Start........................................................................................................................................ 10
Page: Stop Status.................................................................................................................................. 10
Page: Winding Status........................................................................................................................... 10
PROGRAM B .............................................................................................................................................. 11
Speed Priority - Program B...................................................................................................................... 11
Start and Stop Timer ............................................................................................................................ 11
Delayed Start........................................................................................................................................ 11
Page: Stop Status.................................................................................................................................. 11
Page: Winding Status........................................................................................................................... 11
PROGRAM C .............................................................................................................................................. 12
Rain Priority - Program C ........................................................................................................................ 12
Irrigated Width..................................................................................................................................... 12
Start and Stop Timer ............................................................................................................................ 12
Delayed Start........................................................................................................................................ 12
Page: Stop Status.................................................................................................................................. 12
Page: Winding Status........................................................................................................................... 12
PROGRAM D.............................................................................................................................................. 13
Zone Speed Priority - Program D ............................................................................................................ 13
Start and Stop Timer ............................................................................................................................ 13
Delayed Start........................................................................................................................................ 13
Page: Stop Status.................................................................................................................................. 13
Page: Winding Status........................................................................................................................... 13
Program D - Zone Speed...................................................................................................................... 13
PROGRAM E .............................................................................................................................................. 14
Zone Rain Priority - Program E ............................................................................................................... 14
Irrigated Width..................................................................................................................................... 14
Start and Stop Timer ............................................................................................................................ 14
Delayed Start........................................................................................................................................ 14
Page: Stop Status.................................................................................................................................. 14
Page: Winding Status........................................................................................................................... 14
Program E - Zone Rain ........................................................................................................................ 15
ALARM MESSAGES ................................................................................................................................. 15
CHANGING PROGRAM DURING OPERATING ................................................................................... 15
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GETTING TO KNOW
THE RAIN CONTROL 2
ON / OFF Key.
Start Up
Ensure computer is switched on before pulling the hose out.
Ensure the correct number of metres pulled out are shown on the computer. IF NOT CORRECT, DO
NOT USE. Correct the metres before the gearbox is used. The Gearbox can be damaged if not correct.
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It also displays STOP - WINDING - MANUAL - MANUAL in automatic operation - CLOSE VALVE -
CLOSE BY-PASS status.
Switch On
Press the On/Off key to switch equipment on. The LCD displays the OCMIS - RAIN CONTROL 2 logo
for a few seconds. The number to the right of the logo indicates the version of software used.
Press Inc
Press this key to open valve and display Stop Status.
Open Valve
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The PROG key is used to enter the programming pages and confirm the settings.
+ and - keys are used to increase and decrease the flashing figures.
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If you wish the outlet valve or closing valve (option) to trip with a
certain delay at cycle end, use + and - keys to set wished time, or leave
time to zero if you wish to have the valve trip immediately at work
end.
Delayed Start
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Use + and - keys to program wised (flashing) value and press PROG to
shift to next value:
h hours
min minutes
gg day
m month
a year
Start Timer
Stop Timer
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PROGRAM A
Program start timer with trolley stopped. Use + and - keys to set time,
or leave time to zero if you wish to have the machine start immediately.
If you wish the outlet valve or closing valve (option) to trip with a
certain delay at cycle end, use + and - keys to set wished time, or leave
time to zero if you wish to have the valve trip immediately at work end.
Delayed Start
Use + and - keys to enable or disable machine start at set time. When
activated, an X should be displayed in the suitable box. It can be
disabled with - key.
Once START has been pressed, the work cycle starts and cycle end day
and time, hose winding speed, meres (ft)of unwound hose and machine
flow rate of l/min (if litre counter is fitted) are displayed.
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PROGRAM B
Choosing the work Program.
Program start timer with trolley stopped. Use + and - keys to set time,
or leave time to zero if you wish to have the machine start immediately.
If you wish the outlet valve or closing valve (option) to trip with a
certain delay at cycle end, use + and - keys to set wished time, or leave
time to zero if you wish to have the valve trip immediately at work end.
Delayed Start
Use + and - keys to enable or disable machine start at set time. When
activated, an X should be displayed in the suitable box. It can be
disabled with - key.
Once START has been pressed, the work cycle starts and cycle end day
and time, hose winding speed, meres (ft)of unwound hose and machine
flow rate of l/min (if litre counter is fitted) are displayed.
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PROGRAM C
Choosing the work Program.
Irrigated Width
Program start timer with trolley stopped. Use + and - keys to set time,
or leave time to zero if you wish to have the machine start immediately.
If you wish the outlet valve or closing valve (option) to trip with a
certain delay at cycle end, use + and - keys to set wished time, or leave
time to zero if you wish to have the valve trip immediately at work end.
Delayed Start
Use + and - keys to enable or disable machine start at set time. When
activated, an X should be displayed in the suitable box. It can be
disabled with - key.
Once START has been pressed, the work cycle starts and cycle end day
and time, hose winding speed, meres (ft)of unwound hose and machine
flow rate of l/min (if litre counter is fitted) are displayed.
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PROGRAM D
Choosing the work Program.
Program start timer with trolley stopped. Use + and - keys to set time,
or leave time to zero if you wish to have the machine start immediately.
If you wish the outlet valve or closing valve (option) to trip with a
certain delay at cycle end, use + and - keys to set wished time, or leave
time to zero if you wish to have the valve trip immediately at work end.
Delayed Start
Use + and - keys to enable or disable machine start at set time. When
activated, an X should be displayed in the suitable box. It can be
disabled with - key.
Once START has been pressed, the work cycle starts and cycle end day
and time, hose winding speed, meres (ft)of unwound hose and machine
flow rate of l/min (if litre counter is fitted) are displayed.
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PROGRAM E
Choosing the work Program.
Irrigated Width
Program start timer with trolley stopped. Use + and - keys to set time,
or leave time to zero if you wish to have the machine start immediately.
If you wish the outlet valve or closing valve (option) to trip with a
certain delay at cycle end, use + and - keys to set wished time, or leave
time to zero if you wish to have the valve trip immediately at work end.
Delayed Start
Use + and - keys to enable or disable machine start at set time. When
activated, an X should be displayed in the suitable box. It can be
disabled with - key.
Once START has been pressed, the work cycle starts and cycle end day
and time, hose winding speed, meres (ft)of unwound hose and machine
flow rate of l/min (if litre counter is fitted) are displayed.
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This program allows you to program up to 4 zones and set different rain mm. (inch), for the same hose
section. Zone E1, set for how many mt. (ft) you want to deposit a certain quantity of water in mm. (inch).
Use + and - keys to set value. Press PROG to confirm set value and go to next Zone E2.
Set it in the same way.
Note: When using the zone priority to set only 2 zones for instance, simply do not program zone 3 and the
computer will automatically not show zone 4.
It is important that total metres set in the various zones correspond to total metres unwound from
machine and displayed by the computer.
ALARM MESSAGES
Alarm Messages are displayed at the centre of the LCD in case of machine malfunction.
Alarm message can be deleted from display by pressing after having eliminated its cause. Every alarm
refers to the following codes:
Rain Control 2 allows you to change programmed working parameters even during operation. Change
parameters as follows:
The equipment will automatically set to new program and correct all parameters.
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ADDITIONAL FUNCTIONS
Manual Function
This function allows you to manually pilot the turbine by-pass so as to check (with machine running) the
minimum and maximum speeds the machine can reach when engaging the various speeds of the gearbox.
It is possible to use the Manual Function in two ways:
Note: Speed value is calculated and refreshed once a minute. To see the current speed you should then
wait at least 1 minute.
When hose is laid down with computer off or with limit switch tripped, unwound metres of hose are not
calculated. Manually enter unwound Metres of hose as follows:
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End of Work
When machine gets to the end of working run, the gearbox is automatically set into neutral, and the limit
microswitch is pressed. The LCD will then display:
B. Wait speed 0: the control unit opens turbine by-pass r closes oil diverter
valve (only for machines with motor-driven hose winding).
C. Wait closing 2: the outlet valve opens or the closing valve closes, if fitted.
Note: To start a new working cycle after positioning the machine and laying down the
hose, simply push Start.
TROUBLE SHOOTING
A. The machine does not start when I push START and the monitor displays machine status:
wait speed zero for 30” then press +.
1. The limit switch is tripped and should be reset. Manually enter hose meters (ft).
2. Press + key.
3. Press again START.
B. The machine does not start if I press START and alarm 5 is displayed. i.e. no pressure.
1. The machine is not under pressure. The equipment will start automatically as soon as it is
under pressure.
2. Pressure switch is no connected or it is wrongly connected. Check that pressure switch is
connected to pos 1 and 4.
3. Pressure switch is faulty (change it). In this case it is possible to start the equipment by
connecting the two pressure switch wires.
4.
C. The machine starts very slowly if I press START. After 11 minutes the monitor displays
alarm 4.
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D. While working, the machine sets to security mode and the LCD displays alarm 4, ie Speed
fault.
1. A wrong speed is engaged for the type of program set. Change speed and reprogram.
2. The sensor reading speed does not output the correct value. Check for proper operation.
Verify that the sensor is mounted properly and is approx 6 mm from the pinion gear on the reel. Slowly
wind the reel so that the yellow light-ray illuminates from the back of the sensor when it passes a gear
tooth and in between each tooth the light-ray goes off. Having tested these two items, you are now ready
to use the machine.
E. While working, the machine sets to safety mode and the LCD displays alarm 3, ie Litre
counter fault.
1. Rain priority program was enabled and machine is not fitted with litre counter. Change
program.
2. Litre counter is jammed. Clear and clean it. Press - key to delete alarm from display and
then press Start to restart the machine.
Note: The battery shall be charged with correctly set battery charger and for 24 hours. Battery
will IRREPARABLY damage if charged with battery charger set at maximum value.
G. While working, the machine does not settle working speed, ie speed continuously increases
and decreases.
1. A program requiring high speed was set (100-200 m/h) and the equipment is set to a low
potentiality value. Increase potentiality value (see pos C).
H. The machine ends working cycle but the LCD displays alarm 4, ie Speed fault.
1. At work end, the cycle end electric contact was not activated. Press - key to delete the fault
and set the limit switch activation plate.
2. Too high a speed is engaged with respect to the program set. At work end, the equipment
completely opens the turbine by-pass but speed is higher than program set. Press - key to
delete the fault and change speed.
3. If measured winding speed is 0 and No pressure alarm is not displayed, the equipment
automatically closes turbine by-pass to reach the programmed speed.
If the problem persists for more than eleven minutes the machine alarm trips and machine sets to
Stop. Check the causes, that might be:
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1. Turbine jammed
2. Trolley jammed
3. Insufficient pressure
4. Sensor faulty
5. Sensor cable torn off
6. Battery flat
Fix the problem, press - key to delete alarm from LCD and press Start to restart the machine.
I.. The Computer Does Not Read The Feet (Meters) Unwound, Working Speed, And
Accelerates To Themaximum Speed
a) The sensor is too far away from the pinion gear (move closer).
b) The sensor light ray is always on, the battery falls under 10 volts (recharge), or grease on the
pinion gear (clean off).
a) Verify if the motor that regulates the by-pass motor works correctly.
b) Check to see if turbine has foreign object inhibiting the by-pass.
K. The Computer Does Not Regulate The Speed - It Accelerates When It Should Reduce The
Speed
The electrical wires that go to the by-pass motor are reversed - switch wires.
IRRIGATION END
At the end of the work stage (once stop timer has timed out, if programmed) the machine can end
irrigation in two ways:
1. The control unit is set for outlet valve. Only one electric pulse is sent to
piston and the LCD displays Press +. It is necessary to set the correct
function from parameters. Press PRO to enter the program and choose
M2-1 for outlet valve, M2-0 for closing valve.
2. The status page displays wait closing 2 but electric piston does not
close. In tis case the piston is jammed or damaged. Remove jamming
or change it.
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WARNINGS
1. Never let the battery get completely flat. It will damage if charge gets below 9 volts.
2. At the end of the season remove the battery and periodically charge it.
3. When assembling the battery, check the wire connections. The equipment might damage if they
are reversed.
4. Do not carry out any welding operations on the machine when it is powered or it might damage.
Consider that electrolyte is a solution of diluted sulphuric acid. Wash with abundant water if it gets in
contact with your skin.
In case of contact with your eyes, wash with water and contact a doctor wit no delay.
All batteries issue flammable gasses while charging. They might cause battery explosion.
Precautions:
Battery installation:
When assembling, removing, inspecting, starting with temporary connections and with auxiliary batteries
or equipment, keep away from parks and fire. Do not smoke.
Battery Charge
Battery charge on bench. Ensure to correctly connect the battery to battery charger (+ with + and - with -).
Charge the battery in a well-ventilated room. Use not too high current and keep away from sparks or fire.
Do not smoke close to the battery.
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Clock Battery
Rain Control 2 electronic board fits a lithium battery of the CR2430
3V type, that powers the clock data memory. It shall be changed in
case of errors or malfunctions in date and time display.
Parameter Page
Use PROG + and - keys to set:
um: unit of measurement
ton: time (sec) of piston pulse
toff: time (sec) o pulse-to-pulse pause
step: number of pulses to output to piston
pt: potentiality
m2: set 1 for outlet valve
set 0 for closing valve
imp/l: set used litre counter value
Type of Structure
Press + and - keys to display and choose the ytpe of structure
used.
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User Structure
If the “user” structure used, it is possible o enter: roller width,
diameter and number of teeth of rack.
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MODEM GSM
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INTRODUCTION
The GSM Modem used in combination with RAIN CONTROL 2 is a GSM Dual Band modem
(EGSM900/DCS1800). It was designed to work with any GSM operator, either directly or in roaming
mode. It complies to class 4(900 Mhz) and class 1 (1800 Mhz). The dual band function depends on the
network. Please refer to the local GSM telephone network operators to check for service availability.
RAIN CONTROL 2 combined with Rain allows you to send the following messages to a preset mobile
phone number:
Specifications
Power supply 9 to 28 V
Dimensions
Weight
Operating temperature -5ºC to +45ºC
Stocking temperature -20ºC to +70ºC
Data interface RS232 9 pin (V24/V28)
Antenna Connector Connector SMA type, fem.
Warning
The first operation to be performed before using the GSM Modem is inserting the SIM card in its housing.
This is to be carried out with RAIN CONTROL 2and GSM Modem OFF.
1. Carefully undo the four screws with rubber seal and remove the cover from GSM Modem case.
2. Spot the SIM card housing and slightly press on the release pin with the tip of a pencil or another
similar object.
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3. Insert the SIM card in its holder with contacts up. Ensure that the cut-off corner is correctly
positioned. To avoid malfunction, it s recommended not to touch the SIM card gold area.
4. Close the holder by pushing it fully in. In case of problems do not force on the holder. Ensure that
Power and Status LEDs are on.
5. Switch on the RAIN CONTROL 2 and ensure that Power and Status LEDs are on.
6. After a few seconds, the Status LED will start flashing. Should LED stay on, switch off RAIN
CONTROL 2 and check -
• That SIM card is correctly inserted in holder;
• That pin code request is disabled; and
• That GSM signal reaches the equipment. Inser the SIM card in a mobile phone to check
this.
7. Ensure the LED operates correctly and close the GSM Modem case.
The addressee for the alarm messages is programmed by sending SMS messages from a standard mobile
phone to the phone number of the SIM card inserted in the GSM Modem.
The phone number to be contacted shall be entered with + followed by the international code (for
example, +39 for Italy).
Send the following message o the inserted SIM phone number: #1#+39mobile phone number#
The GSM Modem will be ready to operate at best only once registered with the GSM network and when
GSM signal quality is good.
Important Note
When installing a prepaid SIM card, never let balance credit get to zero and “recharge” your account
balance credit in time or the GSM Modem will not work.
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Codes 1 to 6 are displayed on the RAIN CONTROL 2 LCD and are sent via a SMS message to the preset
mobile phone number.
To request this data, just send the message: #2#2# to phone number of inserted SIM card. The device will
answer with an SMS message containing currently displayed data on RAIN CONTROL 2:
1. Unwound metres
2. Winding speed
3. Working time
To control RAIN CONTROL 2 Stop, send the message #3## to the phone number of inserted SIM card.
The device will answer with a short message containing unwound metres, winding speed and working
time. One last SMS message with number 6 will inform of work cycle end.
These codes might be displayed in case of faults in the communication between GSM Modem and RAIN
COINTROL 2 or between GSM Modem and telephone operator.
To delete error code press on RAIN CONTROL 2 and select the appropriate button.
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