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Paper Technology: Coating

This document discusses paper coating technology. It describes how paper is coated using various pigments, binders, and process materials to create different surface textures and levels of gloss. The coating process involves application rolls, blades, and coating machines to apply one or more layers of coating to the paper. This creates surfaces that are matt, semi-matt, or highly glossy depending on the coating structure and components.

Uploaded by

Javier Martinez Cañal
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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189 views25 pages

Paper Technology: Coating

This document discusses paper coating technology. It describes how paper is coated using various pigments, binders, and process materials to create different surface textures and levels of gloss. The coating process involves application rolls, blades, and coating machines to apply one or more layers of coating to the paper. This creates surfaces that are matt, semi-matt, or highly glossy depending on the coating structure and components.

Uploaded by

Javier Martinez Cañal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Paper technology

Coating

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From wood to coated paper

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Coating components

Pigments:
Kaolin (clay), chalk, Binders:
titanium dioxide, talcum, Starches, Latex
synthetic pigments products

Process materials:
Co-binders, optical
brightener, toning Water
colours, wet strength
agents, anti-foaming
agent, ...

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Surfaces

The surface of a gloss paper Uncoated paper.

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Structure of the surface

Uncoated paper

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Calciumcarbonat

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Clay

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Caddy mill

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Observation point caddy mill

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CM 6 Ehingen

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Coating machine

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Blade coating process with application roll
1 Uncoated paper web
2 Coater counter-roll
3 Coating colour sump
4 Application roll for coating colour
5 Blade
6 Paper web, coated on one side

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Coater

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Coater

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Precoater

Paper

1 2 3
Coating layer

2 1

Application roll Distribution roll

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SDTA / LDTA-Coater

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Surfaces

Matt coated paper. Smooth and closed surface of a glossy,


The rough surface structure of such papers especially coated art paper.
is clearly visible.

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Surface structure

Matt coated surface

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Gloss reflection - Matt sample

Matt sample 0,3

0,2

Refl.
0,1

0,0
α1 α2 0 10 20 30 40 50 60 70

Angle α2 [degree]

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Gloss reflection - Semi-matt sample

0,3
Semi-matt sample
0,2

Refl.
0,1

0,0
α1 α2 0 10 20 30 40 50 60 70

Angle α2 [degree]

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Gloss reflection - Glossy sample

0,3

Glossy sample
0,2

Refl.
0,1

0,0

α1 α2 0 10 20 30 40 50 60 70

Angle α2 [degree]

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Cross-section of the paper

Top coating

Pre coating

Basis paper

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Compilation of the 135 gsm paper

Single - coated Double - coated Triple - coated

Basis – Paper 100 85 75

Pre – Coating (PM) 10

First – Coating (CM) 20 22

Top – Coating (CM) 35 30 28

Sum: g/m² 135 135 135

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Profil-Data

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Developed and maintained by Technical Support
Sappi Fine Paper Europe

Contacts:
Oliver Kropacek (project leader)
Corry Olejniczak (administrator GTL)

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