E510 Startup Installation Manual
E510 Startup Installation Manual
NVE
RTE
R
E
510
START-
UPANDI
NSTALLATI
ONMANUAL
2
30VC
la
ss1
~
I
P66
/NEMA4
X
0
.4-2
.2kW/0.
5-3H
P
2
30VC
la
ss3
~
I
P66
/NE
MA4X
0
.4-1
5kW/0.
75-
20H
P
4
60VC
la
ss3
~
I
P6
6/N
EMA4X
0
.4
5-18
.5k
W/1-
25H
P
Readalloper
ati
nginst
ructi
onsbeforeinst
all
i
ng,
connecti
ng(wir
ing)
,operat
ing,ser
vici
ng,orinspect
ing
theinver
ter
.
Ensurethatt
hismanuali
smadeavai
l
abl
etot
heenduserof
theinvert
er.
St
oret
hismanuali
nasaf
e,conveni
entl
ocat
ion.
Themanuali
ssubj
ectt
ochangewi
thoutpr
iornot
ice.
DOCUMENT-TECO-E510I
M
Ref
ert
otheE510I
nst
ruct
ionManual(
www.
tecowest
inghouse.
com)
. Ver01
:2015.08
**** STATEMENT ****
Si Desea descargar el manual en español diríjase a este Link: www.tecowestinghouse.com
Table of Contents
Preface ........................................................................................................................................................... 0-1
6.2 Reference from an Analog Signal (0-10V / 4-20mA) / Speed Pot ............................................................ 6-2
7.2 Run / Stop from External Switch / Contact or Pushbutton ........................................................................ 7-2
9. Using PID Control for Constant Flow / Pressure Applications ............................................................ 9-1
Appendix A: UL Instructions........................................................................................................................ A1
1. Safety Precautions (English)
Warning
The main circuit must be correctly wired. For single phase supply use input terminals (R/L1, T/L3) and for
three phase supply use input terminals (L1(L), L2, L3(N)). Terminals T1, T2, T3 must only be used to
connect the motor. Connecting the input supply to any of the T1, T2 or T3 terminals will cause damage to
the inverter.
Caution
To avoid the front cover from disengaging or other physical damage, do not carry the inverter by
its cover. Support the unit by its heat sink when transporting. Improper handling can damage the
inverter or injure personnel, and should be avoided.
To avoid the risk of fire, do not install the inverter on or near flammable objects. Install on
nonflammable objects such as metal surfaces.
If several inverters are placed inside the same control panel, provide adequate ventilation to
maintain the temperature below 40°C/104°F (50°C/122°F without a dust cover) to avoid
overheating or fire.
When removing or installing the digital operator, turn off the power first, and then follow the
instructions in this manual to avoid operator error or loss of display caused by faulty connections.
Warning
This product is sold subject to IEC 61800-3. In a domestic environment this product may cause radio
interference in which case the user may need to apply corrective measures.
1-1
1.2 Wiring
Warning
Always turn OFF the power supply before attempting inverter installation and wiring of the user
terminals.
Make sure the inverter is properly grounded. (230V Class: Grounding impedance shall be less
than 100Ω. 460V Class: Grounding impedance shall be less than 10Ω.)
Please check and test emergency stop circuits after wiring. (Installer is responsible for the correct
wiring.)
Never touch any of the input or output power lines directly or allow any input of output power lines to
come in contact with the inverter case.
Do not perform a dielectric voltage withstand test (megger) on the inverter this will result in inverter
damage to the semiconductor components.
Caution
The line voltage applied must comply with the inverter’s specified input voltage. (See product
nameplate section 2.1)
Use wire gauge recommendations and torque specifications. (See Wire Gauge and Torque
Specification section 3.7)
Never connect input power to the inverter output terminals T1, T2, T3.
Do not connect a contactor or switch in series with the inverter and the motor.
Do not connect a power factor correction capacitor or surge suppressor to the inverter output.
Ensure the interference generated by the inverter and motor does not affect peripheral devices.
1-2
1.3 Before Operation
Warning
Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor is
greater than 80 ft (25m). A high-frequency current can be generated by stray capacitance
between the cables and result in an overcurrent trip of the inverter, an increase in leakage
current, or an inaccurate current readout.
Be sure to install all covers before turning on power. Do not remove any of the covers while power to
the inverter is on, otherwise electric shock may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise electric shock
may result.
Caution
Make sure the motor can freely run and there is sufficient space around the motor when
performing a rotational auto-tune.
1-3
1.5 Operation
Warning
Be sure to install all covers before turning on power. Do not remove any of the covers while power to
the inverter is on, otherwise electric shock may occur.
Do not connect or disconnect the motor during operation. This will cause the inverter to trip and
may cause damage to the inverter.
Operations may start suddenly if an alarm or fault is reset with a run command active. Confirm that no
run command is active upon resetting the alarm or fault, otherwise accidents may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
It provides an independent external hardware emergency switch, which emergently shuts down the
inverter output in the case of danger.
If automatic restart after power recovery (parameter 07-00) is enabled, the inverter will start
automatically after power is restored.
Make sure it is safe to operate the inverter and motor before performing a rotational auto-tune.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise electric shock
may result.
After the power is turned off, the cooling fan may continue to run for some time.
Caution
Do not touch heat-generating components such as heat sinks and braking resistors.
Carefully check the performance of motor or machine before operating at high speed, otherwise
Injury may result.
Note the parameter settings related to the braking unit when applicable.
Do not use the inverter braking function for mechanical holding, otherwise injury may result.
1-4
1.6 Maintenance, Inspection and Replacement
Warning
Wait a minimum of five minutes after power has been turned OFF before starting an inspection. Also
confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc.
Make sure power to the inverter is disconnected before disassembling the inverter.
Only authorized personnel should perform maintenance, inspection, and replacement operations.
(Take off metal jewelry such as watches and rings and use insulated tools.)
Caution
The Inverter can be used in an environment with a temperature range from 14° -104°F (-10-40°C)
and relative humidity of 95% non-condensing.
The inverter must be operated in a dust, gas, mist and moisture free environment.
Caution
Please dispose of this unit with care as an industrial waste and according to your required local
regulations.
The capacitors of inverter main circuit and printed circuit board are considered as hazardous
waste and must not be burned.
The Plastic enclosure and parts of the inverter such as the top cover board will release harmful
gases if burned.
1-5
1. Consignes de sécurité (Français)
1.1 Avant d'alimenter le disque dur
Avertissement
Le circuit principal doit être correctement câblée. Pour les terminaux monophasés d'approvisionnement
de l'utilisation des intrants (R/L1, T/L3) et de trois bornes d'entrée de l'utilisation de l'offre de phase (R/L1,
S/L2, T/L3). U/T1, V/T2, W/T3 ne doivent être utilisés pour connecter le moteur. Raccordement de
l'alimentation d'entrée à l'un des U/T1, V/T2 W/T3 ou bornes risque d'endommager le lecteur.
Attention
Pour éviter que le couvercle ne se désengage ou de tout autre dommage physique, ne portez pas le
lecteur par son couverture. Soutenir le groupe par son dissipateur de chaleur lors du transport. Une
mauvaise manipulation peut endommager le lecteur ou blesser le personnel, et doit être évitée.
Pour éviter que les risques d'incendie, ne pas installer le lecteur sur ou à proximité d'objets inflammables.
Installer sur des objets ininflammables comme les surfaces métalliques.
Si plusieurs disques sont placés dans le même panneau de contrôle, fournir une ventilation adéquate pour
maintenir la température en dessous de 40 ° C/104 ° F (50 ° C/122 ° F sans housse de protection) pour
éviter la surchauffe ou incendie.
Lors d'un retrait ou d'installation de l'opérateur numérique, éteignez-le d'abord, puis de suivre les
instructions de ce manuel pour éviter les erreurs de l'opérateur ou de la perte de l'affichage causé par des
connexions défectueuses.
Avertissement
Lors d'un retrait ou d'installation de l'opérateur numérique, éteignez-le d'abord, puis de suivre les
instructions de ce manuel pour éviter les erreurs de l'opérateur ou de la perte de l'affichage causé par des
connexions défectueuses....
1.2 Câblage
Avertissement
Coupez toujours l'alimentation électrique avant de procéder à l'installation d'entraînement et le câblage
des terminaux utilisateurs.
Le câblage doit être effectué par un personnel qualifié / électricien certifié.
Assurez-vous que le lecteur est correctement mis à la terre. (220V Classe: impédance de mise à la terre
doit être inférieure à 100Ω Classe 440V:. Impédance de mise à la terre doit être inférieure à 10Ω.)
vérifier et tester mes circuits d'arrêt d'urgence après le câblage. (L’Installateur est responsable du
câblage.)
Ne touchez jamais de l'entrée ou de lignes électriques de sortie permettant directement ou toute entrée ou
de lignes de puissance de sortie à venir en contact avec le boîtier d'entraînement.
Ne pas effectuer un test de tenue en tension diélectrique (mégohmmètre) sur le disque dur ou cela va
entraîner des dommages de lecture pour les composants semi-conducteurs.
1-6
Attention
La tension d'alimentation appliquée doit se conformer à la tension d'entrée spécifiée par le lecteur. (Voir
la section signalétique du produit)
Raccorder la résistance de freinage et de l'unité de freinage sur les bornes assignées.
Ne pas brancher une résistance de freinage directement sur les bornes CC P (+) et N (-), sinon risque
d'incendie.
Utilisez des recommandations de la jauge de fil et les spécifications de couple. (Voir Wire Gauge et la
section de spécification de couple)。
Ne jamais brancher l'alimentation d'entrée aux bornes onduleur de sortie U/T1, V/T2, W/T3.
Ne pas brancher un contacteur ou interrupteur en série avec le variateur et le moteur.
Ne branchez pas un facteur condensateur de correction de puissance ou suppresseur de tension à la
sortie du variateur。
S'assurer que l'interférence générée par l'entraînement et le moteur n'a pas d'incidence sur les
périphériques.
Avertissement
Assurez-vous que la capacité du disque correspond aux paramètres de notation avant d'alimenter.
Réduire le paramètre de la fréquence porteuse si le câble du variateur au moteur est supérieure à 80 pi
(25 m). Un courant de haute fréquence peut être générée par la capacité parasite entre les câbles et
entraîner un déclenchement de surintensité du variateur, une augmentation du courant ou d'une lecture
actuelle inexactes.
Veillez à installer tous les couvercles avant de l'allumer. Ne retirez pas les capots pendant que
l'alimentation du lecteur est allumé, un choc électrique peut se produire autrement.
Ne pas actionner d'interrupteurs avec les mains mouillées, un choc électrique pourrait survenir autrement.
Ne touchez pas les bornes d'entraînement lorsqu'il est alimenté, même si le lecteur est arrêté, un choc
électrique pourrait survenir autrement.
Attention
Ne branchez pas une charge pour le moteur tout en effectuant un auto-tune.
Assurez-vous que le moteur peut fonctionner librement et il y a suffisamment d'espace autour du moteur
lors de l'exécution d'un auto-tune rotation.
1-7
1.5 Opération
Avertissement
Veillez à installer tous les couvercles avant de l'allumer. Ne retirez pas les capots pendant que
l'alimentation du lecteur est allumé, un choc électrique peut se produire autrement.
Ne pas brancher ou débrancher le moteur pendant le fonctionnement. Le variateur pourrai se déclencher
et ainsi endommager le lecteur.
Les opérations peuvent commencer soudainement si une alarme ou un défaut est réarmé avec un ordre
de marche active. Assurez-vous qu'un ordre de marche est actif lors de la réinitialisation de l'alarme ou
de défaut, autrement des accidents peuvent se produire.
Ne pas actionner d'interrupteurs avec les mains mouillées, un choc électrique pourrait survenir.
Un interrupteur d'urgence externe indépendant est fourni, qui s'arrête en urgence vers le bas la sortie de
l'onduleur en cas de danger.
Si le redémarrage automatique après une récupération d'énergie est activée, le variateur démarrera
automatiquement après le rétablissement du courant.
Assurez-vous qu'il est sûr de faire fonctionner le variateur et le moteur avant d'effectuer un auto-tune
rotation.
Ne touchez pas les bornes d'entraînement lorsqu'il est alimenté même si l’onduleur s'est arrêté, un choc
électrique pourrait survenir .
Ne pas contrôler les signaux sur les circuits pendant que le lecteur est en marche.
Après la mise hors tension, le ventilateur de refroidissement peut continuer à fonctionner pendant un
certain temps.
Attention
Ne touchez pas les composants générant de la chaleur tels que radiateurs et des résistances de
freinage.
Vérifiez soigneusement la performance du moteur ou de la machine avant d'utiliser à grande vitesse,
sous peine de blessure.
Notez les réglages des paramètres liés à l'unité de freinage lorsque applicable.
Ne pas utiliser la fonction de freinage d'entraînement pour un maintien mécanique, sous peine de
blessure.
Ne pas contrôler les signaux sur les circuits pendant que le lecteur est en marche.
Avertissement
Attendre un minimum de 5 minutes après que l'alimentation a été débranchée avant de commencer une
inspection. Vérifiez également que le voyant de charge est éteint et que la tension du bus cc a chuté
au-dessous de 25Vdc.
Ne jamais toucher les bornes à haute tension dans le lecteur.
Assurez-vous que l'alimentation du lecteur est débranché avant de démonter le lecteur.
Seul le personnel autorisé peuvent faire l'entretien, l'inspection et les opérations de remplacement.
(Enlevez les bijoux en métal tels que les montres et les bagues et utiliser des outils isolés.)
1-8
Attention
Le variateur peut être utilisé dans un environnement avec une gamme de température allant de
14 ° -104 ° F (10-40 ° C) et l'humidité relative de 95% sans condensation.
Le variateur doit être utilisé dans un environnement sans poussière, gaz, vapeur et humidité.
Attention
jeter cet appareil avec soin comme un déchet industriel et selon les réglementations locales nécessaires.
Les condensateurs du circuit principal d'entraînement et circuits imprimés sont considérés comme des
déchets dangereux et ne doivent pas être brûlés.
The Plastic enclosure and parts of the drive such as the top cover board will release harmful gases if
burned.
1-9
2. Model Description
2.1 Nameplate Data
It is essential to verify the E510 inverter nameplate and make sure that the E510 inverter has the correct rating so
it can be used in your application with the proper sized AC motor.
Model Identification
2-1
2.2 Inverter Models – Motor Power
V: Built-in
X: None
2-2
3. Environment and Installation
3.1 Environment
The environment will directly affect the proper operation and the life span of the inverter. To ensure
that the inverter will give maximum service life, please comply with the following environmental
conditions:
Protection
Protection Class IP66 / NEMA 4X (Depending on models)
Operating IP66 / NEMA 4X type: -10°C - +50°C (14-122 °F)
Temperature If several inverters are placed in the same control panel, provide a heat
removal means to maintain ambient temperatures below 40°C
Storage
-20°C - +60°C (-4 -140 °F)
Temperature
Humidity: 95% non-condensing
Relative humidity 5% to 95%, free of moisture.
(Follow IEC60068-2-78 standard)
Altitude: < 1000m (3,281 ft.)
Installation Site: Avoid exposure to rain or moisture.
Avoid direct sunlight.
Avoid oil mist and salinity.
Avoid corrosive liquid and gas.
Avoid dust, lint fibers, and small metal filings.
Keep away from radioactive and flammable materials.
Avoid electromagnetic interference (soldering machines, power machines).
Avoid vibration (stamping, punching machines etc.).
Add a vibration-proof pad if the situation cannot be avoided.
Maximum acceleration: 1G (9.8m/s²), for <20Hz
Shock
Maximum acceleration: 0.6G (5.88m/s²), for 20 - 50Hz (IEC60068-2-6 standard)
3-1
3.2 Warning Labels
Important: Warning information located on the front cover must be read upon installation of the inverter.
3-2
3.3 Removing the Front Cover and Keypad
Caution
Before making any wiring connections to the inverter the front cover needs to be removed.
IP66 / NEMA 4X
3-3
Step 2: Remove the rubber plugs and use the waterproof cable glands provided to connect cables.
Step 3: Connect power & motor cables through the cable glands to the correct terminals
Step 4: Connect power & motor cables through the cable glands to the correct terminals
3-4
3.4 Inverter Exterior
IP66/NEMA4X
3-5
(b) Single/Three phase: 230V 2~3HP
Single phase: 230V 2~3HP
Three phase: 230V 5HP; 460V 3~5HP
3-6
(c) Three phase: 230V 7.5~20HP; 460V 7.5~25HP
3-7
3.5 Wire Gauges, Tightening Torque, Terminal and Short Circuit Ratings.
To comply with UL standards, use UL approved copper wires (rated 75° C) and round crimp terminals (UL
Listed products) as shown in table below when connecting to the main circuit terminals.
TM1 TM2
Model Cable Size Tightening torque Cable Size Tightening torque
AWG mm² kgf.cm Ibf.in Nm AWG mm² kgf.cm Ibf.in Nm
Frame1 20~12 0.52~3.33 10.20 0.006 1.0
Frame2 18~8 0.81~8.37 18.35 0.010 1.8
26~14 0.13~2.08 8.16 0.005 0.8
Frame3 14~6 2.08~13.30
24.47 0.014 2.4
Frame4 4~3 21.15~26.67
3-8
3.6 Wiring Peripheral Power Devices
Caution
After power is shut off to the inverter the capacitors will slowly discharge. Do NOT touch and of
the inverter circuitry or replace any components until the “CHARGE” indicator is off.
Do NOT wire or connect/disconnect internal connectors of the inverter when the inverter is
powered up or when powered off and the “CHARGE”” indicator is on.
Do NOT connect inverter output U, V and W to the supply power. This will result in damage to the
inverter.
The inverter must by properly grounded. Use terminal E to connect earth ground and comply with
local standards.
Do NOT perform a dielectric voltage withstand test (Megger) on the inverter this will result in inverter
damage to the semiconductor components.
Do NOT touch any of the components on the inverter control board to prevent damage to the inverter
by static electricity.
Caution
Refer to the recommended wire size table for the appropriate wire to use. The voltage between
the power supply and the input of the inverter may not exceed 2%.
-3
Phase-to-phase voltage drop (V) = 3 ×resistance of wire (Ω/km) × length of line m) × current×10 .
(km=3280 x feet) / (m=3.28 x feet )
Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor is
greater than 25m (82ft). A high-frequency current can be generated by stray capacitance
between the cables and result in an overcurrent trip of the inverter, an increase in leakage
current, or an inaccurate current readout.
To protect peripheral equipment, install fast acting fuses on the input side of the inverter. Refer to
section 11.6 for additional information.
3-9
Power supply:
Power Supply ~
~
~
!Make sure the correct voltage is applied to avoid damaging the
inverter.
Molded Molded-case circuit breaker (MCCB) or fused disconnect:
Circuit MCC
B
A molded-case circuit breaker or fused disconnect must be installed
Breaker between the AC source and the inverter that conforms to the rated
voltage and current of the inverter to control the power and protect the
inverter.
Magnetic
!
Do not use the circuit breaker as the run/stop switch for the
Contactor inverter.
Ground fault detector / breaker:
! Install a ground fault breaker to prevent problems caused by
current leakage and to protect personnel. Select current range up to
AC 200mA, and action time up to 0.1 second to prevent high frequency
Reactor failure.
Magnetic contactor:
Normal operations do not need a magnetic contactor. When performing
Fast functions such as external control and auto restart after power failure, or
Acting when using a brake controller, install a magnetic contactor.
Fuse
! Do not use the magnetic contactor as the run/stop switch for
the inverter.
Input Noise AC line reactor for power quality:
Filter When inverters are supplied by a high capacity power source (>
600KVA), an AC reactor can be connected to improve the power factor.
Install Fast Acting Fuse:
To protect peripheral equipment, install fast acting fuses in accordance
with the specifications in section 11 for peripheral devices.
Input Noise filter:
E510 A filter must be installed when there are inductive loads affecting the
Inverter inverter. The inverter meets EN55011 Class A, category C3 when the
TECO special filter is used.
Ground Inverter:
Output terminals T1, T2, and T3 are connected to U, V, and W terminals
of the motor. If the motor runs in reverse while the inverter is set to run
forward, swap any two terminals connections for T1, T2, and T3.
Output Noise !
Filter To avoid damaging the inverter, do not connect the output
terminals T1, T2, and T3 to AC input power.
!
Connect the ground terminal properly. (230V series: Rg <100;
460V series: Rg <10.)
Output Noise filter:
An output noise filter may reduce system interference and induced
Induction
noise. See section 11 for peripheral devices.
Motor
Motor:
If the inverter drives multiple motors the output rated current of the
Ground inverter must be greater than the total current of all the motors.
3-10
3.7 General Wiring Diagram
AC Input Voltage Braking Resistor
L1(R) L2(S) L3(T)
P BR
g
AC Actin *1 3Ø Induction motor
tor Fast es
Reac Fus L1(L) T1
+
L2 T2
netic -
Mag ctor
MCCB Con
ta
L3(N) T3
Ground
E < 100Ω
E
E510 NC
(R1B) Contact rating:
E (Ground) 250 VAC < 1.0A
R2A 30 VDC < 1.0A
NO
SF R2B
Output Disable *5
SG Relay Output
Notes:
*2: Use jumper JP1 to select between Sink (NPN, with 24VG common) or Source (PNP, with +24V
common) for multi-function digital input terminals S1~S6.
*3: Use jumper JP2 to switch between voltage and current input for Multi-function analog input 1 (AI1).
*4: Use jumper JP3 to switch between voltage and current input for Multi-function analog input 1 (AI2).
*5: Run Permissive input SF and SG is a normally open input. This input should be open to enable the
inverter output. To activate this input place a jumper wire between SF and SG.
3-11
3.8 User Terminals (Control Circuit Terminals)
NPN Input
PNP Input
3-12
Description of User Terminals
3-13
Notes:
*1:Multi-function digital input can be referred to in this manual.
- Group 03: External Terminals Digital Input / Output Function Group.
*2:Multi-function analog input can be referred to in this manual..
- Group 04 - External Terminal Analog Signal Input (Output) Function Group.
*3:Multi-function analog output can be referred to in this manual.
- Group 04 - External Terminal Analog Signal Input (Output) Function Group.
Caution
Multi-function analog output AO1 and AO2 are for use for an analog output meter. Do not use
these output for feedback control.
Control board’s 24V and ±12V are to be used for internal control only, Do not use the internal
power-supply to power external devices.
3-14
3.9 Power Terminals
L1(L)
L2 Input Power Supply (For single phase use terminals L1(L) and L3(N)
L3(N)
3-15
Frame 2
230V: 2 ~ 3HP (Single Phase)
230V: 2 ~ 3HP (Single / Three Phase)
230V: 5HP (Three Phase)
460V: 3 ~ 5HP (Three Phase)
Frame 3 & 4
230V: 7.5 ~ 20HP (Three Phase)
460V: 7.5 ~ 25HP (Three Phase)
Notes: For wire gauges and screw torques, please refer to the table in section 3.6.
3-16
3.10 Inverter Wiring
Wiring Precautions
Do NOT remove any protective covers or attempt any wiring while input power is
applied. Connect all wiring before applying input power. When making wiring
changes after power up, remove input power and wait a minimum of five minutes
after power has been turned off before starting. Also confirm that the charge lamp
! Danger is off and that DC voltage between terminals B1/P or (+) and (-) does not exceed
25V, otherwise electric shock may result.
Only authorized personnel should work on the equipment. (Take off metal jewelry
such as watches and rings and use insulated tools.), otherwise electric shock or
injury may result.
Power MCCB
Inverter IM
Install a Supply RFI filter or Isolation transformer when the power source is shared with other high power
electrical equipment as shown below.
MCCB
Power
MCCB Inverter IM
Power
RFI Inverter IM
Filter
Isolation transformer
Machine Machine
3-17
(B) Grounding
1. Connect the ground terminal (E) to ground having a resistance of less than 100Ω.
2. Do not share the ground wire with other devices, such as welding machines or power tools.
3. Always use a ground wire that complies with the local codes and standards for electrical equipment
and minimize the length of ground wire.
4. When using more than one inverter, be careful not to loop the ground wire, as shown below in Fig. 3.11.1.
a) Correct
E510 E510 E510
c) Incorrect
b) Correct
3-18
3.11 Input Power and Motor Cable Length
The length of the cables between the input power source and /or the motor and inverter can cause a
significant phase to phase voltage reduction due to the voltage drop across the cables. The wire size
shown in Tables 3.16.1 is based on a maximum voltage drop of 2%. If this value is exceeded, a wire size
having larger diameter may be needed. To calculate phase tot phase voltage drop, apply the following
formula:
-3
Phase-to-phase voltage drop (V) = 3 ×resistance of wire (Ω/km) × length of line m) × current×10 .
(km=3280 x feet)
(m=3.28 x feet )
The allowable setting of the PWM carrier frequency is also determined by motor cable length and is
specified in the following Table 3.13.1.
Recommended carrier
16k H z 10 k H z 5 kHz 2 kHz
frequency allowed
( m ax ) (m ax ) (m ax ) (m ax )
Parameter 11-01
If the inverter is connected to a large-capacity power source (600kVA or more), install an optional AC
reactor on the input side of the inverter. This also improves the power factor on the power supply side.
3-19
3.14 Power Input Wire Size, and NFB
The following table shows the recommended wire size for each frame of the E510. It depends on the
application whether or not to install a circuit breaker. The NFB must be installed between the input power
supply and the inverter input (L1 (L), L2, L3 (N)).
Note: When using a ground protection make sure the current setting is above 200mA and trip delay time is
0.1 sec of higher.
Table 3.16.1 Wiring instrument for frame 1 ~ 4
TM1 TM2
Model Cable Size Tightening torque Cable Size Tightening torque
AWG mm² kgf.cm Ibf.in Nm AWG mm² kgf.cm Ibf.in Nm
Frame1 20~12 0.52~3.33 10.20 0.006 1.0
Frame2 18~8 0.81~8.37 18.35 0.010 1.8
26~14 0.13~2.08 8.16 0.005 0.8
Frame3 14~6 2.08~13.30
24.47 0.014 2.4
Frame4 4~3 21.15~26.67
(1) Separate the wiring for control circuit terminals from main circuit wiring for terminals (R/L1, S/L2,
T/L3, U/T1, V/T2, W/T3).
(2) Separate the wiring for control circuit terminals R1A-R1B-R1C or R2A, R2B (Relay outputs) from
wiring for terminals S1 – S6, A0, AGND, +10V, AI1, AI2 and GND wiring.
2
(3) Use shielded twisted-pair cables (#24 - #14 AWG / 0.5 -2 mm ) shown in Fig. 3.17.1 for control
circuits to minimize noise problems. The maximum wiring distance should not exceed 50m (165 ft).
Shield
3-20
3.16 Inverter Specification
3-21
Product Specifications 230V class –Three Phase
Model: E510-□□□- H3(N4) 202 205 208 210 215 220
Horse power (HP) 2 5 7.5 10 15 20
Suitable motor capacity (kW) 1.5 3.7 5.5 7.5 11 15
Rated output current (A) 7.5 17.5 26 35 48 64
Rated capacity (KVA) 2.9 6.7 9.9 13.3 20.6 27.4
Input voltage range(V) Three phase :200~240V,50/60HZ
Allowable voltage fluctuation +10%-15%
Output voltage range(V) Three phase: 0~240V
Input current (A)* 11 20.5 33 42 57 70
Inverter net weight (kg) 1.6 2.5 6.5 6.5 10.1 10.4
Allowable momentary power loss time (S) 2.0 2.0 2.0 2.0 2.0 2.0
Enclosure IP66/NEMA4X
3-22
Product Specifications 460V class –Three Phase
Model: E510-□□□- H3(F)(PT) 420 425
Horse power (HP) 20 25
Suitable motor capacity ( kW ) 15 18.5
Rated output current (A) 32 40
Rated capacity (KVA) 27.4 34
Input voltage range(V) Three phase: 380~480V (+10%-15%),50/60Hz
Output voltage range(V) Three phase: 0~480V
Input current (A)* 38 48
Allowable momentary power loss time (S) 2.0 2.0
Enclosure IP66/NEMA4X
Notes:
*The input current is calculated value at full rated output current.
*N4S 460V series only up to 15HP.
N4: Protection class IP66, without built-in disconnect switches and VR.
N4R: Protection class IP66, with built-in VR, without disconnect switches
N4S: Protection class IP66, with built-in disconnect switches and VR
3-23
General Specifications
Item E510
Control Mode V/F Control, Vector Control
Output Frequency 0.01~650.00Hz
Starting Torque 150%/1Hz(Vector)
Speed Control Range 1:50
Digital input: 0.01Hz
Setting resolution Analog input:0.06Hz/60Hz
Keypad: Set directly with▲▼ keys or the VR on the
Frequency
keypad
External Input Terminals:
Setting AI1(0/2~10V), AI2(0/4~20mA)input
Multifunction input up/down function(Group3)
Setting frequency by communication method.
Frequency limit Lower and upper frequency limits,
3 skip frequency settings.
Keypad run, stop button
External terminals:
Run Operation set Multi- operation-mode2 / 3 wire selection
Jog operation
Run signal by communication method.
V / F curve setting 18 fixed curves and one customized curve
Carrier frequency 1~16KHz
Acceleration and 2 Acceleration / deceleration time parameters.
deceleration control 4 off S curve parameters.
Multifunction input 29 functions (refer to description on group3)
Main Control
Features Multifunction output 21 functions (refer to description on group3)
Multifunction analog
5 functions (refer to description on group4)
output
Overload Detection,16 preset speeds, Auto-run, Acc/Dec
Switch (2 Stages),Main/Alt run Command select,
Main features
Main/Alt Frequency Command selection, PID control,
torque boost, V/F start Frequency, Fault reset, Firemode.
Display: parameter / parameter value / frequency / line
speed / DC voltage / output voltage / output current / PID
LED
feedback / input and output terminal status / Heat sink
Display
temperature / Program Version / Fault Log.
LED Status Indicator Run / Stop / Forward / Reverse ,and etc.
The relays to protect the motor and the inverter.
Overload Protection
(150%/1min)
3-24
Short-circuit output
Electronic Circuit Protection
terminal
Grounding Fault Electronic Circuit Protection
Protection for overheating of heat sink, The carrier
Other protection frequency decreases based on the temperature, Fault
features output, Reverse prohibit, Prohibit for direct start after
power up and error recovery ,parameter lock up
All frames include brake transistor
Standard built-in RS485 communication (Modbus), One
Communication control to one or One to many control.
Operating temperature -10~50°C (Note1)
Storage temperature -20~60°C
Note1:
IP66/NEMA 4X Type:
-10~50°C
3-25
3.17 Inverter derating based on Carrier Frequency
Frame 1 / 2 / 3 / 4
Current Rating
100%
90%
85%
70%
60%
50%
2 4 6 8 10 12 14 16
Carrier Frequency(kHz)
Note: De-rate curve for ambient temperature of 104°F (40°C).
3-26
3.18 Inverter Dimensions
3-27
Unit: mm(inch)
N.W
Model Dimensions
(kg)
W W1 H H1 H2 D D1 D2 D3 Q1 Q2 Q3
200
E510-2P5-HN4R
(7.87)
200 200
E510-2P5-H1FN4S
(7.87) (7.87)
200
E510-201-HN4R
(7.87)
150.8 133.3 248.7 230.2 214.2 183 49.5 5.4 5.4 10.6
200 200 2.9
E510-201-H1FN4S (5.94) (5.25) (9.79) (9.06) (8.43) (7.20) (1.95) (0.21) (0.21) (0.42)
(7.87) (7.87)
E510-401-H3N4
200 200
E510-401-H3FN4S
(7.87) (7.87)
E510-402-H3N4
E510-402-H3FN4S 200 200
3-28
Frame 2 (IP66 / NEMA 4X)
Single phase: 230V 2~3HP
Single / Three phase: 230V 2~3HP
Three Phase: 230V 5HP; 460V 3~5HP
3-29
Unit: mm(inch)
N.W
Model Dimensions
(kg)
W W1 H H1 H2 D D1 D2 D3 Q1 Q2
235.2
E510-202-HN4R
(9.26)
235.2 235.2
E510-202-H1FN4S
(9.26) (9.26)
235.2
E510-203-HN4R
(9.26)
235.2 235.2
E510-203-H1FN4S 198 115 335 315 337.9 218.4 79.8 7 7
(9.26) (9.26) 5.98
(7.80) (4.53) (13.19) (12.40) (13.30) (8.60) (3.14) (0.28) (0.28)
E510-205-H3N4
E510-403-H3N4
235.2 235.2
E510-403-H3FN4S
(9.26) (9.26)
E510-405-H3N4
235.2 235.2
E510-405-H3FN4S
(9.26) (9.26)
3-30
Frame 3 (IP66 / NEMA 4X)
Three Phase: 230V 7.5~20HP; 460V 7.5~25HP
3-31
Unit: mm(inch)
N.W
Model Dimensions
(kg)
W W1 H H1 H2 D D1 D2 D3 Q1 Q2
E510-208-H3N4
E510-210-H3N4
E510-215-H3N4
E510-220-H3N4
E510-408-H3N4
266.5 263.5
E510-408-H3FN4S
(10.49) (10.37)
222.8 140 460 440 466.3 246.6 96 7 7
E510-410-H3N4 12.68
(8.77) (5.51) (18.11) (17.32) (18.36) (9.71) (3.78) (0.28) (0.28)
266.5 263.5
E510-410-H3FN4S
(10.49) (10.37)
E510-415-H3N4
266.5 263.5
E510-415-H3FN4S
(10.49) (10.37)
E510-420-H3N4
E510-425-H3N4
3-32
4. Keypad and Programming Functions
4.1 LED Keypad
LED Display
8 button
Membrane
Keypad Frequency
Potentiometer
Run Key
Stop Key
DISPLAY Description
5 Digit LED Display Monitor inverter signals, view / edit parameters, fault / alarm display.
LED INDICATORS
Hz/RPM LED ON when frequency or line speed is displayed.
FWD LED ON when inverter is running in forward direction, flashing when stopping.
REV On when inverter is running in reverse direction, flashing when stopping.
FUN LED ON when parameters are displayed.
READ/ENTER Used to display parameter settings and save parameter changed settings
4-1
4.1.2 Display Description
Actual LED Display Actual LED Display Actual LED Display Actual LED Display
0 A L Y
-
1 B n
°
2 C o
3 D P _
4 E q
.
5 F r
6 G S
7 H t
8 I u
9 J V
◄
◄
◄
◄
◄
At power-up the display will show the frequency reference setting, all LEDs are flashing. Press the ▲UP or
▼DOWN key to enter the frequency reference edit mode, use the ◄/ENT key to select which digit to edit
(flashing). Use the ▲UP or ▼DOWN key to modify the value. During run operation the display will show the
output frequency.
4-2
LED display examples
Display temperature
4-3
4.1.3 LED Status description
Forward LED
State Description FWD LED
Reverse LED
State Description REV LED
FUN LED
State Description FUN LED
4-4
4.1.4 Power-Up Monitor
Power Up:
DSP/
FUN
DSP/
After 2 sec. FUN
DSP/
FUN
After 2 sec.
Frequency Reference
4-5
Example: 12-00 = 12345
DSP/
FUN
Heatsink Temperature <4>
DSP/ DSP/
FUN FUN DC Voltage <3>
DSP/ DSP/
PID Feedback <5>
FUN FUN
After 2 sec.
Frequency Reference
Frequency
Short Press:
DSP/FUN
Once
Short Press:
▲ Once
Short Press:
Short Press:
READ/ENTER
▲ Once Once
Short Press:
READ/ENTER
Once
4-6
4.1.6 Operation Control
Output Frequency
REV command
FWD command
RUN command
REV command
FWD command
Stop command
Power on
FWD
Indicator FWD FWD FWD FWD FWD FWD FWD FWD
REV
Indicator REV REV REV REV REV REV REV REV
4-7
4.2 Parameters
Parameter Notes
*1 Parameter can be adjusted during running mode
*2 Cannot be modified in communication mode
*3 Does not change with factory reset
*4 Read only
*5 Available for above V1.1
*6 Available for above V1.3
*7 Available for above V1.7
4-8
G r o u p 00: Basic parameters
4-9
G r o u p 01: V/F Control Parameters
4-10
Group 03: External Digital Inputs and Relay Output Functions
4-11
Group 03: External Digital Inputs and Relay Output Functions
4-12
Group 04: External Analog Input and Output Parameters
4-13
Group 05: Preset Speed Parameters
4-14
Group 05: Preset Speed Parameters
4-15
Auto _ Run Mode
06-09 0.00 Hz *1
Frequency Command 9
4-16
Auto_ Run Mode Running
06-32 0 -
Direction 0
Auto_ Run Mode Running
06-33 0 -
Direction 1
Auto_ Run Mode Running
06-34 0 -
Direction 2
Auto_ Run Mode Running
06-35 0 -
Direction 3
Auto_ Run Mode Running
06-36 0 -
Direction 4
Auto_ Run Mode Running
06-37 0 -
Direction 5
Auto_ Run Mode Running
06-38 0 -
Direction 6
Auto_ Run Mode Running 0: Stop
06-39 0 -
Direction 7 1: Forward
Auto_ Run Mode Running 2: Reverse
06-40 0 -
Direction 8
Auto_ Run Mode Running
06-41 0 -
Direction 9
Auto_ Run Mode Running
06-42 0 -
Direction10
Auto_ Run Mode Running
06-43 0 -
Direction 11
Auto_ Run Mode Running
06-44 0 -
Direction12
Auto_ Run Mode Running
06-45 0 -
Direction13
Auto_ Run Mode Running
06-46 0 -
Direction 14
Auto_ Run Mode Running
06-47 0 -
Direction 15
※Frequency of the step 0 is set by parameter 05-01, keypad frequency.
4-17
Group 07: Start/Stop Parameters
4-18
Group 08: Protection Parameters
4-20
Group 10: PID Parameters
0: Potentiometer on Keypad
1: Analog Signal Input. (AI1)
10-01 PID Feedback Value Selection 2 - *1
2: Analog Signal Input. (AI2)
3: Frequency Set by Communication
4-21
Group 10: PID Parameters
4-22
Group 12: Monitoring Parameters
4-23
Group 12: Monitoring Parameters
4-24
Group 14: PLC Parameters
4-25
14-45 Setting Value1 of MD4 0~65535 1 -
14-46 Setting Value2 of MD4 0~65535 1
14-47 Setting Value3 of MD4 1~65535 1 -
4-26
5. Check motor rotation and direction
This test is to be performed solely from the inverter keypad. Apply power to the inverter after all the electrical
connections have been made and protective covers have been re-attached. At this point, DO NOT RUN THE
MOTOR, the keypad should display as shown below in Fig. 5.1 and the speed reference 5.00Hz should be
blinking at the parameter code “05-01”.
Important: Motor rotation and direction only applies to standard AC motors with a base frequency of
60Hz. For 50Hz or other frequency AC motors please set V/F pattern in group 01 before running the
motor.
Blinking
5.00 5.00
Next press the RUN key, see Fig 5.2. The motor should now be operating at low speed running in forward
(clockwise) direction. Next press STOP key to stop the motor.
After the power has been turned OFF, wait at least ten minutes until the charge indicator extinguishes
completely before touching any wiring, circuit boards or components.
Using Safety precaution, and referring to section 3.9 exchange any two of the three output leads to the motor
(U/T1, V/T2 and W/T3). After the wiring change, repeat this step and recheck motor direction.
5-1
6. Speed Reference Command Configuration
The inverter offers users several choices to set the speed reference source. The most commonly used methods
are described in the next sections.
Setting Range: 0 to 7
In the parameter list move cursor to 00-05 with the UP/DOWN keys and press READ/ ENTER key to select.
Speed reference from the keypad is the default setting. Press the READ/
ENTER key first and use the </RESET, ▲ and ▼ keys to change the
speed reference. 5.00
6-1
6.2 Reference from External Analog Signal (0-10V / 4-20mA)
Common/0V, GND
Analog
Control Terminals / Input AI1
User Terminals
- +
0 – 10 V
Analog
Common/0V, GND Input AI1
Control Terminals /
User Terminals
+10 VDC
Potentiometer
1 ~ 5K Ohm
6-2
Analog Reference: 4 – 20mA (Setting 00-05 = 2)
Common, GND
Control Terminals /
Analog Input AI2
User Terminals
JP3
1
2
Set jumper JP3
3 to position1 & 2 - +
4 – 20mA
6-3
6.3 Reference from Serial Communication RS485 (00-05=5)
CON2
S-
S+
Cable
Shield
RS485 Port
-
RS485 PLC / Computer Connection
+
To set the speed reference for the inverter via serial communication parameter 00-05 has be set to “5” for
frequency command via serial communication.
Default Communication Setting is: Address “1”, 9600 Bits/sec, 1 Start Bit, 1 Stop Bit, and No Parity
The serial communication link function uses RS485 Modbus RTU protocol and allows for:
1) Monitoring (data monitoring, function data check).
2) Frequency setting.
3) Operation command (FWD, REV, and other commands for digital input).
4) Write function data.
Inverter Frequency Reference Register: 2502 (Hexadecimal) - Bit 0 – Bit 15: 0.00 ~ 650.00 Hz
6-4
Examples:
To set the frequency reference to 10.00, a value of ‘1000’ (03E8h) has to be send to the inverter.
To set the frequency reference to 30.00, a value of ‘3000’ (0BB8h) has to be send to the inverter.
To set the frequency reference to 60.00, a value of ‘6000’ (1770h) has to be send to the inverter
Note: The last 2 bytes of the command strings consist of a CRC16 checksum, please refer to section 4.5 of the
instruction manual for additional information.
6-5
6.4 Reference from Pulse Input (00-05=7)
Specification
Low Input Level: 0.0 to 10 Vdc
High Input Level: 13 to 30 Vdc
Duty cycle: (ON / OFF) 30 % to 70%
AGND
Pulse Input frequency range: 10 to 200Hz
0V
Set parameter 00-05 to 7 and 03-02 to 26 to use the pulse input terminal S3 as the frequency reference source.
Next set the pulse frequency (03-27).
Set the following parameters to use pulse input for speed command:
00-05=7
03-02=26
03-28=1 (adjust if needed)
Example 1:
Pulse input frequency is 20Hz, frequency upper limit is 50Hz (00-12=50.00), and 03-28=1.
Inverter frequency is 20.00Hz
Example 2:
Pulse input frequency is 45Hz, frequency upper limit is 50Hz (00-12=50.00), and 03-28=1.
Inverter frequency is 45.00Hz
Example 3:
Pulse input frequency is 55Hz, frequency upper limit is 50Hz (00-12=50.00), and 03-28=1.
Inverter frequency is 50.00Hz
Example 4:
Pulse input frequency is 2000Hz, frequency upper limit is 650Hz (00-12=650.00), and 03-28=0.2.
Inverter frequency is 2000 x 0.2 = 400.00Hz
6-6
6.5 Change Frequency Unit from Hz to rpm
Set motor rated RPM for the inverter to display the actual motor speed based on the output frequency.
Motor synchronous speed = 120 x Rated frequency ÷ Number of poles.
6-7
7. Operation Method Configuration (Run / Stop)
The inverter offers users several choices to run and stop from different sources. The most commonly used
methods are described in the next sections.
Setting Range: 0 to 3
In the parameter list move cursor to 00-01 with the UP/DOWN keys and press DATA/ENTER key to select.
Use the RUN key to run the drive in forward direction and the
FWD/REV key to change the motor direction. (Note: to disable reverse
direction set parameter 11-00 to 1)
Press STOP key to stop the inverter. (Note: Stop method can be set
with parameter 07-09, default is deceleration to stop).
5.00
7-1
7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1)
Set parameter 00-04 to 0 for 2-wire operation, multi-function input terminal S1 is set to run operation forward
command.
NPN
JP1 2
Set jumper JP1
3 to position1 & 2
PNP
7-2
Momentary Contacts (Push Buttons)
Use push button / momentary switch to Run and Stop the inverter.
Set parameter 00-04 to 2 for 3-wire operation, multi-function input terminal S1 is set to run operation, S2 for stop
operation and S3 for forward/reverse command.
Reverse direction
Digital Input
when closed
Common
START
PUSH BUTTON
(Momentary) Control Terminals /
User Terminals
STOP
PUSH BUTTON
(Momentary)
NPN
JP1 2
Set jumper JP1
3 to position1 & 2
PNP
Note: Stop mode selection can be set with parameter 07-09, default is deceleration to stop.
7-3
7.3 Run/Stop from Serial Communication RS485 (00-02=2)
CON2
S-
S+
Cable
Shield
RS485 Port
-
RS485 PLC / Computer Connection
+
To control (Run/Stop) the inverter via serial communication parameter 00-02 has be set to a “2” for
communication control.
Default Communication Setting is: Address “1”, 9600 Bits/sec, 1 Start Bit, 1 Stop Bit, and No Parity
The serial communication link function uses RS485 Modbus RTU protocol and allows for:
1) Monitoring (data monitoring, function data check).
2) Frequency setting.
3) Operation command (FWD, REV, and other commands for digital input).
4) Write function data.
Command Register
7-4
Examples:
Note: The last 2 bytes of the command strings consist of a CRC16 checksum, please refer to section 4.5 of the
instruction manual for additional information.
7-5
8. Motor and Application Specific Settings
It is essential that before running the motor, the motor nameplate data matches the motor data in the inverter.
The nominal motor rated capacity is set at the factory. Please verify that the motor name plate data matches the
motor rated capacity shown in parameter 02-05. The setting should only be changed when driving a motor with a
different capacity.
The motor rated current is set at the factory based on the inverter model. Enter the motor rated current from the
motor nameplate if it does not match the value shown in parameter 02-01.
8-1
8.2 Acceleration and Deceleration Time (00-14, 00-15)
Acceleration and Deceleration times directly control the system dynamic response. In general, the longer the
acceleration and deceleration time, the slower the system response, and the shorter time, the faster the response.
An excessive amount of time can result in sluggish system performance while too short of a time may result in
system instability.
The default values suggested normally result in good system performance for the majority of general purpose
applications. If the values need to be adjusted, caution should be exercised, and the changes should be in small
increments to avoid system instability.
These parameters set the acceleration and deceleration times of the output frequency from 0 to maximum
frequency and from maximum frequency to 0.
Acceleration and deceleration times are represented by the three most significant (high order) digits. Set
acceleration and deceleration times with respect to maximum frequency. The relationship between the set
frequency value and acceleration/deceleration times is as follows:
Output frequency
Output frequency
Set frequency
Time Time
Note: If the set acceleration and deceleration times are set too low, the torque limiting function or stall prevention
function can become activated if the load torque and or inertia are relatively high. This will prolong the
acceleration and or deceleration times and not allow the set times to be followed. In this case the acceleration and
or the deceleration times should be adjusted.
8-2
8.3 Torque Boost (V/f Curve Modification) (01-10)
This parameter sets the relationship between output frequency and output voltage. Constant torque applications
have the same torque requirements at low speed as well as at high speed.
Initial Setup
For Variable Torque / Normal Duty applications set parameter 01-10 to an initial value of 0.5.
For Constant Torque / Heavy Duty applications set parameter 01-10 to an initial value of 1.0.
Note: Gradually increase the torque compensation value and make sure the output current does not exceed
inverter rated current.
Important: Confirm that the output current at low speed does not exceed the rated output current of the inverter.
Warning: A larger than required torque compensation gain value creates over-excitation at low
speeds, continued operation may cause the motor to overheat. Check the characteristics of the
motor for additional information.
8-3
8.4 Rapid Stop
Deceleration time 2 is used in combination with multi-function digital input function #14 (Rapid stop). When rapid
stop input is activated the inverter will decelerate to a stop using the Deceleration time 2 (00-17) and display the
[E.S.] condition on the keypad.
Note: To cancel the emergency stop condition the run command has to be removed and emergency stop input
deactivated.
Example: Emergency Stop Switch set for input terminal S5 (03-04 = 14).
8-4
8.5 Forward and Reverse Jog
The jog forward command is used in combination with multi-function digital input function #6 (Jog Forward) and
the jog reverse command is used in combination with multi-function digital input function #7 (Jog Reverse).
Example: Jog Forward input terminal S5 (03-04 = 06) and Jog Reverse input terminal S6 (03-05=7)
Common
Control Terminals /
User Terminals
Jog Jog
Forward Reverse
Switch Switch
8-5
8.6 Analog Output Setup
Signal: Use parameter 04-11 to select the analog output signal for AO and parameter 04-16 to select the analog
output signal for AO2.
Gain: Use parameter 04-12 to adjust the gain for AO. Adjust the gain so that the analog output (10V) matches
100% of the selected analog output signal (04-11). Use parameter 05-15 to set slope direction.
Bias: Use parameter 04-13 to adjust the bias for AO. To invert the bias use parameter 04-14.
Adjust the bias so that the analog output (0V) matches 0% of the selected analog output signal (04-11).
Analog
Common Analog
Control Terminals / Output
User Terminals
- +
Example: Set 04-11 as required according to the table below.
04-11 A Xmax
10V
【0】 Output frequency upper frequency limit
A
【1】 Frequency Setting upper frequency limit
【2】 Output voltage Motor Rated Voltage
5V
220V: 0~400V
【3】 DC Bus Voltage
440V: 0~800V
rated current of
【4】 Output current
0 inverter
Xmax/2 Xmax( 04-11) Xmax
04-12 AO Gain
Range 【0 ~ 1000】%
04-13 AO Bias
Range 【0 ~ 100】%
04-14 AO Bias Selection
Range 【0】: positive 【1】: Negative
04-15 AO Slope
Range 【0】: positive 【1】: Negative
Note: The max output voltage is 10Vdc limited by the inverter hardware. Use external devices that require a
maximum of 10Vdc signal.
8-6
9. Using PID Control for Constant Flow / Pressure Applications
9.1 What is PID Control?
The PID function in the inverter can be used to maintain a constant process variable such as pressure, flow,
temperature by regulating the output frequency (motor speed). A feedback device (transducer) signal is used to
compare the actual process variable to a specified setpoint. The difference between the set-point and feedback
signal is called the error signal.
The PID control tries to minimize this error to maintain a constant process variable by regulating the output
frequency (motor speed).
1、 2 + Delay device
Postive P( 10- 05)
10-00 ( 10- 10) 10- 03=0
+ + +
Target Or stop
value I limiter I Reset
- Negative I ( 10- 06)
(10-14) (10-15)
3、4 Offset
( 10- 08 Sleep
1、3
10- 03 10- 09) Wake
D( 10- 07) PID Limit PID frequency
function
(00-12) output
2、4 PID
communication
2、4 10- 03
read
D (10-07)
10-01
Feedback 10- 21
value
12 - 00 display
1、3
PID feedback
10- 03 10- 22
The amplitude of the error can be adjusted with the Proportional Gain parameter 10-05 and is directly related to
the output of the PID controller, so the larger gain the larger the output correction.
9-1
Example 1: Example 2:
Gain = 1.0 Gain = 2.0
Set-Point = 80% Set-Point = 80%
Feedback = 78% Feedback = 78%
Error = Set-point - Feedback = 2% Error = Set-point - Feedback = 2%
Control Error = Gain x Error = 2% Control Error = Gain x Error = 4%
Please note that an excessive gain can make the system unstable and oscillation may occur.
The response time of the system can be adjusted with the Integral Gain set by parameter 10-06. Increasing the
Integral Time will make the system less responsive and decreasing the Integral Gain Time will increase response
but may result in instability of the total system.
Slowing the system down too much may be unsatisfactory for the process. The end result is that these two
parameters in conjunction with the acceleration (00-14) and deceleration (00-15) times are adjusted to achieve
optimum performance for a particular application.
For typical fan and pump applications a Proportional Gain (10-05) of 2.0 and an Integral Time (10-06) of 5.0
sec. is recommended.
PID control can be enabled by setting parameter 00-05 to 6 and parameter 10-03 to a value greater than 0.
9-2
Commonly used PID control modes
1: Forward operation: PID operation enabled, motor speeds increases when feedback signal is smaller than
set-point (most fan and pump applications)
3: Reverse operation: PID operation enabled, motor slows down when feedback signal is smaller than set-point
(e.g. level control applications)
Important: To use the PID function parameter 00-05 (Main Frequency Source Selection) has to be set to 6 for
PID reference.
Depending on the type of feedback transducer used, the inverter can be setup for either 0-10V or a 4-20mA
feedback transducer.
Common, GND
Control Terminals /
Analog Input AI2
User Terminals
JP3
1
2
Set jumper JP3
3 to position1 & 2 - +
4 – 20mA
9-3
Feedback Signal 0 – 10V (10-01 = 1)
Common/0V, GND
Analog
Control Terminals / Input AI1
User Terminals
- +
0 – 10 V
The PID feedback signal can be scaled to represent actual engineering units. Use parameter 10-21 to set the
feedback signal gain for the feedback signal range maximum and parameter 10-22 to the feedback signal
minimum.
Example:
Display unit
10-21
10-22 Feedback
0V 10V
( 0mA ) ( 20mA )
9-4
9.4 Sleep / Wakeup Function
The PID Sleep function can be used to prevent a system from running at low speeds and is frequently used in
pumping application. The PID Sleep function is turned on setting parameter 10-17 to a value greater than 0. The
inverter output turns off when the PID output falls below the PID sleep level (10-17) for the time specified in the
PID sleep delay time parameter (10-18).
The inverter wakes up from a sleep condition when the PID output (Reference frequency) rises above the PID
wake-up frequency (10-19) for the time specified in the PID wake-up delay time (10-20).
Soft Start
Freq Reference PID=OFF
f
Target + PID Output
PID Sleep/Wake- up Frequency
Value (Fref)
- function PID=ON t ( Fout )
Feedback
Value
Hz
Wake up
10-19
frequency 10-20
10-18
Sleep
frequency 10-17
9-5
10. Troubleshooting, Fault Diagnostics and Maintenance
10.1 General
Inverter fault detection and early warning / self-diagnosis function. When the inverter detects a fault, a fault
message is displayed on the keypad.
When the inverter detects a warning / self-diagnostics error, the digital operator will display a warning or
self-diagnostic code, the fault output does not energize in this case. Once the warning is removed, the system will
automatically return to its original state.
When a fault occurs, please refer to Table 10.2.1 for possible causes and take appropriate measures.
When a fault occurs, the fault message is stored in the fault history (see group 12 parameters).
10-1
LED display Description Cause Possible solutions
10-2
Inverter faults that can be reset manually or via automatic restart
LED display Description Cause Possible solutions
OC-A The inverter output
over current at Acceleration / Deceleration time is too short. Extend acceleration /
acceleration current exceeds the
Contactor at the inverter output side. deceleration time.
overcurrent level A special motor or applicable capacity is Check the motor wiring.
(200% of the greater than the inverter rated value. Disconnect motor and try
inverter rated Short circuit or ground fault. running inverter.
current).
OC-C The inverter output
over current at Extend acceleration /
current exceeds the Acceleration / Deceleration time is too short.
fixed speed
Contactor at the inverter output side. deceleration time.
overcurrent level A special motor or applicable capacity is Check the motor wiring.
(200% of the greater than the inverter rated value. Disconnect motor and try
inverter rated Short circuit or ground fault. running inverter.
current).
OC-d The inverter output
over current at current exceeds the Acceleration / Deceleration time is too short. Extend acceleration /
deceleration Contactor at the inverter output side. deceleration time.
overcurrent level A special motor or applicable capacity is Check the motor wiring.
(200% of the greater than the inverter rated value. Disconnect motor and try
inverter rated Short circuit or ground fault. running inverter.
current).
OC-S The inverter output
over current at Extend acceleration /
current exceeds the Acceleration / Deceleration time is too short.
start Contactor at the inverter output side. deceleration time.
overcurrent level A special motor or applicable capacity is Check the motor wiring.
(200% of the greater than the inverter rated value. Disconnect motor and try
inverter rated Short circuit or ground fault. running inverter.
current).
OV-C
over voltage
Set a longer deceleration
during operation time
/ deceleration Excessive Voltage Deceleration time setting too short or Consider use of a brake resistor
during operation/ excessive load inertia and/or brake module (in case of
deceleration Power voltage varies widely (fluctuates) 400V models)
Consider use of a reactor at the
power input side
PF
input phase loss
Check the main circuit power
Abnormal fluctuations in the main circuit
Input phase Loss supply wiring.
voltage Check the power supply voltage
10-3
LED display Description Cause Possible solutions
Ud-C
Under Current Output under Output current < Output under current Set level according to
current detection detection level. application.
LV
low voltage 1.Improve power quality
Power voltage too low
during operation Voltage too low
during operation Input power voltage fluctuates too much 2.Consider adding a reactor at the
power input side
OVSP
Over Speed Motor speed too Motor rotation speed greatly exceeds set 1.Motor load too big
high speed
2.Check set speed
10-4
Keypad Operation Error Codes
LED display Description Cause Possible solutions
LOC 1.Parameter
Locked already locked Attempt to modify frequency parameter while
2.Motor direction 13-06>0.
Adjust 13-06
locked Attempt to reverse direction when 11-00=1
Adjust 11-00
3.Parameter Parameter (13 - 07) enabled, set the correct
password will show LOC.
password (13-07)
enabled
Err1 Press ▲ or ▼while 00-05/00-06>0 or The ▲ or▼ is available for
running at preset speed. modifying the parameter only
Keypad operation
Attempting to modify a parameter that when 00-05/00-06=0
error cannot be modified during operation (refer to Modify the parameter in STOP
the parameter list) mode.
Err2 00-13 is within the range of (11-08 ±11-11) or
(11-09±11-11) or (11-10±11-11)
Parameter setting 00-12≦00-13 Modify 11-08~11-10 or
error 11-11 Set 00-12>00-13
Set 00-05 and 00-06 to the same value
When 01-00≠7, modify parameter
01-01~01-09
Modification of Control command sent during communication Issue enable command before
Err5 parameter is not communication
Attempt to modify the function 09-02~ 09-05 Set parameters 09-02~09-05
available in
communication during communication function before communication
10-5
Special Condition Error Codes
LED display Fault Description
StP0
StP1 If the inverter is set for external terminal control mode (00-02/00-03=1) and
Fail to start directly direct start is disabled (07-04=1)
The inverter cannot be started and will flash STP1.
On power up.
The run input is active at power-up, refer to descriptions of (07-04).
E.S.
External When external rapid stop input is activated the inverter will decelerate to stop and
Rapid stop the display will flash with E.S. message.
b.b.
When external base block input is activated the inverter stops immediately and
External base block
then the display will flash with b.b. message.
PdEr
PID feedback loss PID feedback loss is detected.
PdEr
Motor nameplate data incorrect.
Auto-tuning error Emergency stop activated while during auto-tuning.
10-6
10.3 General Troubleshooting
10-7
10.4 Routine and Periodic Inspection
To ensure stable and safe inverter operation it is recommended to perform inverter maintenance at
regular intervals. Use the checklist below as a guideline for inspection.
Disconnect power and wait approximately 5 minutes to make sure no voltage is present on the output
terminals before carrying out any inspection or maintenance.
Checking
period
Items Details Methods Criteria Remedies
Daily 1Year
Input Voltage
Measure the Voltage must Improve input
Input power
Check input volatge ◎ voltage with a conform with voltage if
voltage
multi-meter the spec. necessary.
10-8
Circuit boards and components
Check for damage to
◎
PCBs Clean or
Printed circuit
Check for discolored, replace the
board
overheated, or burned ◎ circuit board
parts Correct
Check for unusual odor Visual check component
◎ Replace
or leakage condition
Capacitor capacitor or
Check for any physical
◎ inverter
damage or protrusion
Check for any dust or Clean
◎
debris components
No short
Power
circuit or
component Check resistance Measure with a Consult
◎ faulty
between each terminals multi-meter factory
three-phase
output
Peripheral device
Whether rheostat wiring
Replacement
Rheostat or connector are ◎ Visual check
rheostat
damaged
Check contacts and
connections for any ◎ No
Electromagnetic abnormalities Replacement
abnormality
Contactor Contactor
Unusual vibration and
◎ hearing check
noise
Is there any Replacement
Reactor ◎ Visual check
abnormalities Reactor
Cooling System
Unusual vibration and Visual or Consult with
◎
noise hearing check the supplier
Cooling fan
Excessive dust or
◎ Clean the fan
debris Correct
cooling Clean up
Heat sink Excessive dust or debris ◎ Visual check debris or dust
Is the ventilation path
Ventilation Path ◎ Clear the path
blocked
10-9
10.5 Routine Maintenance
To ensure stable and safe inverter operation it is recommended to perform routine inverter
maintenance at regular intervals. Use the checklist below as a guideline for inspection.
Ensure that temperature and humidity where the inverter is installed falls within the specification, make sure
correct ventilation is provided.
For replacement of a failed or damaged inverter consult factory.
Ensure that the installation area is free from dust and any other debris.
Check and ensure that the ground connections are secure and correct.
Terminal screws cannot be loose, tighten terminal for power input and output of the inverter with power
turned off.
Do not perform any insulation test on the control circuit.
L1(L) T1 L1(L) T1
L3(N) T3 L3(N) T3
Dielectric Dielectric
Withstand Withstand
Voltage Test Voltage Test
10-10
11. Commonly used parameters
Note: To switch the command source between the setting of main (00-02) and alternative (00-03) assign one of
the DI (S1 to S6) to be the “Run Command Switch Over” (03-00~03-05=12).
■ 2-wire operation
For 2-wire operation, set 03-00 (S1 terminal selection) to 0 and 03-01 (S2 terminal selection) to 1
Forward,
Run / Stop
S1
Reverse
Run / Stop
S2
Figure 11.1 Wiring example of 2-wire
COM
11-1
■ 3-wire operation
Set parameter 00-04 to 3 for 3-wire program initialization, multi-function input terminal S1 is set to run operation,
S2 for stop operation and S3 for forward/reverse command.
Operation
(normally open
Momentary switch)
S1 Run Command
(On:Run)
Stop
(Normally Close
Momentary Stop Command
switch) S2
(Off: Stop)
S3 Forward/Reverse
selection
COM
>= 50ms
On Off
Run Command Time
Off
(Stop)
Stop Command Time
Off
Forward/Reverse (forward) On (Reversal)
Time
Command
The inverter is controlled by the RS-485 port. Refer to parameter group 9 for communication setup.
11-2
00-05 Main Frequency Command Source Selection
00-06 Alternative Frequency Source Selection
【0】:Up/Down on Keypad
【1】:Potentiometer on Keypad
【2】:External AI1 Analog Signal Input
【3】:External AI2 Analog Signal Input
Range
【4】:External Up/Down Frequency Control
【5】:Communication Setting Frequency
【6】:PID Output Frequency
【7】:Pulse Input
00-05/00-06= 0: Keypad
Use the keypad to enter the frequency reference or by setting parameter 05-01 (frequency reference 1). Note that
once the frequency command is switched to alternative frequency reference and 00-06 is set to 0, the frequency
can be adjusted using parameter 05-01.
Set any of the multi-function terminals (03-00~03-05) to 13, to switch between main and alternate frequency.
Use analog reference from analog input AI1 or AI2 to set the frequency reference (as shown in Figure 4.3.4).
Refer to parameter 04-00 to select the signal type.
AI1 AI2
(0): 0~10V (0~20mA) 0~10V (0~20mA)
Analog Input Signal Type Select
04-00 (1): 0~10V (0~20mA) 2~10V (4~20mA) Factory Default
(AI1/AI2)
(2): 2~10V (4~20mA) 0~10V (0~20mA)
(3): 2~10V (4~20mA) 2~10V (4~20mA)
0~20mA / 4~20mA
External signal type Analog signal
JP2/JP3 selection
0~10VDC / 2~10VDC
Analog signal
11-3
+10 V
Main Frequency
2KΩ AI1 Reference Command
(voltage or current input)
Main Frequency
AI2 Reference Command
(voltage or current input)
AGND
The inverter accelerates with the UP command closed and decelerates with the DOWN command closed. Please
refer to parameter 03-00 ~ 03-05 for additional information.
Note: To use this function both the UP and DOWN command have to be set to any of the input terminals.
The frequency reference command is set via the RS-485 communication port using the MODBUS RTU.
Enables PID control, reference frequency is controlled by the PID function, refer to chapter 10 or parameter group
10 for PID setup.
Frequency reference from an external pulse input. Can be used only with multi-function input terminal S3 (03-02 =
25 or 26). See parameter group 3 multi-function input selections 25 and 26.
11-4
00-14 Acceleration Time 1
Range 【0.1~3600.0】Sec
00-15 Deceleration Time 1
Range 【0.1~3600.0】Sec
Notes:
- Acceleration time is the time required to accelerate from 0 to 100% of maximum output frequency.
- Deceleration time is the time required to decelerate from 100 to 0% of maximum output frequency.
- Maximum frequency is set by parameter 01-02.
- If parameter 01-00=18, Maximum output frequency is set by parameter 01-02.
- If parameter 01-00≠18, Maximum output frequency = 50.00 or 60.00 depending on initialization mode.
Hz
Maximum output
Frequency
Set frequency
The minimum
starting
frequency
0 T
Actual acc-time Actual dec-time
Acc-time Dec-time
00-14 00-15
11-5
01-00 Volts/Hz Patterns (V/F)
Range 【0~18】
The V/F curve selection is enabled for V/F mode. Make sure to set the inverter input voltage parameter 01-14.
The default parameters (01-02 ~ 01-09 and 01-12 ~ 01-13) are the same when 01-00 is set to 18 and 01-00 is set
to 0 (50Hz) or 9 (60Hz) depending on the initialization mode.
Parameters 01-02 ~ 01-13 are automatically set when any of the predefined V/F curves are selected.
Consider the following items as the conditions for selecting a V/F pattern.
(1) The voltage and frequency characteristic of motor.
(2) The maximum speed of motor.
(V)%
01-03 (Vmax)
01-05 (Vmid2)
01-07 (Vmid1)
01-09 (Vmin)
Hz
01-08 01-06 01-04 01-02 650.00
11-6
TYPE Func 50Hz 60Hz
(V)% (V)%
100 100
General Use
=【0】 =【9】
B B
C C
(V)% (V)%
100 100
=【1】
=【10】
High start torque
B B
=【2】 C =【11】
C
(V)% (V)%
100 100
Decreasing torque
=【4】 =【13】
B B
C C
(V)% (V)%
B B
=【7】 =【16】
C C
(V) 100% is the maximum output voltage. B, C point preset % settings will be as table below:
11-7
01-00 B (Xb) C (Xc)
0/9 7.5% 4.5%
1 / 10 10.0% 7.0%
2 11.0% 8.5%
3 12.0% 9.5%
4 17.5% 4.0%
5 25.0% 5.0%
11 11.0% 8.0%
12 12.0% 9.0%
13 20.5% 7.0%
14 28.5% 8.0%
6 / 15 45.0% 1.0%
7 / 16 55.0% 1.0%
8 / 17 65.0% 1.0%
Notes:
11-8
03-00 Multifunction Input Term. S1
03-01 Multifunction Input Term. S2
03-02 Multifunction Input Term. S3
03-03 Multifunction Input Term. S4
03-04 Multifunction Input Term. S5
03-05 Multifunction Input Term. S6
【0】:Forward/Stop Command---------------- (Parameters 00-02/00-03=1& 00-04)
【1】:Reverse/Stop Command---------------- (Parameters 00-02/00-03=1& 00-04)
【2】:Speed Selection 1
【3】:Speed Selection 2
【4】:Speed Selection 3
【5】:Speed Selection 4
【6】:JOG Forward Command------------( Parameters 00-18~00-20)
【7】:JOG Reverse Command------------( Parameters 00-18~00-20)
【8】:Up Command---------( Parameters 00-05/00-06=4& 03-06/03-07)
【9】:Down Command-----( Parameters 00-05/00-06=4& 03-06/03-07)
nd
【10】: 2 Acc/Dec Times
【11】: Disable Acc/Dec
【12】: Main/ Alternative Run Source Select----( Parameters 00-02/00-03)
【13】: Main/ Alternative Frequency Command Select----( Parameters 00-05/00-06)
Range 【14】: Rapid Stop (controlled deceleration stop)
【15】: Base Block (Coast to stop)
【16】: Disable PID Function ----------( Parameter Group 10)
【17】: Reset
【18】: Enable Auto Run Mode-----------( Parameter Group 6)
【19】: Speed Search
【20】: Energy Saving(V/F)
【21】: Reset PID integral value to Zero
【22】: Counter Input
【23】: Counter Reset
【24】: PLC Input
【25】: Pulse Input-Width Measure (S3)
【26】: Pulse Input-Frequency Measure (S3)
【27】: Enable KEB Function
【28】: Fire mode function (Valid for software issued after rev. 1.1 )
Related Parameters
S1 03-00
S2 03-01
S3 03-02
S4 03-03
S5 03-04
S6 03-05
COM
11-9
2-Wire control method
Example: FWD/STOP and REV/STOP from two inputs (S1 & S2)
S1 (FWD/STOP)
S2 (REV/STOP)
COM
E510
Hz
FWD
T
REV
S1 ON OFF
S2 OFF ON
Note: If both forward and reverse commands are active the inverter treats this as a STOP command.
Example: Two separate push buttons for RUN & STOP and two position selector switch for FWD/REV
Set 00-04 =【2】, (3 wire control mode), to set terminals S1, S2 and S3 for 3-Wire control
When 3-Wire control mode is selected the setting for parameters 03-00, 03-01 and 03-02 are not active.
S1(RUN)
S2(STOP)
S3(FWD/REV)
COM
E510
11-10
Hz
FWD
T
REV
S1 ON ON
S2 ON OFF
S3 OFF ON
Digital input S1 to S6 can be used to select between 16 different preset speeds (Preset speed 0 to 15).
Four speed selection bits are available and can be assigned to any of the digital input. The selected preset speed
is based on the combination of the speed selection bits shown in the table below.
Example: Input S3 set for speed selection 1 bit, [03-02] = 2, Input S4 set for speed select 2 bit, [03-03] = 3, Input
S5 set for speed select 3 bit, [03-04] = 4 and input S6 set for speed select 4 bit, [03-05] = 5.
11-11
03-0X =【06】: Forward jog run command, uses jog frequency parameter 00-18.
Note:
Jog command has a higher priority than other frequency reference commands.
Jog command uses stop mode set in parameter 07-09 when Jog command is active > 500ms.
03-0X =【07】: Reverse jog run command, uses jog frequency parameter 00-18.
Note:
Jog command has a higher priority than other frequency reference commands.
Jog command uses stop mode set in parameter 07-09 when Jog command is active > 500ms.
Note: If Forward and Reverse Jog are active at the same time the inverter enters stop mode.
03-0X =【08】: UP frequency command; set parameter 00-05 Frequency command to 4 to activate. When ON
frequency reference increased by value set in parameter 03-06. If the input is kept on continuously, the frequency
command increases accordingly until the upper frequency limit is reached.
03-0X =【09】: Down frequency command; set parameter 00-05 Frequency command to 4 to activate. When ON
frequency reference decreased by value set in parameter 03-06. If the input is kept on continuously, the
frequency command decreases accordingly and in relation to settings for parameter 03-06 and 3-07 until zero
speed is reached.
COM
When active the acceleration and deceleration time will be set according to value set in parameter 00-16
(acceleration time 2) and 00-17 (deceleration time 2).
When not-active the acceleration and deceleration time will be set according to value set in parameter
00-14(acceleration time 1) and 00-15 (deceleration time 1).
11-12
Example: 00-12 (Frequency upper limit) =60Hz
03-00= 0 (Terminal S1 FWD/STOP)
00-14 (accelerating time 1) = 10 sec
00-16 (accelerating time 2) =5 sec
Hz
S1 On S1 Off
60Hz
0 5s 10s T
(accel time 2) (accel time 1)
When activated suspends the acceleration / deceleration operation and maintains the output frequency at current
level.
Accel/Decel & Enable/Disable timing diagram using terminal S1 and parameter 03-00 = 11.
Hz
RUN T
Command RUN STOP
S1 ON OFF ON OFF
When active, the run command source is set by parameter 00-03(Alternative Run source). When Input is off run
command source is set by parameter 00-02 (Main run source).
11-13
03-00~03-05=【13】Main/ Alternative Frequency Source Select
When active the Alternative Frequency Source parameter 00-06 is used, otherwise Main Frequency Source is
used parameter 00-05.
03-00~03-05=【17】Reset
When active inverter resets active fault (same function as the Reset button on the keypad).
03-00~03-05=【20】Energy-saving operation
When active the inverter output voltage is gradually decreased to match the required torque demand and as a
result saves energy. Only for variable torque applications such as fans and pumps that require less torque when
operation speed is reached. When input is turned off the output voltage gradually increases again back to the
original output voltage.
Note: Acceleration and deceleration times in energy saving operation is identical to that of speed search
operation.
03-00~03-05=【22】Counter Input
Input used as counter input, set related parameters 03-21 ~03-22.
Count status can be viewed by setting parameter 12-00 to 8
Count display set c0000 c0001 c0002 c0003 c0004 c0005 c0006 c0007
by 12-00 = 8
Count Input
Multi-function input
2ms
11-14
03-00~03-05=【23】Counter Reset
When active resets counter to 0.
03-00~03-05=【24】PLC Input
Input used for PLC logic.
Related parameters:
To adjust speed through pulse input duty cycle, set parameters as follows:
00-05=7; 03-02=25; 03-27=pulse input frequency; 03-28=1 (as per actual need)
When pulse input frequency is 200Hz, set 03-27=0.20 (must be correct). Along with the duty cycle of this 200Hz
pulse input, inverter frequency is varied.
Example 1:
Pulse input frequency is 200Hz (03-27=0.20), duty cycle is 50%, frequency upper limit 50Hz (00-12=50.00), and
03-28=1. Inverter frequency is 50% x 50.00 x 1 = 25.00 Hz
Example 2:
Pulse input frequency is 100Hz (03-27=0.10), duty cycle is 30%, frequency upper limit 50Hz (00-12=50.00), and
03-28=2. Inverter frequency is 30% x 50.00 x 2 = 30.00 Hz
Example 3:
Pulse input frequency is 100Hz (03-27=0.10), duty cycle is 15%, frequency upper limit 650Hz (00-12=650.00),
and 03-28=5. Inverter frequency is 15% x 650.00 x 5 = 487.50 Hz
Notes:
- In this mode, pulse input frequency range is 0.01 kHz to 10.00 kHz.
- The examples above are based on a NPN input configuration. If PNP is used, the relationship between duty
cycle and inverter frequency is reversed, so a 20% duty cycle equals 80% inverter frequency
11-15
Related Parameters:
Inverter Frequency = f x (3-28) Hz, f: Pulse Input Frequency Hz (Limited by the Frequency Upper limit)
Set the following parameters to use pulse input for speed command:
00-05=7
03-02=26
03-28=1 (adjust if required)
03-27: Not used.
Example 1:
Pulse input frequency is 20Hz, frequency upper limit is 50Hz (00-12=50.00), and 03-28=1.
Inverter frequency is 20.00Hz
Example 2:
Pulse input frequency is 45Hz, frequency upper limit is 50Hz (00-12=50.00), and 03-28=1.
Inverter frequency is 45.00Hz
Example 3:
Pulse input frequency is 55Hz, frequency upper limit is 50Hz (00-12=50.00), and 03-28=1.
Inverter frequency is 50.00Hz
Example 4:
Pulse input frequency is 2000Hz, frequency upper limit is 650Hz (00-12=650.00), and 03-28=0.2.
Inverter frequency is 2000 x 0.2 = 400.00Hz
Notes:
- In this mode, pulse input frequency range is 0.01 kHz to 200Hz.
- Pulse input can only be selected for terminal S3
- PLC common is COM terminal on TM2
11-16
03-00~03-05=【28】Fire Mode Function
When active inverter runs at maximum speed (parameter 00-12) ignoring any protective functions. Fire Mode
function can be used for applications following a fire where it is necessary for a motor to continue running without
interruption.
Caution
The correct use of this function is the responsibility of the installer of the fire safety system. TWMC bares
no responsibility for direct or indirect damages or loss incurred as a result of using this function.
Warranty is void when inverter damage is caused by using Fire Mode.
Notes:
- The keypad shows FIrE, and Fire Mode activation is recorded in the inverter fault log.
- The inverter will run up to the maximum frequency set in 00-12.
- The inverter will keep running unless main power is lost or the inverter breaks down.
- When Fire Mode is activated, all protection functions and alarms (e.g. ES, BB, OV, OC …), will be ignored.
- STOP key on the keypad is disabled during Fire Mode operation.
- To reset fire mode: turn power off, remove fire mode input signal, and power-up inverter.
11-17
03-11 Multifunction Output Relay RY 1 functions. ( Terminals R1C,R1B, R1A )
03-12 Multifunction Output Relay RY 2 functions. ( Terminals R2B, R2A )
【0】:Run
【1】:Fault
【2】:Set Frequency within the preset range. -------------------------------( refer to 03-14)
【3】:Set Frequency reached. As set by (3-13±3-14) -------------- ( refer to 03-13/03-14)
【4】:Output Frequency Detection 1 (> 03-13) ----------( refer to 03-13)
【5】:Output Frequency Detection 2 (< 03-13) ----------( refer to 03-13)
【6】:Auto-restart
【7】:Momentary AC Power Loss---------------------------------( refer to 07-00)
Range 【8】:Rapid Stop ( Decelerate to Stop)
【9】:Base Block Stop Mode
【10】:Motor Overload Protection (OL1)
【11】:Drive Overload Protection (OL2)
【12】:Over Torque Threshold Level (OL3)
【13】:Preset Current level Reached -------------------------( refer to 03-15/03-16)
【14】:Preset Brake Frequency Reached -----(refer to 03-17/03-18)
【15】:PID Feedback Signal Loss
【16】:Single pre-set count (3-22)
【17】:Dual pre-set count (3-22~23)
【18】:PLC status indicator (00-02)
【19】:PLC control
【20】:Zero Speed
03-13 Frequency Reached Level
Range 【0.00~650.00】 Hz
03-14 Frequency Reached Detection Range (±)
Range 【0.00~30.00】 Hz
11-18
When Output Freq. = Preset Freq. Reached Setting (03-13) – Preset Freq.
Reached Detection Range (03-14), Relay Output will be ON
Hz
Preset Freq. Reached
Setting (03-13)
(03-13) – (03-14) Preset Freq. Reached Detection Range (03-14)
Output Freq. FWD
0
REV Time
(03-13) - (03-14)
Preset Freq. Reached Preset Freq. Reached
Setting (03-13) Detection Range, (03-14)
RUN RUN
Run Command
ON ON
Relay Output
Example: Sets 03-13=30 and 03-14=5, Relay is ON when output frequency is >=25Hz and <= 30Hz.
When, Freq. Detection Range Lower Limit<Setting Freq.<Freq. Detection Range Upper Limit
and Detection Range Lower Limit<Output Freq.<Freq. Detection Range Upper Limit
Relay output is ON(Allowable tolerance ±0.01)
Hz
Freq. Detection Range Upper Limit
Setting Freq. 2
(03-13)+(03-14)
2*Preset Freq. Reached Detection
(03-13) Range (03-14)
Setting Freq. 1
(03-13)-(03-14)
FWD Freq. Detection Range Lower Limit FWD
0
Time
REV
(03-13)-(03-14)
Setting Freq. 1
(03-13) 2*Preset Freq. Reached Detection
(03-13)+(03-14) Range (03-14)
Setting Freq. 2
ON ON ON
Relay Output
11-19
When Output Frequency > Preset Frequency Reached Setting (03-13),
Relay output is ON
Hz
Setting Freq.
(03-13)
Output Freq. FWD
0 Output Freq. Time
REV
(03-13)
Setting Freq.
RUN RUN
Run Command
ON ON
Relay Output
Setting Freq.
(03-13)
Output Freq. FWD
0 Time
Output Freq. REV
(03-13)
Setting Freq.
RUN RUN
Run Command
Relay Output ON ON ON
11-20
03-11/03-12=【20】: Zero Speed
Off Output Frequency => Minimum Frequency (01-08, Fmin)
On Output Frequency < Minimum Frequency (01-08, Fmin)
Output
Frequency
01-08(Fmin)
Zero
Speed
OFF ON
t
I (mA)
AI (0~20mA):F (Hz) = (00 12)
20(mA)
I 4(mA)
AI (4~20mA):F (Hz)= (00 12), I 4
20 4(mA)
Voltage Input Mode
V(v)
AI (0~10V):F (Hz)= (00 12)
10(v)
V 2(v)
AI(2~10V):F (Hz)= (00 12), V 2
10 2(v)
11-21
04-01 AI1 Signal Verification Scan Rate
Range 【1~200】2msec
04-02 AI1 Gain
Range 【0 ~ 1000】%
04-03 AI1 Bias
Range 【0~ 100】%
04-04 AI1 Bias Selection
Range 【0】: Positive 【1】: Negative
04-05 AI1 Slope
Range 【0】: Positive 【1】: Negative
04-06 AI2 signal verification Scan Rate
Range 【1~200】2msec
04-07 AI2 Gain
Range 【0 ~ 1000】%
04-08 AI2 Bias
Range 【0 ~ 100】%
04-09 AI2 Bias Selection
Range 【0】: Positive 【1】: Negative
04-10 AI2 Slope
Range 【0】: Positive 【1】: Negative
st
All analog inputs (AI1, AI2) have a 1 order programmable input filter that can be adjusted when noise is present
on each of the incoming analog signal to prevent erratic drive control. Inverter reads the average values of A/D
signal once per (04-01/04-06 x 2ms).
Note: Increasing the filter time causes the drive operation to become more stable but less responsive to change
to the analog input.
AI1 Analog Voltage input scaling examples by adjusting Gain, Bias & Slope parameters (04-02~04-05)
(1) Positive Bias type (04-04= 0), Bias (04-03) and Slope (04-05).
Figure1: Figure2:
B 100% 0% 0 0 D 100% 0% 0 1
11-22
04-03 Hz 04-03 Hz
Bias Upper Bias
100% 60Hz Frequency 100% 60Hz
A C
50% 30Hz 50% 30Hz
B D
0% 0Hz 0% 0Hz
0V 5V 10V V 0V 5V 10V V
(2) Negative Bias type (04-04= 1), Bias (04-03) and Slope (04-05).
Figure3: Figure4:
Hz Hz
30Hz 30Hz
04-03 04-03
Bias E Bias F
-0% 0Hz -0% 0Hz
2V 5V 10V V 5V 10V V
-50% -50%
-100% -100%
(3) Offset bias set to 0% (04-03) and effect of modifying Analog Gain (04-02), Bias type (04-04) and slope type
(04-05) are shown in shown Fig 5&6.
Figure5: Figure6:
Hz
Hz
Upper
60Hz Upper
Frequency 60Hz
B' Frequency
C'
A'
30Hz 30Hz
D'
0Hz 0Hz
0V 5V 10V V 0V 5V 10V V
11-23
(4) Various other examples of analog input scaling and modification are shown in following figures 7,8,9 & 10.
Figure7: Figure8:
04-03 Hz
bias 04-03 Hz
Upper bias
100% 60Hz Upper
Frequency 100% 60Hz
37.5Hz b c Frequency
a 37.5Hz
50% 30Hz 50% 30Hz
d
0% 0Hz 0% 0Hz
0V 5V 10V V 0V 5V 10V V
Figure9: Figure10:
Hz
Hz
Upper
60Hz Upper
Frequency 60Hz
Frequency
f g
04-03 18.26Hz 04-03
bias e h
bias
-0% 0Hz 1.81Hz
-0% 0Hz
1V 4V 10V V 2V 5V 10V V
-50% -50%
-100% -100%
11-24
04-11 Analog Output (AO) Function Selection.
【0】:Output Frequency
Range 【1】:Frequency Command
【2】:Output Voltage
【3】:DC Bus Voltage
【4】:Output Current
04-11 A Xmax
【0】 Output frequency upper frequency limit
10V
【1】 Frequency Setting upper frequency limit
A 【2】 Output voltage Motor Rated Voltage
230V: 0~400VDC
【3】 DC Bus Voltage
5V 460V: 0~800VDC
rated current of
【4】 Output current
inverter
0 Xmax/2 Xmax( 04-11) Xmax
04-12 AO Gain
Range 【0 ~ 1000】%
04-13 AO Bias
Range 【0 ~ 100】%
04-14 AO Bias Selection
Range 【0】: positive 【1】: Negative
04-15 AO Slope
Range 【0】: positive 【1】: Negative
04-16 F-Gain
Range 【0】: Invalid 【1】: Effective
The analog output scaling is the same as examples shown previously for Analog Voltage Input (AI1) parameters
4-02 to 4-05.
Note: The max output voltage is 10Vdc based on the inverter hardware. Use external devices that require a maximum
of 10Vdc signal.
Inverter output will be turned off during a sudden drop in input voltage below the under voltage level.
11-25
07-00=0: Inverter trips on “UV” fault on power loss and will not restart.
07-00=1: Inverter resumes operation at half of the output frequency before power-loss after power has been
restored. There is no limitation on the number of restarts.
The momentary power loss function is enabled as long as the inverter CPU still has power and the inverter will
restart when power is restored based on the setting of parameters 00-02, 07-04 and status of External run
command.
Caution: After a power loss and Run mode is set to External Run (00-02=1) and Direct start on power up is
enabled (07-04=0) the inverter will automatically start when power is restored.
To ensure safety of operators and to avoid any damages to the machinery, all necessary safety measure must be
taken and an inverter input disconnect switch must be used.
When the total number of restart attempts has exceed the number of automatic restart attempts set in parameter
07-02, the inverter will turn off the output and the fault contact is activated.
When the automatic restart function is enabled the internal automatic restart attempt counter is reset based on the
following actions:
11-26
The automatic restart function can be used for the following faults. Please note that when the fault is not listed in
the table the inverter will not attempt an automatic restart.
Note: Auto restart after a fault will not function during DC injection braking or decelerating to stop.
The electronic motor overload protection function estimates the motor overload level based on the output current,
output frequency, motor characteristics and time. The motor overload trip time depends on the motor rated
current when the output current is greater than motor FLA.
Set motor rated RPM for the inverter to display the actual motor speed based on the output frequency.
Motor synchronous speed = 120 x Rated frequency ÷ Number of poles.
11-28
12-04 Custom Units (Line Speed) Display Mode
【0】:Drive Output Frequency is Displayed
【1】:Line Speed is Displayed in Integer (xxxxx)
Range
【2】:Line Speed is Displayed with One Decimal Place (xxxx.x)
【3】:Line Speed is Displayed with Two Decimal Places (xxx.xx)
【4】:Line Speed is Displayed with Three Decimal Places (xx.xxx)
12-05 Inputs and output Logic status display (S1 to S6) & RY1~2
Range Read only(Panel read only)
Terminals S1-S6 are represented using two segments of each digit. Segment turns on when input is active. The
bottom segments of each of the first three digits are used to represent the digital outputs (R1, R2, DO1).
Segments turn on when output is active.
11-29
13-02 Fault Log Display(Latest 3 faults)
Range ----
Last three faults are stored using FIFO mechanism, whenever a new fault occurs the previous faults are pushed
down. Example: Fault stored in 2.xxx is moved to 3.xxx and 1.xxx is moved to 2.xxx. The most recent fault will be
stored on position 1.xxx.
Notes:
Use Up▲and Down▼ keys to scroll between the fault registers.
Pressing the reset key when parameter 13-02 is displayed will clear all three fault registers and the display for
each register will change to 1. ---, 2. ---, 3. ---.
Fault log content 1.OC-C’; means that most recent fault is OC-C, etc...
Use parameter 13-08 to initialize the inverter to factory default. It is recommended to write down the modified
parameters before initializing the inverter. After initialization, the value of 13-08 will return to zero automatically.
11-30
Appendix: UL Instructions
Danger
Electric Shock Hazard
Warning
Electric Shock Hazard
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even
after the power supply is turned off. After shutting off the power, wait for at least the amount of time specified
on the inverter before touching any components.
Do not perform work on the inverter while wearing loose clothing, jewelry, or lack of eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before
beginning work on the inverter.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
A-1
Warning
Fire Hazard
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the inverter and circuit
boards.
Failure to comply may result in ESD damage to the inverter circuitry.
Never connect or disconnect the motor from the inverter while the inverter is outputting voltage.
Improper equipment sequencing could result in damage to the inverter.
Check all the wiring to ensure that all connections are correct after installing the inverter and
connecting any other devices.
Failure to comply could result in damage to the inverter.
A-2
UL Standards
The UL/cUL mark applies to products in the United States and Canada and it means that UL has performed
product testing and evaluation and determined that their stringent standards for product safety have been met.
For a product to receive UL certification, all components inside that product must also receive UL certification.
UL Standards Compliance
This inverter is tested in accordance with UL standard UL508C and complies with UL requirements. To ensure
continued compliance when using this inverter in combination with other equipment, meet the following
conditions:
■ Installation Area
Do not install the inverter to an area greater than pollution severity 2 (UL standard).
A-3
Main Circuit Terminal Wiring
UL approval requires crimp terminals when wiring the inverter’s main circuit terminals. Use crimping tools as
specified by the crimp terminal manufacturer. TECO recommends crimp terminals made by NICHIFU for the
insulation cap.
The table below matches inverter models with crimp terminals and insulation caps. Orders can be placed with a
TECO representative or directly with the TECO sales department.
Type 1
During installation, all conduit hole plugs shall be removed, and all conduit holes shall be used.
A-4
Recommended Input Fuse Selection
Fuse Type
Drive Model E510 Manufacturer: Bussmann / FERRAZ SHAWMUT
Model Fuse Ampere Rating (A)
230 V Class Single / Three-Phase Drives
2P5-HXXX Bussmann 20CT 690V 20A
201-HXXX Bussmann 20CT 690V 20A
202-HXXX Bussmann 35FE 690V 35A
203-HXXX Bussmann 50FE 690V 50A
2P5-H3XX Bussmann 20CT 690V 20A
201-H3XX Bussmann 20CT 690V 20A
202-H3XX Bussmann 20CT 690V 20A
203-H3XX Bussmann 30FE 690V 30A
205-XXXX Bussmann 50FE 690V 50A
208-XXXX Bussmann 63FE 690V 63A
210-XXXX FERRAZ SHAWMUT A50QS100-4 500V 100A
215-XXXX Bussmann 120FEE / FERRAZ 690V 120A / 500V 150A
A50QS150-4
220-XXXX FERRAZ SHAWMUT A50QS150-4 500V 150A
Fuse Type
Drive Model E510 Manufacturer: Bussmann / FERRAZ SHAWMUT
Model Fuse Ampere Rating (A)
460 V Class Three-Phase Drives
401-XXXX Bussmann 10CT 690V 10A
402-XXXX Bussmann 16CT 690V 16A
403-XXXX Bussmann 16CT 690V 16A
405-XXXX Bussmann 25ET 690V 25A
408-XXXX Bussmann 40FE 690V 40A
410-XXXX Bussmann 50FE 690V 50A
415-XXXX Bussmann 63FE 690V 63A
420-XXXX Bussmann 80FE 690V 80A
425-XXXX FERRAZ SHAWMUT A50QS100-4 500V 100A
Motor over temperature protection shall be provided in the end use application.
All input and output field wiring terminals not located within the motor circuit shall be marked to indicate the proper
connections that are to be made to each terminal and indicate that copper conductors, rated 75°C are to be used.
A-5
This inverter has undergone the UL short-circuit test, which certifies that during a short circuit in the power supply
the current flow will not rise above value. Please see electrical ratings for maximum voltage and table below for
current.
• The MCCB and breaker protection and fuse ratings (refer to the preceding table) shall be equal to or greater
than the short-circuit tolerance of the power supply being used.
• Suitable for use on a circuit capable of delivering not more than (A) RMS symmetrical amperes for (HP) HP in
240 / 480 V class drives motor overload protection.
Set parameter 02-01 (motor rated current) to the appropriate value to enable motor overload protection. The
internal motor overload protection is UL listed and in accordance with the NEC and CEC.
The motor rated current parameter (02-01) protects the motor. The motor protection parameter 08-05 is set as
factory default. Set 02-01 to the full load amps (FLA) as shown on the nameplate of the motor.
A-6
■ 08-05 Motor Overload Protection Selection
The inverter has an electronic overload protection function (OL1) based on time, output current, and output
frequency, which protects the motor from overheating. The electronic thermal overload function is UL-recognized,
so it does not require an external thermal overload relay for single motor operation.
This parameter selects the motor overload curve used according to the type of motor applied.
Sets motor overload protection function in parameter 08-05 according to the applicable motor.
08-05 = 0: Disables the motor overload protection function when two or more motors are connected to a single
inverter. Use an alternative method to provide separate overload protection for each motor such as connecting a
thermal overload relay to 1he power line of each motor.
08-05 = 1: The motor overload protection function should be set to hot start protection characteristic curve when
the power supply is turned on and off frequently, because the thermal values are reset each time when the power
is turned off.
08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message
will flash on the keypad. Press RESET button on the keypad or activate the reset function through the
multi-function inputs to reset the OL1 fault.
08-06=1: When the inverter detects a motor overload the inverter will continue running and the OL1 alarm
message will flash on the keypad until the motor current falls within the normal operating range.
A-7
■ 08-12 Motor Overload Protection Curve
08-12=0: For constant torque applications with a load less than 103% of the motor rated current. If the load is
greater than 150% of the motor rated current, the motor will run for 1 minute before faulting on motor overload.
08-12=1: For variable torque applications (Fan, Pumps…) with a load less than 113% of the motor rated current.
If the load is greater than 123% of the motor rated current, the motor will run for 1 minute before faulting on motor
overload.
A-8
I
NVE
RTE
R
E
510
Di
str
ibut
or
Teco-Wes t
i
nghous eMotorCompany
5100N.I H-35
RoundRoc k,Texas78681
1-800-
279- 4007
www. tecowest i
nghouse.com Ver01:2015.
08