PARTS QUOTATION ANALYSIS

Model: K2VJ
Part No.: 30405-KZR -6001
Part Name: GUARD,ENG CONTL UNIT
DWG PART Material Process Investment Total Cost Total Cost JUDGEMENT /
NO. SUPPLIER Volume Amort. Cost Admin cost Profit Cost CKD COST Variance Variance (%)
WEIGHT w/o Amort. w/ Amort. RECOMMENDATION
Type Input wt. Cost/kg Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost

0.032 PP-IMP-21 0.03259 80.00 2.61 Injection 160 TONS 0.213 35.00 3.73 500,000 MOLD 2 CAVITY 800,000.00 1.60

M/B (TIC-
0.00101 460.00 0.46 Inspection 0.50 500,000 RACKS 238,000.00 0.48
UVMB)
0 SELF ESTIMATE 0.75 0.38 8.68 10.76 6.77 3.99 59%
Delivery 10 Wheeler 18,000.00 4,500.00 0.25
Truck

TOTAL MATERIAL COST: 3.07 TOTAL PROCESS COST: 4.48 TOTAL INVESTMENT COST: 1,038,000.00 2.08

INABATA 0.03260 82.36 2.61 Injection 160 TONS 0.213 35.00 3.73 500,000 MOLD 2 CAVITY 800,000.00 1.60 > PROPOSED MAKER IN INITIAL
M/L

M/B (TIC- 50PCS X 84

0.00100 462.71 0.47 Inspection 0.25 500,000 RACKS 336,000.00 0.67
UVMB) RACKS

1 ATLANTIC PACKAGING 0.40 Delivery 10 Wheeler 18,000.00 4,500.00 0.25 0.80 0.40 9.20 11.47 6.77 4.70 69% > PROPOSED MAKER FOR G-
PLASTIC Truck EVENT, HOWEVER WE WILL STILL
NEGOTIATE TO MEET THE TARGET
BOX 0.30 PRICE AS SELF ASSESTMENT

TOTAL MATERIAL COST: 3.77 TOTAL PROCESS COST: 4.23 TOTAL INVESTMENT COST: 1,136,000.00 2.27

PP-IMP-21 47.59200 80.00 3.81 Injection 220 TONS 0.23 25.00 5.75 500,000 MOLD 2 CAVITY 1,620,000.00 3.24

M/B (TIC- 25PCS X 144

1.00800 460.00 0.46 Inspection 0.04 25.00 1.00 500,000 RACKS 334,080.00 0.67
UVMB) BUCKETS
2 PAINTPLAS 1.24 0.62 14.28 18.19 6.77 11.42 169%
10 WHEELER
Delivery 7,000.00 5,000.00 1.40
TRUCK

TOTAL MATERIAL COST: 4.27 TOTAL PROCESS COST: 8.15 TOTAL INVESTMENT COST: 1,954,080.00 3.91

PP-IMP-21 0.03260 80.00 2.61 Injection 160 TONS 0.20 30.00 6.00 500,000 MOLD 2 CAVITY 800,000.00 1.60

M/B (TIC- 100PCS X 20

0.00100 462.71 0.46 Inspection 1.00 500,000 RACKS 500,000.00 1.00
UVMB) RACKS
3 TRITON 1.23 0.62 14.17 16.77 6.77 10.00 148%
10 WHEELER
PLASTIC 1.00 Delivery 5,000.00 4,000.00 1.25
TRUCK

TOTAL MATERIAL COST: 4.07 TOTAL PROCESS COST: 8.25 TOTAL INVESTMENT COST: 1,300,000.00 2.60

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOCIC

Base Model BEFORE AFTER BEFORE AFTER BEFORE AFTER SELF RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL
(KWW) - ATLANTIC HEARING HEARING HEARING HEARING HEARING HEARING ASSESTMENT MASTER BATCH: TOKYO INK (TIC-UVMB)
ITEMS Area (Drawing:cm2)* Injection Pressure by Material
CASE DRIVE CHAIN (ATLANTIC) (ATLANTIC) (PAINTPLAS) (PAINTPLAS) (TRITON) (TRITON) (TARGET)
AMORT 0 3.23 2.27 3.98 3.91 3.26 2.60 2.08 Material Drawing Weight
PROFIT 1.52 0.59 0.40 0.61 0.62 0.80 0.62 0.38 0.032 Length Width Thickness Area
(PP) Injection Pressure: 0.35
ADMIN 1.52 1.18 0.80 1.22 1.24 1.60 1.23 0.75 11.5 14.5 5 166.75
PROCESS 7.5 7.34 4.23 8.15 8.15 11.50 8.25 4.48 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 11.85 4.41 3.77 4.09 4.27 4.45 4.07 3.07 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
22.39 16.74 11.47 18.05 18.19 21.60 16.77 10.76 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:
58.3625
NOTE: NO AMORT INDICATED IN QUOTATION
Resin Material Input Weight
0.0326

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

0.0010 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100

Machine Tonnage Reference:

Width Length Thickness
435 305 410

Machine Tonnage 1 Cavity

120 TONS

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness
900 700 900

Machine Tonnage 2 Cavity

650 TONS
 PARTS QUOTATION ANALYSIS
Model: K2VJ
Part No.: 30405-KZR -6001
Part Name: GUARD,ENG CONTL UNIT
DWG PART Material Process Investment Total Cost Total Cost
NO. SUPPLIER Volume Amort. Cost Admin cost Profit Cost CKD COST Variance Variance (%) JUDGEMENT / RECOMMENDATION
WEIGHT w/o Amort. w/ Amort.
Type Input wt. Cost/kg Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost
MATERIAL
PP-IMP-21 0.03260 80.00 2.61 Injection 160 TONS 0.20 15.00 3.00 500,000 MOLD 1 CAVITY 620,422.00 1.24 >

M/B (TIC- 100PCS X 20 PROCESS

0.00100 462.71 0.46 Inspection 500,000 RACKS 320,000.00 0.64 >Use 160T with CT: 15sec since competitor use 160T
UVMB) RACKS
30sec for 2 Cavity
10 WHEELER INVESTMENT
PLASTIC Delivery 5,000.00 4,000.00 1.25 >In 50380-KSW-G300 mold cost is 1,300,000.00. Cover
TRUCK
3 TRITON 0.73 0.37 8.42 10.30 6.77 3.53 52% Center is 48% smaller.So 48% of 1.3M is 620,422.00
>Rack: Please use tray as MS Requirement

TOTAL MATERIAL COST: 3.07 TOTAL PROCESS COST: 4.25 TOTAL INVESTMENT COST: 940,422.00 1.88

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOCIC

Base Model BEFORE AFTER BEFORE AFTER BEFORE AFTER SELF RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL
(KWW) - ATLANTIC HEARING HEARING HEARING HEARING HEARING HEARING ASSESTMENT MASTER BATCH: TOKYO INK (TIC-UVMB)
ITEMS Area (Drawing:cm2)* Injection Pressure by Material
CASE DRIVE CHAIN (ATLANTIC) (ATLANTIC) (PAINTPLAS) (PAINTPLAS) (TRITON) (TRITON) (TARGET)
AMORT 0 3.23 2.27 3.98 3.91 3.26 1.88 2.08 Material Drawing Weight
PROFIT 1.52 0.59 0.40 0.61 0.62 0.80 0.37 0.38 0.032 Length Width Thickness Area
(PP) Injection Pressure: 0.35
ADMIN 1.52 1.18 0.80 1.22 1.24 1.60 0.73 0.75 115 145 50 16,675
PROCESS 7.5 7.34 4.23 8.15 8.15 11.50 4.25 4.48 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 11.85 4.41 3.77 4.09 4.27 4.45 3.07 3.07 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
22.39 16.74 11.47 18.05 18.19 21.60 10.30 10.76 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:
5836.25
NOTE: NO AMORT INDICATED IN QUOTATION 197 177.36 90 34,940 1,300,000
Resin Material Input Weight Diff Ratio 48% 620,422
0.0326

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

0.0010 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100

Machine Tonnage Reference:

Width Length Thickness
435 305 410

Machine Tonnage 1 Cavity

120 TONS

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness
900 700 900

Machine Tonnage 2 Cavity

650 TONS