COURSE TITLE: FOOD AND INDUSTRIAL MICROBIOLOGY

COURSE NO. - DTM-321: CREDIT HRS-3 (2+1)

MICROBIAL SPOILAGE OF CEREALS AND BAKERY FOODS

RAKESH KUMAR
ASSOCIATE PROFESSOR (DAIRY MICROBIOLOGY)
FACULTY OF DAIRY TECHNOLOGY
S.G.I.D.T., BVC CAMPUS,
P.O.- BVC, DIST.-PATNA-800014
Primary sources of microorganisms
• Soil and water
• Plant and plant products
• Food utensils
• Gut of animals and humans
• Food handlers
• Animal hides
• Air and dust Roles of microorganisms found in food
• Animal feeds • Spoilage, fermentation, food production.
• Microorganisms are used in brewing, winemaking,
baking, pickling and other food-making processes.
• They are also used to control the fermentation
process in the production of cultured dairy products
such as yogurt and cheese. The cultures also provide
flavour and aroma, and inhibit undesirable organisms.
 What is spoilage
Spoilage is the process in which food deteriorates to the point in which it is not edible
to humans or its quality of edibility becomes reduced

Any change which renders a product unacceptable for human consumption.

Spoilage is a complex event in which a combination of microbial and biochemical

activities may create abnormal end products.

One of the major reason that led to preservation.

Microbial growth in food depends on

-Characteristics of a product
-The way processed
-The way stored
-Modes of preservation and processing
Factors affecting growth -Intrinsic parameters -Extrinsic parameters
Major Quality-Loss Mechanisms
Spoilage Factors
The grains are having low moisture content due to this they are less susceptible to spoilage
and have higher shelf-life. The spoilage mainly occurs due to fungal growth when food is
stored at high temperature and high humidity. Before packaging the whole grains should be
properly fumigated to reduce microbial load and increases the storage life. The factors
influencing the quality of cereals are:
# Moisture content above 12 to 13 percent may cause spoilage problem in cereals.

# Low moisture grain showed molds growth and high moisture content in food may cause
growth of yeasts and bacteria.

# Total no of microbial load, physical damage and temperature of storage

# Aspergillus, Penicillium, Mucor, Rhizopus, Fusarium are some common molds : produce
mycotoxin.

# Lactic acid bacteria, Coliform, Acetobacter spp, Micrococci and Bacillus are some species
responsible for causing spoilage
Mojor group of microorganisms and the characteristics of spoilage
Spoilage by molds
Molds major spoilage problem in bakeries losses of raw materials and end products.

Molds favor the presence of water bakery products with a high water activity (aw) level such
as bread, cakes and creams.

Spoilage types for typical bakery products Rhizopus stolonifera

Rhizopus nigricians is probably the most well-known mold causing spoilage type in bread
called‘bread mould’. It grows at a water activity (aw) of 0.91 or higher and can be
recognized by its black sporangium, where spores are formed.

Penicillium and Aspergillus are well-known species produces mycotoxins (e.g. Ochratoxin
that damages kidney and liver). They are also frequently used in the development of
medicine or food additives (e.g. enzymes). Penicillium cycolium is the most common type
of Penicillium species found in bakery products and can produce Penicillic acid above a
water activity of 0.87, while the mould can already grow at a water activity (aw) of 0.80 or
higher.
Water activity level and the spoilage types
Some important spoilage defects of bread are because of the growth of
overgrowth of different moulds, mos and yeast as follows-
Green spored mold -- Penicillium expansum
Bread mold -- Rhizopus stolonifer.
White cottony mycelium and black spots
Red bread mold -- Neurospora sitophila
Ropiness of homemade Breads -- Bacillus subtilis (Bacillus mesentericus).
Ropyness -- due to hydrolysis of flour protein by
proteinase of the bacillus and
capsulation of bacillus
Chalky bread -- chalk like white spots due to yeast like
fungi Endomycopsis fibuligera and
Trichonospora variable
Red bread -- Pigmentation by Serratia marcescens.
Spoilage by bacteria
Bacteria also have a potential to contaminate baked products. The spores of Bacillus
subtilis for example are heat resistant and will not be killed by the baking process.
Several Bacillus species can contribute in the process that makes bread "ropy" like Bacillus
cereus. Warm humid conditions are perfect for the spores to germinate and grow, forming the
characteristic stringy brown mass with the odor of fruit. This microorganism has also been
implicated in food poisoning outbreaks from cream filled bakery products.
Food poisoning is caused by the fact that Staphylococcus aureus produces enterotoxins
under appropriate conditions. Other bakery ingredients, such as egg (products), chocolate,
desiccated coconut and cocoa powder were found to be contaminated with Salmonella.
Salmonella is part of the enterobacteria family, same as Escherichia Coli, These bacteria can
live with or without the present of oxygen. Salmonella and in particular E.coli can cause big
complications in small quantities, due to the Shiga toxin production, mainly related to E. coli.
This toxin can lead to thrombosis, destruction of red blood cells and kidney failure.
Spoilage by yeasts
Next to molds and bacteria, yeast also involved in the spoilage of bakery products.

Problems caused by yeasts can be divided into two types.

The first type are visible yeasts which grows on the surface of the bread in white or pinkish
patches. Surface spoilage on bread is mainly caused by Pichia burtonii,
whereby white spots are visible leading to the term "chalk" bread.

In order to manage microbial growth and (post-baking) contamination is the main concern
for retaining bread quality and it is important to have a good quality control system. The next
steps to minimize the spoilage by adopting strategies to prevent contamination, destruction or
entry of contaminants and ways to control the growth of contaminants should be known to
operating personals.
 In cereal grains loss in quality and quantity during storage is caused by
Fungi
Insects
Rodents
Mites Fungi (molds)
are the major cause of spoilage in grain.
Fungi impair feed quality in at least two ways :
They may alter the nutritional quality of feeds by destroying important nutrients such as
vitamins.
They may produce mycotoxins that are harmful to animals.

Losses caused by fungi in cereal grains are related to

Decrease in germination Discoloration of the seed
Heating and mustiness Biochemical changes
Possible production of toxins Loss in dry matter
Microbial contamination within a cereal grain
 Current methods and technologies used for cereal grains preservation
Method/technology Description Limitation
Factors influencing the microbial shelf-life of cereal grains during storage
Aflatoxins are the most widely isolated mold that produced the toxin: Aspergillus Flavus. Aspergillus
Flavus produces Aflatoxin B1 and B2 and will only be formed between a temperature range of 7.5 –
40°C. Substantiated evidence suggests that aflatoxins are carcinogenic, especially in liver where the
toxin will first pass after absorption in the intestinal tract.

The exposure risk to human is directly through cereal grains or indirectly through food of animal origin
(e.g. milk and eggs).

Tolerable daily intake (TDI) levels are determined on 1.0 µg/kg bodyweight a day. Its adverse effects
are nausea, vomiting, headache, dizziness, diarrhea and fever.

Highest levels were observed in wheat, maize and oat grains and derived products.

Besides the molds that grow at a relatively high water activity, there are molds that can grow in bakery
products with a low water activity, such as fruited cakes and fondants, called Xerophilic molds.

Mold spores are generally killed by the baking process. However, no effect observed on mycotoxins
formed during cultivation and storage of raw materials. Mycotoxins, are very stable compounds that
can resist temperatures between 200-300°C.
Thank You