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Damages in Construction Arbitrations: Michael W Kling Thomas Gaines Secretariat International, Inc

This document provides an overview of types of damages that may be claimed in construction arbitrations, including scope changes, delay costs, acceleration costs, and disruption costs. Scope changes refer to modifications that increase costs, such as changes to physical work quantities or designs. Delay costs refer to extended management, equipment, labor, and other field costs incurred due to project delays. Acceleration costs occur when a contractor adds resources or works overtime/multiple shifts to accelerate work in response to delays. Disruption costs arise when a contractor cannot work as planned, such as due to changes, site access issues, or other contractors' actions. The document discusses how each type of damage may be priced and supported in an arbitration.

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Rajesh Khanna
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0% found this document useful (0 votes)
97 views21 pages

Damages in Construction Arbitrations: Michael W Kling Thomas Gaines Secretariat International, Inc

This document provides an overview of types of damages that may be claimed in construction arbitrations, including scope changes, delay costs, acceleration costs, and disruption costs. Scope changes refer to modifications that increase costs, such as changes to physical work quantities or designs. Delay costs refer to extended management, equipment, labor, and other field costs incurred due to project delays. Acceleration costs occur when a contractor adds resources or works overtime/multiple shifts to accelerate work in response to delays. Disruption costs arise when a contractor cannot work as planned, such as due to changes, site access issues, or other contractors' actions. The document discusses how each type of damage may be priced and supported in an arbitration.

Uploaded by

Rajesh Khanna
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Damages in Construction

Arbitrations
Michael W Kling and Thomas Gaines
Secretariat International, Inc

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Introduction
Damages in any forum, whether it is international arbitration or litigation in a
local jurisdiction, are simply an attempt by one party to measure in financial
terms the harm suffered because of the actions or inactions of the opposing
party. In the context of a construction project, the harm suffered is typically
additional costs incurred on the project by one of its contractors because of
some event, action or inaction by the owner of the project or one of its
representatives. However, an owner can also incur additional costs resulting
from some event, action or inaction by one of the contractors on the project.

The events, actions or inactions that result in damages may include scope
changes and change orders; project delays by the owner or other contractors;
disruptions caused by the owner or other contractors related to access issues,
suspensions of work, or design problems resulting from improper or incorrect
designs or drawings; delays in responding to requests for information and
submittals; and termination-related problems and issues. The list of potential
events, actions or inactions can be endless, depending on the project and the
specific circumstances. The types of damages that may be experienced by a
contractor or owner because of these events, actions or inactions can vary,
but typically include all or some portion of additional costs incurred related to
scope changes, acceleration-related costs, extended delay costs, disruption-
related costs and termination-related costs. This is not an exhaustive list but
representative of the types of damages that are typical in an international
arbitration related to a construction project.

The purpose of this chapter is to provide the reader with an overview of the
types of damages typically experienced and incurred on construction projects
by contractors and owners, and the pricing methods and models that may be
used to calculate the resulting damages in an international arbitration context.
The types of damages discussed herein are limited to the additional costs that
might occur on a construction project resulting from the events mentioned
above. This chapter does not address the concept of consequential or indirect
damages or lost profit damages, which contractors and owners may
experience as a result of these types of events. Note that the analysis and
calculation of damages in any setting, in particular, construction arbitration,
almost always starts with an evaluation of the relevant contract terms to
determine what is required under the contract and whether any types of
damage or methodologies are provided or required when compiling and
pricing the damages incurred by the contractor or owner.

Types of damages
The types of additional costs and resulting damages that are experienced by a
contractor or owner because of specific events, actions or inactions are likely
to vary, but typically include one or more of the following: scope changes,
acceleration-related costs, delay-related costs, disruption-related costs and
termination-related costs. Rarely will one type of category of damage exist
without at least one or more of the others. As such, in most cases, the
contractor or owner who has suffered damages will typically experience and
claim several different types of damages in an arbitration, unless a total cost
claim is being presented. Total cost claims can capture several types of
damages in one comprehensive calculation.

Scope changes
Scope changes – modifications to the physical work such as a quantity
increase or design revision – are evaluated and priced on a case-by-case
basis. Typically, scope changes are priced discretely, which is preferred,
though the dispute may focus on entitlement for the claimed scope, pricing of
the claimed scope, or the documentation used to support and substantiate the
claimed scope. The scope changes may impact both the owner and contractor
in different ways. For example, a scope change that increases costs could
impact the owner by increasing the overall budget or schedule, or the change
could require a variation to a follow-on contractor, which may require some
type of design modification. Likewise, a scope change could impact a
contractor by increasing the overall budget or schedule, or it could modify the
as-bid work plan necessitating more time to complete the project. These are
all valid impacts that nonetheless may affect the overall project costs and
schedule in some manner.

Assuming the project is complete at the time of the arbitration, damages


related to scope changes are normally supported with actual cost information.
If the project is not yet complete at the time of the arbitration, damages may
be supported with some type of estimate or, more commonly, with a
combination of historical actual costs and prospective estimates.

Delay-related costs
When a project experiences delay, the owner is deprived of its finished asset
for a period of time and the contractor must deploy time-related resources for
a prolonged period.

For a project owner, this may mean lost revenues or extended project
management costs, though claims for these types of damages are typically
eschewed in favour of the application of liquidated damages. For a contractor,
project prolongation can result in extended management, equipment and field
operating costs. Field labour and material cost escalation may occur if the
contractor’s performance is extended into a period where these resources are
more costly than originally anticipated. Occasionally, unanticipated storage
expenses will be incurred if materials arrive to site but the project is too
delayed to properly receive them. Unabsorbed home office overhead is also a
common, if elusive, cost to a contractor facing project prolongation.

Pricing delay damages discretely, based on actual costs, is preferred because


indirect costs are commonly impacted, which can make total cost claims
appear ambiguous and potentially inflated. Some of the types of delay
damages mentioned above, such as unabsorbed home office overhead, are
virtually impossible to quantify using a total cost method.

The types of delay damages incurred by a contractor will vary based on the
nature of the project and its delay, the stage during which delay has occurred,
the resources that the contractor has deployed, and whether any delay
mitigation measures were taken.

Acceleration-related costs
Sometimes when facing project delays, an owner may instruct the contractor
to accelerate its performance. In other circumstances a contractor may be
effectively, or constructively, accelerated because of an owner’s refusal to
adjust the date for completion when delays are present. In either instance,
damages are likely to be incurred.

An accelerated contractor may add resources to the project in the form of


additional crews, a second or third shift, or by subcontracting a portion of its
scope. Alternatively, the contractor may accelerate by keeping the same
labour resources but working them additional hours or days during the week
or by overlapping activities that were previously planned to occur in sequence.
Most acceleration plans will be comprised of a combination of the above
options, depending on the realities and restrictions of the project, and its
schedule.

Adding labour resources can result in increased costs because of overtime


premiums, the cost of subcontracting rather than self-performance (including
administering the subcontract) or premiums associated with labour availability.
Procurement activities may need to be accelerated to match the recovery
schedule, resulting in premiums and fees. Depending on the resource levels
that the acceleration programme demands, added equipment and supervision
may be necessary as well.

Since acceleration is, by its nature, a deviation from the contractor’s original
work plan, it will almost always result in some degree of lost efficiency.
Accelerating a project schedule will typically entail enacting some sort of
change to the original work plan that has been recognised as having a
negative impact on labour productivity, whether overtime fatigue, stacking or
overlapping of trades that were originally intended to be provided with
exclusive access, dilution of supervision, or a litany of other impacts.
Disruption is discussed further below.

Since most, if not all, of the acceleration effort is made by the contractor, an
owner is typically only concerned about whether it will be funding the effort or
not, as a result of liability. Even if not liable, an owner may incur additional
supervisory or oversight costs and should be cognisant of the impact that an
acceleration may have on any other contracts it is party to, with respect to the
overall project. Importantly, a comprehensive cost-benefit analysis should be
performed before embarking on an acceleration programme, as most
jurisdictions will award a contractor acceleration damages even if the effort
was ultimately unsuccessful in recovering time against the schedule.

Disruption-related costs
When a contractor is unable to perform its work in the manner it intended to,
or is instructed to deviate from its plan, disruption is likely to occur. Disruption
can arise from an almost infinite number of sources, including but certainly not
limited to excessive changes to the work; changes in work sequence; site
access or differing site condition barriers; equipment failures or inefficiencies;
impediments caused by predecessor or concurrent contractors; weather;
overtime; rework; and labour availability.

In a claim setting, the contractor first has the task of proving that the actual
condition differed from its plan and that the impact was in no way caused by
the contractor’s own actions. The damage comes in the form of reduced
productivity of a project resource, which results in the application of more
resources than planned. Most commonly, the additional resources are labour,
though equipment can certainly be made inefficient as well. In some cases, it
could even be demonstrated that an indirect resource was less efficient than
planned and required supplementation, or was more costly.

As with acceleration, an owner will mainly be concerned with its liability for
damages, but could be required to dedicate additional oversight resources of
its own and might have impacts on other contracts relevant to the project.

Unfortunately, disruption can both be a cause of delay and a symptom of


acceleration. In some circumstances, a project could hypothetically be
disrupted; the disruption could result in delay; an acceleration plan could be
enacted to recover the delay; the acceleration could result in further
disruption; and there would be no guarantee that the acceleration would be
successful, but the additional costs incurred could be significant.

Termination-related costs
Termination of a contractor is either done for cause (default) or convenience.
In cases where default is proven, an owner may put forth a damages claim
that relates to the cause of default, be it delay, deficient work, or some other
breach of the contractor’s duties. The owner may also claim for the premium
cost associated with completing the work, which can be significant considering
that the owner may need to enter into a cost-reimbursable contract to
complete what may have originally been a lump sum arrangement.

When terminated for an owner’s convenience, the contractor is typically


entitled to recover any unpaid incurred costs, as well as contractual or
reasonable profit. Valuation of these costs will vary based on the contract
arrangement and payment provisions, and will often be subject to a settlement
agreement or contract terms when the incurred costs are in dispute in an
arbitration.
Pricing methods and models for calculating construction-
related damages
There are various types of pricing methods and models that may be used in
calculating damages. In some cases, the pricing method is determined by the
type of damages, such as scope changes, which are typically built up
discretely with actual cost information or estimates. Alternatively, disruption
damages may require the total cost methodology or another method
depending on the level of project documentation that is available for the
analysis. Below are descriptions of several different types of pricing methods
or models for calculating construction-related damages that are very typical in
the international arbitration context, including the total cost methodology;
modified total cost; discrete pricing; extended delay costs using a time-related
daily rate pricing approach; recovery of unabsorbed home office overhead
cost methodology; and disruption and loss of productivity or efficiency
analyses (measured mile and industry studies).

Total cost and modified total cost methodologies


In common-law jurisdictions, the total cost methodology is a technique used
by contractors as a means of proving damages claims in cases where there
are allegations, delays or disruptions during the course of the work that are so
pervasive that they cannot easily be segregated and discretely measured in
an accurate way.

In general, the total cost approach is simply the difference between as-bid and
as-built costs. To successfully pursue a damages claim using this
methodology, the following four conditions must be met:

 the nature of the particular losses makes it impossible or highly


impracticable to determine them with a reasonable degree of accuracy;
 the bid or estimate is realistic or reasonable;
 the actual costs are reasonable; and
 the contractor is not responsible for any of the added expenses.
The total cost methodology is considered modified when the contractor makes
an effort to correct its costs in relation to one of the conditions set out above.
This may be to account for its own mistakes or inefficiencies, adjust for a bid
inaccuracy or adjust costs deemed unreasonable. Generally, the contractor
must not be responsible for any of the added expenses. Though the
methodology can be considered controversial and sometimes not preferred, if
sufficient project-related cost data is not available to establish and support a
specific claim, a contractor may be left with only this methodology in order to
try to develop its claim in an effort to be compensated for an alleged breach of
the construction contract.

Discrete pricing approach


As mentioned above with regard to scope changes, the discrete pricing
approach is often preferred, and can be the most accurate method for
quantifying damages when it uses actual cost information included in the
contractor’s books and records. In many cases, because the costs are
discretely priced, it is possible to tie the actual costs to the specific event
being claimed, which makes it easier for the adjudicators to award damages.
In some cases, discrete pricing may still use estimates when actual cost
information is not available.

The discrete pricing approach can be used for several different types of
damages in addition to scope changes, including specific delay-related costs,
labour escalation costs, material escalation costs, termination costs, and
acceleration or delay mitigation-related costs, all of which have some relation
to the overall delay of the project. Below are descriptions of some of these
discrete pricing approaches.

Discrete pricing of specific delay-related costs

During a period of delay, the contractor incurs specific time-related costs that
can be valued precisely using actual costs. For example, the costs incurred
for the contractor’s project management team that are extended on the project
longer than planned can be priced very discretely using either agreed-upon
rates in the contract or the actual cost information from the contractor’s
records. Additional bond and insurance costs can also be discretely priced.
Similarly, a contractor may incur extra costs when equipment is idled on the
project as a result of delay. In these cases, the contractor can discretely price
the cost of the idled equipment using invoices for rented equipment,
depreciation cost data for owned equipment, or equipment rate manuals for
owned equipment when detailed equipment records are not available.

Labour escalation costs

During a period of delay, it is possible that the contractor’s work may get
shifted into a different period of time with an increased labour rate. As such,
the hours incurred during the period of the increased labour can be discretely
priced with the new or added labour rate amount supported by payroll-related
documentation and the increased rates. While seemingly straightforward, in
circumstances where the contractor’s work was originally planned to occur in
multiple pay periods, pricing the escalation damage can become a
complicated exercise.

Material escalation costs

Similar to labour escalation-related damages, a delay on the project may shift


the contractor’s planned work into a different period of time with increased
material costs. As such, the additional material costs can be discretely priced
with the new or added material costs supported by the actual costs incurred,
as evidenced by invoices.

Acceleration or delay mitigation-related costs

Similar to costs that may be incurred by a contractor as a result of delay, there


may also be costs incurred by the contractor in order to accelerate the work or
mitigate delays on the project. Typically, these types of acceleration or delay
mitigation-related costs include additional shift work, additional days,
overtime, additional project staff and supervision, additional equipment, and
additional craft labour and manpower that are discretely priced using the
actual costs incurred for the additional resources to accelerate and mitigate
the delay.

The issue that arises with respect to these types of damages is normally
related to whether the acceleration was in fact directed by the owner and
whether mitigation was required to recover the contractor’s own delays or the
owner’s delays. As such, entitlement is typically the battleground for the
claimed acceleration damages.

Extended delay costs using daily rate pricing


approach
Delay damages are one of the more common types of construction-related
damages that are incurred by contractors on projects. They are dependent
upon a detailed schedule analysis showing and establishing the causes of the
increased project duration, which results in additional days to complete the
project. Because of the additional days required to complete the project, the
contractor incurs additional costs to remain on the project longer, resulting in
delay-related damages.
The additional costs or damages incurred by the contractor are typically the
time-related direct costs that consist of the general conditions costs that a
contractor normally incurs to manage the overall execution of the project, such
as the project management team and field office personnel, job site office
trailers, job site utilities, temporary power, security, job site safety, equipment,
small tools, office supplies, document control and storage. When compiling
the time-related costs resulting from an extended project, one needs to ensure
that only proper costs are included and remove costs that are either not job-
related or would have been incurred regardless of any delay, such as trailer
mobilisation, office site prep, etc. After all the general conditions and time-
related costs are compiled on a monthly basis (assuming the data is available
or organised in that format), a daily rate can be calculated for each month of
the project. Once the delay analysis is completed and shows when delays
occurred on the project, the monthly daily costs can be used to calculate the
extended delay costs, which helps to link the cause-and-effect relationship to
the costs incurred during specific periods. When the extended delay costs are
calculated in this manner, it helps to mitigate and avoid any problems with the
cost data owing to the fact that general conditions costs can vary over time
depending on the phase of the project, with costs at the beginning or middle of
the project likely to be more than those costs incurred at the end of the
project.

Although an owner may certainly incur delay-type damages, they are often
considered consequential or indirect, or lost profit-related damages. These
types of damages are normally waived by parties to a construction contract so
they are not typical in an international arbitration. In place of consequential or
indirect damages, the parties usually agree to liquidated damages being
charged to the contractor for every day of delay to completion or a specific
period of delay to completion (e.g., $5,000 per day of delay, or after the first
30 days of delay the liquidated damages are $10,000 and $10,000 for each
month thereafter prorated). As such, liquidated damages are much more
common in international construction arbitration. In some cases, there could
even be liquidated damages for certain interim milestones that are to be
achieved during the execution of the project. In many arbitration matters, the
delay-related damages of an owner consist of the tabulation of liquidated
damages incurred as a result of the delay pursuant to the contract terms. This
tabulation is typically a straightforward mathematical calculation of days of
delay multiplied by the amount of liquidated damages. The calculated amount
is normally supposed to cover the types of consequential or indirect damages
that an owner might incur if a project was late, such as loss of revenue or
profit, loss of rent, or loss of financing. In general, although each jurisdiction
may differ, liquidated damages need to be reasonable under the
circumstances. Otherwise, the liquidated damages could be viewed as
punitive and not recoverable by the owner. In simple terms, the liquidated
damages must be a fair representation of actual damages to the owner.

Recovery of unabsorbed home office overhead costs


methodology
The recovery of unabsorbed home office overhead is essentially a delay-
related damage that may be based on industry sources, local laws, or court or
board decisions, depending on the jurisdiction. This damages claim is
intended to make whole a portion of the home office overhead costs that were
incurred and unabsorbed because the project was unable to contribute to
recovery of those costs because of a loss or diminution in revenue on the
project caused by a delay or suspension of the work by the owner. The home
office overhead (HOOH) costs that are part of this type of claim are
associated with higher level management and other resources needed to
indirectly support the overall company and its projects. These HOOH costs
and resources are typically in the home office and not directly billing to the
project.  Those directly billing to or resources directly related to the project
[2]

whether on-site or off-site should be included in the field office or general


conditions-related costs. This is a delay-related damages claim that has to do
with a portion of a company’s overhead costs in the home office and not
related to any loss of profits.
Because, arguably, there is no standard way of calculating HOOH, and
contracts typically do not provide a methodology for it, it can be a very
controversial subject and a point of contention between contractors and
owners. Contractors may present damages based on industry formulas to
calculate the alleged loss and owners may prefer to use actual cost data or
insist on its omission altogether. Because of the nature of HOOH costs and
the fact that they cannot be tracked directly to a project, actual damages or
cost data becomes difficult or impossible to calculate or even provide at a
detailed level. As a result, industry sources, local laws, and court or board
decisions become very important, and provide guidelines to parties as to how
to establish entitlement and quantum when pursuing or defending a HOOH
claim.

In order to recover HOOH costs, a contractor may be required, depending


upon the applicable laws, court decisions or contract requirements, to show:

 compensable delay without any concurrent delay;


 substantial reduction in stream of income revenue from project;
 that the owner required the contractor to remain on standby, ready to
restart work quickly;
 that HOOH costs were not recovered via paid changes or variations;
 inability to mitigate HOOH damages by taking on new work; and
 inability to perform other work on the project to mitigate HOOH
damages.
The above list is not exhaustive, but provided as an example of the potential
entitlement-related issues that may be raised with these types of damages.
There is a significant amount of research and commentary in the public
domain discussing HOOH recoverability, so the above list provides an
overview of the issues that may arise in an international construction
arbitration context.

Once entitlement is established, the issue becomes one of how to calculate


the value of the unabsorbed HOOH. If the actual costs are available they
should be used. However, the actual costs or the actual unabsorbed HOOH
are rarely available, and may be difficult to calculate, support and
substantiate. As such, if actual unabsorbed HOOH is not available, or the
contractor can show an inability to calculate, then use of well-known and
widely accepted formulas (depending on specific jurisdiction and governing
law) are commonly used, including the Eichleay, Hudson and Emden
formulas. The usual caveat to using any one of the formulas is that the
calculated damages must be considered reasonable under the circumstances.

The original Eichleay  formula from a 1960 matter in the United States is as
[3]

follows, with the three steps taken in the order shown:


Step 1  (Contract billings/Total company billings of actual contract period) ×
(Total company HOOH of actual contract period) = Overhead allocable to
project
Step 2 Overhead allocable to project/Actual contract days = Overhead
allocable to contract/Day
Step 3 Overhead allocable to contract/Day × Days of owner delay = HOOH
recovery amount
The Eichleay formula allocates HOOH of the contract period and determines a
daily rate for the delay period. There have also been several modifications of
the Eichleay formula in certain instances by using the original contract period
versus the actual period or by adding the billings in the extended period in
Step 1 in attempts to make the HOOH rate in the original contract period the
same during the delay period and to compensate overhead costs over a
longer period of time. [4]

The Hudson  formula, which was developed in the United Kingdom and is also
[5]

used in Canada, is as follows:


 

Step 1  (Planned bid HOOH and profit percentage) × (Original contract


amount/Original contract period) = Overhead allocable to project/Day
Step 2  Overhead allocable to project/Day × Days of owner delay = HOOH
recovery amount (with overhead and profit)
The Hudson formula calculates a daily HOOH and profit rate based on the bid
and uses it for the delay period. As such, the result includes both home office
overhead and profit, which needs to be accounted for in some manner to
arrive at the appropriate HOOH amount for recovery.

The Emden formula  which was developed in Canada, but is also used in the
[6]

United Kingdom, is as follows:


Step 1 (Total company overhead and profit during contract period/Total
company revenue during contract period)/100 = Overhead and profit
percentage
Step 2 Overhead and profit percentage × (Gross contract amount/Planned
contract period) = Overhead allocable to contract/Day
Step 3 Overhead allocable to contract/Day × Days of owner delay = HOOH
recovery amount (with overhead and profit)
Similar to the Hudson formula, the Emden formula includes both home office
overhead and profit, which needs to be accounted for in some manner to
arrive at the appropriate HOOH amount for recovery.

There are several other formulas that have been used in the past, depending
on the jurisdiction. The Carteret  formula and the Allegheny  formula date
[7] [8]

back to the 1950s and have been used in matters in the United States. Both
formulas come from the manufacturing industry, but have been used in
construction disputes only sparingly. The Manshul  formula is one developed
[9]

by the New York state courts in lieu of using the Eichleay formula. The
Ernstrom formula takes a different view of HOOH relationships and evaluates
them in relation to overall organisational labour costs.  Many other formulas
[10]

or derivatives exist that may be applicable to select circumstances.


Each of the formulas are used to calculate some type of HOOH recovery for
the specific delay period on the project with differences and modifications in
each of the formulas. As a result, each formula results in different potential
HOOH recovery amounts. The determining factor as to which formula to use
is likely to depend on the jurisdiction and governing law of the international
construction arbitration.

Disruption and loss of productivity/efficiency analyses


As mentioned above with regard to disruption-related damages, there are
many types of issues or events that can cause disruption and loss of
productivity on a typical job site. These issues or events could include some
combination of the following: acceleration of the work; excessive amounts of
change orders in the work; crowding the work site with the stacking of trades;
resequencing work or execution of the work in a piecemeal fashion; significant
overtime; multiple shifts; reassignment of manpower; crew size issues;
weather issues; labour issues; error and omissions; complex construction
resulting in learning curve issues; and supervision-related issues and impacts.
In addition, each work site has its own characteristics that may contribute to
any disruptions and impacts that may affect the execution of the work. All the
issues or events that can cause disruption result in impacts to productivity on
the project and can cause the contractor to incur losses that are often very
significant. As such, proving entitlement to recovery of the disruption and loss
of productivity-related issues on the project becomes paramount in order to
recover some or all of the losses incurred.

In simple terms and without getting into any specific legal issues, to establish
entitlement, a contractor must typically show that the disruptive events,
actions or inactions that caused the impacts resulting in productivity issues
and additional costs were unforeseeable (not planned), outside the control of
the contractor and were the responsibility of the owner. These entitlement
issues are typically won or lost with the delay or impact analysis of the project.
Once entitlement is established, there are several common methods that are
used to calculate disruption costs.

The preferred method is often some type of production analysis, such as a


measured mile. This method is particularly useful when the contractor has
access to robust resource and production data from the project. When this
data is lacking or not available, claimants may rely on published industry
studies and papers, which are often specific to certain works, such as
electrical or mechanical. The industry studies are even sometimes used as a
comparison to other analyses that have been completed to show the
reasonableness of the calculated disruption damages. In addition, it should
also be noted that the total cost methodology, discussed above, may also be
used when sufficient data is not available to precisely calculate the disruption-
related losses. For example, use of the total cost methodology may occur
when a contractor seeks to recover all or most of its overrun in man-hours
because of the disruptive impacts on the project, but does not have the
detailed data to conduct a measured mile or even be able to use the industry
studies.

Production analysis: measured mile approach


As mentioned, a preferred method of valuing disruption is some sort of
production analysis that addresses periodic productivity and highlights the
changes over time, ideally in correlation with impacting events. The most
popular, and palatable, type of production analysis is the measured mile. A
measured mile analysis identifies a period free (or largely devoid) of disrupting
impacts and establishes the productivity achieved in that period as the
baseline that could have reasonably been expected to continue, but for the
disruptive events. The measurement of productivity will reflect the amount of
resources required to achieve a certain amount of output or production. This
measurement will vary based on the nature of the project, though the most
common productivity rate is expressed as units installed per labour hour.

Once a baseline productivity rate has been established, it can be extrapolated


into the period in which disruptive impacts were experienced. The result will
be a hypothetical resource quantity that can be compared to the actual
resource quantity in order to compute the impact. The claimant is effectively
asserting that it should have been able to complete its work by
deploying x resources, whereas the impacts caused it to deploy y. The value
of y minus x becomes the value of its disruption claim.
Consider the following example of a contractor performing carpet installation
in a school. Project delays have created a situation in which the installer
performed half of its work unimpeded in a generally vacant school. The
remaining half of its work was performed when school was in session,
creating significant access issues that were not originally anticipated.
Scope of installation works 66,000 m2
1 August through 1 September

Installer labour 1,200 hours

Carpet installed 33,000 m2

5 September through 27 October

Installer labour 1,900 hours

Carpet installed 33,000 m2

The contractor identifies the first period as its measured mile, an unimpacted
baseline that represents the conditions under which it anticipated performing
its entire scope. The contractor then performs the rest of its analysis.

Had the contractor been able to maintain its baseline productivity (27.5 square
metres per labour hour), it would have completed the remaining 33,000
square metres of its scope by applying 1,200 labour hours. Because of
disruptions, the remaining 33,000 square metres actually required 1,900
labour hours to complete, resulting in 700 hours being lost as a result of
disruption. The contractor must then apply its labour costs in order to quantify
its claim.

One of the most appealing aspects of a production analysis is the fact that it
lends itself to being expressed graphically, which can be beneficial to
constructing a viable case. A simple line graph can be compelling, as the
production rates can be easily seen over time.

Many similar production analyses exist and can be used as effectively as the
measured mile. The main variation is the definition and measurement of
output. Some analyses can consider units, such as the example above.
Others may measure earned progress, expressed as a percentage. While the
details may vary, the underlying concept of baseline extrapolation remains.

While seemingly straightforward, many potential pitfalls exist when preparing


a production analysis such as the measured mile. Establishing causation,
accounting for other productivity impacts, and ensuring that the work in the
unimpacted period is sufficiently similar to that in the impacted period are
issues that should be considered. Certain data analysis concerns must also
be addressed, such as avoiding ramp up and down inefficiencies in the
measured mile and ensuring that the baseline productivity rate encompasses
an adequate amount of the total scope of work. In many cases, the resource
and output data collected by the contractor is simply inadequate or the work
varies to such a degree that a production analysis is not feasible. In these
cases, another method of quantifying disruption must be found.

Production analysis: industry studies


With respect to the use of industry studies in evaluating productivity, the more
common studies that may be used in a construction arbitration context are the
following:

 The MCAA Study – Loss of productivity curves of Mechanical


Contractor Association of America, Inc (MCAA), which provide 16
different productivity factors and categorise the percentage of loss as
minor, average and severe, ranging from 5 per cent to 40 per cent. [11]

 NECA studies – The National Electrical Contractors Association (NECA)


has published multiple studies on productivity loss, one of which
focuses exclusively on impacts resulting from prolonged overtime
programmes. [12]

  Leonard curves research – Research that provides various levels of


productivity loss based on the percentage of the amount of change
orders across 57 different electrical and mechanical jobs.
 Ibbs curves research – Research that provides various levels of
productivity loss based on percentage of the amount of change orders
across 162 different highway, commercial and industrial jobs. [13]

The MCAA industry study suggests that when one considers some or all of
the 16 productivity factors in the study, one can develop an estimate of the
loss of productivity experienced on any particular project. Below is a list of the
factors from the MCAA industry study (with the percentage of minor, average
and severe productivity losses shown in parenthesis): [14]

 trade stacking (10%, 20%, 30%);


 morale and attitude (5%, 15%, 30%);
 manpower reassignment (5%, 10%, 15%);
 crew size (10%, 20%, 30%);
 concurrent operations (5%, 15%, 25%);
 dilute supervision (10%, 15%, 25%);
 learning curve (5%, 15%, 30%);
 errors and omissions (1%, 3%, 6%);
 beneficial occupancy (15%, 25%, 40%);
 joint occupancy (5%, 12%, 20%);
 site access (5%, 12%, 30%);
 logistics (10%, 15%, 20%);
 fatigue (8%, 10%, 12%);
 ripple (10%, 15%, 20%);
 overtime (10%, 15%, 20%); and
 weather change (10%, 20%, 30%).
As can be seen from the list above, the 16 factors from the MCAA industry
study range from 1 per cent to 15 per cent for minor productivity losses, 3 per
cent to 25 per cent for average productivity losses and 6 per cent to 40 per
cent for severe productivity losses.

In using the MCAA study to quantify disruption, one selects the factors that
apply to the manner in which the project was executed and likely attributed to
the loss of productivity on the project. An example may be a project that has
suffered a significant increase in man-hours because of productivity impacts,
but the records lack the resource and output data necessary to complete a
measured mile analysis.

A simple table showing the actual hours by period with the relevant MCAA
factors applied can also be compelling, as the additional hours can be
calculated and shown by period.

Similar to the MCAA study, which is related to mechanical work, there is a


series of productivity studies for electrical work published by the NECA. One
of the key studies, which is used in a similar manner to MCAA, focuses on
losses of productivity resulting from overtime worked on a project.  The data
[15]

included in both the MCAA and NECA studies are based upon survey
information from contractors and not actual job productivity information.
The Leonard curves research, which was based on 57 different electrical and
mechanical projects, correlated the amount of change orders hours issued on
a project to a corresponding loss of productivity.  Knowing the percentage of
[16]

change orders incurred on a project, one can determine an estimated loss of


productivity using the Leonard curves.
The Ibbs curves research, which was developed from a study of 162 different
projects related to highway, commercial and industrial projects, also
correlated the amount of change order hours issued on a project with an
expectant loss of productivity.  Again, knowing the percentage of change
[17]

orders incurred on a project, one can determine an estimated loss of


productivity using the Ibbs curves.
In general, if no other data is available to quantify the disruption impacts but
industry studies, one must proceed with care when using any of the above
studies because the quantification is merely an estimate and there are many
potential pitfalls that exist, as with any type of disruption-related quantification.

Using the MCAA or NECA studies to quantify impacts is very subjective and
could result in large, and potentially overstated, loss of productivity claims
when multiple factors are potentially at issue due to the manner in which the
project was executed. Using the Leonard and Ibbs curves could also result in
substantial, and possibly inflated, loss of productivity claims if significant
change orders were experienced on the project, and subjectivity may also be
an issue in selecting which Leonard Curve to use (e.g., ‘changes only’,
‘changes +1 major cause or ‘changes +2 major causes’). In addition, a
common problem at times with all of the industry studies is that the project at
issue may not be very comparable to the projects that were included or
evaluated as part of the studies. As such, it is important to ensure the work on
the project at issue is somewhat similar to the work included and evaluated as
part of the industry studies.

In general, when using the industry studies, it is best to compare the result of
the productivity studies analyses to the actual losses incurred, or a total cost
approach, and determine whether the studies produce a result that appears
fair and reasonable under the circumstances.

Conclusion
Regardless of the types of damages experienced and incurred, the
complaining party, whether the contractor or owner, must be able to prove its
damages and then be able to clearly support and substantiate them with the
appropriate level of documentation. This typically does not require a document
for every dollar claimed as damages, but it does require some level of
supporting documentation, which may depend on the agreement between the
parties as to document requests and production.

Overall, the exactness of the claimed damages is not a prerequisite for


recovery, but it is critical to show, establish and calculate damages with a
reasonable degree of certainty so that the adjudicator is in a position to
understand the damages, and be able to associate the additional costs and
resulting damages with the underlying events, actions or inactions that were
the primary cause of the damages. When construction-related damages are
supported and compiled in the appropriate manner, the complaining party is,
more likely than not, in the best position to allow the adjudicator to rationalise
why all or some level of compensation is appropriate for the claimed
damages.

Notes

 Michael W Kling and Thomas Gaines are directors at Secretariat


[1]

International, Inc based in the Los Angeles, California, and Marlton, New
Jersey offices, respectively.
 Typical examples of HOOH costs include: executive and administrative
[2]

salaries in home office, home office rent and expenses, company insurance,
utilities for home office, travel for home office staff, depreciation of company
assets, professional fees, legal and accounting expenses, advertising and
recruiting, all unrelated to specific projects.
 Eichleay Corporation, ASBCA No. 5183, 60-2 BCA (CCH) para. 2688
[3]

(1960).
 Capital Electric Co v. United States, 729 F.2d 743 (Fed Cir., 1984); Gregory
[4]

Construction Inc, ASBCA No. 35960, 88-3 BCA (CCH) para. 20934
(1988); GS & L Mechanical & Construction Inc, DOT CAB No. 1640, 86-3
BCA (CCH) para. 19026 (1986); and Schindler Haughton Elevator Corp,
GSBCA No. 5390, 80-2 BCA (CCH) para. 14871 (1980).
 JF Finnegan Ltd v. Sheffield City Council, 43 Build. L.R. 124 (Q.B. 1989).
[5]

 Alfred McAlpine Homes North Ltd v. Property & Land Contractors Ltd, 76
[6]

BLR 59 (1995).
 Carteret Work Uniforms Inc, ASBCA No. 1647, 6 CCF Section 61651-1951
[7]

(1954).
 Allegheny Sportswear Co, ASBCA No. 4163, 58-1 BCA (CCH) para. 1684
[8]

(1958).
 Manshul Construction Corporation v. Dormotory Authority, 436 N.Y.S. 2d
[9]

724 (app. Div.) (1981).


 Ernstrom, W. J. and K. S. Essler, ‘Beyond the Eichleay Formula:
[10]

Resurrecting Home Office Overhead Claims’, The Construction Lawyer,


Volume 3, Number 1, Winter, 1982.
 See Bulletin No. PD2 Revised (replaces 2005 version), Mechanical
[11]

Contractors Association of America, Inc., Revised 2011, Factors Affecting


Labor Productivity, which provides the 16 labour productivity factors as well as
a discussion explaining their use. See also and Ibbs, William and Sun,
Xiaodan, Sun, ‘Use of Mechanical Contractors Association of America Method
in Loss of Productivity Claims’, Journal of Legal Affairs and Dispute
Resolution in Engineering and Construction, November 2016, Volume 8, Issue
4.
 See Overtime and Productivity in Electrical Construction, NECA Index No.
[12]

5050-04. Also see the following NECA on productivity studies: The Effect of
Multi-Story Buildings on Productivity, NECA Index No. 5071.04; The Effect of
Temperature on Productivity, NECA Index No. 5072.04; Project Peak
Workforce, NECA Index No. 5074-04; Normal Project Duration, NECA Index
No. 5076-04; and Cumulative Impact of Change Orders, NECA Index No.
F2004.
 See McEniry, Gerald, The Revay Report, Volume 26, Number 1, May 2007
[13]

for a discussion of labour productivity-related issues and two industry studies,


the Leonard and Ibbs studies. Also see ‘Evaluating the Cumulative Impact of
Changes on Labour Productivity – an Evolving Discussion,’ Dr. William Ibbs
and Gerald McEniry, CFCC PSP, Cost Engineering Vol. 50, No. 12 December
2008.
 See Bulletin No. PD2 Revised (replaces 2005 version), Mechanical
[14]

Contractors Association of America, Inc., Revised 2011.


 See Overtime and Productivity in Electrical Construction, NECA Index No.
[15]

5050-04. Also see the following NECA studies on productivity: The Effect of
Multi-Story Buildings on Productivity, NECA Index No. 5071.04; The Effect of
Temperature on Productivity, NECA Index No. 5072.04; Project Peak
Workforce, NECA Index No. 5074-04; Normal Project Duration, NECA Index
No. 5076-04; and Cumulative Impact of Change Orders, NECA Index No.
F2004.
 See McEniry, Gerald, The Revay Report, Volume 26, Number 1, May 2007
[16]

for a discussion of labour productivity-related issues and two industry studies,


the Leonard and Ibbs studies.
 See McEniry, Gerald, The Revay Report, Volume 26, Number 1, May 2007
[17]

for a discussion of labour productivity-related issues and two industry studies,


the Leonard and Ibbs studies. Also see ‘Evaluating the Cumulative Impact of
Changes on Labour Productivity – an Evolving Discussion,’ Dr. William Ibbs
and Gerald McEniry, CFCC PSP, Cost Engineering Vol. 50, No. 12 December
2008.

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