GMPC Enables Energy Transmission Over Interconnected SAPP Grid
GMPC Enables Energy Transmission Over Interconnected SAPP Grid
GMPC Enables Energy Transmission Over Interconnected SAPP Grid
The success of the GMPC is evident from the fact that the Bindura
“Angle Control mode” in which the high power HVDC system ZESA DC Lines 1414 km
F1/2
operates parallel with the weak ac interconnection, has become Insukamini
the unreserved and preferred choice ever since its TCBR /
Link BSBR
commissioning in October 1999. Closed
Matimba Apollo
exploitation of the ac and dc systems and their shared characteristics provide fast but course frequency control
generation in all possible configurations. whereas the integral portion provides the exact, but slow
TABLE I 50 Hz control. A high gain “Disturbance Controller” (see
KEY DATES OF CAHORA BASSA SCHEME also section III.B) takes over from the slow integral
May 1972 Diversion tunnel through the North Bank completed
controller during large disturbances and ensures that the
Dec 1974 Filling of the Cahora Bassa lake commenced
Sept 1976 Rotation of the first generator set integral controller is primed with the best initial value at its
June 1979 Commercial operation with 1920 MW HVDC to Eskom reactivation after a disturbance.
June 1980 Interruption of commercial exploitation
June 1992 Contract 500 MW for Zimbabwe B. Coupled Operation in ZESA Control Mode
Dec 1997 Start of ac power delivery to Zimbabwe In the ZESA mode (Fig. 1 with ZESA-Eskom link open)
May 1998 Pre-commissioning of HVDC in isolated mode
Aug 1998 Restart of HVDC commercial operation to RSA
the GMPC supplies constant power to the Northern Power
Oct 1999 Final acceptance tests of GMPC for all control modes Pool and there is no ac coupling with the large Eskom
system some 1000-km away. Because the pool frequency is
Reference [2] summarises the GMPC control features for controlled by the connected utilities (totaling approx.
parallel ac/dc operation. These functions were initially 2000 MW), the GMPC’s integral frequency controller is
tested per TNA and later also with supplementary digital disabled and its proportional controller’s gain is
simulations before completing the GMPC’s commissioning significantly reduced. Due to its non-linear gain, the latter
in 1999 [3]. Although the basic controls established during controller effectively has a dead-band of ±100 mHz in this
the design stage and TNA testing remained unchanged, mode. This control strategy is necessary because the
modifications and enhancements were introduced during the contractual constant-power requirement for Bindura
digital simulations. These include eliminating dependence becomes incompatible with the GMPC exercising frequency
on remotely detected ac inter-connector statuses; control utilising Cahora Bassa’s generation. Operating
eliminating the special interconnection procedure for Bindura at the full power rating of its 220/330 kV coupling
closing the Matimba line (section III.G); enhancing transformer leaves no upward control margin for under-
damping of HCB-ZESA oscillations with the derivative of frequency support of the ZESA system. Thus to avoid
the measured Bindura line power (section III.D); overloading the Bindura link (as would happen if the
introducing the “ZESA control mode” (ZESA-Eskom link HVDC were ordered to release load for countering under-
open) (section II); implementing the turbine, HVDC and frequency) it becomes essential to disable the GMPC’s
busbar reference/actual (R/A) correction and supervision; exact (integral) frequency control and also to weaken its
enhancing the Bindura overload protection (section III.B,E) proportional frequency control. The remaining weak
and the simplification of the ZESA “transient power proportional frequency control outside the “dead band” then
reduction” functions. only provides “last resort” control for severe under-
Fig. 2 provides an overview of the GMPC function frequency that may cause splitting of the ac and dc systems.
packages with the relevant inputs and outputs. The main
C. Coupled Operation in Angle Control Mode
inputs via the operator interface are the ac and dc power
orders (PorderDC and PorderZi) as well as the power In Angle mode (Fig. 1) the GMPC stabilises the parallel
limitations for the individual turbines (PLimT1..5). The ac system by modulating HVDC power as a function of the
turbine power orders (PrefT1..5) and the base power order derivative of the Cahora-Bassa / Apollo voltage angle and
for the HVDC poles (Pdc1,2) are calculated in the GMPC the derivative of the Bindura power. The HVDC is
function groups for ‘Turbine and HVDC Power Order essentially operated in a constant power mode.
Calculation’. The power orders that are finally send to the
HVDC control (PrefDC1,2) include the modulation III. TASKS AND FEATURES OF GMPC
components which are derived in the function groups for
A. Power Order Co-ordination and Limitation
‘HVDC Power Modulation and Balance Controls’.
The GMPC co-ordinates generation with combined
II. OPERATION AND CONTROL MODES HVDC and Bindura power orders. It prescribes the orders
for the HVDC, the Bindura line and each turbine under its
A. Isolated Operation control. Note that contrary to the controlled flows on the
In this mode the HVDC system is isolated from the Bindura line and the HVDC, those on the Tete lines are
Bindura line by having the bus-coupler in Fig. 1 open. The determined solely by the connected passive loads. The
GMPC controls the turbines on the ac bus to provide GMPC gives precedence to ac loads and therefore HVDC
constant power to ZESA. On the dc bus the GMPC load is sacrificed until all ac loads, including that set for
maintains exact power balance at 50 Hz by modulating the Bindura by the operator, have been satisfied by the
HVDC output around its base power order depending on generation. This means that when an “AC” generator trips,
the frequency error. Proportional-integral control is used for its contribution to the ac load is immediately subtracted
this “Frequency mode” of operation. Proportional from HVDC order.
3
PLC:2400Baud
Control Mode Selection: Power Deficit
Freq_Ap Angle_Ap 1) Freq_Mode Braking
GMPC Measurement 2) Zesa_Mode Resistor PrefBrake
Switchyard 3) Angle_Mode Control
panel situated in
(Apollo)
Apollo (Inverter)
Legend:
AngleSoAp Voltage angle between Songo and Apollo Pg1..5 Actual power values of Generator 1 to 5 PPdc1, 2 DC possible power values of Pole 1 & 2
Angle_Ap Voltage angle from Apollo (time stamped) PLimT1..5 Operator power limits for Turbines 1 to 5 PrefDC1, 2 Power reference for Pole 1 & 2
Freq_Ap Actual frequency from Apollo (Inverter) P_Mod Closed-loop-control modulation PrefT1..5 Power reference for Turbines 1 to 5
Freq_So Actual frequency in Songo (Rectifier) P_Mod_Br Modulation ref. to Braking Resistors PrefSoZi Power reference to ZESA
P_Balance Power balance modulation PorderDC Operator DC power order PT1..5 Ramped Tubine power orders
P_CCloss Modulation for loss of current control PorderZi Operator power order to ZESA P_WHest Modulation for Turbine Water Hammer
Pdc1, 2 Base power order values for Pole 1 & 2 effect (estimated)
The GMPC limits HVDC and turbine orders to the II.A). When the filters nevertheless do trip on frequency
maximum available generation capacity and the Possible excursions, the GMPC orders a busbar voltage reduction
Power of the HVDC. The latter limit is derived from any from the generator exciters to reduce the harmonic peaks.
HVDC current limitations and the total dc voltage. The When system stability demands fast turbine ramping to
HVDC capability may be further reduced by loss of current match generation to a stepped HVDC reduction, ALL
control in the rectifier or for the purpose of avoiding turbines under GMPC control, even those operating against
persistent or intermittent over-modulation into the transient operator-set limits for cavitation control will initially be
loading range. Additional power limits may be applied in forced to participate in the ramping. This function is
order to avoid overloading the Bindura line or to prevent especially important when a tripping of a remote inverter
damage resulting from inappropriate open-loop responses bridge tripping is only detectable as a sudden dc voltage
from the any of HVDC poles or the turbines. It is reduction (see section VI.C). The turbines have two
particularly important to guard against offset, gain and significant cavitation zones that restrict continuous
limitation errors in the open-loop turbine control operation. The 50-150 MW range must be passed rapidly
subsystems (also human error) that may create high while 30 minutes operation is permitted between 150 and
reference/actual power errors. 300 MW provided that compressed air is available for the
alleviation of cavitation.
B. Power Balance between Generation and Load
Due to the relative power ratings, the HVDC’s power
Maintaining good steady state and dynamic load and step for avoiding intermittent current operation during
generation balance is always important. The coupled mode blocking/de-blocking of a pole may constitute a problem for
however requires the best and fastest power balance to the loading of the Bindura line. The GMPC provides a
stabilise the Bindura power. In the “isolated mode” exact specially smoothed PP0 function (Possible Power to zero)
open-loop power balance improves frequency control. for one or both poles for this purpose. This convenient
Songo’s single-tuned ac filters are intolerant to operator function rapidly ramps away the power of the
significant frequency deviations. Without ac filtering outgoing pole and utilises the transient 125% loading
passive ac loads on the dc busbar must be tripped for capacity of the remaining pole to compensate the final 20%
protection against HVDC induced harmonic peak voltages. step at pole blocking. On a pole rating of 960 MW this
The GMPC’s high-gain ‘Disturbance Frequency Controller’ would amount to a 192 MW step on the steady 500 MW
is designed to help prevent ac filter tripping (see section
4
export to Bindura if not carefully controlled. Depending on Turbine Ramped Turbine Power Reference
Power
the initial load, no turbine ramping may be required to take [MW] Turbine Actual Power with Francis turbine
hammer action effect
a pole out of operation. It may even be possible to
accommodate the final power step without transiently Initial Reference
overloading the remaining pole. A similarly function (PP0
Release) controls pole de-blocking.
Balancing the power generation and load is complicated
Final Reference
by the non-ideal and time-delayed response of the turbines.
t1 t2 t3 Time [s]
Steady-state power of a Francis turbine depends primarily
on the gate opening and the water head. It is also influenced Fig. 4. Water Hammer Effect during Power Ramping
by unit’s position in the hydraulic circuit. The combined Despite the efforts to compensate for these variable
maximum turbine power varies by some 200 MW characteristics, disturbing open-loop control errors
depending on the max/min reservoir levels (Fig. 3). especially in the turbine controls remain inevitable. In the
However, despite this each turbine’s control has a fixed steady-state, these errors are therefore detected and
linearising curve. Component drift in this old discrete translated into gain, offset and limit corrections. These R/A
electronic technology circuit and the associated analogue controllers must also account for the ever-active governors
communication with the power station makes each turbine’s that add frequency-dependent compensation to the GMPC’s
control response prone to individualised gain and offset orders. If possible, the R/A controllers ensure slow but
errors. This results in unequal power sharing with the same exact execution of individual steady state orders. For the dc
GMPC power orders or worst, unexpected “run-away” into turbines, these controllers provide offset correction below
overload when offset drifts gets amplified by the close-loop 100 MW. Above 100 MW, the offset errors drive the
gain that depends on the machine’s opening. turbines’ very slow gain compensations.
1.6
Each busbar also has a R/A controller ensuring that its
89.5m
89.5m group of turbines executes the total busbar order within a
1.4
Power Output / 1pu=418MW
103.5m
103.5m small error margin. These proportional controllers act
1.2
113.5m
113.5m directly on their associated turbine R/A controllers.
1
127m
127m Although a busbar’s R/A controller detects the same
0.8
Pre-adjusted
Pre-adjusted
transient power errors, while its underlying turbine R/A
0.6 (Turb.
(Governors)
Control) controllers settle, its main purpose is to counter persistent
0.4 errors resulting from a turbine running into an unannounced
0.2 limit. In effect, the busbar controllers compensate the power
0 error (initially absorbed by the HVDC) by raising power on
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 the “healthy” turbines of the particular busbar.
Gate Opening / 1pu=423mm
operation, rejected dc load always attempts to escape braking resistors can no longer affect the stability of the
through ZESA to Eskom. Without timely GMPC action, disconnected ac network and the burden to stabilise the ac
such sustained flow has the potential of collapsing the network reverts to the generator Power System Stabilisers.
ZESA system with under voltage and overload. The GMPC activates the PSS systems of ac generators
The spare and transient overload capacity of the healthy loaded above 100 MW when it splits the ac and dc busbars.
HVDC pole buffers power rejections of the other pole and
E. Overload Protection for Bindura
thus protects the system stability. It attempts to absorb
excess power until the turbines have adapted. With Because the turbine governors remain active even during
insufficient overload capability the GMPC would rely GMPC control, the 220/330 kV Bindura coupling
firstly on the proposed braking resistors and only secondly transformer may be overloaded when the governors
on the busbar splitting criteria. However in the absence of increase power in response to ZESA under frequency. The
braking resistors protection depends on the ac/dc busbar GMPC is designed to maintain the Bindura power order and
isolation criteria. Most important of these criteria are the with its ac turbine R/A control, normally allows only short-
maximum angle and two excess energy criteria. The energy term deviations. Additional control is therefore required to
level for bus splitting depends on whether one or both poles prevent Bindura overloading. If Bindura operates separately
are affected and also on HVDC loading and bridge from the HVDC its possible power is derived from the
configuration. The more stringent energy criterion applies maximum possible ac generation (operator-set limits), less
for a bipolar current reduction event as typically triggered the measured uncontrolled ac load (Tete and auxiliaries). If
by inverter commutation failures. Splitting is also triggered Bindura is coupled to the HVDC with an order greater than
if the HVDC system fails to follow one of its pole orders 300 MW, Bindura’s maximum possible power is
(typically due to transient telecommunication failure during determined from its order plus 50 MW margin. A maximum
dynamic current control at the inverter). Since coupled limit of 550 MW is imposed and whenever these limits are
busbar operation can only be safely maintained if the exceeded the turbines are ramped down at 0.5 MW/s. The
GMPC has full control of the HVDC it is essential to end maximum possible ramp rate of 22 MW/s is reserved for
this mode as soon as such a problem arises. After ac/dc special occasions. That is when a Bindura-Dema line trips
separation the GMPC controls will deal with the or a permanent remote ZESA fault is detected.
misbehaviour in the more robust frequency control mode by If the bus coupler carries power from the ac to the dc
shifting load between poles and forcing a power reduction busbar when it is tripped, all the ac busbar generation
by reducing the nominal dc Possible Power. The bus- would be forced down the Bindura line. Under these
coupler is the default split point but the common busbar conditions the GMPC trips excess generation on the ac bus
mode would require tripping of the Bindura line for to avoid overload tripping of the link.
splitting. F. Fast Angle Measurement
D. Stabilisation of Interconnection after DC Disturbances An essential pre-condition for the Angle control mode is
During dc disturbances a portion of the excess energy having an intact measurement system as well as fast and
surges through the ac system and stimulates oscillations in reliable communication from Apollo to Songo. Part of the
the parallel ac networks. The energy absorbed by the ac GMPC’s angle and frequency measurement equipment,
network depends on magnitude of the power surge through including a GPS clock for telegram synchronisation, is
the bus coupler and determines the increase in angle situated in Apollo. Relying on the fixed transmission delay
between Songo and Apollo. Not only does the loss of dc of the telecommunication system, GPS-clocked angle
power import at Apollo cause the Eskom frequency to slow information is transferred by dual power line carrier
down, but excess power on the Songo busbar also systems (PLC) operating over the HVDC lines and their
accelerates the Cahora Bassa machines. Both effects earth wires. During transient PLC failures, the GMPC
contribute to the angle increase. The ac system oscillations reverts for 1 second to an angle estimate before it splits the
are damped by HVDC power modulation ordered by the ac/dc systems. This GPS-based angle measurement for ac
combined actions of Angle and ZESA Power controllers system control and damping is the first known application.
(section V.A). Since the HVDC recovers in about 100 ms G. Automatic Control Mode Changes
after commutation faults, it is well able to provide some The GMPC promotes bus coupler (BC) synchronisation
effective modulation power after its recovery. The angle by creating slow slipping between the ac systems. Its
can therefore typically be controlled below the split limit at automatic selection of control mode is essential for realising
125 degrees. With proposed braking resistors to transiently robust and safe controls for parallel ac/dc operation. This
help absorb rejected dc load, system security would be GMPC control mode selection is based solely on the
further improved. The energy surge to stimulate oscillations evaluation of the rate-of-change of angle and is thus
would be reduced and extra modulation power over and independent of status signals from the remote links.
above that transmitted by the HVDC would be available. The GMPC automatically changes from “Frequency” to
After splitting the ac and dc systems, the HVDC and
6
“ZESA” mode for the following two cases: D. Enhanced System Performance after Interruption of
• If the BC is synchronised without the GMPC’s ZESA-Eskom Link
interconnection procedure, Although the ZESA-Eskom power flow is not monitored
• If the BC is in the closed position with the Bindura by the GMPC, its actions indirectly depend on the direction
line disconnected and the Bindura line breaker is of the pre-fault power flow on that link. Violating the
closed (local or remote synchronisation with ZESA). positive maximum angle limit is indicative that ZESA had
On the other hand, if during ZESA mode the GMPC been exporting power to Eskom at the time of its tripping.
detects that the HCB/ZESA network has become Splitting the systems by interrupting the BC flow would
synchronised with Eskom, i.e. an ac path exists in parallel therefore be beneficial for ZESA’s stability and the GMPC
to the dc link, the GMPC will automatically change over to trips the BC and reverts to the Frequency control mode.
the required Angle control mode. On the other hand if ZESA were importing power from
When in Angle mode and one of the isolation criteria is Eskom, the angle would typically violate its maximum
violated, the GMPC opens the split point (usually the bus- negative value. In this case the conditions for ZESA would
coupler) and reverts to the Frequency control mode. be worsened if the power transfer through the BC would
When in Angle mode, the GMPC will change over to also be interrupted. The GMPC therefore rather keeps the
ZESA mode (keeping the bus-coupler closed) for the BC closed and changes from Angle to ZESA control mode.
following conditions:
E. Protection of ZESA following the Loss of Bindura-
• GMPC detects that the HCB/ZESA system has
Dema or Dema-Warren Line
become asynchronous with Eskom, e.g. after opening
of the remote Matimba line (Eskom-ZESA link). The loss of one of these lines with a strong influence on
the transfer impedance during isolated mode would most
• Violation of negative angle limit (section IV.D)
likely also bring about the tripping of the Songo-Bindura
• After tripping the Bindura-Dema line (section IV.E)
line to cause a total blackout of Bindura and Dema.
In Angle mode, however, there is a good chance of
IV. ADVANTAGES OF COUPLED OPERATION
maintaining the small remaining Bindura/Dema load.
A. Full Exploitation of All Generators (see section I) Therefore if the Bindura power suddenly drops from pre-
fault value above 350 MW to below 220 MW while the
B. Security for remnant AC Load at Bindura (ZESA) HVDC has 100 MW continuous spare capacity the GMPC
against Generator Trip switches to Frequency mode without opening the BC to
In coupled mode the impact of a generator trip on the ac split the systems. This would be done despite the fact that
system is much less than in isolated mode because HVDC the maximum angle had been violated. With the BC
power would instantaneously be sacrificed to maintain the remaining closed, the surplus ac generation can be partly
ac flow. Furthermore the standby ac generator (normally diverted into transient HVDC overload. As a consequence,
operating with low power to avoid cavitation) would be tripping of the ac generators and the Bindura and Tete lines
available for generation reserve to both busbars. (assumed to be on the ac busbar) may be averted. The
In isolated mode, the security of Bindura and other ac dynamic overload capability of the HVDC beyond the
loads requires two generators on the ac busbar. This leaves 100 MW spare capacity combined with the ramping of ALL
at most three for the dc side. Also after tripping the loaded turbines contributes to the GMPC’s efforts to protect the
ac generator, the ac system will experience a transient remaining Bindura and Tete loads.
generation loss while the standby unit ramps to full power
F. Enhanced Transient Stability for Bindura Single-Phase
in less than 20 seconds. To achieve this favourable response
or Remote Faults
from the standby machine the GMPC resets all operator-
imposed limits whenever a generator with more than The HVDC power modulation is used to assist the ac
100 MW trips. The same resetting is applied for the dc system stability during the clearing of single-line-to-ground
generators operating in whatever mode. faults on Bindura as well as remote ZESA faults. With a
Tripping the BC is treated as a generator trip event on pre-fault flow of less than 200 MW, single-phase fault
both busbars and all turbine limits are reset to 400 MW. clearing affects only a part of the line’s ac load transfer
capacity. The GMPC compensates for this loss by rapidly
C. Free and Quick Transfer of Equipment increasing the HVDC’s (or braking resistor) orders by an
In coupled mode the GMPC permits free and quick appropriate amount (30% of the Bindura order) for the
transfer of equipment (particularly generators, Tete lines duration of the fault clearing as indicated to the GMPC by
and Auxiliaries) between busbars. In particular this obviates the line protection. The power increase on the HVDC is
the need for an HVDC shutdown for swapping the only however limited by its nominal capacity. In Frequency
station auxiliary supply between busbars. mode a three-phase trip of Songo-Bindura line represents a
total load rejection for the ac generators and the loss of the
Tete lines if were connected to the ac bus.
7
Fig. 5. Test 9.0/2, 30.Sept.1999, 00:14, DC Line Fault in Angle Control (without Isolation of Bus-Coupler)
Fig. 6. Test 9.0/3, 30.Sept.1999, 00:21, DC Line Fault in Angle Control (with Isolation of Bus-Coupler)
Measured variables (Fig. 5 and Fig. 6): Pmatimba Power of ZESA-Eskom Link Angle CB-AP Voltage angle Songo-Apollo
df BB1 Frequency “DC bus” Songo Pact Pole 1 DC power of pole 1 PZesa Power of Bindura line
df BB2 Frequency “AC bus” Songo Pact Pole 1 DC power of pole 2 Calc.UBind.dev. Calculated Bindura voltage