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Panel Introduction: LED Indication

MANUAL DE USUARIO

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100% found this document useful (3 votes)
1K views11 pages

Panel Introduction: LED Indication

MANUAL DE USUARIO

Uploaded by

Luis Gonzalez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DC4xD MK3 series configuration and instructions Ver1.

9
1. Panel introduction
DC40D MK3
Alarm indicator LCD
LED indication
Remote start
Rated running
High water
Page change Temperature
Low oil pressure

Gens normal Manual start

Manual mode

Close/Open Stop mode

Auto mode

On load indication Alarm records LED test/Alarm clear

DC42D MK3 Alarm indicator LCD


LED indication
Remote start
Rated running
High water
Page change Temperature
Low oil pressure

Gens normal Manual start

Manual mode
Load transfer
Stop mode
Mains on load
Auto mode

Gens on load Alarm records LED test/Alarm clear


2. Installation
If the controller is installed directly in the genset or other equipment with vibration, please add shockproof
of devices.
Shape size: W189mm*H134mm,Cutout:W160mm*H120mm
3. Operation
Keys description
Button Name Main function
Can stop generator under manual/auto mode.
Can reset shutdown alarm.
Stop During stop procession,pressing this key again can stop
Reset generator immediately.
— Pressing this key can turn into the next digit or decrease the
number under edition mode.
Choose alarm records under records checking mode.
1
Start Start the genset under manual mode.
Shift to the Start the genset under the test mode.
righe Pressing this key can make the digit turn into right position.
Pressing this key will set the module into manual mode
Manual Set the parameter under edition mode.
Confirm Confirm the alarm record under records checking mode and turn
into records history checking page.
Pressing this key will set the module into auto mode.
Auto Pressing this key can turn into the previous page or increase the
+ number under edition mode.
Choose alarm records under records checking mode.

DC40D MK3 Alarm records checking under stop mode.


Alarm record Alarm records checking and exit if pressing again.

Pressing this key to come into manual test mode.


DC42D MK3 Press Manual start key, genset will come into start under test
TEST mode and supply power if running normally in order to check if the
auto start procession is OK.
Page change.
Page
ESC function under edition mode.
ESC
ESC function under alarm records checking.
Check if all the LED are ok,Press this button to light all LED
lights, and LED will be extinguished after loosening the key.
In the warning status, press this button to cancel the warning
relay output, and the controller detects the warning again.
LED test
In the alarm status, pressing this button can cancel the buzzer's
Alarm clear
ringing.
In standby status, press this button continuously for 3 seconds,
the buzzer ringing can be cancelled, and press this button for 3
seconds longer, the buzzer ringing can be restored.

DC40D MK3
 Pressing this key to control the load on or off.
Load on/off

DC42D MK3 Pressing this key to transfer the load from Mains and genset
Load transfer under Manual mode .

Pressing “Page” and “Stop”simultaneously to come into setting


Setting Mode
mode.
+
Press load-transfer key and page key to check the alarm records
DC42D MK3 under stop mode.
Alarm record In the view of the alarm record mode, exit to view the alarm
+ record.
Alarm records checking
DC4xD MK3 controller can save three group of alarm records which contains time, voltage, current and oil
pressure,temperature etc.
How to check the alarm records:

1)Under stop mode: Press to come into alarm records page(DC40D MK3); press and
simultaneously to come into alarm records page(DC42D MK3).

2)Press to turn upper digit and press to turn lower digit in order to choose the record you need.

Press to confirm the record and come into history records checking page.

3)Press to turn lower records under records checking page. Press to turn upper records and press

to revert back to alarm history records page.

4)In the history records page and checking page, for DC40D MK3: press to exit; for DC42D MK3, press

and simultaneously to exit.


2
4. Parameter setting
Please set the parameters according to below steps:

1)In the stop mode, please and simultaneously, then loose so that you can come to
configuration mode.

2)Select the “Set Parameters” menu and press ,then you can come to enter password interface,the
default password is “07623”.

3)Press and add number 1, press to reduce number 1, press to turn the digit into right, press

once done.coming into menu after confirmation of password setting. The screen will display error if
password is wrong. The correct password should be put after pressing any button.

4)Press to turn the digit into upper position, press to turn the digit into lower position, press
to get into parameters setting page.

5)Press to shift up the parameters, press to shift down the parameters, press to get into
parameter changing page.

6)Press to add number 1, press to reduce number 1, press to turn the digit into right and

press once done. If the parameters setting is in the valid setting range,then it can be saved, if not, it can
not be saved.

7)Press and to save the parameters and exit from edition page.
8)Press to revert back to last menu if in any setting position.

Revert back to default: put password “97011” when coming into parameters setting, then all the
parameters can be set as defaults.
Note: the data can not be saved if the user didn’t press OK and STOP to confirm the setting.
Parameter list.
1)Basic setting
No Parameter Range (default) Notes
0 Language English/简体中文/繁体中文 Language option.
1 Gens poles 2/4/6/8(4) When the flywheel teeth is set as 0,the RPM will be
resulted by frequency.
Pole 2: 50Hz---3000RPM.Pole 4: 50Hz---1500RPM.
Pole 6: 50Hz---1000RPM.Pole 8: 50Hz---750RPM
2 Gens AC system Disable Gens phases:
1 phase 2 wire No gens parameters can be displayed if setting as
2 phase 3 wire disable, which is applied to water pump genset.
3 phase 3 wire
3 phase 4 wire
3 CT rate 5-6000A/5A Used for setting genset CT primary current, secondary
(500A/5A) rated current 5A.
4 Rated frequency 40.0-80.0Hz(50.0Hz) Calculate the alarm value.
5 Rated voltage 80-360V(230V) Calculate the alarm value.
6 Rated current 5-6000A(500A) Calculate the alarm value.
7 Rated battery voltage 8.0-36.0V(24.0V) Calculate the alarm value. One battery gens should be
set as 12V, two batteries gens should be set as 24V.
8 Rated RPM 500-4500RPM(1500) Calculate the alarm value.
9 Flywheel teeth 0-300(0) If the setting is 0, (RPM sensor Disabled), then RPM is
resulted by Hz.
10 Oil pressure sensor 0. VDO 0-10Bar Choose the usual oil pressure sensor, if the sensor
1. MEBAY-003B users choose is not the 9 types, it can be User-
2. SGH defined.
3. SGD
4. SGX
5. CURTIS
6. DATCON 10Bar
7. VOLVO-EC
8. 3015237
9. User-defined
11 Coolant temperature 0. VDO 40-120 Choose the usual water temperature sensor, if the

3
sensor 1. MEBAY-001B sensor users choose is not the 11 types, it can be
2. SGH User-defined.
3. SGD
4. SGX
5. CURTIS
6. DATCON
7. VOLVO-EC
8. 3015238
9. PT100
10. MEBAY-Mier
11.User-defined
12 Oil temperature 0. VDO 40-120 Choose the usual oil temperature sensor, if the sensor
sensor 1. MEBAY-001B users choose is not the 11 types, it can be User-
2. SGH defined.
3. SGD
4. SGX
5. CURTIS
6. DATCON
7. VOLVO-EC
8. 3015238
9. PT100
10. MEBAY-Mier
11.User-defined
13 Cylinder temperature 0. MEBAY-Mier If the sensor users choose is not the 2 types, it can be
sensor 1. PT100 User-defined.
2. User-defined
14 Fuel level sensor 0. SGH If the sensor users choose is not the 3 types, it can be
1. SGD User-defined.
2. MEBAY150
3. ECU-Q7
4. User-defined
5. ZP61-10
6. VDO ohm range 10-180
7. VDO TUBE TYPE 90-0
8. US ohm range 240-33
9. GM ohm range 0-90
10. GM ohm range 0-30
11.Ford(73-10)
15 Action if oil pressure Disable Action if oil pressure sensor disconnected.
sensor disconnected Warning
Alarm and stop
16 Action if water Disable Action if Water temperature sensor disconnected.
temperature sensor Warning
disconnected Alarm and stop
17 Action if oil Disable Action if oil temperature sensor disconnected.
temperature sensor Warning
disconnected Alarm and stop
18 Action if cylinder Disable Action if cylinder temperature sensor disconnected.
temperature sensor Warning
disconnected Alarm and stop
19 Action if fuel Leve Disable Action if Fuel level sensor disconnected.
l sensor Warning
disconnected Alarm and stop
20 Pressure/Temperatur ℃/KPA Unit display.
e unit ℃/BAR
℃/PSI
F/KPA
F/BAR
F/PSI
21 Standby battery 0.0V-60.0V(0.0V) The genset will crank successfully when there is
start condition mains failure and ABF is lower than preset value.
When it is set as 0 that ABF voltage can not be
checked,then genset will be cranked once mains
failure.(genset will be stopped once mains normal).
2)Basic Setting 2
NO Parameter Range(defaults) Notes

4
1 Primary Modes STOP The primary modes on power, easy for user operation.
Manual Note: auto record function can not record the mode
Auto with load.
Auto save
2 Manual crank times 1-30 (1 time) Crank times under mode and test mode.
3 Auto start crank times 1-30 (3 times) Crank times under auto mode.
4 E.T.S. hold times 1-10(2 times) The max E.T.S. hold on power shall be canceled once
stop success under auto mode . the output interval
time is " Fail to stop ".
5 Crank disconnet RPM 1.If there is no oil pressure sensor, please dont
Hz choose it.
Oil pressure(delay) 2.Oil pressure switch input is not the crank condition
RPM/Frequency 3.Please check if the running status, stop condition
RPM/Oil Pressure are according with crank condition.
Frequency/Oil Pressure 4.Means either of the conditions can be acceptable as
RPM/Frequency/Oil press. crank condition. But all of them should be meet
together to regard as stop condition.
6 Frequency disconnect 0-200%(28%) Rated frequency multiplying by this value is regarded
as crank success condition. When the gens frequency
is over the condition value, then system regards it as
crank success.
7 Oil pressure 0-400kpa(200kpa) When the engine oil pressure is over the condition
disconnect value, then system regards it as crank success, motor
escaped.
8 RPM disconnect 0-200%(24%) Rated RPM multiplying by this value is regarded as
crank success condition. When the RPM is over the
condition value, then system regards it as crank
success, motor escaped.
9 OP pre-supply stop 50-600kpa(200kpa) When the oil pressure is over the condition value, then
pre-oil supply is stopped.
10 RPM-up stop 0-200%(90%) Rated RPM multiplying by this value is regarded as
speed-up stop value. When the RPM is over this
value, then the RPM-Up procession is stopped in time.
11 Temperature-up stop 20-200℃(68℃) When the water temperature is over the preset value,
then temperature-up procession is stopped in time.
12 Voltage-up stop 0-200%(85%) Rated voltage multiplying by this value is regarded as
voltage-up stop value. When the voltage is over this
value, then the voltage-Up procession is stopped in
time.
13 Fan Control condition Water temperature Radiator Fan control output condition
Oil temperature
Cylinder temperature
14 Temperature for Fan 20-200℃(75℃) Used for controlling radiator: when the temperature
open reaches the set temperature, then the radiator is
opened.
15 Temperature for Fan 20-200℃(60℃) Used for controlling radiator: when the temperature is
close lower than the set temperature, then the radiator is
closed.
16 Maintenance 0-5000h(800h) When it is set as 5000, then this function is disabled.
countdown
17 User password 00000-65535(07623) Change the password.
18 Maintenance expire Warning /Alarm and stop The action after the primary maintenance expired.
19 Maintenance date 2000/01/01-2099/12/31 When it is set as 2000/01/01, this function is disabled.
3)Delay time setting
NO Parameter Range(default) Notes
1 Start delay 0-6500.0s(5.0s) The time during the genset starts after the mains failure or
remote signal is valid.
2 Preheat time 0-6500.0s(0.0s) The time needed to be preheat before the starter on power.
3 Longest pre-oil 0-180.0s(0.0s) Under pre-oil supply, if the oil pressure is higher than setting
supply value, then pre-oil supply stopped.
4 Cranking time 3.0-60.0s(8.0s) The time when the starter is on power.
5 Crank rest time 3.0-60.0s(10.0s) If crank failure, the waiting time before the second test time.
6 Safety delay 1.0-60.0s(8.0s) Low oil pressure, high water temperature, under speed, under
frequency, under voltage, charge failure are all invalid during
this time except for emergency stop ,over speed, over freq.
7 Start idle time 0-3600.0s(5.0s) Idle running time when crank successfully.
5
8 Longest RPM-up 0-3600.0s The longest speed-up time,during which time the system will
time (120.0s) exit once speed increased successfully .
9 Longest Temp.-up 0-3600.0s(0.0s) The longest warming-up time,during which time the system will
time exit once temperature increased successfully .
10 Longest Volt.-up time 0-3600.0s The longest voltage-up time,during which time the system will
(120.0s) exit once voltage increased successfully .
11 Warming-up time 0-3600.0s(10.0s) The time needed for loading.
12 Back to Mains time 0-3600.0s(10.0s) To avoid the switch actions if the mains unstable.If the remote
start signal is invalid (DC42D will check if the mains normal),
genset will not switch immediately, after the delay time, it will
transfer to mains. during the delay, if the remote start signal is
valid, then genset will come into rated running.
13 Back to Gens time 0-3600.0s(5.0s) There shall be loading delay from Mains to Gens if the remote
start signal valid or Mains abnormal under Cooling time.
14 Cooling time 0-3600.0s(30.0s) After unloading, the time of cooling down by radiator before
stop. During the delay, if the remote start signal is valid, then
genset will come into rated running.
15 Stop idle time 0-3600.0s(5.0s) Idle-speed running time.
16 E.T.S. hold time 0-600.0s(10.0s) Stop solenoid on power time.
17 Fail to stop 5-180.0s(30.0s) If the RPM is 0 during the stop failure time, then the stop failure
time is no needed.
18 Emergency delay 0-10.0s(1.0s) Emergency and over frequency alarm delay.
19 Normal alarm delay 2.0-20.0s(5.0s) The alarm delay except for emergency stop and over frequency
20 Over current 0.1-36.0 (36.0) This option will not take effect until the [24-Over phase current
【inverse time】 delay] is set to 0. The overcurrent delay is inverse time, and the
formula is T=t/((IA/IT) -1)^2.
21 Choke close delay 0-200.0s(3.0s) Choke close delay.
22 Load / unload 1.0-60.0s(60.0s) Mains and Gens loading and unloading pulse width, when it is
pulse width 10s, it is regarded as continuous output.
23 Standby battery 10-600min When the standby battery charged well, the power input will be
charging time (600min) stopped.
24 Over phase current 0-3600.0s(1296s) When this parameter is set to 0, the over current delay is the
delay inverse time; if not, the over current delay is the time set for this
parameter.
4)Engine Alarm setting
Range
NO Parameter Notes
(defaults)
Rated RPM multiplying by this value is regarded as over speed alarm
value.When the RPM is higher than the alarm value and comes into
0-200%
1 Over speed alarm over speed delay but still higher(emergency faults delay), then over
(114%)
speed alarms. if the value is set as 200, then the over speed alarm is
disabled.
Rated RPM multiplying by this value is regarded as under speed alarm
value.When the RPM is lower than the alarm value and comes into
0-200%
2 Under speed alarm under speed delay but still lower (normal faults delay), then under
(80%)
speed alarms. if the value is set as 0, then the under speed alarm is
disabled.
When the oil pressure is lower than the alarm value and comes into low
Low oil pressure 0-999kpa oil pressure delay but still lower (normal faults delay), then low oil
3
alarm (103kpa) pressure alarms. If the value is set as 0, then the under speed alarm is
disabled.
When the water temperature is higher than the alarm value and comes
High water 20-200℃ into high temperature delay but still higher (normal faults delay), then
4
temperature alarm (98℃) high temperature alarms. If the value is set as 200, then the high
temperature alarm is disabled.
When the temperature is higher than the alarm value and comes into
High oil 20-200℃ high temperature delay but still higher (normal faults delay), then high
5 temperature
(100℃) temperature alarms. If the value is set as 200, then the high
alarm
temperature alarm is disabled.
When the temperature is higher than the alarm value and comes into
High cylinder 20-200℃ high temperature delay but still higher (normal faults delay), then high
6
temperature alarm (150℃) temperature alarms. if the value is set as 200, then the high
temperature alarm is disabled.
When the fuel level is lower than the value and comes into low fuel
Low fuel level 0-100%
7 level warning delay but still lower (normal warning delay), then low fuel
warning (20%)
level warns. If it is higher than the value then warning clears. If the
6
value is set as 0, then the low fuel level warning is disabled.
When the fuel level is lower than the alarm value and comes into low
Low fuel level 0-100%
8 fuel level delay but still lower (normal faults delay), then low fuel level
alarm (0%)
alarms. if the value is set as 0, then the under speed alarm is disabled.
Rated battery voltage multiplying by this value is regarded as over
battery voltage warning value.When the battery input is higher than the
Over battery 0-200%
9 warning value and comes into over battery voltage delay but still higher
voltage warning (135%)
(normal faults delay), then over battery voltage warns. if the value is
set as 200, then the over battery voltage is disabled.
Rated battery voltage multiplying by this value is regarded as under
battery voltage warn value.When the battery input is lower than the
Under battery 0-200%
10 warning value and comes into under battery voltage delay but still lower
voltage warning (67%)
(normal faults delay), then under battery voltage warns. if the value is
set as 0, then the under battery voltage is disabled.
5)Generator alarm parameters
NO Parameter Range(defaults) Notes
Rated frequency multiplying by this value is regarded as under over
frequency alarm value. When the Freq is higher than the value and
1 Over freq alarm 0-200%(114%) comes into over freq delay but still higher (emergency faults delay),
then over frequency alarms.If the value is set as 200, then the alarm
is disabled.
Rated frequency multiplying by this value is regarded as under
frequency alarm value. When the Freq is lower than the value and
Under freq
2 0-200%(80%) comes into under freq delay but still lower (normal faults delay), then
alarm
under frequency alarms.If the value is set as 0, then the alarm is
disabled.
Rated voltage multiplying by this value is regarded as over voltage
Over voltage alarm value. When the voltage is higher than the value and comes
3 0-200%(120%)
warning into over voltage delay but still higher (normal faults delay), then over
voltage alarms.If the value is set as 200, then the alarm is disabled.
Rated voltage multiplying by this value is regarded as under voltage
Under voltage alarm value. When the voltage is lower than the value and comes into
4 0-200%(80%)
alarm under voltage delay but still lower (normal faults delay), then under
voltage alarms.If the value is set as 0, then the alarm is disabled.
Rated current multiplying by this value is regarded as over current
alarm value. When the current is higher than the value and comes
Phase current
5 0-200%(100%) into over current delay but still higher (over current faults delay), then
over-load alarm
over current alarms.If the value is set as 200, then the alarm is
disabled.
It is valid for 2P3W or 3P4W.When the non-balance current ratio is
Non-balance
higher than the value and comes into delay but still higher(normal
6 current 10-100%(100%)
warn delay), then non-balance current ratio warns.If the value is set
ratio warning
as 100, then the warning is disabled.
6)Output/input setting
NO Parmeters Range(defaults) Notes
Programmable 0-30 0. Disable.
1
output 1 ( 2. Public alarm) 1. Public warning output: when there is any warning output.
Programmable 0-30 2. Public alarm output: when there is any alarm output, alarm locks
2
output 2 (12. E.S.T. hold) till revert back.
Programmable 0-30 3. Shades control: there is output once genset starts and stop till
3 stable.
output 3 (10.Gens load)
4 Programmable 0-30 4. Preheat mode 1: preheat before start.
output 4 (9.Idle speed 5. Pre-oil supply control: Under pre-oil supply,if the oil pressure is
control) higher than setting value or pre-oil supply time ends, then pre-oil
supply stopped.
6. Choke control: choke will be started after crank success and off
after delay.
7. Fuel output: output once gens starts and off till stable.
8. Crank output: output once cranking.
9. Idle speed control: used for speed controller, there is no output
under idle but output under high speed.
10. Gens load: there is continuous output once the conditions can be
meet, which can control the switch with load.
11. Fan Control: used to control radiator electrical fan. there is
output when the preset temperature is higher than " Temperature
for Fan open" and no output when the preset temperature is lower

7
than "Temperature for Fan close".
12. E.S.T. hold: shutdown output, it is used for gens with stop
solenoid. when the setting value of shutdown delay is over, then it is
off.
13. System in stop: there is output under stop mode.
14. System in manual: there is output under manual mode.
15. System in auto: there is output under auto mode.
16. Mains load: continuous or pulse type according to time setting.
Only for DC42D MK3.
17. Working plan running output: when the working plan is started,
there is output in running status if the genset meets conditions, if not,
there is no output.
18. Speed-up control: there is output when coming into high speed
up, which time is RPM up delay.
19. Speed-down control: the output time is shutdown idle delay
during shutdown idle or shutdown on power procession.
20. High speed control: output after the idle delay is completed, and
disconnected after high-speed heat dissipation.
21. -24. Reserved.
25. Excitation output:Stop status is off when coming into voltage-up
processio
Programmable 0-20(1. Remote 0. Disable.
5
input 1 start) 1. Remote start (on load).
Programmable 0-20(2. Low oil 2. Low oil pressure alarm switch.
6
input 2 pressure alarm) 3. High water temperature alarm switch.
0-20(3. High 4. High oil temperature alarm switch.
Programmable water 5. High cylinder temperature alarm switch.
7 6. Low water level alarm switch.
input 3 temperature
alarm) 7. Low fuel level warning input.
Programmable 0-20(6. Low water 8. Low fuel level alarm input.
8 9. Low oil pressure level warning input.
input 4 level alarm)
9 Programmable 0-20(7. Low fuel 10. Low oil pressure level alarm input.
input 5 level warning) 11.Shades status input.
12. External instant warning input.
13. External instant alarm input.
10 Programmable 0-15(6. Remote 0. Disabled.
LED 1 start) 1. Low oil pressure alarm indication.
11 Programmable 0-15(12. Normal 2. High water temperature alarm indication.
LED 2 running) 3. High oil temperature alarm indication .
12 Programmable 0-15(2. High 4. High cylinder temperature alarm indication .
LED 3 water 5. Low water level alarm indication.
temperature 6. Remote start indication.
alarm) 7. Switch input 1 indication, light for valid.
13 Programmable 0-15(1. Low oil 8. Switch input 2 indication, light for valid.
LED 4 pressure alarm) 9. Switch input 3 indication, light for valid.
10. Switch input 4 indication, light for valid.
11.Switch input 5 indication, light for valid.
12. Normal running indication.
Programmable 0-6(1. Oil 0. Disable.
14
sensor 1 pressure sensor) 1. Oil pressure sensor input.
0-6(2. Water 2. Water temperature sensor input.
Programmable 3. Oil temperature sensor input.
15 temperature
sensor 2 4. Cylinder temperature sensor input.
sensor)
16 Programmable 0-6(0.Disable) 5. Fuel level sensor input.
sensor 3
Note: every sensor input can be set as same function.(oil
pressure, fuel level warns and alarm will be judged according to the
lowest value. Water temperature, oil temperature, cylinder
temperature, genset box temperature warns and alarm will be
judged by the highest value. Either of the inputs for alarm opened.)
7) Working plan and maintenance setting
NO Parameter Range(defaults) Notes
This mode must be under auto mode.Working plan is
Disable disabled once setting as disable.The working plan will be
1 Working plan format Every month executed according the chosen date when setting as
Every week every month.The working plan will be executed
according the chosen date when setting as every week.

8
Maintenance date From 1st to 31st
2 The date chosen for every month.
per month (1st)
Maintenance date Monday to Sunday
3 The date chosen for every week.
per week Default: Sunday
Maintenance
4 Disabled/with load To choose if the genset starts with load or not.
with load or not
5 Maintenance start time 00:00-23:59(00:00) Maintenance start time setting.
6 Maintenance running time 1-120m(5m) Maintenance running time setting.
8)Mains protection
No Parameter Range(defaults) Notes
Disable
1 Phase 2 Wire
1 Phase 2 Phase 3 Wire Choose the input, there is no display if setting as disable.
3 Phase 3 Wire
3 Phase 4 Wire
2 Mains under volt 55-330V(184V) When the mains voltage is lower than the "low voltage crank
3 Revert under volt 55-330V(207V) threshold" and comes into mains low voltage delay(normal
failure delay) but still lower, then mains becomes invalid. If
the voltage become higher than "low voltage revert threshold"
during normal failure delay time, then it will not alarm.
4 Mains over volt 55-330V(276V) When the mains voltage is higher than the" high voltage
5 Revert over volt 55-330V(253V) crank threshold" and comes into mains high voltage
delay(normal failure delay) but still higher, then mains
becomes invalid. If the voltage become lower than "low
voltage revert threshold" during normal failure delay time,
then it will not alarm.
6 Mains normal delay 0.0-3600.0S(10.0S) The time from abnormal to normal, which is used for ATS
7 Mains abnormal delay 0.0-3600.0S(5.0S) transfer.
9) LCD setting
No Parameter Range(defaults) Notes
1 Start screen display 0-20.0s(5.0s) Start screen display time,0: No-display.
5.0-6000.0s LCD light will be closed automatically without any button pressed
2 Saving mode
(600.0s) after delay.If setting as 200.0s, back light always lighted.
5.0-600.0s The time when the page reverts back to the home page .If setting
3 Homing display
(600.0s) as 600.0s:disabled.
LOGO delay display 5.0-6000.0 Start screen will be opened without any button pressed after
4
under standby (6000.0s) delay.If setting as 6000.0s: disabled.
10) RS485 PORT
No Parameter Range(default) Notes
1 Controller adress 1-255(16) The IP built by controller and PC.
0-4800
1-9600
2-19200
2 485 baud rate 3-38400 RS485 communication baud rate selection.
4-57600
5-115200
0-CRC L_H
3 485 CRC setting Sequence selection of RS485 communication protocol CRC;
1-CRC H_L
11) Working plan
No Parameter Range(default) Notes
Disable Working plan must be under auto mode.During the working time,
Enable 1:remote start the genset start if the conditions reached and shall stop if the
Working
1 Enable 2:mains failure conditions not reached.
plan
Enable 3:the above 1 or 2 The genset shall not start when out of the working time wheather
Enable 4:running always the conditions reached or not.
2 Start time 00:00-23:59 The start time allowed.
3 End time 00:00-23:59 The end time allowed (the next day is valid)..
Multiple choices according to the reality. The longest running
4 Dates 1-31
time is 24 hours.
12) Data/time setting
No Parameter Range(defaults) Notes
1 Date/Time 2016/01/01-2099/12/31 Permanent calendar inside, please correct the time timely.
2 Current time 00:00:00-23:59:59 Permanent calendar inside, please correct the time timely.
13) Self-define curve
NO Parameter Notes

9
1 Self-define oil pressure curve Sensor curve can be User-defined by panel buttons,
2 Self-define water temperature curve resistance and according value should be input,MAX 15
3 Self-define oil temperature curve groups ,MIN 2 groups.
4 Self-define cylinder temperature curve
Rule: resistance should be input from small to
5 Self-define genset box temperature curve large.
6 Self-define fuel level curve
5. Typical diagram
Diagram for DC40D MK3

CTs MUST BE 5 AMP SECONDARY

TO LOAD SWITCHING DEVICE


FROM GENERATOR

P1 P2 L1
S1S2
P1 P2 L2
S1S2
P1 P2 L3
S1S2
N

32 33 34 35 36 28 29 30 31 8 9 10 11
L1 L2 L3 COM L1 L2 L3 N NO NC
GEN CURRENT GEN VOLTS USER OUT 3 USER OUT 4
(AC0-6A) (AC0-300V)

MODEL: DC40D MK3


+VE
INPUTS
+VE
-VE

RS485
(0R-1000R) MPU- MPU+

1 2 3 4 5 12 13 14 15 16 17 20 21 22 23 6 7 37 SCR B A 18 19
EMERGENCY

SENDER COMMON
SWITCH

USER OUT 1
USER OUT 2
COOLANT TEMP
OIL PRESSURE
LOW COOLANT LEVEL ALARM
HIGH COOLANT TEMP ALARM
LOW OIL PRESSURE ALARM

RS485_SCR
LOW FUEL LEVEL WARNING
STOP

RS485_B
RS485_A

MPU
FUSE 10 A

FUSE 20 A

CRANK

REMOTE START
FUEL

AUX S1
AUX S2
AUX S3
BATTERY

AUX INPUT 1
AUX INPUT 2
AUX INPUT 3
AUX INPUT 4
AUX INPUT 5

WL REMARK:
ALT
1.No. 23 common sensor lines must be securely
attached to the vicinity of the sensor body.
2.To ensure reliable operation of the module and
the measuring accuracy, power lines as much as
BATTERY NEGATIVE MUST BE GROUNDED possible and do not share power cable crude and
other devices.

Notes:
1. Please don’t move battery during running status or it may cause the controller broken.
2.The CT public terminal ICOM should connect to public ground, on the mean time, please don't connect to
Line Nero, or the controller may be burnt.

Warning: the secondary CT can not be opened under current loading, or the high voltage may
cause damage and safety problem for workers.

10
Diagram for DC42D MK3

MECHANICAL INTERLOCK

TO LOAD SWITCHING
DEVICE
CTs MUST BE 5 AMP SECONDARY L1 L2 L3 N

U P1 P2
FROM GENERATOR

R
S1S2

FROM MAINS
V P1 P2 S
S1S2
W P1 P2 T
S1S2
N2 N1

G M

FUSE 2 A FUSE 2 A

32 33 34 35 36 28 29 30 31 8 9 10 11 24 25 26 27
L1 L2 L3 COM L1 L2 L3 N NO NC
GEN CURRENT GEN VOLTS USER OUT 3 USER OUT 4
(AC0-6A) (AC0-300V)

MODEL: DC42D MK3


+VE
INPUTS
+VE
-VE

RS485
(0R-1000R) MPU- MPU+

1 2 3 4 5 12 13 14 15 16 17 20 21 22 23 6 7 37 SCR B A 18 19
EMERGENCY

SENDER COMMON
SWITCH

USER OUT 1
USER OUT 2
COOLANT TEMP
OIL PRESSURE
HIGH COOLANT TEMP ALARM

LOW COOLANT LEVEL ALARM

RS485_SCR
LOW OIL PRESSURE ALARM

LOW FUEL LEVEL WARNING


STOP

RS485_B
RS485_A

MPU
FUSE 10 A

FUSE 20 A

CRANK

REMOTE START
FUEL

AUX S1
AUX S2
AUX S3
BATTERY

AUX INPUT 1
AUX INPUT 2
AUX INPUT 3
AUX INPUT 4
AUX INPUT 5

WL REMARK:
ALT
1.No. 23 common sensor lines must be securely
attached to the vicinity of the sensor body.
2.To ensure reliable operation of the module and
the measuring accuracy, power lines as much as
BATTERY NEGATIVE MUST BE GROUNDED possible and do not share power cable crude and
other devices.

Note: only DC40DR and DC42DR are equipped with RS485 port.

Notes:
1. All rights reserved. No part of this duplication may be reproduced in any material form(including
photocopying or storing in any medium by electronic means or others) without the written permission of the
copyright holder.
2. MEBAY Technology reserves the rights to change the contents of this document without prior notice.
3. This manual is only for the quick operation, please read the specific standard manual for your reference .

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