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DJM10012 Mechatronic Workshop Practice 1 (Fitting Workshop)

This document provides an overview of a mechatronic workshop practice course on fitting. It outlines the objectives of practicing fitting techniques and performing fitting work using various tools. These include using different types of files, scribing parallel and angular lines, punching to mark centers, cutting with a hacksaw, drilling holes, and cutting threads using taps. It also discusses fitting theory and diagrams the project. It describes the proper use of hand tools for filing, marking, cutting, drilling, and measuring activities. The document aims to teach students the correct techniques for performing fitting work in the workshop.

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Muhammad Jazril
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180 views8 pages

DJM10012 Mechatronic Workshop Practice 1 (Fitting Workshop)

This document provides an overview of a mechatronic workshop practice course on fitting. It outlines the objectives of practicing fitting techniques and performing fitting work using various tools. These include using different types of files, scribing parallel and angular lines, punching to mark centers, cutting with a hacksaw, drilling holes, and cutting threads using taps. It also discusses fitting theory and diagrams the project. It describes the proper use of hand tools for filing, marking, cutting, drilling, and measuring activities. The document aims to teach students the correct techniques for performing fitting work in the workshop.

Uploaded by

Muhammad Jazril
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

2021/10/4

DJM10012
MECHATRONIC WORKSHOP PRACTICE 1
(FITTING WORKSHOP)
Prepared by;
Petrus Banati @ Fazzerius,
M. Mfg. Eng. (Mfg. Sys. Eng.), UTeM
B. Mech. Eng. (Plant), (Hons), UTHM
Dip. Edu. (Mech. Eng.) , IPTKL
Cert. & Dip. Mech. Eng. (Automotive), PKS/PKB
Grad. IEM

Mechanical Engineering Department,


Polytechnic of Kota Kinabalu, Sabah
DIS 2020

FITTING PRACTICE OBJECTIVE

1) Practice correct techniques in fitting handling.

2) Perform fitting works.


• Use various types of files to file the side, face, angle and finishing.
• Produce parallel, vertical and angular lines using scriber.
• Punch to mark the centre.
• Cut plate using hack saw.
• Make a hole with a drill and cut a V thread using taps.
• Measure workpiece using measuring tools.

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PROJECT DIAGRAM

FITTING THEORY
Fitting is basis exposure that involves the usage of hand tools, drilling
machines, marking tools, measuring and testing tools, and grinding work.
A hand tool is a device for performing work on a material or a physical
system by using only hands. The hand tools can be manually used
employing force, or electrically powered, using electrical current. Virtually
every type of tool can be a hand tool and many have also been adapted as
power tools, which receiver their motive power from motors or engines
rather than from human mechanical action.

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HAND TOOLS AND EQUIPMENTS

TAPS & TAP WRENCH

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MEASURING TOOLS

FAILING ACTIVITY
Filing is a two-handed operation, and the first stage is to grip the file correctly.
The handle is gripped in the palm of the right hand with the thumb on top and the palm of the left hand resting at
the point of the file. Having gripped the file correctly, the second stage is to stand correctly at the vice. The left
foot is placed well forward to take the weight of the body on the forward stroke. The right foot is placed well back
to enable the body to be pushed forward.

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FAILING ACTIVITY

FAILING ACTIVITY

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MARKING ACTIVITY

Marking Tools are


used to mark any
dimensions on the
surface of a
workpiece. Marking
Tools can vary w.r.t.
the specimens used in
the workshop

CUTTING ACTIVITY

Cutting Tools are


used to cut the given
specimen(plate)
w.r.t.the given
dimensions.

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DRILLING ACTIVITY

Drilling is a workshop
practice that involves
the process of cutting
or expanding hole of
circular cross-section
in solid materials. The
drill is the executing
tool that works the
rotary action of its
bit. The bit is a rotary
cutting tool, often
multipoint.

SUMMARY

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SUMMARY

THE END

THANK YOU

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