WorleyParsons Horizontal 2 Phase Separator Sizing

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Horizontal 2 Phase Separator Sizing

Standard Calculation: WS-CA-PR-011, Rev. 1,"Re-issued for Use", Date: 31-Mar-2003.


Validation: Verification of WS-CA-PR-011, Rev. 1,"Re-issued for Use", Date: 31-Mar-2003.

CLIENT Worley PROJ No 086/00589


PROJECT Process Web Page CALC No CA-PR-011
SUBJECT Validation of Standard Calculation WS-CA-PR-011 SHEET 5 of 26

REV DATE BY CKD REV DATE BY CKD REV DATE BY CKD

Operating Conditions
Vessel Tag Number

Operating Pressure [kPag]


Operating Temperature [°C]

Fluid Properties
Input Properties Oil Water Vapour Slug
Mass Flows [kg/hr] 129 84 18,828
Slug Volume [m3] 0 (Enter known volume or 0 if no slug expected)
Density [kg/m3] 675.0 996.5 2.6
Molecular Weight [ - ] - - 31.1

Calculated Properties Oil Water Vapour Slug Total Fluid Total Liquid
Volume Flowrate [bbl/d,MMscfd] 29 13 12.2 0.0 19,040 212
Mixed Phase Density [kg/m3] - - - 773.6 2.6 773.6
Volume Flow [m3/hr] 0.2 0.1 7351.8 7352.1 0.3

Separator and Baffle Dimensioning


Separator Dimensioning Weir Location
Internal Diameter [m] 2.8 Position [m, from outlet tan line] 1
Length [m] 5.5 Position [m, from inlet] 4.5
L/D Ratio 1.96428571 Calculated Weir Height [m] 1.15
Head Depth [m] 0.7

Gas Flow Cross Sectional Area Check


K [m/s] 0.1 Warnings:
Vmax [m/s] 1.62
Min Required CSA [m2] 1.26 ###
Actual CSA [m2] #VALUE!

Nozzle Sizing
Mixed Phase Inlet Vapour Outlet
Max Inlet Momentum [kg/s2] 1000 Max Outlet Momentum [kg/s2] 3750
Velocity [m/s] 19.7 Velocity [m/s] 38.3
Min Inlet ID [mm] 364 Min Outlet ID [mm] 261
Specified ND 2" Specified ND 1"

Oil Outlet Water Outlet


Max Outlet Velocity [m/s] 1 Max Outlet Velocity [m/s] 1
Min Outlet ID [mm] 8 Min Outlet ID [mm] 5
Specified ND 1" Specified ND 2"

Instrument Spacing and Residence Time Calculations

Req. Control Min. Control Calc. Control


Cum. Height Control Vol. Calc. Res. TimeCal RT - Min RT
Instrument Spacing Phase Time Height Height
[m] [m3] [min]
[min] [m] [m]
11 LAHH to TOV Gas - 0.300 0.950 2.800 - -
10 LAH to LAHH Oil 1 0.150 0.150 1.850 #VALUE! #VALUE!
9 NLL to LAH Oil 1.5 0.200 0.200 1.700 #VALUE! #VALUE!
8 LAL to NLL Oil 1.5 0.200 0.200 1.500 #VALUE! #VALUE!
7 Weir/LALL to LAL Oil 1 0.150 0.150 1.300 #VALUE! #VALUE!
6 LiAHH to Weir/LALL Oil/Water - 0.150 0.150 1.150 #VALUE! -
5 LiAH to LiAHH Water 1 0.150 0.150 1.000 #VALUE! #VALUE!
4 NiL to LiAH Water 1.5 0.200 0.200 0.850 #VALUE! #VALUE!
3 LiAL to NiL Water 1.5 0.200 0.200 0.650 #VALUE! #VALUE!
2 LiALL to LiAL Water 1 0.150 0.150 0.450 #VALUE! #VALUE!
1 BOV to LiALL Water - 0.300 0.300 0.300 #VALUE! -

Oil Residence Time [min] #VALUE! NLL to NIL (UPSTREAM OF WEIR ONLY)
Water Residence Time [min] #VALUE! NIL to BOV (UPSTREAM OF WEIR ONLY)

Note
### ### % of Control Volume between NLL and LAH.

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