DB4020

Dual Band 40&20m QRP SSB transceiver

KIT
Assembly manual
Last update February 20, 2021

[email protected]
Latest updates and news in: www.ea3gcy.com

Thank you for building the DB4020 Dual Band 40&20M SSB Transceiver kit

Have fun assembling it and enjoy QRP! 73 Javier Solans, ea3gcy

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 1

INTRODUCTION
The DB4020 is a design based on the NE602 integrated circuit used as a receiving SSB mixer and
demodulator and SSB generator and transmission mixer.
Band and TX / RX switching, audio mute etc. they are controlled by an Arduino Nano.
The Local Oscillator and BFO are generated by a SI-5351 module that is governed by the Arduino Nano.
Frequency and other performance data is displayed on a 1.3 "OLED screen
The DB4020 includes functions like Audio Mute, six frequency steps in two ranges, S-Meter and RIT.
There are only three controls: Tuning, Volume and RF attenuator.
In addition to tuning, all the functions of the controller are carried out by means of the rotary encoder with
push button (no more keys or push buttons).
The DB4020 is a single-board design in which all the elements are included.
CW mode is possible by means of a CW Interface module and a pluggable narrow IF filter optional.
The DB4020 kit uses through-hole components, you can assemble it to your home, without special
soldering irons or any professional measuring set.
A quality soldering iron for electronics and good solder and a cutter pliers is all you need.

Note: a good experience on radio assembly is required.

It shouldn't be your first transceiver to build.
There are only three controls: volume and tuning, which are sufficient for enjoying the pleasure
of QRP!

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 2

SPECIFICATIONS
GENERAL:
Frequency coverage:
 40m 7.0 – 7.2 MHz
 20m 14.0 – 14.35 MHz
Note: You can tune a few hundred kHz below and above the bands, but downgrading the characteristics
(SW broadcasting can be heard).

Tuning steps on two ranges: 10Hz-100Hz-1kHz and 10kHz-100kHz-1MHz.

Modes: LSB on 40m, USB on 20m (CW optional).
RIT function: without frequency limit
Power requirements: 12 – 14VDC, 1 - 2A transmit, 0.1 – 0.4A receive.
Antenna impedance: 50 ohms nominal.
Controls: Tuning-pushbutton. Volume. RF attenuator.
Board dimensions: 180 x 140 mm.
Weight: (no enclosure): 0.28 kg.

TRANSMITTER:
Emissión: SSB (CW optional).
RF output: 8W on 40m, 4W on 20m (13.8V).
2nd harmonic output: -45dBc or better below the fundamental frequency.
Other spurious signals: -50dBc or better below the fundamental frequency.
Carrier suppression: better than -40dBc.
T/R switching: Relays.
Microphone type: Electret condenser (capsule included).

RECEIVER:
Type: Superheterodyne. Balanced mixers.
Sensitivity: 0.2uV minimum discernible signal.
Selectivity: 4-pole crystal ladder filter, 2.4KHz nominal bandwidth (optional narrow CW Filter).
IF frequency: 4.915MHz.
AGC: acts on the receive path according to the received audio.
Audio output: 250mW, 4-8 ohms.

PLEASE READ ALL ASSEMBLY INSTRUCTIONS COMPLETELY AT

LEAST ONCE BEFORE YOU BEGIN.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 3

TIPS FOR BUILDERS WITH LITTLE EXPERIENCE
Tools required:
- Fine-tip soldering iron of about 30W, small wire cutters for cutting component leads, wire strippers,
long-nose pliers, needle-nose pliers, X-Acto knife, screwdriver for M3 screws, alignment tool for
adjusting IF transformers.
- You will need a good light and a magnifying glass to see the fine print on the components and other
assembly details.

Instruments required:
- Multimeter, frequency counter or HF receiver, RF power meter, dummy load of about 10W - 50ohms,
RF signal generator (desirable but not essential).

Soldering:
There are two essential things to keep in mind to ensure the proper functioning of a kit. The first is to put
the component into its proper place on the circuit board, the second is good soldering.

To solder properly, you must use a high-quality solder for electronics and the correct type of soldering
iron. Use a small soldering iron that has a fine, pointed tip. The soldering iron should be about 30 watts
(if it is not thermostatically controlled). Use only solder intended for electronic soldering; NEVER use
extra flux. You should hold the hot soldering iron in contact with both the circuit board and the
component lead for about two seconds to heat them up. Then, keeping the soldering iron in place, touch
the solder at the junction of the component lead and circuit board trace and wait about two seconds or so
until the solder flows between the lead and the trace to form a good joint. Now remove the soldering iron.
The soldering iron should have been in contact with the joint for a total time of about 4 seconds. After
soldering each joint, you should clean the soldering tip, removing any excess solder. This prevents
mixing in old solder and residues from previous soldering operations.

Finding the correct component:

IC’s
The component outline for the IC printed on the circuit board has a “U” shaped notch on one end,
indicating the end at which pin 1 of the IC is located. There is a similar notch on one end of the IC socket
that should be oriented over the “U” printed on the circuit board. Finally, pin 1 of the IC is also marked
with a small dimple or dot; this end of the IC should be oriented towards the notch in the IC socket or the
"U" of the component outline.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 4

Diodes
Be careful to observe the correct polarity of the diodes. There is a dark-colored band towards one end of
the diode. This band should be oriented towards the line printed on the component outline of the circuit
board.

Electrolytic capacitors:
These must be placed with the correct polarity. The positive lead (+) is always the long lead. The
negative terminal (-) is the short lead and is marked by a stripe on the body of the capacitor. Make sure
that the positive lead of the capacitor goes through the hole marked with a "+" on the circuit board.

Toroids:
You may find it convenient to wind and prepare all the toroids before beginning to mount the
components. That way you won't have to stop and possibly lose concentration while winding them.
This is the part of the construction that some consider to be the most difficult. I personally find it to be
one of the easiest stages, and it can even be relaxing. Look for the most appropriate moment to do it,
and most importantly, take your time. The drawings, photos and instructions in the manual will illustrate
and make the process easier.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 5

LIST OF COMPONENTS BY VALUE/QUANTITY
Resistor list
Qty Value Checked Ref. Identified
2 1Ω R39, R58 brown-black-gold
3 10Ω R40,R41,R50 brown-black-black
7 22Ω R6,R8,R18,R29,R31,R60,R61 red-red-black
6 100Ω R10,R12,R13,R15,R37,R52 brown-black-brown
2 150Ω R51,R53 brown-green-brown
2 330Ω R17, R20 orange-orange-brown
5 470Ω R1,R7,R30,R42,R49 yellow-violet-brown
7 1K R11,R14,R22,R24,R32,R33,R59 brown-black-red
2 1K5 R19, R44 brown-green-red
4 4K7 R5,R9,R16,R21 yellow-violet-red
11 10K R4, R34, R35, R38, R45, R46, R47, R48, R54, R56, R57 brown-black-orange
1 22K R55 red-red-orange
2 47K R2, R3 yellow-violet-orange
5 100K R23, R25, R26, R27, R43 brown-black-yellow
1 220K R36 red-red-yellow
1 1M R28 brown-black-green
3 10K P1, P2, P4 adjustable trimmer 103
1 100K P6 adjustable trimmer 104
1 1K P3 potentiometer 1K B1K
1 10K P5 potentiometer 10K B10K
1 Encoder Rotary Encoder PEC16-2015F --

Capacitors list
Qty Value Checked Ref. Identified
8 1n C2,C5,C18,C20,C21,C22,C55,C78 102 or 0.001
4 10n C26,C27,C30,C81 103 or 0.01
C6,C8,C9,C15,C16,C19,C23,C24,C28,C29,C31,C32,C33,
C34,C49,C50,C52,C53,C54,C56,C58,C59,C61,C63,C69,C70
43 100n 104 or 0.1
C72,C73,C74,C75,C79,C80,C84,C86,C88,C89,C92,C94,C98,
C99,C100,C101,C107
2 470n C1,C3 474 or 0.47
1 1p5 C96 1P5 or 1.5
2 8p2 C44,C47 8P2 or 8.2
1 15p C93 15P or 15J
2 22p C60, C111 22P or 22J
7 33p C10,C11,C12,C13,C14,C64,C68 33P or 33J
5 82p C43,C45,C46,C48,C95 82P or 82J
2 220p C17,C62 n22 or 221 or 220
2 180p C39,C42 Polystyrene 180
2 270p C35,C38 Polystyrene 270
2 390p C40,C41 Polystyrene 390
2 680p C36,C37 Polystyrene 680
1 1uf C4 (elect.) 1uf
1 2u2f C57 (elect.) 2.2uF
1 4u7f C90 (elect.) 4.7uf
6 10uf C7, C25, C51, C82, C97, C102 (elect.) 10uf
1 47uf C91 (elect.) 47uf
3 100uf C71, C76, C85 (elect.) 100uf
2 470uF C77, C83 470uF
1 1000uf C87 (elect.) 1000uf

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 6

 Semiconductor list
Qty Type Checked Ref. Identified
Transistors
1 P2222 Q1 2222
BD135 / C2314 / BD135 / C2314 /
1 Q2
NTE295 NTE295
1 2SC1969 / 2078 Q3 2SC1969 / 2078
5 BC547 Q4, Q7, Q8, Q9, Q11 BC547
2 2N7000 Q5,Q6 2N7000
1 BC557/8 Q10 BC558 or BC558
Integrated circuits
4 NE602SG IC1,IC2,IC4,IC5 NE602 or SA602
1 LM386 IC7 LM386
1 UA741 IC6 741
1 78L05 IC3 78L05
1 7805 IC9 7805
1 7809 IC8 7809
1 SI5351 IC10 SI5351
1 DISPLAY OLED 1.3” IC11 --
ATMEGA328P
1 IC12 --
module
Diodes
D4,D5,D7,D8,D9,D10,D11,D12,D13,D14,D15, D16,
15 1N4148 4148
D17,D18,D20
2 Zener 6V2 D1,D6 6V2
1 Zener 1W 47V D3 47V
1 1N4001/7 D2 4001 or 4007
1 BY255 D19 BY255

Inductor/RF Transformer/Crystal/Relay list

Qty Value Checked Ref. Identified
2 1u2H L4,L5 1u2 or 1R2
2 5u3H L2,L3 5u3 or 5R3
2 100uH L1,L7 brown black brown
3 T37-2 L9, L10, L11 Red toroid
3 T37-6 L12, L13, L14 Yellow toroid
2 FT37-43 L6, L8 Black toroid
8 4.915MHz. 4.915MHz crystals 4.915 or 4.91
1 12VDPDT Relay RL1 Huigang HRS2H 12V
7 OMRON G5V-1 12V RL2,RL3,RL4,RL5,RL6,RL7,RL8 Omron G5V-1 12V

Connectors and Hardware

Qty Value Checked Ref. Identified
1 BNC socket BNC PCB socket --
2 Jack socket Stereo PCB Jack 3.5mm socket --
1 Supply socket Power supply PCB Jack 2.1mm socket --
2 Switch SPDT PCB switch toggle --
2 Female pins 15 pins female sockets strip --
2 Male pins 15 pins male (to ATMEGA328P module) --
1 Male pins 5 pin male strippolarized socket --
6 8 pin IC sockets 8 pins IC sockets --
1 28 pin IC sockets 28 ìns IC socket (to ATMEGA328P module) --
11 Male pins strip 4 + 3 + 2 + 2 nopolarizedstrip pins --
2 45° strip pins 7 pin 45° bent strip (to SI5351 and OLED modules) --

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 7

 4 Jumper Jumpers to J1, J2 and J3, J4 (IF Rx filter jumpers). --
1 Heatsink Heatsink to Q3 --
1 Heatsink Heatsink to Q2 --
2 Mica insulator Mica insulator to Q2 and Q3 --
1 Plastic washer Plastic through isolator washer to Q3 screw --
2 M3x10 screw 10mm M3x10 screw to Q3 and Q2 --
4 M3x4 screws 4mm M3x4 screws --
6 M3 nuts M3 nuts --
2 M3 washer Metal M3 washer to Q2 and Q3 --
4 M3 spacers Hex 5mm M3 spacers --
217 217 cms. 217 cms. 0,5mm enamelled wire --
1 Microphone Electret Microphone Capsule --
1 PCB DB4020 PCB (printedcircuitboard) DB4020

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 8

LIST OF INDIVIDUAL COMPONENTS

Resistors
Checked Ref. Value Ident./Comment Circuit section Located
R1 470 Ω yellow-violet-brown Microphone input N-2
R2 47K yellow-violet-orange SSB gen balance M-2/3
R3 47K yellow-violet-orange SSB gen balance M-4
R4 10K brown-black-orange Mic supply N-1
R5 4K7 yellow-violet-red Mic. Supply N-1
R6 22 Ω red-red-black IC1 supply L-2/3
R7 470 Ω yellow-violet-brown IC1 and IC2 supply K-1
R8 22 Ω red-red-black IC2 supply M-4
R9 4K7 yellow-violet-red Pre-driver L-4/5
R10 100 Ω brown-black-brown Pre-driver K-4/5
R11 1K brown-black-red Pre-driver L-4
R12 100 Ω brown-black-brown Pre-driver L-4
R13 100 Ω brown-black-brown Pre-driver K-2
R14 1K brown-black-red Driver J-2
R15 100 Ω brown-black-brown Driver J-1/2
R16 4K7 yellow-violet-red Driver J-3/4
R17 330 Ω orange-orange-brown Driver J-1/2
R18 22 Ω red-red-black Driver J-4/5
R19 1K5 brown-green-red Output Amp bias H-3
R20 330 Ω orange-orange-brown Output Amp G/H-2
R21 4K7 yellow-violet-red BPF H-5
R22 1K brow-black-red BPF H-7
R23 100K brown-black-yellow AGC D-10
R24 1K brown-black-red AGC E-10
R25 100K brown-black-yellow AGC F-10
R26 100K brown-black-yellow AGC F-10
R27 100K brown-black-yellow AGC F-11
R28 1M brown-black-green AGC F-11
R29 22 Ω red-red-black IC4 supply L-9
R30 470 Ω yellow-violet-brown IC4 and IC5 supply K-9/10
R31 22 Ω red-red-black IC5 supply M-10
R32 1K brown-black-red SSB Dem N-11
R33 1K brown-black-red Audio preamp M-11
R34 10K brown-black-orange Audio preamp K-11
R35 10K brown-black-orange Audio preamp K-11
R36 220K red-red-yellow Audio preamp J-11
R37 100 Ω brown-black-brown IC6 supply J-11/12
R38 10K brown-black-orange Audio Amp M-12
R39 1Ω brown-black-gold Audio Amp L-13
R40 10 Ω brown-black-black Audio Amp N-13
R41 10 Ω brown-black-black Audio Amp O-13
R42 470 yellow-violet-brown S-Meter K-12
R43 100K brown-black-yellow S-Meter P-13
R44 1K5 brown-green-red S-Meter Q-13
R45 10K brown-black-orange Mute O-12
R46 10K brown-black-orange Mute P-12
R47 10K brown-black-orange Band switch D-13/14
R48 10K brown-black-orange Band switch C-13/14
R49 470 Ω yellow-violet-brown VFO input O-7
R50 10 Ω brown-black-black BFO input O-8
R51 150 Ω brown-green-brown BFO input O-8/9
R52 100 Ω brown-black-brown BFO input O-9
R53 150 Ω brown-green-brown BFO imput O-9
R54 10K brown-black-orange Arduino nano Q-8

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 9

 R55 22K red-red-orange Arduino nano Q-9
R56 10K brown-black-orange Rotary encoder Q-5
R57 10K brown-black-orange Rotary encoder Q-6
R58 1Ω brown-black-gold Tx SSB supply I-9/10
R59 1K brown-black-red CW Tx Mute D-12
R60 22 Ω red-red-black Headphones Att. A-5
R61 22 Ω red-red-black Headphones Att. A-4
P1 10K adjustable resistor 103 Mic gain N-2
P2 10K adjustable resistor 103 DSB balance M-3
P3 1K Potentiometer B1K RX atennuator R-12/13
P4 10K adjustable resistor 103 AGC gain C-10
P5 10K Potentiometer B10K Volume R-10/11
P6 100K adjustable resistor 104 S-Meter P-12
Encoder -- Rotary Encoder PEC16-4015F VFO Tune R-7

Capacitors
Checked Ref. Value Ident./Comment Circuit section Located
C1 470n 474 or 0.4 Microphone input M-1
C2 1n 102 or 0.001 Microphone input M-2
C3 470n 474 or 0.4 Microphone input M-2
C4 1uF 1uF electrolytic SSB balance M-4
C5 1n 102 or 0.001 Microphone supply L-2
C6 100n 104 or 0.1 Microphone supply O-2
C7 10uF 10uF electrolytic Microphone supply O-2
C8 100n 104 or 0.1 IC1 supply M-4
C9 100n 104 or 0.1 IC1 an d IC2 supply K-1
C10 33p 33 or 33J IF xtal filter O-4
C11 33p 33 or 33J IF xtal filter N-4
C12 33p 33 or 33J IF xtal filter N-6
C13 33p 33 or 33J IF xtal filter M-6
C14 33p 33 or 33J IF xtal filter M-5
C15 100n 104 or 0.1 TX mix M-6
C16 100n 104 or 0.1 IC2 supply K-5
C17 220p n22 or 222 or 221 TX mix K-6
C18 1n 102 or 0.001 Pre driver L-5
C19 100n 104 or 0.1 Pre driver K-5
C20 1n 102 or 0.001 Pre driver K-4
C21 1n 102 or 0.001 Driver G/H-10
C22 1n 102 or 0.001 Driver F-5
C23 100n 104 or 0.1 Driver J-1
C24 100n 104 or 0.1 Driver supply I-1
C25 10uF 10uF electrolytic Driver supply I-2
C26 10n 103 or 0.01 Driver K-3
C27 10n 103 or 0.01 Driver I-4
C28 100n 104 or 0.1 Output Amp G/F-3
C29 100n 104 or 0.1 Output Amp bias G/F-4
C30 10n 103 or 0.01 Output Amp G-1/2
C31 100n 104 or 0.1 Output Amp F-4/5
C32 100n 104 or 0.1 Rx Ant path D-3
C33 100n 104 or 0.1 Output Amp supply E-3
C34 100n 104 or 0.1 Output Amp supply H-4
C35 270p Polystyrene 270J 40m LPF C-5
C36 680p Polystyrene 680J 40m LPF D-5
C37 680p Polystyrene 680J 40m LPF D/E-5
C38 270p Polystyrene 270J 40m LPF E-5
C39 180p Polystyrene 180J 20m LPF C-7
C40 390p Polystyrene 390J 20m LPF D-7
C41 390p Polystyrene 390J 20m LPF D/E-7
C42 180p Polystyrene 180J 20m LPF E-7
C43 82p 82 40m BPF H-5
C44 8p2 8p2 40m BPF H-6
C45 82p 82 40m BPF H-5

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 C46 82p 82 20m BPF H-7
C47 8p2 8p2 20m BPF H-8
C48 82p 82 20m BPF H/I-7
C49 100n 104 or 0.1 AGC G-10
C50 100n 104 or 0.1 AGC supply G-12
C51 10uF 10uF electrolytic AGC supply G-10/11
C52 100n 104 or 0.1 AGC supply H-11
C53 100n 104 or 0.1 AGC C-11
C54 100n 104 or 0.1 AGC C-10
C55 1n 102 or 0.001 AGC D-11
C56 100n 104 or 0.1 AGC E-10
C57 2u2F 2.2uF electrolytic AGC E-11
C58 100n 104 or 0.1 AGC G-10
C59 100n 104 or 0.1 AGC G-8/9
C60 22p 22 RX Mix K-8
C61 100n 104 or 0.1 RX Mix K-7
C62 220p n22 or 222 or 221 RX Mix L-7
C63 100n 104 or 0.1 IC4 supply L-9
C64 33p 33 IF xtal filter M-9
C65 33p SMD pre-soldered on bottom IF xtal filter (M-7)
C66 33p SMD pre-soldered on bottom IF xtal filter (N-7)
C67 33p SMD pre-soldered on bottom IF xtal filter (N-8)
C68 33p 33 IX xtal filter N-8
C69 100n 104 or 0.1 SSB Dem N-9
C70 100n 104 or 0.1 IC4 and IC5 supply L-10
C71 100uF 100uF electrolytic IC4 and IC5 supply L/M-10
C72 100n 104 or 0.1 IC4 and IC5 supply J-10
C73 100n 104 or 0.1 IC5 supply M-10
C74 100n 104 or 0.1 Audio preamp M-11/12
C75 100n 104 or 0.1 Audio preamp M-11
C76 100uF 100uF electrolytic Audio preamp L-11
C77 470uF 470uF electrolytic Audio preamp K-12
C78 1n 102 or 0.001 Audio preamp J-11
C79 100n 104 or 0.1 S-Meter path J-12
C80 100n 104 or 0.1 Audio Amp path J-12
C81 10n 103 or 0.01 Audio Amp L-12
C82 10uF 10 uFelectrolytic Audio Amp K-13
C83 470uF 470uF electrolytic Audio Amp L-14
C84 100n 104 or 0.1 Audio Amp M-13
C85 100uF 100uF electrolytic Audio Amp out M-14
C86 100n 104 or 0.1 Power supply A-2
C87 1000uF 1000uF electrolytic Power supply B-1
C88 100n 104 or 0.1 CW Mute D-12
C89 100n 104 or 0.1 S-Meter Q-13
C90 4u7F 4.7uF electrolytic S-Meter P-12/13
C91 47uF 47uF electrolytic Mute O-11/12
C92 100n 104 or 0.1 Band switch C-14
C93 15p 15 VFO input O-7
C94 100n 104 or 0.1 BFO input O-8
C95 82p 82 RX BFO path N/O-9
C96 1p5 1p5 TX BFO path O-9
C97 10uF 10uF electrolytic Arduino nano Q-11
C98 100n 104 or 0.1 Arduino nano Q-11
C99 100n 104 or 0.1 Arduino nano Q-8
C100 100n 104 or 0.1 Si5351 J-9/10
C101 100n 104 or 0.1 SI5351 Q-9
C102 10uF 10uF electrolytic Arduino nano R-9
C103 100n SMD pre-soldered on bottom Arduino nano (R-3)
C104 100n SMD pre-soldered on bottom Arduino nano (R-6)
C105 100n SMD pre-soldered on bottom Arduino nano (R-7)
C106 100n SMD pre-soldered on bottom Arduino nano (Q-2)
C107 100n 104 or 0.1 Arduino nano Q-11/12
C108 100n SMD pre-soldered on bottom Arduino nano (P-5)

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 11

 C109 100n SMD pre-soldered on bottom Arduino nano (Q-1/2)
C110 100n SMD pre-soldered on bottom Arduino nano (Q-1/2)
C111 22p 22 or 22J L-8/9

Crystals
Checked Ref. Frequency Ident./Comment Circuit section Located
X1 4.915 MHz 4.915 or 4.91 TX IF xtal filter O-4
X2 4.915 MHz 4.915 or 4.91 TX IF xtal filter O-6
X3 4.915 MHz 4.915 or 4.91 TX IF xtal filter N-6
X4 4.915 MHz 4.915 or 4.91 TX IF xtal filter N-4
X5 4.915 MHz 4.915 or 4.91 RX IF xtal filter M-8
X6 4.915 MHz 4.915 or 4.91 RX IF xtal filter M-7
X7 4.915 MHz 4.915 or 4.91 RX IF xtal filter N-7
X8 4.915 MHz 4.915 or 4.91 RX IF xtal filter N-9

Semiconductors
Checked Ref. Type Ident./Comment Circuitsection Located
Transistors
Q1 P2222 2222 Pre driver K-3
Q2 BD135 / C2314 / NTE295 BD135 / C2314 / NTE295 Driver I-3/4
Q3 2SC1969 / 2078 2SC1969 / 2078 PA output TX amp G-2
Q4 BC547 BC547 AGC D-10
Q5 2N7000 2N7000 AGC G-10
Q6 2N7000 2N7000 AGC G-10
Q7 BC547 BC547 S-Meter Q-14
Q8 BC547 BC547 Mute N-12
Q9 BC547 BC547 Band switch C-13
Q10 BC557/8 BC557 or BC558 Band switch B-13
Q11 BC547 BC547 CW Mute C-12
IC's
IC1 NE602 NE602 or SA602 SSB Gen N-3
IC2 NE602 NE602 or SA602 TX Mix L-5/6
IC3 78L05 78L05 AGC supply G-11
IC4 NE602 NE602 or SA602 RX Mix L-7/8
IC5 NE602 NE602 or SA602 SSB Dem N-10
IC6 UA741 741 Audio premp J/K-11
IC7 LM386 LM386 Audio Amp L/M-13
IC8 7809 7809 Arduino supply P-10
IC9 7805 7805 Arduino supply R-9
IC10 SI5351 Module SI5351 SI5351 R-8/9
IC11 DISPLAY OLED 1.3” display Display R2/3
IC12 ATMEGA328P module ATMEGA328P uC processor P/Q-1/5

Diodes
D1 6V2 6.2V Zener diode IC1 and IC2 supply L-2
D2 1N4001/7 1N400 or 1N4407 Output Amp bias H-2
D3 1W47V 47V Zener diode Output Amp F-3
D4 1N4148 4148 AGC E-10/11
D5 1N4148 4148 AGC E-11
D6 6V2 6.2V Zener diode IC4 and IC5 supply K-9/10
D7 1N4148 4148 S-Meter Q-13
D8 1N4148 4148 S-Meter Q-12
D9 1N4148 4148 RIT path O-1/2
D10 1N4148 4148 Mute P-5/6
D11 1N4148 4148 Mute P-13

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 12

 D12 1N4148 4148 Mute O-12
D13 1N4148 4148 Relay RL2 O-13
D14 1N4148 4148 Mute N-12
D15 1N4148 4148 PTT path C/D-1
D16 1N4148 4148 Relay RL1 C/D-1
D17 1N4148 4148 Relays 3,4, 5, 6 E-8/9
D18 1N4148 4148 Relays 7, 8 E-8/9
D19 BY255 BY255 Power supply protect A-4
D20 1N4148 4148 Arduino nano Q-9

Inductors/RF Transformers/Relay
Checked Ref. Value/Type Ident./Comment Circuit section Located
L1 100uH brown black brown Pre-driver L-2/3
L2 5u3H 5u3 or 5R3 40m BPF G-6
L3 5u3H 5u3 or 5R3 40m BPF I-6
L4 1u2H 1u2 or 1R2 20m BPF G-7
L5 1u2H 1u2 or 1R2 20m BPF I-7
L6 FT37-43 Black toroid Driver output H-3
L7 100uH brown black brown Output amp bias G-4
L8 FT37-43 Black toroid Output amp out F-3/4
L9 T37-2 Red toroid 40m LPF C-6
L10 T37-2 Red toroid 40m LPF D-6
L11 T37-2 Red toroid 40m LPF E-6
L12 T37-6 Yellow toroid 20m LPF C-8
L13 T37-6 Yellow toroid 20m LPF D-8
L14 T37-6 Yellow toroid 20m LPF E-8
Relés
RL1 RL1a/b Huigang HRS2H 12V Power/ant. relay C/D-3
RL2 RL2 Omron G5V-1 12V Mute N-13
RL3 RL3 Omron G5V-1 12V Band switch D-4
RL4 RL4 Omron G5V-1 12V Band switch D-8/9
RL5 RL5 Omron G5V-1 12V Band switch F-6
RL6 RL6 Omron G5V-1 12V Band switch J-5
RL7 RL7 Omron G5V-1 12V TX / RX path F-8
RL8 RL8 Omron G5V-1 12V TX / RX path J-8

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 13

252-QUADRANT COMPONENT LAYOUT MAP

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 14

ASSEMBLY
You can use the “individual parts list” or the “value/quantity parts list.” Using the “value/quantity parts list”
is the quickest way to mount components since all the circuit board components of the same value or
type can be placed one after the other. However, you will need the “individual parts list” to know how
each component is identified and its location on the circuit board. Depending on your personal
experience, you may prefer the individual parts list and feel more confident using it.

The 252-quadrant component layout map makes it very easy to find the location for all the components.
After mounting each component, it can be marked off in the “checked” column.

It is highly recommended that an inventory be taken of all the components to make sure that everything
can be located and is ready for assembly. Each builder may have his/her own method of organizing the
components. One suggested method is to use a block of Styrofoam packing material and poke the
components into it. The components can be sorted by type, value and size (ohms, micro-farads etc.).

RECOMMENDED ASSEMBLY SEQUENCE


 Resistors
The resistors are installed first. Mount all resistors and trimmers P1, P2, P4 and P6
P3 and P5 are the RF attenuator and volume potentiometers respectively; which should not be installed
yet.
Refer to the parts list, and select the first resistor, R1. Bend the leads as close to the component body as
possible (otherwise, they will not fit well into the holes), and place them into the appropriate holes
according to the component outline printed on the circuit board. Be careful to avoid confusing the
resistors with the axial inductors which are a bit thicker.
All of the resistors have a light-colored body and a gold band on one end. Inserting the resistor leads into
the holes, push down on the body of the component so that it rests flat on the board, hold it in place, and
then slightly bend the leads to keep the resistor in place. Then turn the board over and solder the leads
to the printed circuit trace. Make sure that the resistor body lies flat on the board so that its leads are as
short as possible. Please read the notes about soldering, as poor soldering is the most common cause
for a kit failing to work for the first time. After soldering the component leads, cut off the excess length as
close to the joint as possible. Mount the next resistor in the parts list in the same manner and continue
until all the resistors are mounted.
The values which are in decade increments can be easily confused, such as 470, 4K7 and 47K, so be
sure to verify the colors before soldering the component in place! If you are in doubt, use a multimeter to
check the resistance value.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 15

 Axial Inductors
These components look like thick-bodied resistors and the body is colored blue or green. In their interior
there is a small coil wound on a ferrite core. There are two axial inductors L1 and L7, refer to the parts
list to select the correct component for each location. Mount the inductors in their respective locations, as
identified on the circuit board, in the same manner as you did with the resistors.

 Diodes
Next mount the diodes, being careful to place them with the correct orientation. There is a dark-colored
band on one end of each diode that corresponds to the component outline on the circuit board. There
are 15 1N4148 diodes; they are normally orange in color with a black band and they have the type
“4148” printed on the body. Note that some diodes are mounted in a vertical position.
D1 and D6 are Zener diodes, similar in size to 1N4148 but are marked 6V2.
D2 is a 1N4001 or 1N4007 diode; it is mounted vertically to the side of Q3. It should be at the same
height as Q3 as shown in the image.
D3 is also a Zener diode (thicker than the others); it is marked 47V.
Diode D19 is a BY255, black, much thicker than the others.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 16

 




 Capacitors
There are ceramic, polystyrene (Styroflex) and electrolytic capacitors. They all have their value printed
on the body. Refer to the “identified” column in the parts list.
When you mount them, make sure to leave the leads as short as possible.
C35 through C42 are polystyrene capacitors; these are axial capacitors, but they must be mounted in a
vertical position (see image).
The values which are in decade increments can be easily confused, such as 100n and 10n, so be sure
to verify the numbers of their value before soldering them in place!
The electrolytic capacitors must be placed with the correct orientation: the LONG LEAD goes in the hole
labeled “+” and the SHORT LEAD is "-", indicated by a band containing "-" signs on the side of the
capacitor.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 17

 Pin headers and jumpers
Place and solder the 5-pin header corresponding to the microphone and speaker.
Place and solder the pin headers “J1” and “J2”
Place and solder 4 pins strip on RX IF crystal filter input (if you don't use the CW filter.
Place and solder 3 pins strip on RX IF crystal filter output (if you don't use the CW filter).
Place and solder 2 x female 15 pin strips for the Arduino UNO.
Turn the board over and use one hand to insert and hold the header in place, using a “jumper” placed on
the header while you solder the pins to avoid burning your fingers. Use your other hand to hold the
soldering iron and move the board towards the solder to solder the headers in place. If you have
someone available to help you, it will be much easier!

Place jumpers on the terminals:

- “J1” if you do not use an ON/OFF switch.
- “J2” if you do not use the optional CW module.
- “RX IF Filter jumpers” if you no use the optional CW Interface and filter (see images)

 
Jumper on RX IF crystal filter input Jumper on RX IF crystal filter output



 


DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 18

 Transistors
All of the transistors have their type printed on the component body. Place them according to the
corresponding component outline printed on the circuit board.
Be very careful not to confuse the types. Although their body is the same but they are different
transistors. Use a suitable magnifying glass to read the marked references printed on them.

Prepare Q2 and Q3, but do not place them yet. It is better to do it after placing L6 and L8.
Q2 BD135
Mount Q2 onto the heatsink as shown in the image.
Use a mica insulator sheet that you will find in the kit and trim it 1-2mm so that it seats well within the
heatsink.

Q3 2SC1969
Mount Q3 (TX power amplifier) onto the heatsink as shown in the image. This transistor is placed with a
mica insulator sheet and also a heatsink insulator bushing that insulates the screw from the transistor
body.
This is an important task; it should be done exactly as shown in the images.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 19

If you plan to work at maximum power and for long periods of time (at base station) it may be advisable
to increase the cooling surface. You can add some system to increase the temperature dissipation, for
example by an auxiliary metal surface, a mini-fan or other similar system.

 Integrated Circuits
The component outline for the IC on the circuit board has a “U” shaped notch on one end, indicating the
end at which pin 1 of the IC is located. There is a similar notch on one end of the sockets. This should be
oriented over the "U" notch outline on the circuit board. Finally, pin 1 of the IC is marked with a small
dimple or dot; this end of the IC should be oriented towards the notch in the IC socket or the "U" on the
component outline.
Mount the sockets for IC1, IC2, IC4, IC5, IC6 and IC7 in the locations printed on the circuit board. Make
sure that the sockets lie flat against the circuit board. Next, insert IC1, IC2, IC4, IC5, IC6 and IC7 into
their respective sockets.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 20

Install IC3, IC9 and IC8. These are regulatory integrated circuits. Be careful not to confuse IC3 (78L05)
with IC9 (7805).

IMPORTANT: Make sure that the IC's are fully inserted into their sockets. A poor contact between the
socket and IC can cause malfunction of the kit.

 Crystals
Install X1 through X8.
X1, X2, X3 and X4 are part of the IF receiver filter, and X5, X6, X7 and X8 are the IF transmitter filter.
These crystals have been hand-picked (they have handwritten numbers on them) and have the same
resonant frequency, in order to obtain the best filter quality.
The crystal housing should not touch the board; place them slightly separated from the board, at a
distance of 0.5mm. 


Note: With a scrap piece of wire left, you can solder the crystals housings to GND.


 Relays
Install relays RL1 to RL8. They can only be placed in one position.

Make sure that the body of the relay lies flat against the circuit board.

 Shielded coils (cans)

L2, and L3 are shielded coils equivalent to Toko KANK3334, marked as 5u3H or 5R3.
L4, and L5 are shielded coils equivalent to Toko KANK3335, marked as 1u2H or 1R2.
They are RF transformers for the bandpass filters. Make sure that they lie flat against the circuit board.
In order to solder the tabs of the shield, you will need to hold the soldering iron a little longer on the joint.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 21

 40m LPF Toroids L9, L10 and L11
These are the 40m low-pass filter toroids.
 L9 and L11 are identical and are wound with 18 turns.
 L10 is wound with 20 turns.
They use T37-2 (red toroids 9.5mm/0.375in outer diameter).
Cut about 26cm (10.3”) of 0.5mm diameter enameled wire and wind the L9 and L11 toroids with
eighteen (18) turns. Spread the turns evenly around the toroid and wind them tightly so that they follow
the contour of the toroid and are as tight against the toroid as possible. The turns should be evenly
distributed around the circumference of the toroid.
Leave pigtails of about 10mm (0.40”). Scrape off the enamel with a knife from the ends of the wire, in
order to solder the toroid onto the board.

For L10 cut about 28cm (11”) of 0.5mm diameter enameled wire and wind twenty (20) turns.
Mount and solder the three toroids in place.

Counting the turns: Count one turn for each pass of the wire through the center of the toroid.

Important: Wind the toroid exactly as shown in the images. One turn more or less will affect the operation
and the output power.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 22





L9 (18 turns) L10 (20 turns) L11 (18 turns)



 20m LPF Toroids L12, L13 and L14

These are the 20m low-pass filter toroids.
 L12 and L14 are identical and are wound with 15 turns.
 L13 is wound with 16 turns.
 They use T37-6 (yellow toroids 9.5mm/0.375in outer diameter).
Cut about 24cm (9.2”) of 0.5mm diameter enameled wire and wind the L12 and L14 toroids with fifteen
(15) turns. Spread the turns evenly around the toroid and wind them tightly so that they follow the
contour of the toroid and are as tight against the toroid as possible. The turns should be evenly
distributed around the circumference of the toroid.
Leave pigtails of about 10mm (0.70”). Scrape off the enamel with a knife from the ends of the wire, in
order to solder the toroid onto the board.
For L13 cut about 25cm (9.5”) of 0.5mm diameter enameled wire and wind sixteen (16) turns.
Mount and solder the three toroids in place.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 23

 
L12 (15 turns) L13 (16 turns) L14 (15 turns)

 L6 Toroid Transformer
L6 is an impedance matching transformer. An FT37-43 (black toroid 9.5mm/0.375in outer diameter) is
used. It has a 10-turn primary and a 3-turn secondary.
- Take 17cm (7.5”) of 0.5mm diameter enameled wire and wind ten (10) turns on a black FT37-43
toroidal core. Spread the turns evenly around the entire toroid and wind them tightly so that they follow
the contour of the toroid and are as tight against the toroid as possible. The turns should be evenly
distributed around the circumference of the toroid. Leave pigtails of 10-20mm (0.70”).
- Now take about 8 cm (3.5”) of 0.5mm diameter enameled wire and wind three (3) turns on the other
side of the toroid, spacing the turns over the previous winding. Leave pigtails of 10-20mm (0.70”).
- Before inserting them on the circuit board, use a knife or sandpaper to scrape off the enamel from the
pigtails of the windings. Solder them in place.
- The 3-turn winding faces towards the output transistor Q3 and the 10-turn winding towards C27 and
C34.
Counting the turns: Count one turn for every pass of the wire through the center of the toroid.

Note: If you need to, you can remove the Q2 heatsink or use small tweezers to help you insert the toroid
into place.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 24

IMPORTANT: Wind the toroid exactly as shown in the images. You must pay attention to number of
turns as well as to the direction of the winding.


 L8 Toroid transformer
L8 is an impedance matching transformer with a bifilar winding. An FT37-43 (black toroid with
9.5mm/0.375in outer diameter) is used. It has 8 + 8 turns.
- Cut a 31-32cm (12”) long piece of 0.5mm diameter enameled wire.
- Bend the wire in half.
- Twist it so that there are two twists per cm.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 25

 16cm (32cm bent in half)

- Before beginning to wind, leave 15-20mm of wire, measured from the end of the wires to the outer
edge of the toroid. Now wind eight (8) turns on the toroid. Remember: Count one turn for each pass of
the wire through the center of the toroid.
- Spread the turns evenly around the toroid.

- Cut the ends and separate the two windings.

- Use a sharp knife to scrape the enamel off the ends that will be soldered. The ends of the coils that we
have made need to be prepared in this manner before soldering them into the board.
- Using a multimeter in its ohm or continuity function, locate and mark the ends, identifying them as “a” -
“a1” and “b” - “b1”.
- Mount the toroid into the appropriate holes as marked on the circuit board.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 26

Note: For greater clarity, the drawing shows one black wire and one red wire. In reality, both wires are of
the same color. You can mark the "a" -"a1" with a marker pen.

 Rotary ENCODER, P5 volume potentiometer P3 Rx attenuator potentiometer, external

connections Jacks and Switches

You may prefer to install the jacks, connectors, switches outside the board. Then see the section
"WIRING AND CONNECTIONS"

Now mount and solder the Rotary Encoder, the P2 volume potentiometer (marked B10K) and the P4 Rx
attenuator potentiometer (marked B1K) in their respective positions. Mount and solder the antenna and
power jacks, phones and speaker jacks, and the SPK-HEAD, EXT-SPK/MIX-SPK switches.




Before mounting the external connection jacks, you should cut the protrusions located at the bottom of
these jacks; otherwise you will not be able to solder them in the correct position. See the image.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 27

 



IC10 SI5351
The IC10 is a module that incorporates the SI-5351 frequency generator
Solder the elbow 7-pin strip and solder the module onto the board.
Make sure that the module is vertically with the board as shown in the images.

IC11 OLED 1.3” display

This is the display for the DB4020. It may be best not to place it to the end.

Before placing it, you must think and be sure how to install the DB4020 in your enclosure.

The OLED display use a strip of 7 pins at right angles to solder the module onto the board.
When solder, you can adjust the distance a little to match the front panel of the enclosure

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 28

You may prefer to install the OLED display, encoder and potentiometers outside the board. Then see the
section "WIRING AND CONNECTIONS"

IC12 ATMEGA328P module (Arduino NANO compatible)

Install the two 15-pin female strips on DB4020 board to ATMEGA328P or Ardino NANO module as
shown in the image.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 29

To assemble the ATMEGA328P module follow the following order:

- Solder the 29-pin socket. You must make sure to place it in the correct direction according to the
silhouette printed on the board.
- Solder the two 15-pin male strips. Make sure that they are vertical.
- Insert the ATMEGA328P chip into the socket. Make sure that you are heading in the right direction.
- Insert the module on DB40020 board its correct position (see pictures).

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 30

SETTINGS AND TESTS

 First checks
- Adjust P2 (carrier suppression) and P5 (volume potentiometer) to mid-position.
- Adjust P1 (mic gain) to minimum position (counterclockwise).
- Adjust P6 and P4 nearly to maximum.
- Plug a speaker into the "SPEAKER" jack or headphones into the "PHONES" jack.
IMPORTANT: Use a good quality speaker unit. A bad speaker will spoil the quality of the reception.
- DO NOT yet connect a microphone.
- Apply power (remember J1 jumper plugged).
- The screen should light up and show the main menu. See “DB4020 User manual”.
- Turn the volume to maximum; you should hear a light background noise.
If everything is okay, you may continue.
If something is not right, you will need to examine it.

 Adjustment of the passband, L2, L3, L4 and L5

For this adjustment you will need an “alignment” tool suitable for this type of coils; if you use a
screwdriver, you risk breaking the core of the coil.
Tune to any frequency in the 40m band (see the section using the DB4020).
With an antenna connected to the transceiver, alternately adjust L2 and L3 until obtaining the maximum
noise level in the speaker. Now, try to tune in a stable signal within the band and readjust L2 and L3
alternately until you hear it at the highest possible level.
Tune to any frequency in the 20m band (see the section using the DB4020).

With an antenna connected to the transceiver, alternately adjust L4 and L5 until obtaining the maximum
noise level in the speaker. Now, try to tune in a stable signal within the band and readjust L4 and L5
alternately until you hear it at the highest possible level.

If you have access to an RF signal generator, begin injecting a signal of about 5-10uV within the
frequency coverage of the receiver and tune it in. Reduce the level of the RF signal generator to the
minimum that is still audible with a loudspeaker or headphones, and alternately adjust the coils until
obtaining the maximum reception level.

Remember: All transmission tests must be done with a 50 ohm

load connected to the transmitter output.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 31

 Transmitter
Important note: The passaband coils L2, L3, L4 and L5 work for both receive and transmit.
You must adjust the transmission until you get the maximum power

Connect a power meter with a 50 ohm load to the antenna jack.

Adjust P1 (mic gain) to mid-position. Connect an electret condenser microphone to the microphone
input, put the transceiver in TX (PTT terminal to “GND”) and speak or whistle loudly into the microphone.
The power meter will display the power output level. Adjust L2-L3 (40m) and L4-L5 (20m) until obtaining
the maximum. You can expect 6-8W on 40m and about 3-4W on 20m
You can now increase the P1 setting for the power of your choice. Depending on the sensitivity of the
microphone, you can adjust the P1 to the maximum.
For microphone wiring see “DB4020 Microphone” on “ANNEXES” section.

 Adjustment of Balanced modulator (carrier suppression)

Adjust P1 (mic gain) to minimum (counterclockwise). Adjust P2 to mid-position.
Apply power. Now, activate the PTT pin of the mic and monitor the transmitter output with an
oscilloscope (with a 50 ohm load connected). Adjust P2 to obtain the minimum level possible of residual
carrier signal

If you don't have access to an oscilloscope, you may listen to the transmitted signal on a SSB/CW
receiver; adjust P2 until you hear the least possible amount of carrier signal. Keep in mind that with a
receiver so close, you will ALWAYS hear a weak residual signal.
When you finish adjusting, remember to raise P1 (mic gain) again.
The ideal position will always be very close to mid-position.

 Adjustment of P6 S-Meter level

You can use another receiver to compare.
Tune in a stable signal and adjust P6 until the display shows the proper signal level.
Normally P6 will be adjusted to mid-position.

Note: The displayed signal level is for guidance only. They are not precise levels. It is not a calibrated
circuit.

 Adjustment of P4 AGC
We recommend that you set P4 to maximum.

However, you can decrease and eliminate the action of the AGC by lowering the level of P4.
This AGC circuit will help you receive more comfortably, but if you receive very strong signals (local or
high power stations) you should attenuate the signals with the "RX ATTENUATOR" P3 potentiometer.

 Adjusting the “IF LSB”, “IF USB”, “Calibrate Xtal” and “Calibrate Volts”
VERY IMPORTANT: See “SETTINGS” section on:
Download “DB4020 User Manual” on www.qrphamradiokits.com

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 32

ANNEXES
 Microphone for DB4020.
The DB4020 need a condenser electret microphone. An “electret” capsule included on kit, this capsule
works very well and you can assemble your own microphone.
The wiring is very simple:

Note about electret capsules:

The connections of all capsules have polarity “+” and “-“. The “-“ it is joined to capsule housing.
You can build your own handheld microphone with the micro electret capsule included in the kit and a
pushbutton for PTT:

“Home made” microphone

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 33

Multimedia microphones and other microphone capsules.
Multimedia microphones are not very sensitive because they are designed for high audio gain systems
(sound cards for computers or similar devices). You will have to use some model of processor or pre-
amplifier, but be careful not to saturate the transmitter input.
Adjust the microphone signal to the optimum level
If your microphone does not have enough output, you will not be able to get the maximum power from
the transmitter, however too much signal will saturate the transmitter input and decrease the output
power.
Be careful not to get distortion or feedback in the transmitter.
You can also find inexpensive pre-amplified microphone modules online. For example those that
incorporate the MAX4466 chip.

NOTES:
 Install the module in the microphone receptacle. Do not install it inside the equipment, as the mic
cable can pick up RF signal and produce feedback in transmission.
 If you use Chinese microphones for walkie-talkie (“baofeng” or similar), you must replace the
capsule with one of more sensitivity. You can use the capsule included in the kit.

 CW Interface and CW IF narrow Filter option.

The DB4020 board and the Arduino controller are prepared for a CW Interface module and a narrow IF
Filter board. This is an optional kit that you can buy separately.

 40 and 20 meters Antennas.

To obtain a good performance of the DB4020 it is essential to use a specific antenna for the 7Mhz and
14MHz band. You can use a ham radio antennas from factory. Or you can build your own dipoles
antennas for very little money and that will give you very good results. You must build a dipole for each
band.

40 m dipole antenna

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 34

 20 m dipole antenna

For the antenna "arms" you can use any cable strong enough to hold the weight of the coaxial cable
hanging. Install the antenna in the highest and clearest position possible.

Very interesting multi-band option are the end fed dipoles that allows working in several bands with a 49:
1 transformer. Look "EndFed antenna" on Google.

 AGC Decay time.

The CAG decay can be lowered if you think the recovery time is too slow. It should decrease R28 and
C57. Try R28 at 220K and C57 at 1uF.

This modification is not usually necessary. Although it will depend on your listening habits.

 DB40320 User Manual.

The DB4020 transceiver is easy to use.
There is a User Manual where all the functions of the transceiver are explained.
The Arduino module is already programmed at the factory. There are a few initial frequency settings that
will help get you up and running.

However, for each assembly some re-adjustments

must be made in the display settings menu.
Please, download the “DB4020 User Manual” from the website:
www.qrphamradiokits.com

 Adjusting the reference oscillator “Calibrate Xtal”, voltmeter “Calibrate Volts” and “IF
Frequency”
See “CALIBRATE XTAL”, “CALIBRATE VOLTS” and “IF FREQUENCY”sections on DB4020 User
Manual.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 35

IF YOUR KIT DOES NOT WORK AFTER COMPLETING
ASSEMBLY
Don't worry, it is not uncommon that a kit doesn't - Double-check every step in the assembly
work on the first try; stay calm, as in most cases manual, the solder connections, and correct
they are minor problems with a simple fix. component placement.
Most faults are due to poorly soldered - If you have access to instrumentation, take
connections or improperly placed components, measurements and follow the signal path of the
incorrectly wound toroids, etc.; it is very rare for circuits to diagnose what is happening and why.
one of the supplied components to be defective. - Request another ham experienced with kits or
Before taking any measurements with test a radio technician to check your work. Someone
equipment, check all the connections and taking a fresh look may find things that you
carefully inspect your soldering, looking for cold overlooked.
joints, short circuits between traces, sockets not -If you decide that technical assistance is
making good contact, or components mounted needed, you are welcome to send an email to
in the wrong place. [email protected]. As a last resource, you
If your kit does not work after final assembly, may send the kit in for repair; however, I will
please follow these steps in order: have to charge for any repairs done, although I
will try to keep the cost as moderate as possible
(see the “FAQ” page of the EA3GCY kits
website).

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 36

LIMITED WARRANTY
Please read carefully BEFORE building your kit

All electronic components and hardware

supplied with the kit are under warranty in case REMEMBER: This kit will not work as a
of any manufacturing defect for the period of one commercially manufactured product; however, it
year after purchase. The warranty does not can often give similar results. Do not expect
include the transmitter final amplifier transistor. great performance, BUT YOU ARE SURE TO
HAVE LOTS OF FUN!
The original purchaser has the option of
examining the kit and manual for 10 days. If,
within this period, the buyer decides not to build If you believe that there is a missing kit
the kit, he/she may return the entire component, please do a thorough inventory of
unassembled kit at their own expense for the all parts using the parts list in the manual. Check
shipping expenses. The shipping expenses and all bags, envelopes and boxes carefully. If
sales commissions (i.e. bank, EBay, and PayPal needed, you may email me and I will replace
commissions) included in the purchase price will any component that you are missing. Even if you
not be returned. can find the exact part locally, please let me
Please, BEFORE returning a product, request know so that we are aware of the problem to
instructions by email at: [email protected] help other customers.
I can also supply any part that you have lost,
Javier Solans, EA3GCY, warrants this device to damaged or broken accidently.
function according to the specifications, provided If you find any errors in this manual or would like
that it is assembled and adjusted as described in to make a comment, please do not hesitate to
this documentation, and used correctly contact me at [email protected]
according to all provided instructions.

It is your responsibility to follow all the THANK YOU for building the DB4020
instructions in the manual, to identify all the Transceiver kit.
components correctly, and to use good Enjoy QRP!
workmanship and proper tools and instruments 73 Javier Solans, EA3GCY
in the construction and adjustment of this kit.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 37

SCHEMATICS

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 38

Note: If you want to have the diagrams with more graphic quality, you can request the file in JPG or GIF
format at: www.ea3gcy.com

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 39

WIRING AND CONNECTIONS
 The DB4020 only requires wiring of the microphone, PTT and speaker internal to the microphone
(if using a speaker-mic) or a speaker installed inside the transceiver enclosure. You can use an
external speaker cabinet connected to the rear "SPEAKER" jack socket.
 The DB4020 circuit board incorporates the power, antenna, headphone, and external speaker
and headphone jacks, the “external speaker-mic/speaker” switch and “speaker/headphones”
switch.
 Optionally, you can connect an ON/OFF switch instead of jumper J1.

It is highly recommended that suits a metal box for all items that are installed on the board. If
you use a plastic box, then shield with conductive paint or conductive tape (aluminum or copper
may be suitable).

 Wire the elements off the board.

It is highly recommended that you adapt a metal box to suit the elements that are installed on the board.
However, you can wire the elements off the board with the following considerations in mind:

Rear panel elements.

You may prefer to install the jacks, connectors, switches outside the enclosure. This is not critical, you
can wire them. But if the cable to the antenna connector is longer than 1-2cm, then use thin 50ohm
coaxial cable (RG174 or equivalent).

Front panel elements.

OLED display, encoder and potentiometers.
This is more critical. The cables to the OLED display and to the rotary encoder should be as short as
possible. You can add spurious noises to the reception.
Potentiometer wiring is not as critical.

The DB4020 is protected against possible polarity reversal faults

by means of diode D19
If your power supply is short-circuit protected or is equipped with a fuse at the output, perfect; if not, build
or purchase a cable with a built-in series 2.5 or 3A fuse.
If you make a mistake with the polarity, then the fuse will blow.

DB4020 Dual Band 40&20M SSB QRP Transceiver Kit Page 40