Shanghai CO., LTD
Shanghai CO., LTD
MWB (SHANGHAI)
) CO., LTD.
The product fulfilled the standard as follow:
GB/T 4703 Capacitor voltage transformers
IEC 60044-5 Capacitor voltage transformers
1. Please put this instructions manual in a safe and easily available place, so that everyone can
consult it conveniently and efficiently if necessary during operation or maintenance.
2. Please use the CVT in accordance with the provisions in this instructions manual and other
related information.
In order to ensure the safe operation of the CVT, the user is responsible for conducting regular
inspection and maintenance procedures.
3. The user shall designate appropriately qualified operators to conduct and record the
installation, test, periodic inspection and maintenance of the CVT. When the personnel from
MWB (Shanghai)Co., Ltd. request to review these records, the user shall provide them.
4. Before lifting, installing, commissioning, operating, maintaining and repairing the CVT, please
read this instructions manual and all other related information.
Please be familiar with all related information and safety precautions before you use the CVT ,
so as to conduct the operation and running in accordance with the requirements.
5. Please do not use, run, operate or maintain the CVT with methods that are not specified in or
even violating this instructions manual, or use spare parts from other manufacturers to
transform the CVT. These behaviors may damage the CVT or lead to personnel injury. MWB
(Shanghai)Co., Ltd assumes no liability or responsibility for accidents caused by the
above-mentioned reasons.
6. You can directly contact MWB (Shanghai)Co., Ltd., if any of the provisions in the instructions
manual are not clear to you.
7. MWB (Shanghai)Co., Ltd.,. reserves the ownership right and the explanation right of this
instructions manual. It is strictly forbidden to copy any part of this instructions manual or
disclose its content to a third-party without the express written permission of MWB (Shanghai)
Co., Ltd.
8. Changes in the content of this instructions manual due to future upgrades of the CVT and other
reasons will be made without notice.
1. For safety’s sake, people who install、test、and maintain the Transformer should be qualified.
The installation、test、and maintenance of the transformer should be recorded.
2. Read this instruction manual and all other documents concerned before using the equipment.
Familiarize yourself with all aspects of the equipment and safety precautions before using the
equipment. Precaution in usage:
1) The basebox should be solidly grounded by means of a grounding cable connected to
the aluminum ground pad located on the side of the basebox.
2) Do not short the secondary circuits of CVT.
3) Operate the CVT’s under right service conditions and in accordance with the ratings.
4) Before servicing equipment, disconnect all sources of electrical power. Make sure that
all circuits are live until they have been completely de-energized, tested, grounded, and
tagged. Pay particular attention to the design of the power system. Consider all sources of
power, including the possibility of backfeeding.
3. Do not use , handle or operate the equipment in any manner that is not specifically explained
in this instruction manual or which runs counter thereto, or use or modify the equipment with
parts of other manufacturer.
4. These safety precautions are manufacturer’s proposals to support the equipment’s safety. It is
requested for users to establish the safety measures for safety maintaining and operating
equipment in accordance with various standards and requirements. MWB (Shanghai) Co., Ltd.
will not assume responsibility whatsoever for accidents due to causes without these safety
measures.
Fig. 1, Fig. 2 shows detailed cross sectional views of a typical capacitor voltage transformer.
2.1 Coupling capacitors
Type TEC is coupling capacitors (CC’s) for use in power line carrier (PLC) coupling schemes.
They consist of an assembly of one or more capacitor units of a flat base design with no carrier
accessories or an air filled aluminum basebox complete with carrier accessories.
The film/paper/PXE fluid insulation system represents a premium system of a low dielectric
loss design and outstanding stability performance.
2.2 Capacitor voltage transformers
Type TEMP is capacitive voltage transformers for use with PLC coupling schemes, protective
relaying and metering applications. They comprise on assembly of one or more capacitor units
mounted on an oil filled aluminum basebox which contains the intermediate transformer, series
reactor and auxiliary components.
A low voltage terminal box houses the secondary terminals and auxiliary components.
1.Porcelain Shell
2.Oil filled Expansion Chamber
3.Capacitor Roll
1.Intermediate Transformer 3
2 1
2.Series Reactor
4
3.drain coil
4.Low Voltage Terminal Box
5.Oil Level Indicator
Loose the tight device between the crate box and the truck. Lift the crate box from the truck
and put it on the flat ground. Lift the CVT out of the box. The weight of the CVT can be read on the
nameplate. Operate the crane slowly, when moving horizontally, a swing is not allowed.
All shipments should be inspected upon arrival for chipped or damaged porcelains, damaged
metallic parts and oil leaks. The LV terminal box should be opened and examined for loose
components or broken wiring.
When a shielding ring is supplied, refer to the outline drawing regarding the way the shielding
ring should be mounted on the unit. Check the shield ring for any scratches or points, which may
have been caused during transit and file smooth before installation.
If damage is found in the inspection, the following measures should be taken:
Immediately notify the insurer
Indicated on the receipt the responsibilities of carriers
To prevent excess claim period, a notice shall be sent to the carrier to inform their
responsibilities.
If transportation risks are borne by Trench China, the following measures shall also be taken:
Inform the damage to Trench China as soon as possible.
Units may be safely stored upright only on level ground, outdoors for reasonable period of
time. Covers should be examined when equipment is placed in storage and adjusted if found to be
damaged or loosened.
5.1 Transportation
5.1.1 To move the CVT, set it in a wooden case with the insulator facing upwards. (To protect the
insulator against dust and moisture, cover the insulator with the protective cover.)
5.1.2 Load and unload slowly not to give shocks to the CVT.
5.2 Storage
CVT should be stored in dry and ventilated room, not be directly exposed to the sunshine or
rain, no aggressive gas and medium surrounded. Store the CVT indoors. Keep the CVT in the
same state in which it was delivered until absolutely ready to install it. If unpacked for inspection
purposes, return it to the state in which it was transported, as best possible, when storing.
CC’s or CVT’s with more than one capacitor unit are shipped with the units dismantled. They
are crated in sets with all components required to assemble one or more complete units in one
crate. Capacitor units must not be interchanged between different CVT’s.
6.1 Lifting
Assembly can be performed with a lifting crane. The use of rope slings with a choker-type
hitch arranged to bear on the upper metal flange is an effective way of lifting the capacitor units.
6.2 Installation
Mount the basebox and bottom capacitor assembly on its prepared foundation and assemble
subsequent capacitor units on top in accordance with the instruction detailed below.
Bolting the connection lead of the top end plate of the lower capacitor to the lower end plate of
the upper capacitor makes the electrical connection between capacitor units. The capacitors are
secured by axial bolts around the joining ring which must be tightened to 20ft·lb (27N·m), For the
sake of appearance, the individual nameplates should be aligned with each other during assembly.
Fig. 4 shows details of the assembly and connection procedure.
Accuracy performance may be severely affected if capacitor units are interchanged between
CVT‘s.
6.3 Connections
Low voltage terminal blocks are provided for secondary connections. Secondary wiring
entrance to the low voltage box is by 102 ×127mm gland plate. Carrier entrance to the low voltage
box is by 16mm internal diameter entrance bushing, with customer connection directly on the
carrier terminal.
CAUTION ( refer to Fig. 4 )
7 Commissioning
NOTE: It is not unusual for dissipation factor (DF) measurements mode at 10kV or below to
exceed factory values, which are measured at operating voltage. If DF exceeds 0.35%
please consult Trench China.
8 Routine Maintenance
It is recommended to fill in the maintaining records sheet. People who test and maintain the
transformer should be qualified.
The routine maintenance should be done as follows:
No. Checking items Method & Reference Standard Checking frequency
1 Appearance Check Visual
No crack or chip is allowed on
Chipped porcelain Once a month
the surface of the porcelain
Abnormal pollution No abnormal pollution Once a month
The potential ground switch position (see Fig. 3, item 7) is provided for maintenance
purposes only. It is not meant to be closed on permanent bases, due to increased stress of
C1 capacitor elements. Closing the potential ground switch for more than 8 hours is not
recommended.
9 Trouble Shooting
Within 12 months since the product was installed and no more than 18 months after the
manufacture sent the product, meanwhile the product is stored, installed and used in accordance
with the requirement, MWB(shanghai) Co., LTD. will assume relative response for the damage or
disorder of the equipment caused by quality problems. Refer to the agreement and contract for
details.
1.2 Short circuit on secondary connections Remove external wiring and measure output voltage at terminals. If there is still no
voltage, then proceed as follows:
1. Megger windings to tank should read 50 meg ohms or more.
0MWB.17.043
2. Remove P2 ground link.
Fig 7 Table I
3. Open ground switch.
4. Megger P2 to tank should read 50 meg ohms or more.
1.4 No connection between units Confirm as per test 1.3 b) and c).
Troubleshooting
1.5 Broken connection inside capacitor unit As per test 1.3 b) and c). If no continuity confirm that connections between capacitor
units are made. If still no continuity change capacitor unit.
2.1 Poor secondary connection Check all connections.
Low Secondary Output
2.2 Failure of a C2 capacitor element Check C2 value as per test 1.3 b).
2.3 Extreme load on secondary Remove external wiring to substation and re-check secondary output at terminals.
High Secondary Output 3 Failure of one or more C1 capacitor elements Remove unit from service immediately for evaluation. Check C1 per 1.3 c).
Replace capacitor unit if capacitance is more than 1% high.
REV 04
Fluctuating Secondary output 4 Loose intermediate or secondary connections Check all connections.
High Dissipation Factor in 5 Oil contamination due to capacitor element Remove unit from service immediately. Replace capacitor unit.
Capacitor Unit(s) arcing/failure
High Capacitance Values 6 Capacitor element failure As above (5.1).
Waveform Distortion 8.1 Malfunction of harmonic suppression filter Check harmonic suppression filter wiring and components, replace as necessary.
8.2 Use of non linear (saturable) burden See further section “Connection of saturable (non-linear) burden”.
Low Secondary Output and 9.1 P1- P2 surge protector shorted Replace surge protector.
Phase Angle Error
9.2 Faulty harmonic suppression filter As above (8.1).
High Oil Level in Basebox 10.1 Extremely high ambient temperature In no case should oil be more than 10 mm above mark.
10.2 Oil leak in lower capacitor unit tap or carrier bushing Check expansion chamber on top of lower capacitor unit. Consult factory immediately.
Low Oil Level in Basebox 11.1 Extremely low ambient temperature In no case should oil level be more than 10 mm below mark. Top up if necessary.
11.2 Basebox leaking oil Check for leaks around tank and report to factory if necessary.
Sign of Oil on Porcelains 12.1 Oil leak of expansion chamber Replace expansion chamber.
12.2 Capacitor failure causing expansion chamber Inspect expansion chamber. If punctured, remove unit from service immediately. Consult
factory.
21-30
to puncture
CAUTION: BEFORE PERFORMING ANY TESTS ENSURE THAT UNIT HAS BEEN COMPLETELY DE-ENERGIZED.
The following is a list of possible problems and their solutions. If difficultly is encountered at any
Fig 7 Testing Circuit
Fig 7A——Capacitor Voltage Transformer with One Capacitor Section (Test 1 to 2)
2 Abnormal pollution
accumulation
3 oil leakage on the joint
ring
4 oil leakage on the
basebox
5 oil level of the basebox
7 Compare the
Capacitance and
Dissipation Factor to
rated value
8 Measure the
transformation ratio of the
unit (CVT ’s only)
9 Measure the insulation
resistance of LV box
10 Grounding Check
No:
The test and maintenance of the casing device and their record shall be conducted by appropriately
qualified operators.
The routine and periodic maintenance must be conducted in accordance with the chart above, provided
that the power supply be cut off.
This chart may be copied by the examination personnel for recording and filing purposes.
Please properly keep record of the chart, and the supplier will inspect the recording as needed.
Item Characteristics
DC resistance between P1-P2: 4.2Ω
Current between P1-P2 at 80V voltage: 1.1A
1 Series reactor
Inductance: 56.4H
Ratio: 22.98
DC resistance :
Intermediate 1a-1n:0.031Ω
2 voltage
transformer 2a-2n:0.030Ω
3a-3n:0.030Ω
Excitation Current
Voltage (V)
(A)
Harmonic
3 suppression Coil data 55.3 ≤0.017
filter 66.4 ≤0.02
83 ≥0.25
Trench China
MWB (Shanghai) Co ., Ltd
Address : No3658 Jiangcheng Rd Minhang Economic and
Technological Development Zone Shanghai P.R. China
Tel:+86-21-24084888;13501977817(holiday and night)
Fax:+86-21-54723118
E-mail:[email protected]
P.C:200245