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Shanghai CO., LTD

The document is an installation and maintenance manual for capacitor voltage transformers (CVTs). It discusses the construction and operating principles of CVTs, provides safety precautions for their installation, commissioning, maintenance and disposal. The manual instructs qualified personnel on inspecting, storing, transporting, lifting, testing, and troubleshooting CVTs to ensure their safe and proper operation.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
219 views32 pages

Shanghai CO., LTD

The document is an installation and maintenance manual for capacitor voltage transformers (CVTs). It discusses the construction and operating principles of CVTs, provides safety precautions for their installation, commissioning, maintenance and disposal. The manual instructs qualified personnel on inspecting, storing, transporting, lifting, testing, and troubleshooting CVTs to ensure their safe and proper operation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

CVT

Installation Maintenance Manual

MWB (SHANGHAI)
) CO., LTD.
The product fulfilled the standard as follow:
GB/T 4703 Capacitor voltage transformers
IEC 60044-5 Capacitor voltage transformers

0MWB.17.043 REV 04 1-30


General rules
This instructions manual must be delivered to the final user together with the CVT !

1. Please put this instructions manual in a safe and easily available place, so that everyone can
consult it conveniently and efficiently if necessary during operation or maintenance.
2. Please use the CVT in accordance with the provisions in this instructions manual and other
related information.
In order to ensure the safe operation of the CVT, the user is responsible for conducting regular
inspection and maintenance procedures.
3. The user shall designate appropriately qualified operators to conduct and record the
installation, test, periodic inspection and maintenance of the CVT. When the personnel from
MWB (Shanghai)Co., Ltd. request to review these records, the user shall provide them.
4. Before lifting, installing, commissioning, operating, maintaining and repairing the CVT, please
read this instructions manual and all other related information.
Please be familiar with all related information and safety precautions before you use the CVT ,
so as to conduct the operation and running in accordance with the requirements.
5. Please do not use, run, operate or maintain the CVT with methods that are not specified in or
even violating this instructions manual, or use spare parts from other manufacturers to
transform the CVT. These behaviors may damage the CVT or lead to personnel injury. MWB
(Shanghai)Co., Ltd assumes no liability or responsibility for accidents caused by the
above-mentioned reasons.
6. You can directly contact MWB (Shanghai)Co., Ltd., if any of the provisions in the instructions
manual are not clear to you.
7. MWB (Shanghai)Co., Ltd.,. reserves the ownership right and the explanation right of this
instructions manual. It is strictly forbidden to copy any part of this instructions manual or
disclose its content to a third-party without the express written permission of MWB (Shanghai)
Co., Ltd.
8. Changes in the content of this instructions manual due to future upgrades of the CVT and other
reasons will be made without notice.

0MWB.17.043 REV 04 2-30


9. If failures or accidents of other forms arise to the CVT, such as short-circuit, overload, etc., the
user is responsible for keeping complete and unaltered records in abnormal operating
conditions, so as to clarify responsibilities and accurately elaborate preventive measures.
Meanwhile, the user shall contact the relevant department of the company based on the
contact method attached to this manual, and provide the following information.
a. Rating plate and product details (designation, number, model and manufacturing date)
b. Description of the failure (as detailed as possible, including the sudden situation before
and after the failure).
10. Subject to the user installing, using and maintaining the CVT are not clear, strictly according to
the related provisions on how to use the CVT (including the content of this instructions manual)
formulated by the manufacturer, if the CVT is damaged or cannot work normally due to an
undesirable manufacturing quality in the guarantee period specified in the relevant contract,
the manufacturer shall repair and replace products or spare parts for free, based on the actual
situation. For details, see the relevant appointments in the agreement and the contact between
both parties.
If the user fails to strictly comply with our company’s relevant requirements regarding the
installation, test, periodic inspection and maintenance, our company will reserve the right to
revoke the product quality assurance.

0MWB.17.043 REV 04 3-30


Safety precautions

1. For safety’s sake, people who install、test、and maintain the Transformer should be qualified.
The installation、test、and maintenance of the transformer should be recorded.
2. Read this instruction manual and all other documents concerned before using the equipment.
Familiarize yourself with all aspects of the equipment and safety precautions before using the
equipment. Precaution in usage:
1) The basebox should be solidly grounded by means of a grounding cable connected to
the aluminum ground pad located on the side of the basebox.
2) Do not short the secondary circuits of CVT.
3) Operate the CVT’s under right service conditions and in accordance with the ratings.
4) Before servicing equipment, disconnect all sources of electrical power. Make sure that
all circuits are live until they have been completely de-energized, tested, grounded, and
tagged. Pay particular attention to the design of the power system. Consider all sources of
power, including the possibility of backfeeding.
3. Do not use , handle or operate the equipment in any manner that is not specifically explained
in this instruction manual or which runs counter thereto, or use or modify the equipment with
parts of other manufacturer.
4. These safety precautions are manufacturer’s proposals to support the equipment’s safety. It is
requested for users to establish the safety measures for safety maintaining and operating
equipment in accordance with various standards and requirements. MWB (Shanghai) Co., Ltd.
will not assume responsibility whatsoever for accidents due to causes without these safety
measures.

0MWB.17.043 REV 04 4-30


Contents
1 Introduction...............................................................................................................................6
2 Construction and types.............................................................................................................6
3 CVT Principle of Operation .......................................................................................................8
4 Inspection ...............................................................................................................................11
5 Storage & Transportation........................................................................................................11
6 Lifting & Installation ................................................................................................................12
7 Commissioning .......................................................................................................................14
8 Routine Maintenance..............................................................................................................18
9 Trouble Shooting ......................................................................................................................20
10 Disposal................................................................................................................................28
11. Addenda ................................................................................................................................29
12. Contact us .............................................................................................................................30

0MWB.17.043 REV 04 5-30


1 Introduction

Trench China manufactures a comprehensive rang of capacitor voltage transformers (CVT’s)


and coupling capacitors (CC’s). All basebox types utilize the same design principles and
manufacturing techniques, the information detailed in this manual is applicable in general, except
where noted.
The circuit diagrams, drawings and other data in this manual may vary in minor details, from
the equipment supplied. In all cases the diagrams supplied by the factory and identified with the
equipment will be correct in all details.
The contents of this manual are designed to cover most situations, which may occur in
practice. If any additional assistance is required, please contact Trench China.

2 Construction and types

Fig. 1, Fig. 2 shows detailed cross sectional views of a typical capacitor voltage transformer.
2.1 Coupling capacitors
Type TEC is coupling capacitors (CC’s) for use in power line carrier (PLC) coupling schemes.
They consist of an assembly of one or more capacitor units of a flat base design with no carrier
accessories or an air filled aluminum basebox complete with carrier accessories.
The film/paper/PXE fluid insulation system represents a premium system of a low dielectric
loss design and outstanding stability performance.
2.2 Capacitor voltage transformers
Type TEMP is capacitive voltage transformers for use with PLC coupling schemes, protective
relaying and metering applications. They comprise on assembly of one or more capacitor units
mounted on an oil filled aluminum basebox which contains the intermediate transformer, series
reactor and auxiliary components.
A low voltage terminal box houses the secondary terminals and auxiliary components.

0MWB.17.043 REV 04 6-30


1.Porcelain Shell
2.Oil filled Expansion Chamber
3.Capacitor Roll

1.Porcelain Shell
2.Oil filled Expansion Chamber
3.Capacitor Roll

Fig 1——Sectioned Perspective View of a Typical Capacitor Stock

0MWB.17.043 REV 04 7-30


1.Intermediate Transformer
2.Series Reactor
3.Stabilizing Burden
4.Low Voltage Terminal Box
5.Oil Level Indicator
6.Ground Pad

1.Intermediate Transformer 3
2 1
2.Series Reactor
4
3.drain coil
4.Low Voltage Terminal Box
5.Oil Level Indicator

Fig 2——Sectioned Perspective View of a Typical CVT Basebox

3 CVT Principle of Operation

3.1 Main components


The main components are the capacitor divider, the intermediate step-down transformer and
the series reactor, as shown in Fig. 3. The step-down transformer and series reactors are
connected to the intermediate voltage tap between C1 & C2. The series reactor is manufactured
so its impedance cancels the impedance of the capacitor; therefore, the full intermediate voltage is
delivered to the terminals of the step-down transformer, in phase with the primary line voltage.
Series reactor and primary winding of the step-down transformer are manufactured with taps to
enable ratio and phase angle adjustment. These are factory preset and do not require alteration
after delivery unless a capacitor unit is changed.
3.2 Auxiliary Components
All items referred to are identified on the connection diagram.
The choke coil assembly prevents the grounding of the carrier signal when the voltage tap

0MWB.17.043 REV 04 8-30


ground switch is closed.
The harmonic suppression filter prevents sustained ferroresonance oscillation. It consists of
a resistor in series with a saturable reactor and a parallel resistor. The reactor is designed to
saturate above the highest over-voltage rating to form a loading circuit, which will dampen
sub-harmonic ferroresonant oscillations.
The protective gap (item 4 Fig. 3) is a voltage sensitive device wired in series with a loading
resistor on a secondary winding of the series reactor. The protective gap is normally open circuit,
but goes in short circuit mode when the intermediate voltage exceeds 190% of rated value, or
when the secondary current causes the thermal burden rating. This has the effect of de-tuning the
CVT and limiting the secondary current available during over-voltage and external short circuit
conditions. The protective gap also serves to further limit ferroresonance oscillations. If the fault
condition persists for more than about thirty seconds, the protective gap will not reset from the
short circuit mode and must be replaced. Its location inside the low voltage terminal box facilitates
replacement.
The drain coil, gap and carrier ground switch are supplied if the CVT is to function as a
coupling capacitor for power line carrier.

0MWB.17.043 REV 04 9-30


Base box type
Without carrier accessories
With carrier accessories

Fig 3 Schematic Diagram of a Typical CVT


LEGEND: 1. Series Reactor 6. Faraday Field
2. Intermediate Voltage Transformer 7. Potential Ground Switch
3. Harmonic Suppression Filter 8. Choke Coil & Gap Assembly
4. Sealed Protective Gap 9. Drain Coil, Gap & Carrier Ground
5. Secondary Terminal Board
NOTE: connection between internal terminals L1…L8 and A, D…O are made at the factory
as required for each unit.

0MWB.17.043 REV 04 10-30


4 Inspection

Loose the tight device between the crate box and the truck. Lift the crate box from the truck
and put it on the flat ground. Lift the CVT out of the box. The weight of the CVT can be read on the
nameplate. Operate the crane slowly, when moving horizontally, a swing is not allowed.
All shipments should be inspected upon arrival for chipped or damaged porcelains, damaged
metallic parts and oil leaks. The LV terminal box should be opened and examined for loose
components or broken wiring.
When a shielding ring is supplied, refer to the outline drawing regarding the way the shielding
ring should be mounted on the unit. Check the shield ring for any scratches or points, which may
have been caused during transit and file smooth before installation.
If damage is found in the inspection, the following measures should be taken:
Immediately notify the insurer
Indicated on the receipt the responsibilities of carriers
To prevent excess claim period, a notice shall be sent to the carrier to inform their
responsibilities.
If transportation risks are borne by Trench China, the following measures shall also be taken:
Inform the damage to Trench China as soon as possible.

: Do not use damaged equipment!


CAUTION: INJURY and /or FIRE:

5 Storage & Transportation

Units may be safely stored upright only on level ground, outdoors for reasonable period of
time. Covers should be examined when equipment is placed in storage and adjusted if found to be
damaged or loosened.

5.1 Transportation
5.1.1 To move the CVT, set it in a wooden case with the insulator facing upwards. (To protect the
insulator against dust and moisture, cover the insulator with the protective cover.)
5.1.2 Load and unload slowly not to give shocks to the CVT.

0MWB.17.043 REV 04 11-30


5.1.3 Multiple capacitor units are shipped with the upper capacitor(s) removed and bolted to the
skid alongside the basebox. The top ends of the capacitors exposed by the removal of the upper
units are protected from the weather by temporary plastic bag covers.
NOTICE: Units must be only transported in the upright position preferably with
their original packaging!

5.2 Storage
CVT should be stored in dry and ventilated room, not be directly exposed to the sunshine or
rain, no aggressive gas and medium surrounded. Store the CVT indoors. Keep the CVT in the
same state in which it was delivered until absolutely ready to install it. If unpacked for inspection
purposes, return it to the state in which it was transported, as best possible, when storing.

6 Lifting & Installation

CC’s or CVT’s with more than one capacitor unit are shipped with the units dismantled. They
are crated in sets with all components required to assemble one or more complete units in one
crate. Capacitor units must not be interchanged between different CVT’s.
6.1 Lifting
Assembly can be performed with a lifting crane. The use of rope slings with a choker-type
hitch arranged to bear on the upper metal flange is an effective way of lifting the capacitor units.
6.2 Installation
Mount the basebox and bottom capacitor assembly on its prepared foundation and assemble
subsequent capacitor units on top in accordance with the instruction detailed below.
Bolting the connection lead of the top end plate of the lower capacitor to the lower end plate of
the upper capacitor makes the electrical connection between capacitor units. The capacitors are
secured by axial bolts around the joining ring which must be tightened to 20ft·lb (27N·m), For the
sake of appearance, the individual nameplates should be aligned with each other during assembly.
Fig. 4 shows details of the assembly and connection procedure.

0MWB.17.043 REV 04 12-30


CAUTION:
It is essential that the capacitor unit serial numbers shown on the main
nameplate match the actual serial numbers of the capacitors installed on the
device.

Accuracy performance may be severely affected if capacitor units are interchanged between
CVT‘s.

Fig 4—— capacitor units assembly and connection


The basebox should be solidly grounded by means of a grounding cable connected to
the aluminum ground pad located on the side of the basebox

6.3 Connections
Low voltage terminal blocks are provided for secondary connections. Secondary wiring
entrance to the low voltage box is by 102 ×127mm gland plate. Carrier entrance to the low voltage
box is by 16mm internal diameter entrance bushing, with customer connection directly on the
carrier terminal.
CAUTION ( refer to Fig. 4 )

 The ground connection for the surge protective device


must never be removed during normal service conditions.
This provides the ground for the magnetic unit.
 The carrier terminal must always be connected to ground,
either directly, if no carrier is required, or via the drain coil.

0MWB.17.043 REV 04 13-30


Fig 5——Low Voltage Terminal Box Assembly

7 Commissioning

Precautions for High Voltage Testing


If HV testing methods are employed on complete CVT’s, the following precautions should be
taken:
 Do not energize the HV terminal above the normal rated line-to-ground voltage of the unit.
The terminals “P2” and “P1” are connected to the tapping point between “C1” and “C2”
through the intermediate circuit, and the voltage of the tapping point will appear at them
when the ground link is removed from “P2” unless the voltage grounding switch (refer to Fig.
3)is closed.
 The normal operating voltage of the tapping point is approximately 11 kV (TEMP). It is
recommended that capacitance measurements be taken at voltages below the normal rated
voltage of the unit, so that the voltage appearing on “P1” and “P2” terminals during the
measurement will be proportionately reduced.
 Extreme care must be taken to ensure that connections to the “CAR” terminal are
completely away from the “P1” and “P2” terminals, because of the high voltage which will
appear there.
 Qualified personnel only, who fully understand the circuit involved, should make
measurements.

0MWB.17.043 REV 04 14-30


 Maximum test voltage to “P1” and “P2” and “CAR” terminals with respect to grounds should
not exceed 2kV.

WARNING During storage, ensure that all capacitor


porcelain assemblies are shorted!

HAZARD OF Failure to observe these precautions can result


ELECTRIC SHOCK in personal injury or product damage!
7.1 Receiving Testing
CVT can be tested as following:
7.1.1 Electrical Tests
See precautions for HV testing before doing the tests.
Measure capacitance and dissipation factor (tanδ ) of each capacitor unit.
It is important to use equipment with a capacitance measurement error of 0.5% or less in
order to detect a capacitor element failure. This can be achieved by the use of Low Voltage
Capacitance Bridge. All measurements taken should be corrected to 20℃ using Fig. 6。
As there will always be differences between the calibrations of various capacitance
measurement equipment, the initial capacitance readings on installation should be recorded and
used as a basis for comparison with subsequent measurements made with the same test
equipment.
a. Measure the Capacitance and Dissipation Factor (tanδ) for Each Unit
It is possible, but not likely, for a damaged capacitor element to recover somewhat after
de-energisation and the unit capacitance appears to be normal when measured at a low voltage,
as by a low voltage bridge measurement. Factory measurements are made at normal operating
voltage. ). It is recommended that measurements be taken at operating voltage or voltages close
to it in testing lab if in doubt with some unit.
Measure upper units by attaching the test leads directly to the joining ring bolts.
For CVT’s, the presence of the intermediate transformer connected to the tapping point on the
bottom unit requires special consideration. Referring to the connection diagram and low voltage
terminal box, the procedure detailed below should be followed:
• Close voltage tap ground switch and measure “C1”, (HV terminal to basebox with ground
switch closed). Compare to value marked on main nameplate or data taken in previous tests.

0MWB.17.043 REV 04 15-30


• With ground switch still closed, measure “C2”. Remove ground connection at “CAR” terminal
and measure between this terminal and basebox. Compare to C2 value marked on main
nameplate or previous data.
• Measure “C total”, from HV terminal to “CAR” terminal with ground switch open and grounding
links removed from “P2” and “CAR” terminals. Depending on the type of bridge used, there
may be difficulties in obtaining a balance for DF as leakage currents through the insulation of
the transformer windings will cause apparent DF readings below the true value or even to be
negative, although capacitance value obtained will be correct, a change of measurement “C
total” from one routine test to another would be an indicator that additional investigations are
required.
NOTE: On the bottom capacitor unit, the lower end plate is isolated from the
capacitor electrodes and can not be used as a connection point!

b. Capacitance and Dissipation Factor Measurements


The power factor reading from the capacitance and dissipation factor test corresponds to the
DF shown on the nameplate of each capacitor unit. The DF reading depends upon good solid test
connections being established and care must therefore be taken to obtain valid test results. The
capacitance data obtained at commissioning stage may differ from the nameplate values therefore
the capacitance measurement done at commission should be used as a reference for future
comparison. A capacitor element failure will result normally in an increase in the total capacitance
in proportion to the original number of elements and those remaining in operating condition.
Generally an increase of 1% in capacitance from the reference data obtained during
commissioning would be significant. The capacitance of the capacitor unit should be preferably
measured with same equipment and compared to the commissioning data to ensure good working
condition of the assembly.
Capacitance and dissipation factor test can be carried out on all rating of Trench China
coupling capacitors and capacitor voltage transformers.
For coupling capacitors, the carrier bushing is accessible and tests can be done by energizing
either top or bottom end of the capacitor, as required by circumstances.
For capacitor voltage transformers the HV terminal must be disconnected from the HV bus for

0MWB.17.043 REV 04 16-30


accurate measurements.
If solidly bolted bus connections are to be used; it is recommended that suitable insulating
supports be installed to isolate the CVT for the test purposes. Shorting links normally used across
these insulating supports may then be easily removed for the tests and replaced afterwards.
The test methods for assemblies, which have capacitor units are detailed below.,see Fig 7:
• Remove carrier ground connection for the duration of the capacitance and dissipation factor
test
• Ground the basebox solidly to the test set
• Close the voltage tap ground switch
IMPORTANT: Replace carrier connection immediately after test, before
energizing!

NOTE: It is not unusual for dissipation factor (DF) measurements mode at 10kV or below to
exceed factory values, which are measured at operating voltage. If DF exceeds 0.35%
please consult Trench China.

Example for use of Fig. 6


1. Make measurement at field temperature. E.g.:
Temperature = -10℃
Capacitance = 10280 pF
Dissipation Factor = 0.065 %

2. Find out factory values from test report. E.g.:


Capacitance = 10000 pF
Dissipation Factor = 0.055 %

3. Calculate predicted values at field temperature. E.g.:


Capacitance at -10℃ = 100.25 % of factory
= 10250 pF

4. Dissipation Factor at -10℃ = 113 % of factory value


= 0.062 %
Compare values from 1 and 4.

0MWB.17.043 REV 04 17-30


Fig 6——Capacitance and Dissipation Factor Temperature
Correction Curves for Paper-Film/PXE Capacitor

c. Measure the transformation ratio of the unit (CVT ’s only)


The use of Doble Test equipment as a power supply to the HV terminal and measurement of
secondary voltage is a convenient method of achieving this.
7.1.2 Measure the insulation resistance;
The insulation resistance between the secondary windings and the ground can be measured via a
2500V megger. The insulation resistance shall not be less than 100 MΩ.

8 Routine Maintenance

It is recommended to fill in the maintaining records sheet. People who test and maintain the
transformer should be qualified.
The routine maintenance should be done as follows:
No. Checking items Method & Reference Standard Checking frequency
1 Appearance Check Visual
No crack or chip is allowed on
Chipped porcelain Once a month
the surface of the porcelain
Abnormal pollution No abnormal pollution Once a month

0MWB.17.043 REV 04 18-30


accumulation accumulation is found
No oil leakage is found on the
Oil leaks Once a month
joint ring and basebox
Check oil level of the
Ensure the oil level of the
basebox by means of Once a month
basebox is in the safety range
the oil gauge
No painting problem and
Painting and Corrosion Once a month
corrosion
2 Electrical Check According to Clause 8.1.1
Measure the
According to GB 4703 & IEC
Capacitance and Once a year
60044-5
Dissipation Factor
Measure the
According to GB 4703 & IEC
transformation ratio of Once a year
60044-5
the unit (CVT ’s only)
The insulation resistance
Measure the insulation between secondary windings
Once a year
resistance and ground shall not be less
than 100 MΩ
3 Connection Check
Ensure the CVT is grounded Before energizing,
Grounding Check
effectively Once a year
No short circuit is allowed in the
Short Circuit Check Before energizing
LV box
Sealing and
Ensure the LV box is clean and
cleanliness check of Once a year
no leakage occurs
the LV box.
4 Others
Unless specified otherwise in
the connection diagram of the
CVT, the protective device
across P1 and P2 is a Siemens
gas-filled surge protector type After replacement,
Spark gap
A83-A350X with a.c. sparkover Once a year
voltage of 250 volts rms and a
tolerance of ± 20%. If the
sparkover voltage of the device
is outside this range, it needs a

0MWB.17.043 REV 04 19-30


replacement. When this
protective device is installed, it
is important to make sure the
metallic ends make good
contact in the holder.

CAUTION on operation of potential ground switch:


switch:

The potential ground switch position (see Fig. 3, item 7) is provided for maintenance
purposes only. It is not meant to be closed on permanent bases, due to increased stress of
C1 capacitor elements. Closing the potential ground switch for more than 8 hours is not
recommended.

9 Trouble Shooting

Within 12 months since the product was installed and no more than 18 months after the
manufacture sent the product, meanwhile the product is stored, installed and used in accordance
with the requirement, MWB(shanghai) Co., LTD. will assume relative response for the damage or
disorder of the equipment caused by quality problems. Refer to the agreement and contract for
details.

0MWB.17.043 REV 04 20-30


Problem Possible Cause Procedures
Zero Secondary Output 1.1 Volt tap ground switch closed Open volt tap ground switch (up position).

1.2 Short circuit on secondary connections Remove external wiring and measure output voltage at terminals. If there is still no
voltage, then proceed as follows:
1. Megger windings to tank should read 50 meg ohms or more.

0MWB.17.043
2. Remove P2 ground link.
Fig 7 Table I
3. Open ground switch.
4. Megger P2 to tank should read 50 meg ohms or more.

1.3 Open circuit on intermediate transformer Remove P2 connection.


Close volt tap ground switch.
1. Measure resistance from P2 connection to tank, should read less than 1000 ohms.
Remove carrier ground connection and close volt tap ground switch.
2. Measure capacitance between CAR connection and basebox. This gives C2 value.
3. Measure capacitance from top of capacitor to basebox. This gives C1 value. Either
of above tests will confirm integrity of tap lead from lower capacitor unit.
stage. Please contact Trench.

4. Measure P1 - P2, should read less than 75 ohms.

1.4 No connection between units Confirm as per test 1.3 b) and c).
Troubleshooting

1.5 Broken connection inside capacitor unit As per test 1.3 b) and c). If no continuity confirm that connections between capacitor
units are made. If still no continuity change capacitor unit.
2.1 Poor secondary connection Check all connections.
Low Secondary Output
2.2 Failure of a C2 capacitor element Check C2 value as per test 1.3 b).

2.3 Extreme load on secondary Remove external wiring to substation and re-check secondary output at terminals.

High Secondary Output 3 Failure of one or more C1 capacitor elements Remove unit from service immediately for evaluation. Check C1 per 1.3 c).
Replace capacitor unit if capacitance is more than 1% high.

REV 04
Fluctuating Secondary output 4 Loose intermediate or secondary connections Check all connections.

High Dissipation Factor in 5 Oil contamination due to capacitor element Remove unit from service immediately. Replace capacitor unit.
Capacitor Unit(s) arcing/failure
High Capacitance Values 6 Capacitor element failure As above (5.1).

Low Capacitance Values 7 Possible measurement error Check measurement equipment.

Waveform Distortion 8.1 Malfunction of harmonic suppression filter Check harmonic suppression filter wiring and components, replace as necessary.

8.2 Use of non linear (saturable) burden See further section “Connection of saturable (non-linear) burden”.

Low Secondary Output and 9.1 P1- P2 surge protector shorted Replace surge protector.
Phase Angle Error
9.2 Faulty harmonic suppression filter As above (8.1).

High Oil Level in Basebox 10.1 Extremely high ambient temperature In no case should oil be more than 10 mm above mark.

10.2 Oil leak in lower capacitor unit tap or carrier bushing Check expansion chamber on top of lower capacitor unit. Consult factory immediately.

Low Oil Level in Basebox 11.1 Extremely low ambient temperature In no case should oil level be more than 10 mm below mark. Top up if necessary.

11.2 Basebox leaking oil Check for leaks around tank and report to factory if necessary.

Sign of Oil on Porcelains 12.1 Oil leak of expansion chamber Replace expansion chamber.

12.2 Capacitor failure causing expansion chamber Inspect expansion chamber. If punctured, remove unit from service immediately. Consult
factory.

21-30
to puncture

CAUTION: BEFORE PERFORMING ANY TESTS ENSURE THAT UNIT HAS BEEN COMPLETELY DE-ENERGIZED.
The following is a list of possible problems and their solutions. If difficultly is encountered at any
Fig 7 Testing Circuit
Fig 7A——Capacitor Voltage Transformer with One Capacitor Section (Test 1 to 2)

0MWB.17.043 REV 04 22-30


Fig 7B——Capacitor Voltage Transformer with Two Capacitor Sections (Test 1 to 3)

0MWB.17.043 REV 04 23-30


Fig 7C——Capacitor Voltage Transformer with Three Capacitor Sections (Test 1 to 4)

0MWB.17.043 REV 04 24-30


0MWB.17.043 REV 04 25-30
Fig 7D——Capacitor Voltage Transformer with Four Capacitor Sections (Test 1 to 5)

0MWB.17.043 REV 04 26-30


0MWB.17.043 REV 04 27-30
10 Disposal

Treat this equipment as industrial waste when disposing of it.

0MWB.17.043 REV 04 28-30


Addenda- Maintaining Records

Type: S.N. Substation

No. Inspection list Inspector and time Inspect result


1 Chipped porcelain

2 Abnormal pollution
accumulation
3 oil leakage on the joint
ring
4 oil leakage on the
basebox
5 oil level of the basebox

6 Painting and Corrosion

7 Compare the
Capacitance and
Dissipation Factor to
rated value
8 Measure the
transformation ratio of the
unit (CVT ’s only)
9 Measure the insulation
resistance of LV box
10 Grounding Check

11 Short Circuit Check of LV


box
12 Sealing and cleanliness
check of the LV box.
13 Spark gap

No:

 The test and maintenance of the casing device and their record shall be conducted by appropriately
qualified operators.

 The routine and periodic maintenance must be conducted in accordance with the chart above, provided
that the power supply be cut off.

 This chart may be copied by the examination personnel for recording and filing purposes.

 Please properly keep record of the chart, and the supplier will inspect the recording as needed.

0MWB.17.043 REV 04 29-30


Annex #

The main data of each part of the connection diagram plate

Item Characteristics
DC resistance between P1-P2: 4.2Ω
Current between P1-P2 at 80V voltage: 1.1A
1 Series reactor
Inductance: 56.4H
Ratio: 22.98

DC resistance :
Intermediate 1a-1n:0.031Ω
2 voltage
transformer 2a-2n:0.030Ω
3a-3n:0.030Ω
Excitation Current
Voltage (V)
(A)
Harmonic
3 suppression Coil data 55.3 ≤0.017
filter 66.4 ≤0.02
83 ≥0.25
Trench China
MWB (Shanghai) Co ., Ltd
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0MWB.17.043 REV 04 30-30

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