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Tugas Weekly Report OTI

The document summarizes the Karakuri concept and its implementation by Toyota. It discusses how Toyota uses Karakuri systems for various automation needs, such as supporting tire mounting equipment and automatic returning wagon carts. Karakuri systems utilize gravity, springs, and gears instead of external power sources. The workers rebuild the Karakuri tools until they work perfectly, which is rewarding for them. It also briefly analyzes the weekly topic and provides a link to a video about Toyota's Karakuri "meister" leading continuous improvements.

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Lidiya
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49 views1 page

Tugas Weekly Report OTI

The document summarizes the Karakuri concept and its implementation by Toyota. It discusses how Toyota uses Karakuri systems for various automation needs, such as supporting tire mounting equipment and automatic returning wagon carts. Karakuri systems utilize gravity, springs, and gears instead of external power sources. The workers rebuild the Karakuri tools until they work perfectly, which is rewarding for them. It also briefly analyzes the weekly topic and provides a link to a video about Toyota's Karakuri "meister" leading continuous improvements.

Uploaded by

Lidiya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Full Name : Lidiya Berliana Ayu Haryono Weekly

Student ID : 02411940000192
Course / Class : Manufacturing System / D
Report Industrial Engineering
IT
Topic : Karakuri Concept and implementation S
Submission Date / # : 15-03-21 / #2

MARK A

Explain about topic Karakuri system implemented by TOYOTA


Design of Orthodox Black Tea Milling Automation .
System Using Siemens S7 1200 PLC Controller
The TOYOTA manufacturing company
Automation technology is currently developing implements a karakuri system. Karackuri is a
very rapidly. The automation system is used by industrial mechanism that uses gravity, springs and gears
industries to guarantee the products produced and meet instead of external power sources to manipulate
market demand. Automation has constituent components
objects. The karakuri system implemented by
consisting of sensors, actuators and controllers. One of
the most widely used control systems is the TOYOTA such as supporting equipment for tire
Programmable Logic Controller (PLC). PLC in the mouting, bumper lifting mechanisms, automatic
processing of Orthodox black tea at PT. Perkebunan returning wagon carts, these karakuri are made using
Nusantara VIII Rancabali was created due to the energy to pull a cart, lower the car, etc. This Karakuri
occurrence of human error factors and the achievement tool does not work right away when it is first made
of production has not been able to fulfill the work plan and
which sometimes it breaks. the workers rebuild until
production budget (RKAP) based on market demand at
the company. it works perfectly. for workers this success is a
The PLC used is Siemens PLC type S7-1200 reward, which can make them want to try to make
which has good data acquisition capabilities. After the another mechanism. karakuri is eco friendly thatsC
MARK
PLC system is implemented, it is integrated into a mini Brief analysis about the
what they feel is kaizen.video which provide
by
plant to create an automation system works in an assistant with the current
weekly topic
.
integrated and cable-based way. Each PLC will be
Baudin, M., 2017. Introduction to Karakuri Kaizen |
assigned an IP a different address to provide that different AllAboutLean.com.
Journal / Book[online]
/ Case AllAboutLean.com. AvailableLink.
Study / Reference at:
address. This PLC is connected to the Human Machine <https://www.allaboutlean.com/karakuri-introduction/> [Accessed 14 March
2021].
Interface (HMI), so that it can directly monitor the running Mandala, H., 2015. Perancangan Sistem Otomatisasi Penggilingan
of the system to find out the resulting data. HMI functions Teh Hitam Orthodoks Menggunakan Pengendali PLC Siemens S7 1200 dan
Supervisory Control and Data Acquisition (SCADA) di PT. Perkebunan
to make it easier for users to carry out the process of Nusantara VIII Rancabali. Jurnal tugas akhir, 2(1), pp.990-997.
monitoring and controlling every process that occurs at Toyota Global, 2018. econohito season2｜The Toyota “Karakuri“
MARK B MARK D
meister leading our continuous improvements. [video] Available at:
the milling workstation.
<https://www.youtube.com/watch?v=Om2txc-Rq5s> [Accessed 14 March
2021].

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