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MDP 2130 Tutorial 2

This document is a tutorial on static failure for a 2nd year mechanical engineering course at Cairo University. It includes 9 problems related to calculating stresses and safety factors for mechanical parts like plates, shafts, and brackets under different loading conditions. The materials include steel and solutions are to be found using theories like maximum shear stress and distortion energy. Diameters and dimensions are to be determined for given loads, temperatures and safety factors.

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Khaled Abozaid
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103 views4 pages

MDP 2130 Tutorial 2

This document is a tutorial on static failure for a 2nd year mechanical engineering course at Cairo University. It includes 9 problems related to calculating stresses and safety factors for mechanical parts like plates, shafts, and brackets under different loading conditions. The materials include steel and solutions are to be found using theories like maximum shear stress and distortion energy. Diameters and dimensions are to be determined for given loads, temperatures and safety factors.

Uploaded by

Khaled Abozaid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Mechanical Design and Production

Faculty of Engineering
Cairo University
2nd Year Mechanical Engineering

Academic Year Semester Phase Date


2020-2021 1st Tutorial 2 Nov. 2020
Course Code Course Title Level Topic
MPD-2130 MACHINE DESIGN 2nd Static Failure
Instructor Dr. Mohamed Elshazly TA Design Group

Tutorial (2)
Subject: Static Failure

1- A flat part with constant thickness b is loaded in tension as shown in Fig. 6.3(a). The
height changes from 50 to 100mm with a radius r=10mm. Find how much higher a load
can be transmitted through the bar if the height increases from 50 to 70 mm and the radius
decreases from 10 to 3mm.

2- A flat steel plate is axially loaded as shown in sketch a has two holes for electric cables. The
holes are situated beside each other and each has a diameter d. To make it possible to draw more
cables, the holes are placed with one hole having twice the diameter 2d, as shown in sketch b.
Assume that the ratio of diameter to width is d/b=0.2 for the two-hole plate. Which plate will fail
first?

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Machine Design-1 Tutorial-2-
Mechanical Design and Production
Faculty of Engineering
Cairo University
2nd Year Mechanical Engineering

3- The shaft shown in sketch c is subjected to tensile, torsional, and bending loads. Determine the
principal stresses at the location of stress concentration

4- A steel plate with dimensions shown in sketch d is subjected to a 150kN tensile force and
300Nm bending moment. The plate is made of AISI 1080 steel and is kept at 20°C. A
hole is to be punched in the center of the plate. What is the maximum diameter of the
hole for a safety factor of 1.5?

5- A machine element is loaded so that the principal normal stresses at the critical location for a
biaxial stress state are 1=20ksi and 2=-15ksi. The material is ductile with a yield strength of 60ksi.
Find the safety factor according to:
a) The maximum shear stress theory (MSST)
b) The distortion-energy theory (DET)

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Machine Design-1 Tutorial-2-
Mechanical Design and Production
Faculty of Engineering
Cairo University
2nd Year Mechanical Engineering

6- The right-angle-cantilevered bracket used in Problem 5.30, sketch w, has a concentrated


force of 1000N and a torque of 300Nm. Calculate the safety factor. Use the DET and
neglect transverse shear. Assume that the bracket is made of AISI 1040 steel and use the
following values: a=0.5m, b=0.3m, d=0.035m, E=205GPa, and =0.3.

7- The rod shown in sketch i is made of AISI 1040 steel and has two 90_ bends. Use the MSST
and the DET to determine the minimum rod diameter for a safety factor of 2 at the most critical
section

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Machine Design-1 Tutorial-2-
Mechanical Design and Production
Faculty of Engineering
Cairo University
2nd Year Mechanical Engineering

8- The figure is a schematic drawing of a countershaft that supports two V-belt pulleys.
For each pulley, the belt tensions are parallel. For pulley A consider the loose belt tension
is 15 percent of the tension on the tight side. A cold-drawn UNS G10180 steel shaft of
uniform diameter is to be selected for this application. For a static analysis with a factor
of safety of 3.0, determine the minimum preferred size diameter. Use the distortion-
energy theory.

9- The shaft shown in Figure P5–28 is supported by bearings at each end, which have bores
of 20.0 mm. Design the shaft to carry the given load if it is steady and the shaft is stationary.
Make the dimension a as large as possible while keeping the stress safe. Determine the
required diameter in the middle portion. The maximum fillet permissible is 2.0 mm. Use
SAE 1137 cold-drawn steel. Use a design factor of 3.

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Machine Design-1 Tutorial-2-

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