Copyright ©

Service manual
Section 6 Troubleshooting and Repair

WX210 - WX240

9-91270
 Copyright ©

6-2 TROUBLESHOOTING AND REPAIR WX210 - WX240

REPRODUCTION OF THESE OPERATING INSTRUCTIONS IN WHOLE OR

IN PART IS STRICTLY PROHIBITED EXCEPT WITH THE WRITTEN CONSENT
OF THE PUBLISHER

The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6-3

This page left blank intentionally

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6-4 TROUBLESHOOTING AND REPAIR WX210 - WX240

Table of contents

FAULT CODES ............................................................................................... 6

General information on fault codes .............................................................................................. 6

Fault codes ...................................................................................................................................... 8

Fault codes PCS unit .................................................................................................................... 20

Fault codes, Central Unit.............................................................................................................. 21

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6-5

This page left blank intentionally

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6-6 TROUBLESHOOTING AND REPAIR WX210 - WX240

FAULT CODES 40000572-en

General information on fault codes

The following units of the machine are permanently
monitored:
- Central Unit (CU)
- Power-Control-System (PCS)
- Electro-Hydraulic Controller (ESX)
- Multi-function display

In the event of a fault, a fault code (e.g. N°7004)

is diplayed in the upper half of the multi-function
display (108, Fig. 1) in combination with two col-
oured warning lights (112 yellow and 113 red, Fig. 1
Fig. 1) which will light up individually or together, In addition to the fault code, the lower half of the
depending on the type of fault. Depending on the multi-function display (108, Fig. 1) gives an expla-
severity of the fault, a special tone signal will be nation of the fault code (error text).
heard in addition.
In individual cases there is the possibility of several
Meaning of signals: faults occurring at the same time.

RED Severe fault The corresponding error codes are then displayed
one after another in alternation with the normal
+ The safety of persons and/or the display contents.
CONTINUOUS functioning of essential units of
the machine is at risk. Î
TONE

Severe faults must be rectified

immediately.
Shut off the machine at once.

The fault signalled is not relevant

to the safety of persons or to the
YELLOW functioning of the machine.
+ These faults must be rectified as
SINGLE BEEP fast as possible. In most of the
cases, however, the machine re-
mains fully functional.

(see also "Multi-function display")

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6-7

The following groups of error codes can be dis-

played:

Group Unit
7000 Central unit and engine
8000 Power-Control-System
9000 Hydraulics
13000 Multi-function display

These faults can, as a rule, not be rectified by your

own means as they require special tools and spe-
cial knowledge.
Therefore, note the fault code and inform our Ser-
vice Dept. accordingly if you cannot rectify the fault
yourself.
Apart from the fault code, the Service Dept. needs
the following information:
- machine type, machine no., possibly also the
engine no.
- part number P/N of the PCS, ESX
- what work was being done when the fault oc-
curred?
- did the machine behave differently from normal
situations?
- which pilot and warning lamps were lit up?
- what else was displayed on the screen?
- what external influences was the machine ex-
posed to (great heat/cold, dust, continuous load-
ing over a long time)?
†

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6-8 TROUBLESHOOTING AND REPAIR WX210 - WX240

Fault codes 40000470-en

9000 (German)
9011 ESX checksum fault
9012 ESX cutoff fault
9013 SPI communication of ESX defective
9014 SPI bus of ESX reserved
9015 Checksum fault on initialization of ESX system monitoring
9016 Plausibility fault on initialization of ESX system monitoring
9017 ESX reset through user watchdog
9018 ESX reset through system watchdog
9019 ESX hardware fault
9020 Checksum fault during readout of ESX fault memory
9021 Fault in reading of ESX fault memory
9022 ESX value outside valid range
9023 Supply voltage of ESX operation amplifier and multiplexer defective
9024 ESX temperature outside permitted range
9025 Processor configuration faulty due to ESX hardware
9026 Multiplexer or ESX A/D converter defective.
9027 Threshold voltage of ESX inputs faulty
9028 ESX frame potential faulty
9029 Supply voltage of ESX watchdog module defective
9030 Frame potential at BTS module of ESX faulty
9031 ESX relay defective
9032 ESX watchdog module cannot switch off relay
9033 ESX watchdog module defective
9034 CPU of ESX defective
9035 ESX flags cannot be set
9036 ESX flags cannot be scanned
9037 ESX arithmetic unit defective
9038 ESX multiplier defective
9039 Fault in CPU test sequence of ESX
9040 External RAM or ROM of ESX defective
9041 Shadow memory module of ESX defective
9042 Net current measurement on start of ESX faulty
9043 Cyclic net current measurement of ESX faulty
9044 Internal RAM defective on start of ESX
9045 Cyclic internal RAM test of ESX defective
9046 Ignition lock input status of ESX faulty
9047 Cyclic diagnosis of ESX faulty

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6-9

9048 Other diagnostic fault at ESX

9055 Read machine information from ESX memory
9056 Read options from ESX memory
9057 Read configuration parameters from ESX memory
9058 Read pump diagram parameters from ESX memory
9059 Read equipment parameters from ESX memory
9060 Read servo control parameters from ESX memory
9061 Read mode parameters from ESX memory
9062 Read control block parameters from ESX memory
9063 Read main pump parameters from ESX memory
9064 Read slewing pump parameters from ESX memory
9065 Read component parameters from ESX memory
9066 Read fault range 1 from ESX memory
9067 Read fault range 2 from ESX memory
9068 Read fault range 3 from ESX memory
9069 Write equipment information into ESX memory
9070 Write options into ESX memory
9071 Write configuration parameters into ESX memory
9072 Write pump diagram parameters into ESX memory
9073 Write equipment parameters into ESX memory
9074 Write servo control parameter into ESX memory
9075 Write mode parameters into ESX memory
9076 Write control block parameters into ESX memory
9077 Write main pump parameters into ESX memory
9078 Write slewing pump parameters into ESX memory
9079 Write component parameters into ESX memory
9080 Write fault range 1 into ESX memory
9081 Write fault range 2 into ESX memory
9082 Write fault range 3 into ESX memory
9083 Read machine settings from ESX memory
9084 Write machine settings into ESX memory
9085 Machine settings contradictory
9086 Machine settings not in admissible range
9087 Read hammer configuration from ESX memory
9088 Write hammer configuration into ESX memory
9089 hammer configuration data contradictory
9090 hammer configuration data not in admissible range
9091 Read milling configuration from ESX memory
9092 Write milling configuration into ESX memory

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6 - 10 TROUBLESHOOTING AND REPAIR WX210 - WX240

9093 Milling configuration data contradictory

9094 Milling configuration data not in admissible range
9095 Read slewing range limit from ESX memory
9096 Write slewing range limit into ESX memory
9097 Slewing range limit contradictory
9098 Slewing range limit not in admissible range
9103 Write control block solenoids calibration into ESX memory
9104 Write proportional demand solenoids calibration into ESX memory
9105 Write slewing pump solenoids calibration into ESX memory
9106 Write calibration of pressure relief valve solenoid for attachment into ESX memory
9107 Write analogy input calibration into ESX memory
9108 Write control block calibration into ESX memory
9109 Write proportional demand control calibration into ESX memory
9110 Write slewing pump calibration into ESX memory
9117 Excavator type not initialised
9118 Excavator type: faulty CAN data
9119 Read excavator type from ESX memory
9120 Write excavator type into ESX memory
9121 Excavator type contradictory
9122 Excavator type not in admissible range
9123 Read equipment configuration from ESX memory
9124 Write equipment configuration into ESX memory
9125 Equipment configuration contradictory
9126 Equipment configuration not in admissible range
9127 Read keyboard field status from ESX memory
9128 Write keyboard field status into ESX memory
9129 Keyboard field status contradictory
9130 Keyboard field status not in admissible range
9131 Read optional equipment from ESX memory
9132 Write optional equipment into ESX memory
9135 Read configuration of specific components from ESX memory
9136 Write configuration of specific components into ESX memory
9139 Read software options from ESX memory
9140 Write software options into ESX memory
9141 Read configuration results from ESX memory
9142 Write configuration results into ESX memory
9143 Immobilizer release in ESX not correct
9144 System status not available on start of ESX
9145 Inadmissible change in system status of ESX requested

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6 - 11

9151 CAN bus No. 1 Bus OFF

9152 CAN bus No. 1 Bus warning
9153 CAN bus No. 1 overrun on transmission
9154 CAN bus No. 1 overrun on reception
9155 CAN bus No. 1 warning on reception
9161 CAN bus No. 2 Bus OFF
9162 CAN bus No. 2 Bus warning
9163 CAN bus No. 2 overrun on transmission
9164 CAN bus No. 2 overrun on reception
9165 CAN bus No. 2 warning on reception
9171 Central electronic unit message CID_CU_SYSTEM failure
9173 Central electronic unit message CID_CU_DEVICE_STATUS failure
9175 Central electronic unit message CID_CU_TIME_STAMP failure
9177 Central electronic unit message CID_CU_ANALOG failure
9181 PCS message CID_PCS_STATUS failure
9183 PCS message CID_PCS_TEMP failure
9185 PCS message CID_PCS_RPM failure
9187 PCS message CID_PCS_IOSTAT failure
9191 Display message CID_C4_STATUS failure
9193 Display message CID_C4_COUNTER failure
9201 Keyboard field 1 status message failure
9203 Keyboard field 2 status message failure
9205 Keyboard field 3 status message failure
9231 Mechanical slewing brake display status fault
9232 Forward travel display status fault
9234 Reverse travel display status fault
9251 Highway travel key not available
9252 Highway travel key not responding
9253 Highway travel key, display fault left LED
9254 Highway travel key, display fault right LED
9261 Slewing brake key not available
9262 Slewing brake key not responding
9263 Slewing brake key, display fault left LED
9264 Slewing brake key, display fault right LED
9266 Overload warning device key not available
9267 Overload warning device key not responding
9268 Overload warning device key, display fault left LED
9269 Overload warning device key, display fault right LED
9271 Slewing delay key not available

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6 - 12 TROUBLESHOOTING AND REPAIR WX210 - WX240

9272 Slewing delay key not responding

9273 Slewing delay key, display fault left LED
9274 Slewing delay key, display fault right LED
9281 Operating scheme coding plug, cable parting
9282 Operating scheme coding plug, dual short circuit after supply voltage
9283 Operating scheme coding plug not available
9286 Boom adjusting mechanism coding plug, cable parting
9287 Boom adjusting mechanism coding plug, short circuit after supply voltage
9288 Boom adjusting mechanism coding plug not available
9291 Servo control system changeover switch, cable parting
9292 Servo control system changeover switch, short circuit after supply voltage
9293 Servo control system changeover switch not available
9301 Right joystick failure
9302 Right joystick, message counter faulty
9303 Right joystick, CAN communication faulty
9304 Right joystick, initialization message faulty
9305 Right joystick, faulty EEPROM access
9306 Right joystick, inverse message failure
9307 Right joystick, inverse message defective
9308 Right joystick, message counter of inverse message faulty
9309 Right joystick, faulty processor
9310 Right joystick, Alive message failure
9312 Right joystick, pushbutton 1 defective
9313 Right joystick, pushbutton 2 defective
9314 Right joystick, pushbutton 3 defective
9315 Right joystick, pushbutton 4 defective
9316 Right joystick, pushbutton 5 defective
9319 Right joystick, sensor in "X" direction not installed
9320 Right joystick, sensor in "X" direction defective
9321 Right joystick incompatible status in "X" direction
9322 Right joystick, sensor in "Y" direction not installed
9323 Right joystick, sensor in "Y" direction defective
9324 Right joystick incompatible status in "Y" direction
9331 Left joystick, failure
9332 Left joystick, message counter faulty
9333 Left joystick, CAN communication faulty
9334 Left joystick, initialization message faulty
9335 Left joystick, faulty EEPROM access
9336 Left joystick, inverse message failure

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6 - 13

9337 Left joystick, inverse message defective

9338 Left joystick, message counter of inverse message faulty
9339 Left joystick, faulty processor
9340 Left joystick, Alive message failure
9342 Left joystick, pushbutton 1 defective
9343 Left joystick, pushbutton 2 defective
9344 Left joystick, pushbutton 3 defective
9345 Left joystick, pushbutton 4 defective
9346 Left joystick, pushbutton 5 defective
9349 Left joystick, sensor in "X" direction not installed
9350 Left joystick, sensor in "X" direction defective
9351 Left joystick incompatible status in "X" direction
9352 Left joystick, sensor in "Y" direction not installed
9353 Left joystick, sensor in "Y" direction defective
9354 Left joystick, incompatible status in "Y" direction
9361 Bulldozer master pedal failure
9362 Bulldozer master pedal, message counter faulty
9363 Bulldozer master pedal, CAN communication faulty
9364 Bulldozer master pedal, initialization message faulty
9365 Bulldozer master pedal, faulty EEPROM access
9366 Bulldozer master pedal, inverse message failure
9367 Bulldozer master pedal, inverse message defective
9368 Bulldozer master pedal, message counter of inverse message faulty
9369 Bulldozer master pedal, faulty processor
9370 Bulldozer master pedal, Alive message failure
9379 Sensor of Bulldozer master pedal not installed
9380 Sensor of bulldozer master pedal defective
9381 Incompatible status of bulldozer master pedal
9382 Sensor of 1st slave pedal not installed
9383 Sensor of 1st slave pedal defective
9384 Incompatible status of 1st slave pedal
9385 Sensor of 2nd slave pedal not installed
9386 Sensor of 2nd slave pedal defective
9387 Incompatible status of 2nd slave pedal
9388 Sensor of 3rd slave pedal not installed
9389 Sensor of 3rd slave pedal defective
9390 Incompatible status of 3rd slave pedal
9391 Driving pedal failure
9392 Driving pedal, message counter faulty

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6 - 14 TROUBLESHOOTING AND REPAIR WX210 - WX240

9393 Driving pedal, CAN communication faulty

9394 Driving pedal, initialization message faulty
9395 Driving pedal, faulty EEPROM access
9396 Driving pedal, inverse message failure
9397 Driving pedal, inverse message defective
9398 Driving pedal, message counter of inverse message faulty
9399 Driving pedal, faulty processor
9400 Driving pedal, Alive message failure
9409 Sensor of driving pedal not installed
9410 Sensor of driving pedal defective
9411 Incompatible status of driving pedal
9412 Sensor of 1st slave pedal not installed
9413 Sensor of 1st slave pedal defective
9414 Incompatible status of 1st slave pedal
9415 Sensor of 2nd slave pedal not installed
9416 Sensor of 2nd slave pedal defective
9417 Incompatible status of 2nd slave pedal
9418 Sensor of 3rd slave pedal not installed
9419 Sensor of 3rd slave pedal defective
9420 Incompatible status of 3rd slave pedal
9421 Auxiliary joystick failure
9422 Auxiliary joystick, message counter faulty
9423 Auxiliary joystick, CAN communication faulty
9424 Auxiliary joystick, initialization message faulty
9425 Auxiliary joystick, faulty EEPROM access
9426 Auxiliary joystick, inverse message failure
9427 Auxiliary joystick, inverse message defective
9428 Auxiliary joystick, message counter of inverse message faulty
9429 Auxiliary joystick, faulty processor
9430 Auxiliary joystick, Alive message failure
9432 Auxiliary joystick, pushbutton 1 defective
9433 Auxiliary joystick, pushbutton 2 defective
9434 Auxiliary joystick, pushbutton 3 defective
9435 Auxiliary joystick, pushbutton 4 defective
9436 Auxiliary joystick, pushbutton 5 defective
9439 Auxiliary joystick, sensor in "X" direction not installed
9440 Auxiliary joystick, sensor in "X" direction defective
9441 Auxiliary joystick, incompatible status in "X" direction
9442 Auxiliary joystick, sensor in "Y" direction not installed

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6 - 15

9443 Auxiliary joystick, sensor in "Y" direction defective

9444 Auxiliary joystick, incompatible status in "Y" direction
9511 Safety lever, cable parting
9512 Safety lever, short circuit after supply voltage
9513 Safety lever not available
9521 Safety valve, equipment, cable parting
9522 Safety valve, equipment, accidental ground
9523 Safety valve, equipment, short circuit after supply voltage
9524 Safety valve, equipment, defective
9531 Safety valve, driving, cable parting
9532 Safety valve, driving, accidental ground
9533 Safety valve, driving, short circuit after supply voltage
9534 Safety valve, driving, defective
9536 Safety valve, slewing, cable parting
9537 Safety valve, slewing, accidental ground
9538 Safety valve, slewing, short circuit after supply voltage
9539 Safety valve, slewing, defective
9551 Pressure switch, parking brake, defective
9611 Proportional demand valve, pump P1, cable parting
9612 Proportional demand valve, pump P1, accidental ground
9613 Proportional demand valve, pump P1, short circuit after supply voltage
9614 Proportional demand valve, pump P1, control fault
9615 Proportional demand valve, pump P1, defective
9618 Pressure sensor, pump P1, cable parting
9619 Pressure sensor, pump P1, short circuit after supply voltage
9621 Proportional demand valve, pump P2, cable parting
9622 Proportional demand valve, pump P2, accidental ground
9623 Proportional demand valve, pump P2, short circuit after supply voltage
9624 Proportional demand valve, pump P2, control fault
9625 Proportional demand valve, pump P2, defective
9628 Pressure sensor, pump P2, cable parting
9629 Pressure sensor, pump P2, short circuit after supply voltage
9651 Pressure sensor, boom, piston surface, cable parting
9652 Pressure sensor, boom, piston surface, short circuit after supply voltage
9653 Load pressure sensor, cable parting
9654 Load pressure sensor, short circuit after supply voltage
9655 Pressure sensor, driving function, cable parting
9656 Pressure sensor, driving function, short circuit after supply voltage
9711 Left servo-valve, slewing, cable parting

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6 - 16 TROUBLESHOOTING AND REPAIR WX210 - WX240

9712 Left servo-valve, slewing, accidental ground

9713 Left servo-valve, slewing, short circuit after supply voltage
9714 Left servo-valve, slewing, control fault
9715 Left servo-valve, slewing, defective
9716 Left servo-valve, slewing, flow measurement deviation
9721 Right servo-valve, slewing, cable parting
9722 Right servo-valve, slewing, accidental ground
9723 Right servo-valve, slewing, short circuit after supply voltage
9724 Right servo-valve, slewing, control fault
9725 Right servo-valve, slewing, defective
9726 Right servo-valve, slewing, flow measurement deviation
9731 Valve, mechanical slewing brake, cable parting
9732 Valve, mechanical slewing brake, accidental ground
9733 Valve, mechanical slewing brake, short circuit after supply voltage
9741 Angle sensor, slewing pump, cable parting
9742 Angle sensor, slewing pump, short circuit after supply voltage
9743 Angle sensor, slewing pump, faulty calibration
9744 Angle sensor, slewing pump, faulty sense of rotation
9747 Speed sensor, slewing, accidental ground, input 1
9748 Speed sensor, slewing, accidental ground, input 2
9749 Speed sensor, slewing, short circuit after supply voltage, input 1
9750 Speed sensor, slewing, short circuit after supply voltage, input 2
9751 Speed sensor, slewing, inadequate number of pulses
9753 Speed sensor, slewing, max. admissible frequency exceeded
9754 Speed sensor, slewing, faulty direction evaluation
9755 Speed sensor, slewing, cable parting, input 1
9756 Speed sensor, slewing, cable parting, input 2
9757 Speed sensor, slewing, faulty sense of rotation
9758 Speed sensor, slewing, differing frequency inputs
9759 Speed sensor, slewing, ground cable defective
9761 Pressure sensor, slewing, cable parting
9762 Pressure sensor, slewing, short circuit after supply voltage
9764 Pressure sensor, slewing pump connection A, cable parting
9765 Pressure sensor, slewing pump connection A, short circuit after supply voltage
9767 Pressure sensor, slewing pump connection B, cable parting
9768 Pressure sensor, slewing pump connection B, short circuit after supply voltage
9781 Control piston 1, cable parting, solenoid, lower hood
9782 Control piston 1, accidental ground, solenoid, lower hood
9783 Control piston 1, short circuit after supply voltage, solenoid, lower hood

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6 - 17

9784 Control piston 1, flow measurement deviation, solenoid, lower hood

9785 Control piston 1, defective cut-off, solenoid, lower hood
9786 Control piston 1, cable parting, solenoid, upper hood
9787 Control piston 1, accidental ground, solenoid, upper hood
9788 Control piston 1, short circuit after supply voltage, solenoid, upper hood
9789 Control piston 1, flow measurement deviation, solenoid, upper hood
9790 Control piston 1, defective cut-off, solenoid, upper hood
9791 Control piston 1, control fault
9792 Control piston 1, pilot valve defective
9796 Control piston 2, cable parting, solenoid, lower hood
9797 Control piston 2, accidental ground, solenoid, lower hood
9798 Control piston 2, short circuit after supply voltage, solenoid, lower hood
9799 Control piston 2, flow measurement deviation, solenoid, lower hood
9800 Control piston 2, defective cut-off, solenoid, lower hood
9801 Control piston 2, cable parting, solenoid, upper hood
9802 Control piston 2, accidental ground, solenoid, upper hood
9803 Control piston 2, short circuit after supply voltage, solenoid, upper hood
9804 Control piston 2, flow measurement deviation, solenoid, upper hood
9805 Control piston 2, defective cut-off, solenoid, upper hood
9806 Control piston 2, control fault
9807 Control piston 2, pilot valve defective
9811 Control piston 3, cable parting, solenoid, lower hood
9812 Control piston 3, accidental ground, solenoid, lower hood
9813 Control piston 3, short circuit after supply voltage, solenoid, lower hood
9814 Control piston 3, flow measurement deviation, solenoid, lower hood
9815 Control piston 3, defective cut-off, solenoid, lower hood
9816 Control piston 3, cable parting, solenoid, upper hood
9817 Control piston 3, accidental ground, solenoid, upper hood
9818 Control piston 3, short circuit after supply voltage, solenoid, upper hood
9819 Control piston 3, flow measurement deviation, solenoid, upper hood
9820 Control piston 3, defective cut-off, solenoid, upper hood
9821 Control piston 3, control fault
9822 Control piston 3, pilot valve defective
9826 Control piston 4, cable parting, solenoid, lower hood
9827 Control piston 4, accidental ground, solenoid, lower hood
9828 Control piston 4, short circuit after supply voltage, solenoid, lower hood
9829 Control piston 4, flow measurement deviation, solenoid, lower hood
9830 Control piston 4, defective cut-off, solenoid, lower hood
9831 Control piston 4, cable parting, solenoid, upper hood

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6 - 18 TROUBLESHOOTING AND REPAIR WX210 - WX240

9832 Control piston 4, accidental ground, solenoid, upper hood

9833 Control piston 4, short circuit after supply voltage, solenoid, upper hood
9834 Control piston 4, low measurement deviation, solenoid, upper hood
9835 Control piston 4, defective cut-off, solenoid, upper hood
9836 Control piston 4, control fault
9837 Control piston 4, pilot valve defective
9841 Control piston 5, cable parting, solenoid, lower hood
9842 Control piston 5, accidental ground, solenoid, lower hood
9843 Control piston 5, short circuit after supply voltage, solenoid, lower hood
9844 Control piston 5, flow measurement deviation, solenoid, lower hood
9845 Control piston 5, defective cut-off, solenoid, lower hood
9846 Control piston 5, cable parting, solenoid, upper hood
9847 Control piston 5, accidental ground, solenoid, upper hood
9848 Control piston 5, short circuit after supply voltage, solenoid, upper hood
9849 Control piston 5, flow measurement deviation, solenoid, upper hood
9850 Control piston 5, defective cut-off, solenoid, upper hood
9851 Control piston 5, control fault
9852 Control piston 5, pilot valve defective
9856 Control piston 6, cable parting, solenoid, lower hood
9857 Control piston 6, accidental ground, solenoid, lower hood
9858 Control piston 6, short circuit after supply voltage, solenoid, lower hood
9859 Control piston 6, flow measurement deviation, solenoid, lower hood
9860 Control piston 6, defective cut-off, solenoid, lower hood
9861 Control piston 6, cable parting, solenoid, upper hood
9862 Control piston 6, accidental ground, solenoid, upper hood
9863 Control piston 6, short circuit after supply voltage, solenoid, upper hood
9864 Control piston 6, flow measurement deviation, solenoid, upper hood
9865 Control piston 6, defective cut-off, solenoid, upper hood
9866 Control piston 6, control fault
9867 Control piston 6, pilot valve defective
9871 Control piston 7, cable parting, solenoid, lower hood
9872 Control piston 7, accidental ground, solenoid, lower hood
9873 Control piston 7, short circuit after supply voltage, solenoid, lower hood
9874 Control piston 7, flow measurement deviation, solenoid, lower hood
9875 Control piston 7, defective cut-off, solenoid, lower hood
9876 Control piston 7, cable parting, solenoid, upper hood
9877 Control piston 7, accidental ground, solenoid, upper hood
9878 Control piston 7, short circuit after supply voltage, solenoid, upper hood
9879 Control piston 7, flow measurement deviation, solenoid, upper hood

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6 - 19

9880 Control piston 7, defective cut-off, solenoid, upper hood

9881 Control piston 7, control fault
9882 Control piston 7, pilot valve defective
9886 Control piston 8 cable parting, solenoid, lower hood
9887 Control piston 8, accidental ground, solenoid, lower hood
9888 Control piston 8, short circuit after supply voltage, solenoid, lower hood
9889 Control piston 8, flow measurement deviation, solenoid, lower hood
9890 Control piston 8, defective cut-off, solenoid, lower hood
9891 Control piston 8, cable parting, solenoid, upper hood
9892 Control piston 8, accidental ground, solenoid, upper hood
9893 Control piston 8, short circuit after supply voltage, solenoid, upper hood
9894 Control piston 8, flow measurement deviation, solenoid, upper hood
9895 Control piston 8, defective cut-off, solenoid, upper hood
9896 Control piston 8, control fault
9897 Control piston 8, pilot valve defective
9901 Pressure relief valve, attachment, cable parting
9902 Pressure relief valve, attachment, accidental ground
9903 Pressure relief valve, attachment, short circuit after supply voltage
9904 Pressure relief valve, attachment, control fault
9905 Pressure relief valve, attachment, defective
9911 Left solenoid, auxiliary rotation circuit valve, cable parting
9912 Left solenoid, auxiliary rotation circuit valve, accidental ground
9913 Left solenoid, auxiliary rotation circuit valve, short circuit after supply voltage
9916 Right solenoid, auxiliary rotation circuit valve, cable parting
9917 Right solenoid, auxiliary rotation circuit valve, accidental ground
9918 Right solenoid, auxiliary rotation circuit valve, short circuit after supply voltage
9921 Valve, parallel driving, cable parting
9922 Valve, parallel driving, accidental ground
9923 Valve, parallel driving, short circuit after supply voltage
9926 Valve, volumetric flow summation cable parting
9927 Valve, volumetric flow summation accidental ground
9928 Valve, volumetric flow summation, short circuit after supply voltage
9931 General sensor, cable parting
9932 General sensor, short circuit after supply voltage

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6 - 20 TROUBLESHOOTING AND REPAIR WX210 - WX240

Fault codes PCS unit 40000469-en

Code Fault type

8000 ERR_BROKEN_WIRE_ENGINE
8001 ERR_BROKEN_WIRE_COOLER
8002 ERR_BROKEN_WIRE_OIL
8003 ERR_SHORT_WIRE_ENGINE
8004 ERR_SHORT_WIRE_COOLER
8005 ERR_SHORT_WIRE_OIL
8006 ERR_TEMP_ENGINE_WARN
8007 ERR_TEMP_ENGINE_OVER
8008 ERR_TEMP_OIL_WARN
8009 ERR_TEMP_OIL_OVER
8010 ERR_TEMP_AIR_OVER
8011 ERR_WIRE_PWM0
8012 ERR_WIRE_PWM1
8013 ERR_WIRE_PWM2
8014 ERR_WIRE_PWM3
8015 ERR_STATE_MACHINE
8016 ERR_RAM
8017 ERR_NVRAM
8018 ERR_ROM
8019 ERR_NVRAM_RESET

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

WX210 - WX240 TROUBLESHOOTING AND REPAIR 6 - 21

Fault codes, Central Unit 40000468-en

Code from Version Fault type Conditions

------------------------------------------------------------------
7000 0.30 ERR_ENGINE_OIL_PRESSURE engine on
7001 0.30 ERR_STEERING_PRESSURE engine on
7002 0.30 ERR_LOW_BRAKE_PRESSURE
7003 0.30 ERR_CAN_BUS_OFF_PCS
7004 0.30 ERR_CAN_BUS_OFF_ESX

7005 0.30 ERR_CAN_BUS_OFF_C4

7006 0.30 ERR_CAN_BUS_OFF_C51
7007 0.30 ERR_CAN_BUS_OFF_C52
7008 0.30 ERR_CAN_BUS_OFF_C53
7009b 0.32 ERR_ENGINE_OIL_PRESSURE_SENSOR engine off
7009a 0.30 ERR_LOW_COOLANT_LEVEL

7010b 0.34a ERR_ALTERNATOR_DPLUS_WIRE engine off

7010a 0.30 ERR_ENGINE_OIL_LEVEL
7011 0.30 ERR_CALIBRATION
7012 0.30 ERR_HYDOIL_FILTER engin on
7013 0.30 ERR_AIR_FILTER engin on
7014 0.30 ERR_GREASE_LEVEL_INDICATOR

7015 0.30 ERR_FREQUENCY_SENSOR engin on

7016 0.30 ERR_VDO_POTI_MAX
7017 0.30 ERR_VDO_POTI_MIN
7018b 0.31 ERR_POWER_ON_1
7018a 0.30 ERR_SUM_WHITE reserved
7019 0.31 ERR_BYPASS_HAMMER

7020 0.31 ERR_BOOM_LIGHT

7021b 0.34a ERR_ALTERNATOR_DPLUS engin on
7021a 0.31 ERR_START_RELAIS
7022 0.31 ERR_BRAKE_LIGHT
7023 0.31 ERR_TRAVEL_LIGHTS
7024 0.31 ERR_POWER_SUPPLY

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
 Copyright ©

6 - 22 TROUBLESHOOTING AND REPAIR WX210 - WX240

Code from Version Fault type Conditions

------------------------------------------------------------------
7025 0.31 ERR_GEAR_OR_SEC_STEERING
7026 0.31 ERR_ECU_POWER_OR_PRESSURE_INCREASE
7027 0.31 ERR_HAZARD_LAMP_OR_STICK_STABS_RELAIS
7028 0.31 ERR_PARK_LIGHT_RIGHT
7029 0.31 ERR_LEFT_TURN_LIGHT

7030 0.31 ERR_PARK_LIGHT_LEFT

7031 0.31 ERR_RIGHT_TURN_LIGHT
7032 0.31 ERR_HORN
7033 0.31 ERR_AFTER_SRC_DRV_MOTOR
7034 0.31 ERR_ENGINE_CONTROLLER

7035 0.31 ERR_SNAIL_OR_OSCI_AXLE

7036 0.31 ERR_POWER_ON_2
7037 0.31 ERR_SUM_WHITE reserved

Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)