Ditch Witch RT115
Ditch Witch RT115
Ditch Witch RT115
RT115
Quad
Parts
Manual
CMW
®
Issue 3 053-2236
1
RT115
Quad
ISSUE NO. 03PL-5/11
For Replacement Copy Order P/N 053-2236
ID0254680
2
3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS______________________
Decals Frame Components Continued
Decal Location – RT115 Quad ................... 8 Right Fender ............................................ 86
ROPS .................................................... 102
Engine Components Seat ......................................................... 96
Air Barrier ............................................... 24 Seat Swivel .............................................. 98
Deere Engine (Tier 3) ................................. 14
Deere Engine Service (Tier 3)..................... 16
Muffler And Air Filter ............................... 18 Control Components
Muffler Guard Kit (RT/HT115/RT95) ............... 20 Backfill Blade Controls ........................... 112
Muffler Support ....................................... 22 Cruise Foot Control ................................ 114
Radiator/Charge Air Cooler...................... 26 Control Arm............................................ 116
RT115Q Ship Kit – Pump Support ……... 28 Gauge Panel Assembly ......................... 118
TDM Module .......................................... 120
Power Train TDM/Odometer MT ................................ 122
Axle, Axle Housing ................................... 36
Axle, Bvl Gear/Pinion Set......................... 42 Hydraulics
Axle, Diff Lock ......................................... 44 Attachment Drive Hyd ............................ 156
Axle, Differential ...................................... 46 Auxiliary Hydraulics ................................ 136
Axle, Double Joint .................................... 48 Backfill Blade Cylinder Plumbing............ 130
Axle, Reduction Gears ............................. 38 Backfill Blade Valve Plumbing ................ 128
Axle, Swvl Hsng & Steering Cylinder ....... 50 Cooler & Filter Plumbing ........................ 140
Axle, Wheel Hub ...................................... 40 Diff Lock Hyd ......................................... 138
Drive Line Front/Rear .............................. 56 Frame Tilt Hydraulics ............................. 152
Front Axle Assembly ................................ 34 Hyd Cntrl Valve (3-Spl Upper Valve) ............. 154
Ground Drive Motor - RT115 Quad ............... 32 Hyd Cylinder (2 X 1.0 X 3.38) ...................... 158
Rear Axle - Non-Tilt ................................. 54 Hyd Cylinder (2.0 X 1.25 X 8.0) .................... 160
Rear Axle – Tilt ........................................ 52 Hyd Cylinder (3.0 X 1.75 X 8.0) ..................... 162
Rollers, Track & Fixed End ...................... 64 Hydraulic Filter Guard ............................ 146
Steering Sensor Assembly....................... 58 Power Steering Valve ............................ 148
Tire & Wheel (38X18.00-20 E16TL) .................. 60 Pump Case Drain................................... 142
Track Drive ............................................. 62 Pump Fittings ......................................... 134
Track Tensioner....................................... 66 Pump Mount .......................................... 132
Rear Steer Hydraulics ............................ 150
Frame Components Return Hydraulics .................................. 144
Back Panel .............................................. 88
Backfill Arm & Blade ................................ 72 Electrical
Backfill Blade Cylinder Guard .................. 74 Backup Alarm Kit.................................... 166
Backfill Blade Pivot .................................. 70
Battery Installation ................................. 100 *See technical supplement for further
Canopy & Light Kit ................................. 104 electrical information ......... #053-2260
Console ................................................... 82
Counterweight/Grille ................................ 76 Miscellaneous
Covers & Blankets ................................. 106 Bolt/Nut Torque Chart ............................ 170
Tape Dispenser ..................................... 108 Filters .................................................... 174
Engine Enclosure .................................... 80 Optional Kits .......................................... 174
Front Counterweight ................................ 78 Parts Manual Change Request ............. 175
Fuel Tank ................................................ 92 Related Publications .............................. 174
Hyd Reservoir .......................................... 94 Replacement O-Ring Chart .................... 173
Left Fender .............................................. 84 Warranty Registration ........................... 176
Parking Brake .......................................... 90
ID0256026
6
7
DECALS
ID0135069
8
DECAL LOCATION
RT115Q
19
37 36
25
3
46
35
49
12
29
48
26
20
38
23
24
34
32
39
13
11
15
17
01 ID0254049
9
DECAL LOCATION
RT115Q
45
43 42
44
41
8
47
6
31
40
10
16
15
17
28
33 2
26
9
15
17
01 ID0254049
10
DECAL LOCATION
RT115Q
30
21 18
4.50” 7.00”
2.25” 2.00”
.75” .75”
1.00” 1.00”
22
27
1.00”
.50”
1.00”
14
01 ID0254049
11
DECAL LOCATION
RT115Q
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-4849 RT115Q SERVICE DECAL KIT
1 273-092 1 GROUND DRIVE CONTROL
2 273-094 1 AXLE LOCK/AUXILIARY
3 270-4845 1 STEER/TILT/THROTTLE
4 273-100 1 BFB FUNCTIONS
5 275-400 1 NOTICE OIL LEVEL
6 270-1865 1 REEL CARRIER
7 270-1864 1 ROTATION DIRECTION
8 273-454 1 FUSE PANEL
9 270-1268 2 DITCH WITCH LOGOTYPE
10 270-4671 1 LEFT RT115Q MODEL ID
11 270-4670 1 RIGHT RT115Q MODEL ID
12 273-246 1 RIGID LOGO PLACARD
13 270-4846 1 LUBRICATION CHART
14 273-016 1 SOUND POWER 11 SEE FOOTNOTE 1
15 274-318 4 TIE DOWN LOCATION
16 274-375 1 MASTER DISCONNECT SWITCH
17 274-442 4 LIFT LOCATION
18 274-724 1 ONE CALL NOTIFICATION
19 275-361 1 PARKING BRAKE
20 275-033 1 NOTICE ELECTRICAL SYSTEM
21 275-048 1 IMPORTANT SAFETY RULES
22 275-070 1 WARNING RUNAWAY
23 700-064 1 POWER BEYOND/RETURN/PRESSURE
24 275-120 1 RESERVOIR (THF)
25 273-452 1 NOTICE COOLANT
26 275-185 2 WARNING SINGLE OPERATOR
27 275-303 1 WARNING ROLLOVER
28 275-497 1 OIL DRAIN-ID
29 275-203 1 BATTERY
30 273-197 1 OVERHEAD CONSOLE SEE FOOTNOTE 2
31 273-456 1 RELAY PANEL
32 274-198 1 NOTICE OIL LEVEL
33 700-062 1 DIESEL FUEL CAP
34 700-063 1 HYDRAULIC OIL CAP
35 273-292 1 FRAME NOSE CASTING WEIGHT
36 273-459 1 NOTICE EXPLOSION POSSIBLE
37 270-1934 1 CRUISE CONTROL
38 270-1681 1 PREHEAT SOLENOID
39 274-206 1 STARTING FLUID HAZARD ALERT
40 270-1866 1 GROUND DRIVE SPEED
41 270-1863 1 IGNITION
42 270-1862 1 HORN
43 270-1539 1 LED DISPLAY
44 270-1538 1 LED DISPLAY
45 270-1540 1 LED DISPLAY
46 270-4537 1 REAR STEER
47 275-087 1 IGNITION SWITCH DECAL
48 270-4890 1 PUMP CONTROLER
49 270-4891 1 GROUND SPEED CONTROLLER
FOOTNOTES
1. NOT PART OF KIT.
2. NOT PART OF KIT. SEE LIGHT KIT 601-329.
01 ID0254049
12
NOTES:
ID0134963
13
ENGINE
COMPONENTS
ID0134845
14
DEERE ENGINE
TIER 3
14
11
1
14
6
27 29
13
6
10
30
28
26
21
20
25 8
7
12 24
18 22
5
15 17 19
6 16 23
2
3
4
6 9
02 ID0253174
15
DEERE ENGINE
TIER 3
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1087 1 JD Tier 3 Engine
2 106-643 2 SCREW (M16-2.00 X 25MM, SOC)
3 107-723 2 SCREW (M16-2.00 X 70MM, SOC)
4 116-946 2 ENGINE SHOCK MOUNT
5 107-001 4 FLG LK SCREW (M10-1.50 X 25MM)
6 106-266 11 FLG NUT (M10-1.50)
7 105-475 2 WASHER (1/2")
8 106-700 2 SCREW (M12-1.75 X 80MM)
9 106-709 2 FLG LK NUT (M12-1.75)
10 323-634 1 FILTER MOUNT
11 194-478 1 ENGINE OIL FILTER
12 323-365 1 FILTER MOUNT SUPPORT
13 106-382 2 FLG LK SCREW (M10-1.50 X 20MM)
14 107-002 4 FLG LK SCREW (M10-1.50 X 30MM)
15 107-009 1 FLG LK SCREW (M12-1.75 X 25MM)
16 153-160 1 S/O COUPLER (18M-10H45)
17 110-353 2 WORM CLAMP (3/4" TO 1-1/2")
18 116-044 1 BULK HOSE (5/8", SOLD PER 1")
19 310-599 1 MOUNT
20 149-624 1 BK S/O COUPLER (10O-10H)
21 154-324 1 CAP (10OF)
22 106-989 2 FLG LK SCREW (M8-1.25 X 35MM)
23 106-386 2 FLG LOCKNUT (M8-1.25)
24 337-369 1 FRONT ENGINE BRACKET
25 106-545 1 LOCKNUT (M16-2.0,PRV TRQ,10.9)
26 106-994 2 FLG LK SCREW (M10-1.50 X 40MM)
27 194-052 1 FAN SPACER
28 106-564 4 SCREW (M10-1.50 X 100MM)
29 195-1116 1 FAN
30 106-090 4 LOCK WASHER (M10)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0253174
16
7 6
2
3
8
5
01 ID0255248
17
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1087 1 JD Tier 3 Engine
2 194-052 1 FAN SPACER
3 195-1116 1 FAN
4 106-090 4 LOCK WASHER (M10)
5 106-564 4 SCREW (M10-1.50 X 100MM)
6 194-478 1 ENGINE OIL FILTER
7 195-1171 1 FUEL FILTER JD Tier 3 Engine
8 195-1170 1 FAN BELT
9 195-1172 1 FUEL FILTER (SECONDARY) JD TIER 3
NOT SHOWN:
053-0115 1 JOHN DEERE TIER 3 OPER MANUAL
194-254 1 STARTER
195-1173 1 THERMOSTAT
195-1174 1 GASKET, THERMOSTAT
213-080 2 WHEEL SPEED SENSOR
213-081 1 COOLANT TEMPERATURE SENSOR
195-1175 1 ENGINE HEAD TEMPERATURE SENSOR
159-586 - SPEED SENSOR O-RING
195-1176 1 OIL PRESSURE SENSOR
195-1177 1 DIODE HARNESS
FOOTNOTES:
NOTE:
01 ID0255248
18
7 8
9
2 6
11
5
12
13
10
10
14
01 ID0242526
19
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 194-201 1 MUFFLER
2 111-138 1 MUFFLER CLAMP (3.59" TO 4.06")
3 196-351 1 EXHAUST TUBE (4" X 12")
4 194-027 1 MUFFLER CLAMP
5 194-788 1 RESTRICTION INDICATOR (25"H20)
6 117-852 1 INTAKE ELBOW (4.5")
7 110-170 2 WORM CLAMP (4-1/8" TO 5")
8 320-175 1 INLET MOUNT BOLTS TO MID-HOOD
9 106-992 2 FLG LK SCREW (M8-1.25 X 25MM)
10 110-367 2 WORM CLAMP (3-1/4" TO 4-1/8"")
11 309-877 1 MOUNTING BAND (9.330") BOLTS TO MID-HOOD
12 106-386 2 FLG LOCKNUT (M8-1.25)
13 194-121 1 AIR CLEANER ASSEMBLY
14 195-1110 1 ELBOW HOSE (3.000" X 3.500")
NOT SHOWN:
194-147 1 ELEMENT (PRIMARY)
194-148 1 ELEMENT (SECONDARY)
FOOTNOTES:
NOTE:
01 ID0242526
20
2 1
5
3
5
6
C 808-758
21
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
191-308 MUFFLER GUARD KIT (RT115) INCLUDES REF. NO.'S 2 & 3
1 194-201 1 MUFFLER
2 320-491 1 MUFFLER GUARD
3 111-136 2 MOUNTING CLAMP INCLUDES REF. NO.'S 5, 6 & 7 SEE FOOTNOTE 1
4 196-351 1 EXHAUST TUBE (4" X 12")
5 105-823 6 FLG LK BOLT (5/16-NC X 3/4")
6 105-562 2 FLG BOLT (5/16-NC X 1-3/4")
7 105-003 2 FLG LOCKNUT (5/16-NC)
FOOTNOTES
1. MOUNTING CLAMP NEEDS TO BE SHAPED TO FIT MUFFLER..
NOTE:
C 808-758
22
MUFFLER SUPPORT
RT115 TIER 3
7 2
7 3
4
3 2
5 4
03 ID0175004
23
MUFFLER SUPPORT
RT115 TIER 3
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1185 MUFFLER SUPPORT KIT INCLUDES REF NO'S 1-8
1 300-4460 1 MUFFLER SUPPORT
2 105-873 2 FLG LK BOLT (5/16-NC X 1")
3 105-827 2 FLG LK BOLT (3/8-NC X 1-1/4")
4 105-109 2 BOLT (5/16-NC X 1-1/2")
5 105-117 2 WASHER (5/16")
6 111-136 1 MOUNTING CLAMP
7 106-719 2 CLIP NUT (3/8-NC)
8 320-932 1 MUFFLER MOUNT PLATE
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0175004
24
AIR BARRIER
RT115 QUAD
34
6 8
1 3 9 4 12 13 14
5 10
2
19
34 15
11
7
16 21
33 17 20
2 4 5
5 18 2
27
22 2
2
5 20
30 27
31
17 2
32 27
28
23
29 24
2
26
25
02 ID0242409
25
AIR BARRIER
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 107-002 4 FLG LK SCREW (M10-1.50 X 30MM)
2 106-266 18 FLG NUT (M10-1.50)
3 362-1242 1 AIR BARRIER RUBBER FLAP FOLDS HORIZONTALLY GOING FORWARD IN FRAME
4 106-999 12 FLG LK SCREW (M10-1.50 X 20MM)
5 105-118 11 WASHER (3/8")
6 195-1115 1 CAC/RAD/HOC LOWER MOUNTING HOLES CONNECT TO FRONT ENGINE MOUNT
7 117-888 24 BULK STRIP (1/2", SOLD PER 1") 2 @ 12"
8 106-497 4 FLG SCREW (M10-1.50 X 35MM)
9 106-997 2 FLG LK SCREW (M10-1.50 X 60MM)
10 116-421 15 BULK EDGE (1/8", SOLD PER FT) 1 @ 15"
11 184-317 4 ENGINE MOUNT SPACER
12 116-421 34 BULK EDGE (1/8", SOLD PER FT) 2 @ 17"
13 117-819 2 FLAP
14 110-259 2 BOLT-ON CLAMP (.625")
15 362-1090 1 BARRIER
16 105-975 2 WASHER (3/4")
17 116-128 4 SHOCK MOUNT
18 116-421 2 BULK EDGE (1/8", SOLD PER FT) 2 @ 1"
19 300-4469 1 FRONT SUPPORT
20 300-4456 1 RADIATOR MOUNT BOLTS TO ENGINE
21 502-046 1 GROMMET (3/4")
22 116-421 20 BULK EDGE (1/8", SOLD PER FT) 2 @ 10"
23 362-1209 1 FAN SHROUD RH
24 111-134 2 BOLT STRAP
25 362-1208 1 FAN SHROUD LH
26 106-992 4 FLG LK SCREW (M8-1.25 X 25MM)
27 107-001 7 FLG LK SCREW (M10-1.50 X 25MM)
28 331-555 2 SHIM
29 179-608 2 SPACER
30 362-1243 1 AIR BARRIER RUBBER FLAP FOLDS HORIZONTALLY GOING UNDER THE ENGINE
31 105-884 2 WASHER (1/2")
32 106-998 2 FLG LK SCREW (M10-1.50 X 70MM)
33 105-1295 1 SOCKET HEAD CAP SCREW
34 323-461 2 STRAP
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0242409
26
RADIATOR/CHARGE AIR
PLUMBING
RT115 QUAD
3 4 6
5
2
1 3 7
9 8
10 11
8
12
17
18
3 8
16
19 15 13
23 18 14 22 8 29
14
23 20
26 24
23
23
25
8
11
21 8 27 28
02 ID0230080
27
RADIATOR/CHARGE AIR
PLUMBING
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1115 1 CAC/RAD/HOC
2 155-164 1 S/O COUPLER (04N-05H90)
3 110-249 4 WORM CLAMP (1/4" TO 5/8")
4 116-108 21 BULK HOSE (5/16", SOLD PER 1")
5 364-703 1 PRESSURE TANK W/ CAP
6 362-1236 1 PRESSURE CAP (14 PSI)
7 106-999 3 FLG LK SCREW (M10-1.50 X 20MM) ATTACHES SURGE TANK TO MID HOOD SUPPORT
8 111-135 6 T-BOLT CLAMP
9 115-153 1 PLUG (04N, SQ)
10 105-1201 1 PLUG (M12-1.0)
11 159-551 2 HUMP HOSE 2.5 STRAIGHT
12 195-1113 1 CAC TO ENGINE TUBE
13 195-1122 1 CAC 90DEG ELBOW REDUCER 2" -2.5" CONNECTS TO INTAKE MANIFOLD
14 110-815 2 T-BOLT CLAMP (2.5")
15 115-286 1 REDUCER (08N-1/4-NF) SCREWS INTO REAR OF HEAD ON ENGINE
16 155-162 1 S/O COUPLER (04N-05H)
17 116-108 33 BULK HOSE (5/16", SOLD PER 1")
18 110-217 2 WORM CLAMP (7/16" TO 1")
19 116-750 27 BULK HOSE (5/8",SOLD PER FT)
20 153-160 1 S/O COUPLER (18M-10H45) GOES INTO WATER PUMP ON RIGHT SIDE OF ENGINE
21 195-1111 1 LOWER RADIATOR HOSE CONNECTS TO WATER PUMP INLET
22 157-812 1 HOSE 2"-2.5" CONNECTS TO TURBOCHARGER
23 110-134 4 WORM CLAMP (2.062" TO 2.750")
24 300-7172 1 TUBE BRACE BOLTS TO TAPPED HOLE IN SIDE OF ENGINE BLOCK
25 195-1114 1 TURBO TO CAC TUBE
26 195-1112 1 UPPER RADIATOR HOSE CONNECTS TO TOP OF ENGINE
27 106-396 1 WASHER (M10, HARDENED)
28 106-382 1 FLG LK SCREW (M10-1.50 X 20MM)
29 110-311 1 WORM CLAMP (1-5/16" TO 3-1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0230080
28
2
8
4
5
1
7
3
7
02 ID0261645
29
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1625 RT115Q/H1140 SHIP KIT INCLUDES REF No's 1 THRU 9
1 301-1355 1 BRACKET
2 301-1359 1 PUMP SUPPORT
3 301-1356 1 BRACKET
4 105-475 4 WASHER (1/2")
5 106-584 2 SCREW (M12-1.75 X 100MM) USE LOCTITE 242 - ALSO USE ON LOWER TWO BOLTS OF PUMP COVER
6 107-565 8 FLG LK SCREW (M12-1.75 X 40MM)
7 106-709 8 FLG LK NUT (M12-1.75)
8 116-151 2 SHOCK MOUNT
9 117-833 1 SOUND BLANKET
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0261645
30
NOTES:
ID0134963
31
POWER TRAIN
ID0135064
32
13 6
1
10 9
3 8
5
10 7
7 9
9 8
8 19
20
21 2
4
9
3
05 ID0235502
33
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-1828 1 HYDRAULIC MOTOR
2 160-1198 1 GROUND DRIVE TRANSMISSION, 1SPD SEE NOT SHOWN FOR SERVICE PARTS.
3 107-336 8 FLG SCREW (M16-2.00X45MM,10.9) REFER TO FOOTNOTE 1
4 300-5795 1 LEFT MOUNT
5 300-5794 1 RIGHT MOUNT
6 300-5801 1 CABLE MOUNT
7 300-5800 4 SOLID MOUNT
8 105-376 4 BOLT (5/8-NC X 3", GD8) REFER TO FOOTNOTE 1
9 106-398 8 WASHER (M16, HARDENED)
10 105-994 4 FLG LOCKNUT (5/8-NC) REFER TO FOOTNOTE 1
11 155-199 1 REDUCER (16S-10SF)
12 154-226 1 CONNECTOR (04O-06S90)
13 159-077 2 SPLIT FLANGE (16SFL) REFER TO FOOTNOTE 2
14 154-322 1 CONNECTOR (08O-10S90)
15 150-3092 1 CONNECTOR (16FLH-16O45)
16 155-714 1 O-RING (021 D90)
17 150-3101 1 HOSE (16FLH-16OFX-57"-6000)
18 515-362 1 HOSE (16OFX45S-49"-6000)
19 107-982 2 HHCS M10-1.50 X 85MM,10.9 ZP
20 110-333 2 BOLT-ON CLAMP (1")
21 301-0311 2 SPACER
22 154-220 1 CONNECTOR (04O-06S) FITS "M7" PORT ON MOTOR
23 159-156 1 QDC ADAPTER (02-040F)
NOT SHOWN:
500-2102 1 OIL SEAL
500-2103 1 BEARING
500-2104 1 BEARING
500-2105 1 OIL SEAL
500-2106 1 O-RING
500-2107 2 O-RING
500-2108 1 BEARING
500-2109 1 BEARING
FOOTNOTES:
1. USE LOCTITE 242 (BLUE) ON ALL MOUNTING HARDWARE.
2. SPLIT FLANGE INCLUDES 1X 155-714 O-RING, 8X 105-073 LOCK WASHER & 8X 105-222 BOLT.
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
05 ID0235502
34
3 5
2
1
7
14
9 10
8
13
9
11
7
15
12
02 ID0242790
35
NOT SHOWN:
FOOTNOTES:
1. USE ANTISEIZE COMPOUND ON BOLTS AS REQUIRED.
NOTE:
02 ID0242790
36
AXLE
AXLE HOUSING
RT115 QUAD TRACK
2 3
4
6
5
12
8
11
10
7
02 ID0248948
37
AXLE
AXLE HOUSING
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 159-511 2 BREATHER (M10-1.0)
2. 514-345 2 PLUG (M22-1.50, SOC)
3. 500-1902 1 BUSHING
4. 500-1901 1 WASHER
5. 500-1896 2 BUSHING
6. 500-1895 2 BELLEVILLE WASHER
7. 500-1135 2 SEAL
8. 499-466 2 BUSHING
9. 500-1899 2 BELLEVILLE WASHER
10. 500-1898 2 SPHERICAL BEARING
11. 499-470 1 BUSHING
12. 500-1900 1 WASHER
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0248948
38
AXLE
REDUCTION GEAR
RT115 QUAD TRACK
5
3
01 ID0248941
39
AXLE
REDUCTION GEAR
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 114-036 1 PLUG, PLANTERY CARRIER
2. 107-349 4 BOLT, PLANTERY (M8-20)
3. 500-1861 2 PLANTERY CARRIER ASM.
4. 500-1862 6 THRUST WASHER
5. 500-1864 AR BEARING NEEDLES (BY TENS)
6. 500-1865 6 GEAR-Z31
7. 500-1863 6 THRUST WASHER
8. 106-331 6 SCREW (M10-1.50 X 50mm)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0248941
40
AXLE
WHEEL HUB
RT115 QUAD TRACK
12
1
2
4
3
7
11
10
7 5
9
8
02 ID0248942
41
AXLE
WHEEL HUB
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1866 1 WHEEL HUB KIT INCLUDES REF. #2
2. 500-1867 10 STUD
3. 500-1875 10 NUT (M12-1.5)
4. 500-1876 10 WASHER
5. 500-1870 2 O-RING
6. 500-1871 2 RING
7. 500-1869 4 BEARING
8. 106-142 16 SCREW (M10-1.50 X 65mm)
9. 500-1872 16 CENTERING BUSHING
10. 500-1874 2 CROWN GEAR Z77
11. 500-1873 2 WHEEL CARRIER
12. 499-940 2 SEAL RING
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0248942
42
AXLE
BEVEL GEAR/PINION SET
RT115 QUAD TRACK
4
5
6
7
1
3
02 ID0248946
43
AXLE
BEVEL GEAR/PINION SET
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1879 1 BEVEL GEAR SET 11/32
2. 499-487 1 SHIM KIT SEE NOTE SECTION BELOW
3. 499-479 2 BEARING
4. 500-1881 1 WASHER
5. 500-1882 1 O-RING
6. 500-1883 1 SEAL RING
7. 500-1884 1 FLANGE
8. 118-060 1 SNAP RING D34
NOT SHOWN:
FOOTNOTES:
NOTE:
SHIM 2.50mm
SHIM 2.60mm
SHIM 2.70mm
SHIM 2.80mm
SHIM 2.90mm
SHIM 2.50mm
SHIM 3.00mm
SHIM 3.10mm
SHIM 3.20mm
SHIM 3.30mm
SHIM 3.40mm
02 ID0248946
44
AXLE
DIFFERENTIAL LOCK
RT115 QUAD TRACK
1
7
3
5
2
4
6
5
6
4
01 ID0248944
45
AXLE
DIFFERENTIAL LOCK
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 499-488 1 O-RING
2. 499-489 1 PISTON
3. 499-490 1 O-RING
4. 499-491 2 SNAP RING (D12)
5. 499-492 2 SPACER
6. 499-493 2 SPRING
7. 499-494 1 FORK
8. 106-083 4 SCREW (M8-1.25 X 20mm)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0248944
46
AXLE
DIFFERENTIAL
RT115 QUAD TRACK
3
4
6
5
4
02 ID0248945
47
AXLE
DIFFERENTIAL
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 499-483 1 DIFFERENTIAL KIT
2. 107-346 12 LK SCREW (M10-1.50 X 75mm)
3. 107-348 2 SCREW (M6-1.00 X 10mm)
4. 500-1878 2 RING NUT (M94 X 2)
5. 499-484 1 BEARING USED ON ALL MODELS. SIZE: 90X50X21.75mm
6. 499-485 1 SLEEVE
7. 499-486 4 PIN
8. 500-2006 1 BEARING REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0248945
48
AXLE
DOUBLE JOINT
RT115 QUAD TRACK
2
4 1
01 ID0248943
49
AXLE
DOUBLE JOINT
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 499-495 2 DOUBLE JOINT
2. 500-1266 2 THRUST WASHER
3. 500-1267 2 WASHER
4. 500-1268 2 SNAP RING
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0248943
50
AXLE
SWIVEL HOUSING & STEERING CYLINDER
RT115 QUAD TRACK
4
1
3
2 7
10
8
6
11
2
9
7
10
01 ID0248947
51
AXLE
SWIVEL HOUSING & STEERING CYLINDER
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1886 2 STEERING ARM ASSEMBLY
2. 500-1887 2 NUT (M24-1.5)
3. 500-1888 2 SEAL RING
4. 500-1889 2 BUSHING
5. 107-344 3 LK SCREW (M12-1.75 X 45mm)
6. 107-345 4 SCREW (M16-2.00 X 100mm)
7. 115-065 4 ZERK (M6-1.0)
8. 500-1892 4 KING PIN
9. 500-1893 4 KING PIN
10. 500-1891 16 SCREW (M16-38)
11. 500-1890 1 SEAL KIT
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0248947
52
REAR AXLE-TILT
RT115 QUAD TRACK
22
25
26 26
23
25
23 22
24
24 21
4 19
21 9 27
14 29
15 28
19
16 8
6
17
5
3
14
11
13
12 1 15
2
10
20
18
7
18
02 ID0242910
53
REAR AXLE-TILT
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1197 1 STEERABLE AXLE (26.28)
2 300-9769 1 AXLE MOUNT
3 301-0051 1 BRONZE BUSHING (120mm)
4 300-9768 1 AXLE MOUNT
5 178-365 1 BRONZE BUSHING (4.928")
6 300-9781 2 STOP MOUNT BRACKET
7 300-0089 2 BOTTOM BRACE
8 301-1945 1 LEFT QUAD TILT CYLINDER AXLE MOUNT SEE FOOTNOTES 1 AND 2
9 301-1944 1 RIGHT QUAD TILT CYLINDER AXLE MOUNT SEE FOOTNOTES 1 AND 2
10 301-0211 2 CLAMP PLATE
11 300-9773 2 ADAPTER RING
12 106-486 20 FLG SCREW(M20-2.50X 90MM,10.9)
13 105-1442 20 FLG LOCKNUT, M22 X 1.5
14 106-356 8 FLG NUT (M20-2.50, 10.9)
15 106-831 8 FLG SCREW(M20-2.50X 80MM,10.9) TORQUE TO 580 FT-LB, USE LOCTITE 277 (RED) OR EQUIVALENT
16 106-471 8 FLG SCREW (M16-2.00 X 30MM) USE LOCTITE 277 (RED)
17 106-496 7 FLG SCREW (M12-1.75 X 35MM)
18 106-685 4 LOCKNUT(M12-1.75,PRV TRQ,10.9)
19 106-625 4 WASHER (M24)
20 106-489 4 FLG NUT (M24-3.00, 10.9)
21 106-887 4 SCREW (M24-3.00 X 300MM, 10.9)
22 301-1942 2 TILT CYLINDER MOUNT SEE FOOTNOTES 1 AND 2
23 106-340 2 SCREW (M16-2.00 X 50MM)
24 106-666 4 SCREW (M16-2.00 X 65MM, 10.9)
25 106-398 6 WASHER (M16, HARDENED)
26 106-545 6 LOCKNUT (M16-2.0,PRV TRQ,10.9)
27 181-981 2 TAPERED INSERT (1")
28 183-767 2 TAPERED PIN (1.000" X 2..36")
29 106-164 2 FLG LK SCREW (M10-1.50 X 30MM)
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N _____________. TILT MOUNT 301-1944 SUPERSEDES 300-9898, TILT MOUNT 301-1945 SUPERSEDES 300-9924, AND TILT
MOUNT 301-1942 SUPERSEDES 306-891.
2. IF REPLACING ONE OF 300-9898, 300-9924, OR 306-891, WITH A NEW PART, REPLACE ALL OTHER TILT MOUNTS WITH NEW PARTS TO ENSURE
THAT TILT FUNCTION DOES NOT BIND.
NOTE:
1. AXLE MOUNT PLATE ON FRONT AND BACK OF FRAME MOUNT PLATES.
02 ID0242910
54
7
7
18
20 8
19
8
8 2
21 3
9
11
4 10
12
1
22
15
17
16 18
14 20
6
9
13
14 5
01 ID0242911
55
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1197 1 STEERABLE AXLE (26.28)
2 301-0194 1 RIGHT AXLE MOUNT
3 301-0195 1 LEFT AXLE MOUNT
4 300-9781 2 STOP MOUNT BRACKET
5 300-0089 2 BOTTOM BRACE
6 301-0211 2 CLAMP PLATE
7 106-887 4 SCREW (M24-3.00 X 300MM, 10.9)
8 106-625 14 WASHER (M24)
9 106-489 14 FLG NUT (M24-3.00, 10.9)
10 107-152 10 SCREW (M24-3.00 X 80MM, 10.9)
11 106-471 8 FLG SCREW (M16-2.00 X 30MM) USE LOCTITE 242 (BLUE).
12 106-496 8 FLG SCREW (M12-1.75 X 35MM)
13 106-685 8 LOCKNUT(M12-1.75,PRV TRQ,10.9)
14 106-486 20 FLG SCREW(M20-2.50X 90MM,10.9)
15 105-1442 20 FLG LOCKNUT, M22 X 1.5
16 300-9773 2 ADAPTER RING
17 301-0051 1 BRONZE BUSHING (120mm)
18 106-831 8 FLG SCREW(M20-2.50X 80MM,10.9) TORQUE TO 580 FT-LB, USE LOCTITE 680 OR EQUIVALENT
19 300-9768 1 AXLE MOUNT
20 106-356 8 FLG NUT (M20-2.50, 10.9)
21 178-365 1 BRONZE BUSHING (4.928")
22 300-9769 1 AXLE MOUNT
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0242911
56
DRIVE LINE
FRONT/REAR
RT115 QUAD TRACK
1 5
4
3
5
4 2
01 ID0242914
57
DRIVE LINE
FRONT/REAR
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1202 1 FRONT DRIVE SHAFT
2 160-1201 1 REAR DRIVESHAFT
3 107-966 24 SCREW (M10-1.50 X 25MM) USE LOCTITE 609 OR EQUIVALENT
4 105-1452 8 STUD (M10 - 1.5 X 55MM) USE LOCTITE 271 OR EQUIVALENT
5 106-758 8 LOCKNUT (M10-1.5)
NOT SHOWN:
FOOTNOTES:
NOTE:
USE LOCTITE 242 (BLUE) THREAD LOCKER ON ALL FASTENERS.
01 ID0242914
58
18
7
20
19
14
5 13
23
24 4
3
12 11 15
17
28
1 3 8
13 15 16
14
29 10 9 6
19
21 24
29
22 2
25
26
27
02 ID0237742
59
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-0082 1 SWITCH DISK
2 300-0083 1 BOX TOP
3 125-786 2 NYLINER BUSHING 5/8
4 300-0084 1 SHAFT
5 300-0085 1 BOX ARM
6 110-290 1 ROD END (1/2-NF, FM)
7 107-574 1 ROD END (1/2-NF, FM)
8 300-0086 1 CONTROL ROD 1/2 X 3.75
9 300-0087 1 BOX WELDMENT
10 115-349 1 GROMMET (1/2")
11 105-1056 2 SCREW (M6-1.00 X 40MM)
12 105-1491 4 SCREW, HEX HEAD (#6-32 X 3/4')
13 105-117 2 WASHER (5/16")
14 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
15 107-859 4 NUT, LOCK, #6-32, NYLON INSERT
16 107-753 1 1/2-20 UNF JAM NUT (LH)
17 105-048 1 BOLT (1/2-NC X 1-1/2")
18 105-067 1 BOLT (1/2-NC X 2-3/4")
19 105-065 2 LOCKNUT (1/2-NC)
20 184-862 1 BUSHING
21 105-052 2 BOLT (3/8-NC X 1-1/4")
22 105-053 2 NUT (3/8 NC) HEX LOCTITE 242 OR EQUIVALENT
23 106-447 1 1/2-20 UNF JAM NUT SEE F/N 1
24 215-1568 2 SWITCH
25 157-645 6 WEATHER-PAC SEAL (2.80MM)
26 214-104 6 PACKARD MALE TERMINAL
27 215-224 2 3-WAY WP MALE CONNECTOR
28 106-397 1 WASHER (M12, HARDENED)
29 106-385 2 FLG LOCKNUT (M6-1.00)
NOT SHOWN:
FOOTNOTES:
1. ITEMS 24, 25, 26, & 27 CAN BE PURCHASED AS SERVICE PART 215-1591 (WITH A QUANTITY OF 2 NEEDED FOR THIS ASSEMBLY)
NOTE:
02 ID0237742
60
01 ID0252437
61
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0252437
62
TRACK DRIVE
RT115 QUAD TRACK
18
17
16
14
13 3
2 1
19
10
11
12 2
4 15
6 7
9 8
3
5
15
9
9
8
06 ID0235967
63
TRACK DRIVE
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-9678 1 RIGHT TRACK FRAME REFER TO FOOTNOTE 1
2 126-063 2 TAPERED RACE (6.496")
3 126-064 2 TAPERED BEARING (4.330")
4 301-0371 1 SEAL RING
5 105-1480 1 INTERNAL SEAL (6.500" SHAFT)
6 300-9614 1 HUB WELDED
7 140-1187 2 DRIVE SPROCKET WELDED 86MM X 30 TEETH
8 106-611 4 SCREW (M20-2.50 X 40MM, 10.9)
9 106-665 12 LOCKNUT (M20-2.50, 10.9)
10 160-1210 1 SHIM, .002 " USE AS REQUIRED
11 160-1211 2 SHIM, .003" USE AS REQUIRED
12 160-1212 1 SHIM, .007" USE AS REQUIRED
13 160-1213 3 SHIM, .020" USE AS REQUIRED
14 301-0370 1 HALF SHAFT
15 107-127 9 SCREW (M20-2.50 X 80MM, 10.9)
16 105-1528 8 SCREW (M12-1.75 X 85mm, SOC) USE LOCTITE 277, TORQUE TO 135 Ft-Lbs - SEE FOOTNOTE'S 2 & 3.
17 300-9612 1 COVER USE RTV SILICONE TO SEAL CAP TO HOUSING
18 106-162 5 FLG SCREW (M8-1.25 X 20MM, GD8)
19 105-1483 1 DOWEL PIN (.750 X 1.750)
NOT SHOWN:
FOOTNOTES:
1. RIGHT TRACK USING WELDMENT 300-9678 AND ALL RELATED COMPONENTS ARE SHOWN, FOR LEFT TRACK FRAME SUBSTITUTE
300-9619 (LEFT FRAME) AND USE SAME COMPONENT PARTS.
2. APPLY LOCTITE 277 TO BOLTS (REF. #16) AROUND FIRST FOUR THREADS. APPLY LOCTITE 277 DOWN THE LENGTH OF THE MATING HOLES.
TORQUE TO 135 Ft-Lbs IN 20lb INCREMENTS.
3. SCREW'S, 105-1528, BEGINS WITH S/N CMWR115QKA0000077.
NOTE:
1. SEE SERVICE INSTRUCTIONS OR ASSEMBLY WORK INSTRUCTIONS FOR PROPER SHIMMING/TORQUE INSTRUCTIONS.
06 ID0235967
64
ROLLERS
TRACKROLLERS & FIXED END ROLLER
RT115 QUAD TRACK
7 8
6 3 5
14 4
2
1
4
5 3
6 8
9
14
11
12 13
13
12
10
9
10
11
03 ID0236026
65
ROLLERS
TRACKROLLERS & FIXED END ROLLER
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 140-1191 1 13.5" ROLLER
2 300-9710 1 REAR SHAFT
3 157-022 2 O-RING (224 D90)
4 125-1052 2 BEARING
5 150-3164 2 SEAL, 3.000ID x 4.329OD x .511
6 300-9711 2 SPACER REFER TO FOOTNOTE 1
7 106-399 2 WASHER (M20, HARDENED)
8 105-384 2 WASHER (3/4") USE LOCTITE 242
9 140-1188 4 TRACK ROLLER
10 125-009 6 BALL BEARING (W/051-345 INSTR)
11 105-1125 4 DIRT SHIELD
12 105-475 4 WASHER (1/2")
13 106-469 4 FLG SCREW (M12-1.75 X 30MM) USE LOCTITE 242
14 106-611 2 SCREW (M20-2.50 X 40MM, 10.9) REFER TO FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. NOTE THAT FLAT EDGES OF THE SPACERS (REF #6) FIT INTO SLOTS ON FRAME WELDMENT.
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
2. ADD LOCTITE 242 TO REF#14, 106-611, & TORQUE TO 400 ft.-lbs.
03 ID0236026
66
TRACK TENSIONER
ADJUSTABLE ROLLER & LUBRICATION
RT115 QUAD TRACK
16
15
18
14
9
19
7
4 10
3
8
2
6 13
5 17
11 12
20 3
17
1 6
8
9
4 5
7
19
04 ID0236024
67
TRACK TENSIONER
ADJUSTABLE ROLLER & LUBRICATION
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 140-1191 1 13.5" ROLLER
2 300-9712 1 SHAFT
3 125-1052 2 BEARING
4 150-3164 2 SEAL, 3.000ID x 4.329OD x .511 NOTE SEAL DIRECTION
5 300-9711 2 SPACER REFER TO FOOTNOTE 1
6 300-9713 2 WASHER
7 125-752 2 SPRING BUSHING
8 105-422 2 WASHER
9 106-611 2 SCREW (M20-2.50 X 40MM, 10.9) USE LOCTITE 242
10 150-3067 2 GREASE CYLINDER (1.5 X 5)
11 154-158 2 CONNECTOR (1/8NPTX7/16JICX90)
12 150-2327 2 LUBE HOSE (02N - 04JIC - 15")
13 155-179 2 PLUG (10S, SOC)
14 115-024 1 ZERK (02N, 5000)
15 115-003 1 ZERK (1/4-NF, STR)
16 300-9504 1 450 x 42L x 86P CHEVRON TREAD TRACK NOTE DIRECTION OF TRACK PATTERN RELATIVE TO ADJUSTABLE IDLER
17 157-022 2 O-RING (224 D90)
18 115-157 1 PLUG (02N, SOC)
19 105-1493 2 WASHER (3/4" X 2.00" O.D., HARDENED)
20 150-3168 1 PLASTIC PLUG
NOT SHOWN:
FOOTNOTES:
1. NOTE THAT FLAT EDGES OF THE SPACERS (REF #5) FIT INTO SLOTS ON FRAME WELDMENT.
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0236024
68
NOTES:
ID0134963
69
FRAME
COMPONENTS
ID0135068
70
5
4
3
9
6 2
10
7
11 1
8
12
13
9
14
2
4
01 ID0233769
71
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 331-475 1 PIVOT
2 125-822 2 COMPOSITION BUSHING (1.750")
3 178-572 1 PIN (1.750" X 12.750")
4 105-416 2 WASHER (5/8")
5 106-470 2 FLG SCREW (M16-2.0 X 40MM)
6 107-537 2 BOLT (M10-1.50 X 20MM,BUT SOC)
7 300-8460 2 TAB PIN (1.25 X 2.57)
8 125-771 4 COMPOSITION BUSHING (1.25")
9 105-830 4 FLG LK BOLT (1/2-NC X 1-1/4")
10 105-475 2 WASHER (1/2")
11 151-057 2 CYL (2.0 X 1.25 X 8.0)
12 178-394 2 TAPERED PIN (1.250" X 4.25")
13 181-982 2 TAPERED INSERT (1.25")
14 125-773 2 COMPOSITION BUSHING (1.75")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0233769
72
3 4
11
23
12
2
19 18
21 13
20 17 22
3 16
4
1 14
15
6
10
9
8
02 ID0250142
73
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 301-1105 1 QUAD LIFT ARM
2 178-584 1 TAPERED PIN (1.750" X13.90")
3 181-975 2 TAPERED INSERT (1.75")
4 106-471 2 FLG SCREW (M16-2.00 X 30MM)
5 314-104 2 TILT BLADE RETAINER
6 105-885 6 FLG LK BOLT (1/2-NC X 2")
7 331-749 1 BACKFILL BLADE ASSEMBLY (80")
8 178-532 1 PIN
9 309-138 2 RETAINER
10 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
11 125-773 2 COMPOSITION BUSHING (1.75")
12 183-768 1 TAPERED PIN (44.4MM X 205MM)
13 183-767 1 TAPERED PIN (1.000" X 2..36")
14 183-766 1 TAPERED PIN (31.7MM X 90MM)
15 125-771 1 COMPOSITION BUSHING (1.25")
16 125-770 1 COMPOSITION BUSHING (1.000")
17 181-982 1 TAPERED INSERT (1.25")
18 181-981 1 TAPERED INSERT (1")
19 106-164 1 FLG LK SCREW (M10-1.50 X 30MM)
20 106-469 1 FLG SCREW (M12-1.75 X 30MM)
21 154-344 2 UN RUN TEE (06OFX-06O-06O)
22 151-202 1 CYL (2.0" X 1.0" X 3.38")
23 150-3170 1 CYL (3.0 X 1.75 X 7.50, SP)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0250142
74
75
76
COUNTERWEIGHT/GRILL
RT115 QUAD
2
1
9
10
11 6 5
7 3
12
10
13
01 ID0242231
77
COUNTERWEIGHT/GRILL
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1315 COUNTERWEIGHT KIT INCLUDES ITEMS 1-13 & NOT SHOWN ITEMS
1 375-457 1 NOSE CASTING
2 300-7171 1 GRILLE ASM-L.H.
3 300-7170 1 GRILLE ASM-R.H.
4 308-723 2 SCREEN
5 106-987 2 FLG LK SCREW (M6-1.00 X 16MM)
6 106-574 2 CLIP NUT (M6-1.00)
7 178-873 2 SCREEN RETAINER
8 117-386 2 EXTENSION SPRING
9 106-665 6 LOCKNUT (M20-2.50, 10.9)
10 106-399 12 WASHER (M20, HARDENED)
11 307-531 2 CLAMP BAR
12 300-7930 2 RECTANGULAR SHIM THIN SIDE OF SHIM GOES TO THE FRONT OF THE MACHINE
13 106-626 6 SCREW (M20-2.50 X 120MM, 10.9) TORQUE TO 350 FT/LB, USE 051-420 FOR TORQUE SEQUENCE
NOT SHOWN:
273-292 1 FRAME NOSE CASTING WEIGHT
273-246 1 RIGID LOGO PLACARD
FOOTNOTES:
NOTE:
01 ID0242231
78
FRONT COUNTERWEIGHT
8
7 3
2 1
2
5 3
03 ID0121773
79
FRONT COUNTERWEIGHT
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
100-863 - COUNTERWEIGHT KIT INCLUDES REF. NO'S 1-9
1. 375-369 8 WEIGHT CASTING
2. 106-352 2 NUT (M24-3.00) USED ONLY WITH 3 WEIGHTS OR LESS
3. 106-488 2 WASHER (M24, HARDENED) USED ONLY WITH 3 WEIGHTS OR LESS
4. 106-587 2 LOCKNUT (M24-3.0, PRV TRQ, 10.9)
5. 179-605 2 ALL THREAD ROD (M24 X 15.00)
6. 319-948 1 RIGHT WEIGHT RACK
7. 106-399 8 WASHER (M20, HARDENED)
8. 106-611 8 SCREW (M20-2.50 X 40MM, 10.9)
9. 319-947 1 LEFT WEIGHT RACK
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0121773
80
ENGINE ENCLOSURE
RT95/RT115 T3
15
26
1 16
17 32
4
22
10 7
2
29
9
23 31
24
28 11
6
30
25
26 27 12
18
19
21
14
13
5
20
04 ID0175109
81
ENGINE ENCLOSURE
RT95/RT115 T3
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 310-716 1 FIREWALL
2 362-1095 1 LEFT SIDE PANEL ASSEMBLY
3 362-1096 1 RIGHT SIDE PANEL ASSEMBLY
4 300-4468 1 MID HOOD
5 300-4451 1 FRONT HOOD SUPPORT
6 325-791 1 HOOD CAP
7 214-979 1 PREHEATER SOLENOID (12V)
8 217-819 1 BATTERY DISCONNECT SWITCH INCLUDES HARDWARE
9 211-087 1 BATTERY JUMPER TERMINAL (RED)
10 116-421 26 BULK EDGE (1/8", SOLD PER FT) USE 1 @ 26"
11 115-686 10 BULK EDGE (5/32",SOLD PER 1") USE 2 @ 10"
12 117-344 25 BULK EDGE (3/16", SOLD PER FT) USE 1 @ 25"
13 117-344 25 BULK EDGE (3/16", SOLD PER FT) USE 1 @ 25"
14 117-344 16 BULK EDGE (3/16", SOLD PER FT) USE 1 @ 16"
15 116-489 42 BULK EDGE (1/8",SOLD PER FT) USE 2 @ 42"
16 117-341 1 SOUND INSULATION
17 111-043 7 INSULATION STUD
18 110-681 4 DRAW LATCH
19 106-408 5 BOLT (#10-24 X 1-1/4",SOC,GD8)
20 105-831 4 FLG LK BOLT (1/2-NC X 1-1/2")
21 106-081 2 SCREW (M10-1.50 X 35MM, SOC)
22 106-725 1 SCREW (M10-1.50 X 65MM, SOC)
23 106-379 2 FLG LK SCREW (M6-1.00 X 20MM)
24 106-632 4 FLG LK SCR (M12-1.75X35MM,SER)
25 106-469 4 FLG SCREW (M12-1.75 X 30MM)
26 106-724 4 FLG SCREW (M10-1.50 X 25MM)
27 106-387 6 FLG LOCKNUT (M10-1.50)
28 106-709 8 FLG LK NUT (M12-1.75)
29 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9)
30 106-048 5 LOCKNUT (#10-24)
31 108-173 2 POP RIVET (5/32 X .525)
32 106-558 5 CLIP NUT (M10-1.50)
NOT SHOWN:
191-227 SIDE PANEL LOCK KIT INCLUDES REF #s 23, 24, & 25
FOOTNOTES:
NOTE:
04 ID0175109
82
CONSOLE
RT115 QUAD
2 6
4 7
27 3
8
26
25
9
24
10
11
23 21
22
20
19 10
29 28
20 13 12
31 14
18
17
30
15
16
10
16
05 ID0230219
83
CONSOLE
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 220-1241 1 30-PIN CONTROLLER V3 BEGINS WITH S/N: CMWRT115QCA0000074
2 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
3 105-834 4 FLG LOCKNUT (3/8-NC)
4 107-864 4 BOLT (3/8-NC X 1.00", BUT SOC)
5 110-730 1 STEERING WHEEL CAP
6 160-428 1 STEERING WHEEL
7 105-361 1 JAM NUT (13/16-NF)
8 306-433 1 TILT COLUMN
9 306-603 1 AUDIO ALARM
10 107-801 15 WASHER (M6)
11 105-1550 6 SCREW (M6-1.00 X 25MM)
12 300-3709 1 CONSOLE CENTER SECTION
13 318-560 3 ACCESS DOOR
14 314-487 1 BRACE
15 318-557 1 CONSOLE BASE
16 105-1552 4 SCREW (M6-1.00 X 16MM)
17 308-888 1 CUP HOLDER
18 105-095 2 WASHER (1/4")
19 107-800 3 WING SCREW (M6-1 X 25MM)
20 105-003 2 FLG LOCKNUT (5/16-NC)
21 319-737 1 DEUTSCH BULKHEAD MOUNT
22 106-574 2 CLIP NUT (M6-1.00)
23 106-470 4 FLG SCREW (M16-2.0 X 40MM)
24 300-4462 1 PEDESTAL
25 107-580 2 SCREW (M4-0.70 X 16MM,BUT SOC)
26 217-704 1 PLUNGER SWITCH
27 105-680 2 NUT (M4, W/LK WSHR)
28 115-686 18 BULK EDGE (5/32",SOLD PER 1") ATTACHES TO FRONT PLATE OF PEDESTAL WELDMENT
29 110-856 1 BOLT-ON CLAMP (1-5/8")
30 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
31 106-386 2 FLG LOCKNUT (M8-1.25)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0230219
84
LEFT FENDER
RT115 QUAD
3
4
5
6 13
7 6 7
6 5 4
6 9
13
5
13
13 6 5
10 5
13 13
10
5 11 12
1
8
6 7
03 ID0237841
85
LEFT FENDER
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 309-816 1 STRAP
2 117-360 1 GRAB HANDLE
3 306-491 1 LEFT FENDER
4 309-434 2 TAB
5 107-135 12 CLIP NUT (M8-1.25)
6 107-629 11 WASHER (M8)
7 107-778 8 SCREW (M8-1.25 X 30MM,BUT SOC)
8 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8)
9 362-1456 1 LEFT OUTSIDE FENDER
10 107-801 2 WASHER (M6)
11 306-795 1 TAB
12 308-897 1 PANEL
13 106-163 11 FLG SCREW (M8-1.25 X 30MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0237841
86
RIGHT FENDER
RT115 QUAD 3
4
2
1 5 6 7
8
9
12 10 14
7 11
19 13
33
17 32
15
34
16 18 30 29
28
22
17 23
34
25
30
27
30
22 27 20
31 21
22
31
27
26
22
31
22 30
23
24
23 22
31
06 ID0234599
87
RIGHT FENDER
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 105-815 2 BOLT (#10-24 UNC X 1" PAN SLT)
2 217-304 1 NON-CONTACTING ROTARY POSITION SENSOR
3 110-590 1 KNOB (3/8-NC, ORANGE)
4 117-342 1 ROD
5 179-554 1 THROTTLE PIVOT PIN
6 106-598 1 WASHER (9/16" HARDENED)
7 107-529 2 WASHER UHMW (3/8)
8 107-312 2 SCREW (M6-1.00 X 25MM, BUT SOC)
9 107-801 2 WASHER (M6)
10 319-498 1 THROTTLE BRACKET
11 105-287 1 LOCKNUT (3/8 NC)
12 105-118 1 WASHER (3/8")
13 106-385 2 FLG LOCKNUT (M6-1.00)
14 105-805 1 WASHER BELLEVILLE (3/8)
15 217-764 1 ROCKER SWITCH (SPDT)
16 215-1666 1 ROCKER SWITCH ON-OFF w/ LED
17 110-854 5 SWITCH ACTUATOR GUARD
18 362-823 1 COVER
19 215-1590 1 ROCKER SWITCH (DPDT) ON-ON-ON
20 308-897 1 PANEL
21 362-1457 1 RIGHT OUTSIDE FENDER
22 107-629 13 WASHER (M8)
23 107-778 8 SCREW (M8-1.25 X 30MM,BUT SOC)
24 106-386 1 FLG LOCKNUT (M8-1.25)
25 306-490 1 RIGHT FENDER
26 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
27 309-434 4 TAB
28 117-360 1 GRAB HANDLE
29 309-816 1 STRAP
30 107-135 12 CLIP NUT (M8-1.25)
31 106-163 11 FLG SCREW (M8-1.25 X 30MM)
32 217-072 1 ROCKER SWITCH
33 217-817 1 ROCKER SWITCH (SEALED)
34 165-817 5 SWITCH GASKET
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0234599
88
BACK PANEL
RT115 QUAD
1
2 4
5 5 8
6 7
3
6 9
15 19
14
17
16
18
11 13
10 2
12 2
1
02 ID0237851
89
BACK PANEL
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 105-1549 7 SCREW (M6-1.00 X 20MM)
2 107-801 9 WASHER (M6)
3 106-574 5 CLIP NUT (M6-1.00)
4 307-644 1 COVER
5 107-580 6 SCREW (M4-0.70 X 16MM,BUT SOC)
6 107-358 6 WELLNUT (M4-0.7 X 12.67MM LG)
7 322-871 1 TDM COVER
8 107-744 6 WASHER (M6)
9 362-823 1 COVER
10 106-163 2 FLG SCREW (M8-1.25 X 30MM)
11 107-135 4 CLIP NUT (M8-1.25)
12 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
13 309-434 2 TAB
14 110-854 1 SWITCH ACTUATOR GUARD
15 217-789 1 ROCKER SWITCH
16 217-892 1 POTENTIOMETER - AUTOCROWD
17 110-641 1 KNOB (1/8", BLK)
18 110-560 2 POP RIVET (3/16" X 1/2", ALUM)
19 362-1234 1 REAR PANEL W/O AC DUCT
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0237851
90
PARKING BRAKE
RT115 QUAD
7 6
8
9
10
3
5
11
3
12
4
1 3
15
14
13
01 ID0237798
91
PARKING BRAKE
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 309-383 1 PARK BRAKE BRACKET
2 160-744 1 PARKING BRAKE LEVER
3 106-386 10 FLG LOCKNUT (M8-1.25)
4 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
5 106-991 4 FLG LK SCREW (M8-1.25 X 20MM)
6 110-469 1 GRIP (7/8", ORANGE)
7 309-413 1 ACTUATOR BRACKET
8 105-680 2 NUT (M4, W/LK WSHR) MOUNTS TO 160-744 USING PIN THAT IS PART OF THE LEVER
9 309-412 1 SWITCH BRACKET
10 217-705 1 PLUNGER SWITCH
11 106-715 2 SCREW (M4-0.70 X 12MM, SOC)
12 106-328 2 SCREW (M8-1.25 X 40MM)
13 105-508 1 COTTER PIN (3/32" X 1")
14 194-184 1 BRAKE CABLE MOUNTS TO 160-744 USING PIN THAT IS PART OF THE LEVER
15 110-150 1 CLEVIS PIN (5/16" X 1")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0237798
92
FUEL TANK
RT115 QUAD TRACK
TO 13
FIL
TER 15 13
10 11
FOOT-
NOTE 1 12
17
9 15 13
14
7 8
RET
UR
10 N
5 24
16 2
20 19 18
6
6 23
21 22
3 1
06 ID0235943
93
FUEL TANK
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-9663 1 FUEL TANK
2 105-831 4 FLG LK BOLT (1/2-NC X 1-1/2") USE LOCTITE 242 OR EQUIVALENT
3 106-198 4 FLG LOCKNUT (1/2-NC, GD8)
4 152-150 1 PLUG, MAGNETIC (-16S)
5 300-9737 1 LEFT COVER
6 105-1221 8 FLG SCREW (M5-.80 X 16MM, THD FRM) USE LOCTITE 242 OR EQUIVALENT
7 111-002 2 LIFT-OFF HINGE (OFF-SET)
8 117-558 1 LATCH, ADJUST LEVER (LOCKING)
9 215-1368 1 FUEL SENDER (3 WIRE)
10 107-786 15 SCREW(#10-32 X 1-1/2") HEX
11 156-269 2 S/O COUPLER (04H-05H90)
12 116-325 2 GROMMET (.362")
13 110-249 6 WORM CLAMP (1/4" TO 5/8")
14 115-381 44 BULK HOSE (1/4", SOLD PER 1") USE 1 @ 20" & USE 1 @ 24", SEE FOOTNOTE 1
15 116-108 116 BULK HOSE (5/16", SOLD PER 1") USE 1 @ 51" & 1 @ 65"
16 301-0191 1 MOUNTING PLATE APPLY SMALL BEAD OF SEALER
17 117-671 1 ABRASION SLEEVE (1" X 12")
18 106-701 2 WASHER, FLAT, 1/4 ID, NYLON
19 105-078 3 NUT (1/4-NC)
20 301-0786 1 PROP ROD
21 110-126 1 BOLT-ON CLAMP (1/2")
22 106-029 1 BOLT (3/8-NC X 3/4", BUT SOC)
23 105-047 1 LOCKNUT (3/8-NC)
24 105-884 4 WASHER (1/2")
NOT SHOWN:
FOOTNOTES:
1. ATTACH FUEL PICKUP HOSE TO THE SIDE OF THE FUEL SENDER TUBE USING A ZIP TIE TO SECURE TUBE.
HOSE SHOULD BE FLUSH WITH BOTTOM OF SENDER TUBE.
NOTE:
06 ID0235943
94
HYDRAULIC RESERVOIR
RT115 QUAD
8 12
12
3
1
6 7
9 11
10
13 12
1 19 32
17 16
2 8
20
4
19
5
28 30
4 24
29 PUMP
5 18 15 CONTROL
14 HEAD
26 19 DIFF LOCK
31 (RH)
20 15 14 ANTI
21 25 CAV.
22
23
24 PRIORITY
27 VALVE
04 ID0235944
95
HYDRAULIC RESERVOIR
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 117-558 2 LATCH, ADJUST LEVER (LOCKING)
2 300-9736 1 RIGHT COVER
3 300-9735 1 BATTERY COVER
4 105-617 2 LIFT-OFF HINGE (OFF-SET)
5 105-1221 8 FLG SCREW (M5-.80 X 16MM, THD FRM) USE LOCTITE 242 OR EQUIVALENT
6 106-048 4 LOCKNUT (#10-24)
7 220-1158 2 12-PIN CONTROLLER
8 106-161 4 FLG SCREW (M6-1.00 X 20MM)
9 301-0248 1 CONTROLLER MOUNT
10 106-506 4 BOLT (#10-24 X 3/4")
11 117-463 AR LINER PAD (.25" THK)
12 106-574 4 CLIP NUT (M6-1.00)
13 150-2337 1 BREATHER -12SAE
14 154-344 2 UN RUN TEE (06OFX-06O-06O) USE LOCTITE 242 OR EQUIVALENT
15 154-373 2 REDUCER (04O-06OF)
16 116-218 1 SIGHT GLASS (2")
17 105-1392 1 GROMMET (1 1/2) .188 THK.
18 105-003 1 FLG LOCKNUT (5/16-NC)
19 105-831 3 FLG LK BOLT (1/2-NC X 1-1/2") USE LOCTITE 242 OR EQUIVALENT
20 105-833 3 FLG LOCKNUT (1/2-NC)
21 153-995 1 CONNECTOR (08S-08SF)
22 154-466 1 CONNECTOR (08S-08S)
23 158-681 1 RELIEF VALVE (AUXILIARY)
24 154-391 2 CONNECTOR (08S-10O)
25 159-643 1 BRANCH TEE (08N-06O-06O)
26 300-9657 1 HYDRAULIC RESERVOIR
27 150-2925 1 TANK STRAINER (100MESH -16HB)
28 115-286 1 REDUCER (08N-1/4-NF)
29 153-142 1 S/O COUPLER (20S-16H90)
30 214-854 1 TEMPERATURE SWITCH(1/4NPT,MALE)
31 152-150 1 PLUG, MAGNETIC (-16S)
32 105-884 3 WASHER (1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
1. USE THE FOLLOWING PLUGS TO CLOSE OFF TANK DURING MAINT: 2X 154-381 -8 SAE, 2X 115-165 1/2 NPT, 1X 155-144 -20 SAE,
1X 155-177 -24 SAE, 1X 152-150 -16S & 1X 159-392 -12 SAE.
2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
3. USE LOCTITE 242 ON ALL LATCH AND HINGE HARDWARE.
04 ID0235944
96
SEAT
RT115 QUAD TRACK
11
9 8
10
12
7
2 5 8
13
9
6
4
1
14
01 ID0238076
97
SEAT
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-9745 1 SEAT DECK
2 105-267 4 CUP WASHER (5/16")
3 105-089 4 LOCKNUT (5/16-NC)
4 105-273 2 SCREW (M12-1.75 X 30MM)
5 106-031 2 LOCKNUT (M12-1.75, NLK)
6 115-430 2 SEAT BELT TETHER
7 184-252 2 BUSHING (.562" X 1" X .590")
8 106-391 2 WASHER (M12)
9 106-333 2 SCREW (M12-1.75 X 40MM, 8.8)
10 117-924 1 SEAT BELT SET W/5.75" TONGUE
11 117-429 1 SEAT
12 215-1107 1 SEAT SWITCH
13 106-168 2 FLG LK BOLT (1/4-NC X 3/4")
14 105-117 3 WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0238076
98
SEAT SWIVEL
RT115 QUAD TRACK
15
14
13 22
22
23
21 12
20
19
17
23 11
16
10
18 9
6
8
27 7
26 5
1
3
4
24
25
01 ID0238075
99
SEAT SWIVEL
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-8537 1 SEAT BASE
2 106-992 5 FLG LK SCREW (M8-1.25 X 25MM)
3 107-135 5 CLIP NUT (M8-1.25)
4 110-178 1 PLUG (7/8")
5 117-816 1 COMPRESSION SPRING
6 308-879 1 SEAT SWIVEL
7 106-121 1 STUD BOLT (3/8-NC X 1-1/2")
8 110-383 1 KNOB (3/8-NC, BLACK)
9 106-559 1 SCREW (M12-1.75 X 25MM)
10 117-301 1 SWIVEL DISK
11 179-382 1 SHIM
12 300-9745 1 SEAT DECK
13 106-522 1 THRUST WASHER
14 107-606 1 TANG WASHER
15 107-528 1 SLOTTED NUT
16 105-095 1 WASHER (1/4")
17 308-895 1 LEVER
18 107-582 1 SHLD BOLT(3/8" X 1/4",5/16-NC)
19 106-986 1 FLG LK SCREW (M6-1.00 X 12MM)
20 106-385 1 FLG LOCKNUT (M6-1.00)
21 115-645 1 COMPRESSION SPRING
22 105-876 2 SCREW (M10-1.50 X 35MM)
23 106-387 2 FLG LOCKNUT (M10-1.50)
24 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
25 106-386 2 FLG LOCKNUT (M8-1.25)
26 300-8446 1 ACCESS PANEL
27 106-264 2 BOLT (5/16-NC X 3/4", BUT SOC)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0238075
100
BATTERY INSTALLATION
RT115 QUAD
1
2
6
3
7 4 9
8 5
10
14
11
12 13
BATTERY
COLD START
ALTERNATOR MAIN
01 ID0230585
101
BATTERY INSTALLATION
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 215-1010 1 MAIN FUSE HOLDER COVER
2 215-1011 1 BUSSBAR (MAIN FUSE HOLDER)
3 215-1009 1 MAIN FUSE HOLDER BASE
4 107-859 2 NUT, LOCK, #6-32, NYLON INSERT
5 106-367 2 SCREW (#6-32 X 1/2" PLPS SS)
6 106-048 6 LOCKNUT (#10-24)
7 211-305 2 BK/AMI 125 AMP FUSE
8 211-311 1 BK/AMI 100 AMP FUSE
9 213-017 1 NEG BATTERY CABLE RT115 T2
10 213-104 2 BATTERY (12V, 875CCA)
11 300-9738 1 BATTERY HOLD DOWN
12 337-001 2 BATTERY BOLT
13 105-832 2 FLG LOCKNUT (1/4-NC)
14 213-015 1 POS BATTERY CABLE RT115 TR2
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0230585
102
ROPS
RT115 QUAD TRACK
7 8
9
2 9
8
97
6
13
19
18
16 3
15
17 12
10 5
5
20
4
10
11
14
04 ID0252093
103
ROPS
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 327-817 1 ROPS
2 118-300 1 HEADLINER
3 324-396 1 BRACKET
4 350-2550 4 BACKUP PLATE ASSEMBLY
5 116-421 12 BULK EDGE (1/8", SOLD PER FT) SEE FOOTNOTE 1
6 115-038 2 RETAINER
7 159-958 4 PLUG (3/4")
8 159-936 4 PLUG (5/8")
9 159-976 12 PLUG (1/4")
10 106-393 16 WASHER (M20)
11 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
12 106-459 8 SCREW (M20-2.50 X 70MM, 10.9)
13 195-611 2 BOLT (1/2-NC X 1-1/4",CSK SOC)
14 106-665 8 LOCKNUT (M20-2.50, 10.9) TORQUE NUT TO 250 FT-LBS
15 106-386 4 FLG LOCKNUT (M8-1.25)
16 105-095 4 WASHER (1/4")
17 107-193 4 SCREW (M6-1.00 X 16MM,BUT SOC)
18 324-921 1 COVER, PLASTIC
19 110-348 3 POP RIVET (3/16" X .664")
20 250-063 1 MANUAL COMPARTMENT
NOT SHOWN:
FOOTNOTES:
1. 12" REQUIRED, CUT INTO TWO 6" PIECES & PLACE WHERE INDICATED BY GRAPHICS.
2. THIS ROPS IS USED WHEN A 46" HYDRA-WHEEL IS MOUNTED.
NOTE:
04 ID0252093
104
105
106
2
4
1
3
5
8
2
9 7
10
01 ID0246297
107
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 318-793 1 FLOOR PLATE
2 107-461 1 LOCKING LATCH
3 301-0166 1 COVER PLATE
4 106-992 2 FLG LK SCREW (M8-1.25 X 25MM)
5 106-386 2 FLG LOCKNUT (M8-1.25)
6 309-847 1 FUEL SENDER COVER
7 107-135 4 CLIP NUT (M8-1.25)
8 117-832 1 SOUND BLANKET
9 117-834 1 SOUND BLANKET
10 117-847 1 HEAT BLANKET
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0246297
108
TAPE DISPENSER
5 3
6
2 4
5
8
7
8
05 ID0263926
109
TAPE DISPENSER
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1637 - TAPE DISPENSER INCL'S REF #'S 1 THRU 8
1 301-1490 1 PLATE
2 301-1399 1 MOUNT
3 301-1491 2 RING
4 105-258 3 BOLT (3/8-NC X 3-3/4") RT80 & RT55
5 105-098 3 BOLT (3/8-NC X 3") HT/RT115 & QUAD RT45
6 105-047 3 LOCKNUT (3/8-NC)
7 301-1492 1 COLLAR
8 105-714 2 SET SCREW (3/8-NC X 1", SQ)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0263926
110
NOTES:
ID0134963
111
CONTROL
COMPONENTS
ID0135065
112
2
3
10 13
4
21 22 23 5
8 24
11 20 6
19
25
7
11
8
13
8
16 4
13
12 11
15
9
13
10
11
18
12
17
14
16 15
02 ID0235632
113
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 117-345 1 CONTROL HANDLE
2 305-728 1 HANDLE ASSEMBLY
3 105-263 2 BOLT (1/4-NC X 3/4", CSK, SOC)
4 178-421 2 BUSHING
5 110-330 1 DUST BOOT
6 107-312 4 SCREW (M6-1.00 X 25MM, BUT SOC)
7 305-727 1 MOUNT ASSEMBLY
8 107-770 3 LOCKNUT (1/4-NF, NYL INSERT)
9 105-387 1 LOCKNUT (3/4-NF)
10 160-540 2 ROD END
11 105-152 4 NUT (1/4-NF)
12 179-884 2 ROD (19.44")
13 106-076 5 WASHER (1/4")
14 107-790 4 CLEVIS (1/4-NF-LH)
15 110-082 4 CLEVIS PIN (1/4 X 11/16)
16 105-508 4 COTTER PIN (3/32" X 1")
17 105-878 3 NUT (1/4-NF, LH)
18 179-885 1 ROD (17")
19 105-085 1 LOCKNUT (1/4"-NC)
20 305-724 1 LINKAGE PLATE
21 105-284 1 WASHER (3/16")
22 105-087 1 BOLT (1/4-NC X 7/8", SOC)
23 110-565 1 BALL JOINT (1/4-NF)
24 110-281 1 ROD END (1/4-NF, FM)
25 107-582 1 SHLD BOLT(3/8" X 1/4",5/16-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0235632
114
7
4
6
8 9
6
9 8 7 2
2 11
10
3
3
10 ID0025503
115
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 215-1537 1 SINGLE AXIS 12V FOOT CONTROL SEE FOOTNOTE 1 SUPERCEDES 215-1243
2 106-848 4 FLG SCREW (M6-1.00 X 25MM)
3 106-385 4 FLG LOCKNUT (M6-1.00)
4 107-769 1 JAM NUT (M10-1.50)
5 324-554 1 PEDAL
6 105-245 1 SCREW (M10-1.50 X 25MM)
7 107-092 2 WASHER (.254")
8 105-079 2 LOCK WASHER (1/4)
9 105-865 2 BOLT (1/4-NC X 3/4", GD8)
10 323-921 1 CRUISE FOOT CONTROL BASE
11 105-274 1 SCREW (M10-1.50 X 20MM, 10.9)
NOT SHOWN:
FOOTNOTES:
RT80, 95 115T3 BEGINS WITH S/N CMWRT80XP90000002, CMWRT95HC90000366, CMWRT5T3J90000131.
NOTE:
10 ID0025503
116
CONTROL ARM
RT115 QUAD TRACK
7
4
9
11
6
10 13
12
3 2
04 ID0234529
117
CONTROL ARM
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-9740 1 CONTROL ARM WELDMENT
2 215-1663 1 SINGLE AXIS 12V HAND CONTROL, ORG KNOB SEE FOOTNOTE 1
3 106-387 4 FLG LOCKNUT (M10-1.50)
4 313-707 1 UPPER ARMREST BRACKET
5 107-698 1 DOWEL (.375 X .50)
6 107-702 1 CARRIAGE BOLT (3/8-NC X 3/4")
7 110-383 1 KNOB (3/8-NC, BLACK)
8 117-314 1 ARM REST
9 106-159 2 FLG SCREW (1/4-NC X 3/4")
10 195-418 2 LOCK WASHER (#10)
11 105-649 2 BOLT (#10-32 X .75", BUT)
12 105-1444 2 ROUND PLASTIC CAP ,3.5"
13 105-245 4 SCREW (M10-1.50 X 25MM)
NOT SHOWN:
FOOTNOTES:
1. IF REPLACING 215-1536 USE HAND CONTROL 215-1663 WITH AN ORANGE KNOB FOR GROUND DRIVE CONTROL AND USE HAND CONTROL 215-1664
WITH A YELLOW KNOB FOR ATTACHMENT CONTROL.
NOTE:
04 ID0234529
118
2
1
6
5 3
4
10 8 10
9 13
7 12
23
14
13
15
12
16
SEE F/N 1
17
22
17
11 20
21
18
19
10
05 ID0230432
119
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1086 1 GAUGE CLUSTER PANEL
2 215-1268 1 2.06" CAN ENG OIL PRESS GAUGE
3 215-1267 1 2.06" CAN COOLANT TEMP GAUGE
4 211-325 1 3.5" CAN TACHOMETER W/ DISPLAY
5 211-328 1 2.06" VOLTMETER GAUGE
6 215-1370 1 FUEL GAUGE (VOLTAGE)
7 107-597 8 WASHER (M4)
8 220-664 3 INDICATOR ASSEMLBY
9 215-1015 1 MOMENTARY PUSH BUTTON SWITCH
10 107-580 16 SCREW (M4-0.70 X 16MM,BUT SOC)
11 107-801 4 WASHER (M6)
12 306-607 2 HORN BUTTON
13 306-608 2 BUTTON COVER
14 217-764 1 ROCKER SWITCH (SPDT)
15 165-817 1 SWITCH GASKET
16 214-852 1 IGNITION SWITCH
17 107-805 2 PLASTIC FASTENER
18 214-301 1 ACCESSORY SOCKET
19 105-680 2 NUT (M4, W/LK WSHR)
20 362-1085 1 MAIN CONSOLE
21 105-1550 4 SCREW (M6-1.00 X 25MM)
22 362-823 1 COVER
23 107-358 14 WELLNUT (M4-0.7 X 12.67MM LG)
NOT SHOWN:
FOOTNOTES:
1. HOLES WILL HAVE EITHER 362-823 OR 217-764, DEPENDING UPON FRONT ATTACHMENT OPTIONS
NOTE:
05 ID0230432
120
121
122
1
4
5
2
6
3
7
8
(7)
.20
C 808-876
123
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 107-004 3 FLG LK SCREW (M12-1.75 X 45mm) RT95 / RT115 & SEE FOOTNOTE 2
2. 315-744 1 SENSOR BRACKET
3. 106-709 3 FLG LK NUT (M12-1.75) RT95 / RT115 & SEE FOOTNOTE 2
4. 105-680 2 NUT (M4, W/LK WSHR)
5. 107-597 2 WASHER (M4)
6. 107-451 AR SHIM (.135") SEE FOOTNOTE 1
7. 214-692 1 PROXIMITY SWITCH
8. 107-414 2 SCREW (M4-0.70 X 30mm, BUT SOC)
NOT SHOWN
FOOTNOTES
1. SHIMS (107-451) ARE USED TO ADJUST SPACING OF PROXIMITY SWITCH (214-692) FROM THE DRIVE SHAFT.
2. RT75 USES 2X 105-003 (FLG LOCKNUT 5/16-NC) & 2X 105-190 (BOLT 5/16-NC X 2-3/4")
NOTE
C 808-876
124
NOTES:
ID0134963
125
HYDRAULICS
ID0135071
126
3 7 TO R. STEER/TILT VALVE
23
TO MANIFOLD
1 8
5
6
2 4
11
15 19
18
7 10
16 22
9 21
13
20
17
14
12
TO TEE ON RESERVOIR
TO P.S. MOTOR LOAD SENSE
TO AUX. PUMP
TO BFB VALVE
TO RELIEF VALVE
03 ID0235784
127
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 105-292 2 SCREW (M8-1.25 X 75MM)
2 106-386 2 FLG LOCKNUT (M8-1.25)
3 150-3153 1 HYDRAULIC VALVE, 3 SPOOL
4 154-362 1 S/O COUPLER (10S-12H90)
5 111-011 2 WORM CLAMP (1" TO 1-3/4")
6 116-636 40 BULK HOSE (3/4", SOLD PER FT)
7 154-298 2 CONNECTOR (10S-10O90)
8 149-851 1 HYDRAULIC LINE (-10)
9 157-322 1 HYDRAULIC LINE (-10)
10 154-464 1 CONNECTOR (10O-10O)
11 515-139 1 HOSE (10OFX45-36"-3000)
12 107-054 2 SCREW (M6-1.00 X 90MM)
13 309-817 1 SPACER PLATE
14 306-886 1 SPACER
15 154-301 1 CONNECTOR (10S-10O)
16 154-222 1 CONNECTOR (06O-08S)
17 150-2362 1 PRIORITY VALVE
18 154-278 1 CONNECTOR (04S-04O)
19 154-252 1 CONNECTOR (04S-04O90)
20 153-787 1 ELBOW (10S-10O-10O)
21 154-488 1 UN RUN TEE (10OFX-10O-10O)
22 106-385 2 FLG LOCKNUT (M6-1.00)
23 157-040 1 O-RING (016 D90)
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
03 ID0235784
128
1 12
3 15 17
4
14
2 6 8 5
3
10 37
7 24
9
22
2 39
11 17 21
20
16 23
38
18
30
35 40
13 19 29 28
39 27
24 25
36 33
26
41 42 42
43
32
31
ROD END
LIFT CYL.
35
34
ROD END
ROD END SWING CYL'S.
TILT CYL.
BARREL END
LIFT CYL.
01 ID0241941
129
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-3153 1 HYDRAULIC VALVE, 3 SPOOL
2 154-261 2 CONNECTOR (04O-08S)
3 154-374 2 CONN (04O-08S, .062 ORF)
4 153-968 1 HOSE (04OFX90S-82"-5000)
5 153-967 1 HOSE (04OFX90S-90"-5000)
6 514-294 1 CONNECTOR (08S-06O, ORF)
7 154-222 1 CONNECTOR (06O-08S)
8 153-074 1 HOSE (06OFX90M-88"-3000)
9 153-074 1 HOSE (06OFX90M-88"-3000)
10 515-137 1 HOSE (04OFX90-90"-3000)
11 515-137 1 HOSE (04OFX90-90"-3000)
12 116-259 1 BULK EDGE (1/2", SOLD PER 1")
13 115-920 1 ABRASION SLEEVE (2.38" X 70"")
14 117-691 1 ABRASION SLEEVE (1.25" X 68")
15 110-332 1 BOLT-ON CLAMP (1-5/8")
16 110-333 1 BOLT-ON CLAMP (1")
17 105-003 2 FLG LOCKNUT (5/16-NC)
18 307-416 1 BK BRACKET
19 106-386 2 FLG LOCKNUT (M8-1.25)
20 106-327 2 SCREW (M8-1.25 X 30MM)
21 154-355 2 BK CONNECTOR (04O-04O90BK)
22 154-229 2 BK CONNECTOR (06O-06O90BK)
23 154-344 2 UN RUN TEE (06OFX-06O-06O)
24 154-326 6 CAP (06OF)
25 154-738 1 HOSE (06OFX90-34"-3000)
26 515-586 1 HOSE (06OFX90-21"-3000)
27 117-328 1 ABRASION SLEEVE (1.00" X 18"")
28 117-409 1 ABRASION SLEEVE (1.00" X 28")
29 154-921 1 HOSE (04OFX-54"-3000-AR)
30 153-973 1 HOSE (04OFX45-54"-3000-AR)
31 110-866 2 CLAMP SET (1/2")
32 110-958 2 BACKUP PLATE
33 105-818 4 BOLT (1/4-NC X 1-1/2")
34 151-202 1 CYL (2.0" X 1.0" X 3.38")
35 154-252 3 CONNECTOR (04S-04O90)
36 154-278 1 CONNECTOR (04S-04O)
37 154-293 1 BRANCH TEE (04S-04O-04O)
38 154-316 1 RUN TEE (04S-04O-04O)
39 117-672 2 ABRASION SLEEVE (1.00" X 20"")
40 515-310 1 HOSE (04OFX45-22"-5000)
41 515-310 1 HOSE (04OFX45-22"-5000)
42 154-342 2 CONNECTOR (06S-06O90)
43 150-3170 1 CYL (3.0 X 1.75 X 7.50, SP) REFER TO FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. BFB CYLINDER GUARD KIT, 191-285, CAN BE INSTALLED ON THIS CYLINDER. (KIT NOT SHOWN)
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0241941
130
1 12
3 15 17
4
14
2 6 8 5
3
10 37
7 24
9
22
2 39
11 17 21
20
16 23
38
18
30
35 40
13 19 29 28
39 27
24 25
36 33
26
41 42 42
32 43
31
ROD END
LIFT CYL.
35
34
ROD END
ROD END SWING CYL'S.
TILT CYL.
BARREL END
LIFT CYL.
01 ID0241941
131
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-3153 1 HYDRAULIC VALVE, 3 SPOOL
2 154-261 2 CONNECTOR (04O-08S)
3 154-374 2 CONN (04O-08S, .062 ORF)
4 153-968 1 HOSE (04OFX90S-82"-5000)
5 153-967 1 HOSE (04OFX90S-90"-5000)
6 514-294 1 CONNECTOR (08S-06O, ORF)
7 154-222 1 CONNECTOR (06O-08S)
8 153-074 1 HOSE (06OFX90M-88"-3000)
9 153-074 1 HOSE (06OFX90M-88"-3000)
10 515-137 1 HOSE (04OFX90-90"-3000)
11 515-137 1 HOSE (04OFX90-90"-3000)
12 116-259 1 BULK EDGE (1/2", SOLD PER 1")
13 115-920 1 ABRASION SLEEVE (2.38" X 70"")
14 117-691 1 ABRASION SLEEVE (1.25" X 68")
15 110-332 1 BOLT-ON CLAMP (1-5/8")
16 110-333 1 BOLT-ON CLAMP (1")
17 105-003 2 FLG LOCKNUT (5/16-NC)
18 307-416 1 BK BRACKET
19 106-386 2 FLG LOCKNUT (M8-1.25)
20 106-327 2 SCREW (M8-1.25 X 30MM)
21 154-355 2 BK CONNECTOR (04O-04O90BK)
22 154-229 2 BK CONNECTOR (06O-06O90BK)
23 154-344 2 UN RUN TEE (06OFX-06O-06O)
24 154-326 6 CAP (06OF)
25 154-738 1 HOSE (06OFX90-34"-3000)
26 515-586 1 HOSE (06OFX90-21"-3000)
27 117-328 1 ABRASION SLEEVE (1.00" X 18"")
28 117-409 1 ABRASION SLEEVE (1.00" X 28")
29 154-921 1 HOSE (04OFX-54"-3000-AR)
30 153-973 1 HOSE (04OFX45-54"-3000-AR)
31 110-866 2 CLAMP SET (1/2")
32 110-958 2 BACKUP PLATE
33 105-818 4 BOLT (1/4-NC X 1-1/2")
34 151-202 1 CYL (2.0" X 1.0" X 3.38")
35 154-252 3 CONNECTOR (04S-04O90)
36 154-278 1 CONNECTOR (04S-04O)
37 154-293 1 BRANCH TEE (04S-04O-04O)
38 154-316 1 RUN TEE (04S-04O-04O)
39 117-672 2 ABRASION SLEEVE (1.00" X 20"")
40 515-310 1 HOSE (04OFX45-22"-5000)
41 515-310 1 HOSE (04OFX45-22"-5000)
42 154-342 2 CONNECTOR (06S-06O90)
43 149-686 1 CYL (3.0 X 1.75 X 10.0) REFER TO FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. BFB CYLINDER GUARD KIT, 191-285, CAN BE INSTALLED ON THIS CYLINDER. (KIT NOT SHOWN)
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0241941
132
PUMP MOUNT
RT115 QUAD
9
12
8
10
3
11
4
5
6
02 ID0240645
133
PUMP MOUNT
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 307-330 1 PUMP MOUNT
2 105-993 2 FLG BOLT (5/8-NC X 4")
3 116-151 2 SHOCK MOUNT
4 105-475 2 WASHER (1/2")
5 105-994 2 FLG LOCKNUT (5/8-NC)
6 165-889 1 FLYWHEEL COUPLING
7 106-383 12 FLG LK SCREW (M10-1.50 X 30MM)
8 105-244 4 WASHER
9 105-066 4 BOLT (1/2-NC X 1-3/4")
10 107-416 6 BOLT (5/16-NC X 1-1/2")
11 105-072 6 LOCK WASHER (3/8")
12 105-070 4 LOCK WASHER (1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0240645
134
PUMP FITTINGS
RT115 QUAD 1
16
15
2
1
17
1
8 14 18
15 1
13
9
3 2
SEE F/N 2 5
6
7
12
1
10
6 8
9
SEE F/N 1
11
PUMP FITTINGS
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 159-156 5 QDC ADAPTER (02-040F)
2 154-255 2 UNION (04O-04OFX90)
3 154-250 1 CONNECTOR (04O-06S45)
4 159-449 4 SPLIT FLANGE (16SFL, M12)
5 154-404 4 CONNECTOR (16O-16FL90)
6 150-2370 2 S/O BR TEE (16S-16H-16H150)
7 154-221 1 CONNECTOR (06S-06O)
8 150-3135 2 CONNECTOR (04O-06SF-06OF)
9 159-381 2 CHECK VALVE (06S-06O)
10 154-252 1 CONNECTOR (04S-04O90)
11 150-1518 1 CONNECTOR (-06O-06OFX45)
12 150-3100 1 PUMP ASSEMBLY, H1 78CC + H1 78CC
13 156-174 1 CONNECTOR (06S-06O LG)
14 155-224 1 S/O BR TEE (12S-12H-16H90)
15 154-220 2 CONNECTOR (04O-06S)
16 154-379 1 UN BR TEE (04OFX-04O-04O)
17 159-147 1 QDC ADAPTER (02-06S)
18 155-198 1 S/O COUPLER (12S-12H90-06SF)
NOT SHOWN:
SERVICE PARTS:
107-996 4 HHCS M12-1.75 X 35mm, 10.9 ZP
157-1001 1 O-RING (2-158 D75)
FOOTNOTES:
1. CONNECTS TO TEE MOUNTED TO BULKHEAD ON FRAME
2. CONNECTS TO TEE MOUNTED TO HYDRAULIC TANK
NOTE:
REFER TO O-RING NOTE (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0240653
136
AUXILIARY HYDRAULICS
RT115 QUAD
12
14
13
11
16
10
2 3
1
9 TO TEE ON TANK
TO RELIEF ON TANK
4
15
6
5
7
TO SUCTION PORT
ON TANK
01 ID0240574
137
AUXILIARY HYDRAULICS
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 153-807 1 HYDRAULIC PUMP (AUX)
2 105-876 2 SCREW (M10-1.50 X 35MM)
3 154-298 1 CONNECTOR (10S-10O90)
4 510-313 1 COUPLER (16OFX90-16H-3000)
5 116-460 42 BULK HOSE (1", SOLD PER FT)
6 111-027 2 T-BOLT CLAMP (1.25" - 1.50")
7 154-287 1 CONNECTOR (16S-16O90)
8 154-743 1 HOSE (04OFX90S-23"-3000)
9 150-3160 1 HOSE (10OFX90S-24"-4000)
10 150-3159 1 HOSE (10OFX45-24"-4000)
11 150-3158 1 HOSE (04OFX90S-82"-4000)
12 149-896 1 STREET ELBOW(04NF-04NF90)
13 154-339 1 CONNECTOR (04N-04O)
14 213-419 1 5,000 PSI GAUGE
15 115-687 1 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT)
16 117-218 1 ABRASION SLEEVE (1" X 52")
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0240574
138
3 2 2
1
5
6 4
12 6
FROM PUMP
CHARGE PORT 10
11
17 16
REAR AXLE
TO TANK 9
8 7
18
RETURN FROM
STEER/TILT VALVE
TO GROUND DRIVE
MOTOR PILOT
13 SUPPLY
FRONT AXLE
14
15
02 ID0240662
139
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 157-246 1 MANIFOLD (2-SP)
2 306-885 2 MOUNT PLATE
3 106-385 2 FLG LOCKNUT (M6-1.00)
4 106-566 2 SCREW (M6-1.00 X 70MM)
5 154-383 1 PLUG (04S)
6 154-316 2 RUN TEE (04S-04O-04O)
7 154-220 1 CONNECTOR (04O-06S)
8 515-744 1 HOSE (04OFX90S-28"-3000)
9 515-249 1 HOSE (04OFX-26"-3000)
10 154-411 1 CONNECTOR (04S-06O)
11 154-344 1 UN RUN TEE (06OFX-06O-06O)
12 515-249 1 HOSE (04OFX-26"-3000)
13 117-218 1 ABRASION SLEEVE (1" X 52")
14 515-075 1 HOSE (04OFX90S-82"-3000)
15 154-226 1 CONNECTOR (04O-06S90)
16 117-611 1 ABRASION SLEEVE (1.00" X 22")
17 157-909 1 HOSE (06OFX-28"-3000)
18 153-320 1 HOSE (06OFX90L-17"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0240662
140
1
2
23
3
6
10 11 2 5 2
1
2 23
19
7 17
18
9 4
16 TO FITTING ON BOTTOM
12 OF FRONT PUMP
8
2
14 20
13
13
TO
24 TANK FITTING
2 15
23 2
21
23 TO FITTING ON SIDE
OF REAR PUMP
23 22
TO RETURN MANIFOLD
01 ID0240478
141
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 514-088 2 S/O COUPLER (16S-16H)
2 111-027 16 T-BOLT CLAMP (1.25" - 1.50")
3 116-460 30 BULK HOSE (1", SOLD PER FT)
4 154-192 1 S/O RUN TEE (16H-16H-16H)
5 116-460 5 BULK HOSE (1", SOLD PER FT)
6 154-188 1 S/O COUPLER (16S-16H90)
7 153-888 1 CHECK VALVE (16SF-16SF,25 PSI)
8 155-231 1 S/O BR TEE (16S-16H-16H)
9 116-460 10 BULK HOSE (1", SOLD PER FT)
10 110-332 1 BOLT-ON CLAMP (1-5/8")
11 105-003 1 FLG LOCKNUT (5/16-NC)
12 116-460 17 BULK HOSE (1", SOLD PER FT)
13 153-110 2 S/O COUPLER (20S-16H45)
14 157-345 1 HYD OIL FILTER (20SF-20SF) INCL'S REF #15, FILTER ELEMENT 153-792.
15 153-792 1 FILTER ELEMENT (10 MICRON)
16 306-862 1 BRACKET
17 106-709 2 FLG LK NUT (M12-1.75)
18 106-632 2 FLG LK SCR (M12-1.75X35MM,SER)
19 105-826 3 FLG LK BOLT (3/8-NC X 1")
20 116-460 21 BULK HOSE (1", SOLD PER FT)
21 116-460 13 BULK HOSE (1", SOLD PER FT)
22 116-460 41 BULK HOSE (1", SOLD PER FT)
23 115-687 99 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) USE 2 @ 12", 1 @16", 1 @24" & 1 @ 35"
24 116-460 44 BULK HOSE (1", SOLD PER FT)
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0240478
142
3
4
TO TEE ON TANK
01 ID0240506
143
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 116-636 18 BULK HOSE (3/4", SOLD PER FT)
2 116-460 25 BULK HOSE (1", SOLD PER FT)
3 111-011 2 WORM CLAMP (1" TO 1-3/4")
4 111-027 2 T-BOLT CLAMP (1.25" - 1.50")
5 154-783 1 HOSE (04OFX-24"-3000)
6 115-733 1 ABRASION SLEEVE(SOLD PER FOOT)
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0240506
144
RETURN HYDRAULICS
RT115 QUAD
1
2
19
ATTACHMENT VALVE
RETURN
3 21
20
4
18
ATTACHMENT 24 6 22
MOTOR 25 7 23
CASE DRAIN
8 5
11 16
27
9 15
6
26
12
13 6
ATTACHES TO TEE ON HYD. TANK 10
14 15 6 17
01 ID0242032
145
RETURN HYDRAULICS
RT115 QUAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 154-315 1 UNION (10O-10OFX90)
2 150-1691 1 HOSE (10OFX90S45-120"-3000)
3 153-956 1 HOSE (10OFX90-50"-3000)
4 307-535 1 RETURN MANIFOLD
5 154-325 1 UN BR TEE (10OFX-10O-10O)
6 154-324 5 CAP (10OF)
7 316-822 1 RETURN BRACKET
8 154-319 1 BK RUN TEE (10O)
9 515-003 1 HOSE (08OFX90-31"-3000) STRAIGHT END OF HOSE ATTACHES TO GND DRIVE MOTOR CASE DRAIN
10 155-466 1 HOSE (10OFX90-74"-2750)
11 150-3102 1 HOSE (10OFX90-40"-3000)
12 115-755 1 ABRASION SLEEVE (1.59" X 60")
13 115-938 1 ABRASION SLEEVE (1.59" X 66")
14 150-1690 1 HOSE (10OFX45-70"-3000)
15 150-1546 2 BK RUN TEE (10O-10O-10OL)
16 150-1689 1 HYDRAULIC LINE (-10)
17 153-984 1 BK RUN TEE (10O-10O-10OL)
18 154-332 1 PLUG (10O)
19 154-331 1 PLUG (08O)
20 515-025 1 HOSE (08OFX90-40"-3000)
21 110-333 2 BOLT-ON CLAMP (1")
22 154-488 1 UN RUN TEE (10OFX-10O-10O)
23 154-737 1 HOSE (06OFX90-17"-3000) CONNECTS TO P.O. CHECK ON LEFT SIDE OF THE PUMP
24 154-310 1 REDUCER NUT (10OF)
25 154-451 1 REDUCER STEM (060)
26 515-089 1 HOSE (06OFX-15"-3000) CONNECTS TO P.O. CHECK ON RIGHT SIDE OF THE PUMP
27 117-764 1 ABRASION SLEEVE (1.59" X 90")
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0242032
146
8 3
5
7
3
3
A 808-782
147
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
FOOTNOTES
1. FOR MORE DETAILS ON REF NO.'S 2 THRU 8 REFER TO PARTS PAGE "HYDRAULIC FILTER".
NOTE:
HYDRAULIC FILTER GUARD KIT #191-342 CONSIST OF 1X REF #1 AND 3X REF #3.
A 808-782
148
1
6
10
5
5
7 15
11
11
3
4
14
LEFT
12 RIGHT
4 6 18
13 FRONT
AXLE
8 16 STEERING
2 CYLINDER
9 17
02 ID0251034
149
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2361 1 POWER STEERING VALVE
2 150-2362 1 PRIORITY VALVE
3 307-535 1 RETURN MANIFOLD
4 105-003 2 FLG LOCKNUT (5/16-NC)
5 154-227 2 CONNECTOR (06O-08S90)
6 154-252 2 CONNECTOR (04S-04O90)
7 515-222 1 HOSE (06OFX45-46"-3000)
8 153-315 1 HOSE (06OFX90S-36"-3000)
9 154-222 1 CONNECTOR (06O-08S)
10 154-695 1 HOSE (04OFX-38"-3000)
11 117-214 2 ABRASION SLEEVE (1.25" X 40")
12 117-396 1 ABRASION SLEEVE (1.25" X 28")
13 116-804 1 HOSE (04OFX90S-69"-3000)
14 116-804 1 HOSE (04OFX90S-69"-3000)
15 154-276 2 CONNECTOR (04O-08S90)
16 154-272 2 REDUCER NUT (08OF)
17 159-595 2 ELBOW (M18X1.50-08O)
18 154-248 2 REDUCER STEM (04O)
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFR TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0251034
150
TOP OUTSIDE
SPOOL
11 8
1 RIGHT
3 11
7 9
12
6 BOTTOM REAR AXLE
2 OUTSIDE LEFT STEERING
22 SPOOL 13 CYLINDERS
5
14
16 15
ATT. VALVE
SUPPLY 4
17
10 20
01 ID0251036
151
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 153-786 1 HYDRAULIC VALVE (2-SPOOL)
2 307-074 1 BRACKET
3 106-379 1 FLG LK SCREW (M6-1.00 X 20MM)
4 106-385 1 FLG LOCKNUT (M6-1.00)
5 106-632 1 FLG LK SCR (M12-1.75X35MM,SER)
6 106-709 1 FLG LK NUT (M12-1.75)
7 157-334 2 CONNECTOR (04O-06S90,ORF)
8 515-462 1 HOSE (04OFX90-22"-3000-AR)
9 515-462 1 HOSE (04OFX90-22"-3000-AR)
10 153-907 1 HOSE (10OFX45-16"-3000)
11 117-328 2 ABRASION SLEEVE (1.00" X 18"")
12 154-248 2 REDUCER STEM (04O)
13 154-272 2 REDUCER NUT (08OF)
14 159-623 2 CONNECTOR (M18X1.50-080)
15 154-391 1 CONNECTOR (08S-10O)
16 154-222 1 CONNECTOR (06O-08S)
17 153-320 1 HOSE (06OFX90L-17"-3000)
18 154-344 1 UN RUN TEE (06OFX-06O-06O)
19 157-040 1 O-RING (016 D90)
20 149-851 1 HYDRAULIC LINE (-10)
21 154-298 1 CONNECTOR (10S-10O90)
22 515-129 1 HOSE (10OFX90-30"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFER TO "FRAME TILT HYDRAULICS" ID0252110 FOR MORE INFO.
2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPALCMENT OF O-RINGS.
01 ID0251036
152
2 10
3
17
BOTTOM
INSIDE
SPOOL
13
15 12 9
12 8
14
11 1
11 TOP 6
3 INSIDE 7
2 1 16 SPOOL
10
4 5
01 ID0252110
153
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 151-202 2 CYL (2.0" X 1.0" X 3.38")
2 125-771 2 COMPOSITION BUSHING (1.25")
3 183-765 2 TAPERED PIN (31.7MM X 110MM)
4 181-982 2 TAPERED INSERT (1.25")
5 106-469 2 FLG SCREW (M12-1.75 X 30MM)
6 125-770 2 COMPOSITION BUSHING (1.000")
7 183-767 2 TAPERED PIN (1.000" X 2..36")
8 181-981 2 TAPERED INSERT (1")
9 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) REFER TO FOOTNOTE 1
10 154-252 4 CONNECTOR (04S-04O90)
11 154-385 2 CONNECTOR (04O-06S, ORF)
12 154-265 2 UNION RUN TEE (04OFX-04O-04O)
13 515-019 1 HOSE (04OFX45-34"-3000)
14 515-229 1 HOSE (04OFX-34"-3000)
15 154-702 1 HOSE (04OFX-30"-3000)
16 154-963 1 HOSE (04OFX45-24"-3000)
17 115-811 1 ABRASION SLEEVE (1.59" X 20")
NOT SHOWN:
FOOTNOTES:
1. WHEN NOT EQUIPPED WITH FRAME TILT USE 2X 154-384, PLUG (06S). REMAINING PARTS SHOWN ARE NOT USED.
NOTE:
1. REFER TO "REAR STEER HYD" ID0251036 FOR MORE INFO.
2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.
01 ID0252110
154
2
12
1 8
11
5
5
12
10 9
4
5 3
02 ID0252113
155
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 159-809 1 HYD CONTROL VALVE (3-SPOOL)
2. 500-933 3 LOAD CHECK PLUG KIT
3. 500-1825 1 V10 INLET RELIEF CARTRIDFE 3000 PSI
4. 500-935 1 FLOAT POSITIONER KIT
5. 500-928 3 SEAL REPAIR KIT
6. 500-934 2 SPOOL POSITIONER KIT
7. 191-153 3 SPOOL BOOT KIT
8. 191-157 1 POWER BEYOND SLEEVE
9. 191-151 6 SPOOL LIP SEAL KIT
10. 155-179 1 PLUG (10S, SOC)
11. 154-384 1 PLUG (06S)
12. 599-279 2 WORK PORT NR PLUG KIT SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED, FUTURE PRODUCTION
VALVES WILL NOT HAVE A MACHINED WORK PORT.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0252113
156
02 ID0230267
157
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301( IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0230267
158
HYDRAULIC CYLINDER
2.0" X 1.00" X 3.38"
1
3
D 806-388
159
HYDRAULIC CYLINDER
2.0" X 1.00" X 3.38"
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-202 HYD CYL (2" X 1" X 3.38") INCLUDES REF NO.'S 1 THRU 7
1. 190-165 1 SEAL REPAIR KIT (2" X 1")
2. 150-778 1 LOCK RING (2")
3. 150-700 1 CYLINDER BARREL
4. 106-096 1 FLG BOLT (1/2-NC X 1-3/4",GD8) SEE FOOTNOTE 1
5. 150-775 1 CYLINDER PISTON (2" X 1")
6. 150-772 1 CYLINDER HEAD (2" X 1")
7. 150-698 1 CYLINDER ROD
NOT SHOWN:
259-100 U-SEAL INSTALLER (1"-1.499")
259-188 CYL HEAD SPANNER - TWO PIN
259-239 WIPER SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
FOOTNOTES
1. APPLY LOCTITE 271 OR 277. TORQUE TO 90-100 FT-LBS (120-135 N.M.)
NOTE:
D 806-388
160
161
162
163
164
NOTES:
ID0134963
165
ELECTRICAL
ID0135070
166
BACK UP ALARM
RT115 QUAD TRACK
1
2
4
5
01 ID0252586
167
BACK UP ALARM
RT115 QUAD TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
350-2155 - BACKUP ALARM KIT INCLUDES REF. #1 THRU 6.
1 306-602 1 ALARM
2 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
3 106-386 2 FLG LOCKNUT (M8-1.25)
4 157-645 2 WEATHER-PAC SEAL (2.80MM)
5 214-104 2 PACKARD MALE TERMINAL
6 214-103 1 (2-WAY) MALE CONNECTOR
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0252586
168
NOTES:
ID0134963
169
MISCELLANEOUS
ID0135063
170
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
VS02 ID0053384
171
Metric Bolt and Cap Screw Torque Values
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
VS02 ID0053384
172
Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.
As a general rule:
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
VS02 ID0053384
173
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
5/16 5 1/2 - 20 NA NA NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
VS02 ID0053384
174
RT115Q
Related Publications
Component Ass’y P/N
Model:
RT115Q............... Parts Manual ......................................................... ........... 053-2236
RT115Q............... Operators Manual .................................................. ........... 053-2255
RT115Q .............. Repair Guide (Service Manual) .............................. ............ 055-075
RT115Q .............. Special Tools Guide .............................................. ............ 052-901
RT115Q .............. Technical Supplement ........................................... ........... 053-2260
Engine:
John Deere ......... Operators Manual – PE4045HF285 ................ 195-1087 .. 053-1233
Filters
Engine:
Air Filter Parts Ass’y ......................................................................................... 194-121
Element (primary) .............................................................................. 194-147
Element (secondary) .......................................................................... 194-148
Oil Filter Element (spin-on) - John Deere .......................................................... 194-478
Fuel Filter Element (slip-on) - ............................................................................ 155-941
Primary Filter Sediment Bowl ........................................................................... 194-493
Primary Fuel Filter Element-John Deere……………………………………………195-1171
Secondary Fuel Filter Element-John Deere……………………………………….. 195-1172
Hydraulic:
Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 153-792
Element (1-1/2-UNF, spin-on, Break-In) .............................................. 153-791
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052
VER.01 ID0255272
175
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Describe change requested (if possible, include copy of publication page with changes marked.):
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ID0135001
176
177
ID0040564
178
ID0135281