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Chapte R Ultracool: LAUDA - The Big One

The document discusses temperature control systems for industrial applications. It describes LAUDA Ultracool process circulation chillers that provide reliable temperature control and ensure secure processing. The chillers have cooling outputs up to 265 kW and operate from -5 to 25°C. They have a compact design and versatile options. Their advantages include corrosion resistance, outdoor installation capability up to 50°C, and use of refrigerants with low global warming potential.

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gilberto flores
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0% found this document useful (0 votes)
432 views10 pages

Chapte R Ultracool: LAUDA - The Big One

The document discusses temperature control systems for industrial applications. It describes LAUDA Ultracool process circulation chillers that provide reliable temperature control and ensure secure processing. The chillers have cooling outputs up to 265 kW and operate from -5 to 25°C. They have a compact design and versatile options. Their advantages include corrosion resistance, outdoor installation capability up to 50°C, and use of refrigerants with low global warming potential.

Uploaded by

gilberto flores
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

The right temperature worldwide

o o l
e r U tl rac
C hapt
LAUDA – the big one
Thermostats, Circulation chillers, Water baths

Overall Brochure 2016/2017


LAUDA Ultracool
Process circulation chillers for industrial applications with
cooling outputs up to 265 kW from -5 up to 25 °C

Application examples
•Digital printing
High cooling outputs, compact design, versatile options
• Laser cutting
• Laser sorting
• Point welding LAUDA Ultracool chillers provide reliable tem- sure switches protect the circuit against pressure
perature control and ensure secure processing. levels that drift too high or too low. Housings made
• Induction heating The models are plug & operate systems equipped from galvanized steel and externally coated with
• Injection molding with a cold water tank, a centrifugal pump and an epoxy resin protects against corrosion even un-
• supply
Centralized cooling water internal bypass. All chillers are already equiped
with an antifreeze protection thermostat to prevent
der aggressive ambient conditions. All models are
suitable for outdoor installation.
freezing of the heat exchanger. Integrated pres-

80
Do you have questions about this product? E-mail: [email protected]

Your advantages at a glance

Applications Advantages Devices Options


The Ultracool advantages Your benefits

• Centrifugal
bypass
high-quality water pump with internal • Allows flow rates from 0 to 100 percent
• Use of plate heat exchangers outside of the
water tank
• Efficient heat exchange and low energy loss
• Evaporator
construction
and pump in stainless steel • Corrosion resistant
• Level switch • Pump protection in case of low level

• Integrated water filter and antibacterial additive • Protection of application and chiller system
• Insulated water tank made of polyethylene • Corrosion resistant and durable
• Use of thermostatic expansion valve • Automatic adjustment to changing work load
conditions and optimal cooling output

• Protection class IP 54 • Suitable for outdoor installation


50 °C • Suitable for ambient temperatures up to 50 °C • Operation
conditions
under extreme ambient temperature

• Housing made from galvanized steel and


externally coated with epoxy resin
• Protection against corrosion even under
aggressive ambient conditions

• Antifreeze protection thermostat • Prevents freezing of heat exchanger


• Use of refrigerants with low global warming
potential (GWP* < 2,500)
• Fulfills the European F Gas Directive
No. 517/2014

• Versatile options and accessories, including


pump, special color, stainless steel housing,
• Customization possibilities for OEM
wheels, external bypass, water-cooled versions,
deionized water.

• Compact and smart design • User friendly installation and maintenance and
reduction of footprint to save installation space

• Integrated pressure switches • Protection of the refrigeration circuit against


pressures that drift too high or too low
• Large cold water tank • Keeps water temperature constant even under
varying load conditions

*GWP = Global Warming Potential

81
LAUDA Ultracool

Ultracool Pump characteristics, Standard pump (3 bar), 50 Hz


Applications Advantages Devices Options


UC Mini chillers up to 4.9 kW
Pressure
bar
4,0

3,5
UC 2, UC 3, UC 4
The three UC Mini chillers are available with cooling outputs from 3,0

2.1 up to 4.9 kW. The models work with a hermetic compressor and a 2,5
centrifugal pump. The pump is noise reduced and works with a very flat
2,0
flow rate/pressure characteristic. This allows the user to easily adjust the
water flow without jeopardizing the pressure. 1,5

1,0
Compared to the previous models the device dimensions were significantly
0,5
reduced. Due to the optimized geometry of the devices an easy access to
the components that need to be serviced regularly is provided. The tem- 0
0 10 20 30 40 L/min
perature range in which the coolers can be used now covers an extended Flow
temperature from 0 up to 50 °C ambient. Additionally outdoor installation
of these circulation chillers is available as an option and allows the use at
ambient temperatures down to -15 °C.

Options and accessories UC Mini



• 5 bar pump
• Refrifluid 1 (heat transfer liquid with antifreeze +
bactericide + anticorrosive)
• External bypass
• Modbus remote control
• Increased temperature stability ±1 K (instead
of ±2 K)
• Water-cooled version
• Stainless steel housing
• Feet
• Customized color
• Condenser air filter
• 3-phase power supply
Circulation chiller UC 4
• Outdoor installation (IP 54)
• Motor fan speed regulator (for ambient temperatures
below 0 °C)

All technical data on page 108 and following


Other power supply variants on page 115 NEW NEW NEW
Technical features UC Mini UC 2 UC 3 UC 4
Working temperature range °C -5…25 -5…25 -5…25
Ambient temperature range* °C -15…50 -15…50 -15…50
Cooling output** kW 2.1 4.1 4.9
Pump pressure max. bar 3.4 3.4 3.4
Pump flow max. L/min 42 42 42
Volume water tank L 20 20 20
Cat. No. 230 V; 50 Hz E6002411 E6003411 E6004411
Cat. No. 230 V; 60 Hz E6002431 E6003431 E6004431
* -15 °C only with option motor fan speed regulator (see page 87) ** At 10 °C water outlet temperature and 25 °C ambient temperature, for 50 Hz versions

82
Do you have questions about this product? E-mail: [email protected]

Ultracool Pump characteristics, Standard pump (3 bar), 50 Hz

Applications Advantages Devices Options



UC Midi chillers up to 26.3 kW
Pressure
bar

4,0
Six UC Midi types have cooling outputs ranging from 7.1 up to 26.3 kW. UC-0060, UC-0080,
The models work with a reciprocting or scroll compressor and a centrifugal UC-0100, UC-0140,
3,0
pump. The noise-reduced pump allows customers to easily adjust the UC-0180, UC-0240
water flow. The use of R 134a as refrigerant ensures very low working
pressures inside the refrigeration system and operation in ambient tem- 2,0
peratures up to 50 °C. The integrated motor fan speed regulator allows
operation in ambient conditions up to -15 °C and reduces the noise level
1,0
additionally.

The models UC-0060 to UC-0240 are also available as UC laser models 0


0 25 50 75 100 125 L/min
with pre-configured options included. Flow 

Options and accessories UC Midi



• 5 bar pump
• Refrifluid 1 (heat transfer liquid with antifreeze +
bactericide + anticorrosive)
• External bypass
• Modbus remote control
• Auto filling kit
• Increased temperature stability ±1 K (instead
of ±2 K)
• Water pre-heater
• Water-cooled version
• Feet (wheels as standard)
• External threaded BSP (British Standard Pipe) or
NPT stainless steel connections
Circulation chiller UC-0240 SP
• Customized color
• Condenser air filter

All technical data on page 108 and following


Other power supply variants on page 115

Technical features UC Midi Superplus UC-0060 SP UC-0080 SP UC-0100 SP UC-0140 SP UC-0180 SP UC-0240 SP
Working temperature range °C -5…25 -5…25 -5…25 -5…25 -5…25 -5…25
Ambient temperature range °C -15…50 -15…50 -15…50 -15…50 -15…50 -15…50
Cooling output* kW 7,1 9.4 11.4 14.0 22.0 26.3
Pump pressure max. bar 4,2 4,2 4,2 4,2 4,2 4,2
Pump flow max. L/min 130 130 130 130 130 130
Volume water tank L 100 100 100 100 100 100
Cat. No. 400 V; 3/PE; 50 Hz E6006323 E6008323 E6010323 E6014323 E6018323 E6024323
Cat. No. 460 V; 3/PE; 60 Hz E6006341 E6008341 E6010341 E6014341 E6018341 E6024341
* At 10 °C water outlet temperature and 25 °C ambient temperature, for 50 Hz versions

83
LAUDA Ultracool

Ultracool Pump characteristics, Standard pump (3 bar), 50 Hz


Applications Advantages Devices Options


UC Maxi chillers up to 265 kW
Pressure
bar

6,0

Within the Ultracool Maxi range, there are four chillers with cooling out- 1 UC-0300, UC-0400,
5,0
puts from 34.1 up to 64.4 kW which work with one single refrigeration UC-0500
circuit. The five models from 87.9 up to 265 kW of cooling capacities work 4,0 2 UC-0650, UC-0800
with two independent refrigeration circuits to provide a backup security. 3 UC-1000
All Maxi models are equipped with scroll compressors, work with R 407C 3,0 4 UC-1350, UC-1700

as refrigerant and are suitable for outdoor installation. The internal pipes 5 UC-2400
2,0
for the water circuit are made of PP-R (polypropylene random copolymer) 1 2 3 4 5
and are thermowelded. Besides the main advantage that these connec- 1,0
tions are absolutely leak free, PP-R is corrosion and frost proof, allow for
smaller pressure drops and are long lasting. 0
0 200 400 600 800 1000 L/min
Flow

The models UC-0300 to UC-0650 are also available as UC laser models


with pre-configured options included.

Options and accessories UC Maxi



• 5 bar pump
• Refrifluid 1 (heat transfer liquid with antifreeze +
bactericide + anticorrosive)
• External bypass
• Auto filling kit
• Increased temperature stability ±1 K (instead
of ±2 K)
• Water pre-heater
• Water-cooled version
• External threaded BSP or NPT stainless steel
connections
• Motor fan speed regulator (for ambient temperatures
below 0 °C)
Circulation chiller UC-0400 SP
• Modbus remote control

All technical data on page 108 and following


Other power supply variants on page 115
Technical features UC Maxi Superplus UC-0300 SP UC-0400 SP UC-0500 SP UC-0650 SP UC-0800 SP UC-1000 SP UC-1350 SP UC-1700 SP UC-2400 SP
Working temperature range °C -5…25 -5…25 -5…25 -5…25 -5…25 -5…25 -5…25 -5…25 -5…25
Ambient temperature range* °C -15…45 -15…45 -15…45 -15…45 -15…45 -15…45 -15…45 -15…45 -15…45
Cooling output** kW 34.1 43.3 48.7 64.4 87.9 106.4 139.2 175.7 265.0
Pump pressure max. bar 4.7 4.7 4.7 4.7 4.7 5.0 5.0 5.0 5.9
Pump flow max. L/min 230 230 230 420 420 330 750 750 1160
Volume water tank L 200 200 200 300 300 500 500 500 500
Cat. No. 400 V; 3/PE; 50 Hz E6030323 E6040323 E6050323 E6065323 E6080223 E6100221 E6135221 E6170221 E6240221
Cat. No. 460 V; 3/PE; 60 Hz E6030341 E6040341 E6050341 E6065341 E6080241 E6100241 E6135241 E6170241 E6240241
* -15 °C only with option motor fan speed regulator (see page 89) ** At 10 °C water outlet temperature and 25 °C ambient temperature , for 50 Hz versions

84
Do you have questions about this product? E-mail: [email protected]

Unit dimensions

Applications Advantages Devices Options


UC Mini UC 2, UC 3, UC 4
A B C D E F
Typ mm
C E UC 2 635 640 640 414 210 100
F
UC 3 635 640 640 414 210 100
UC 4 635 640 640 414 210 100

1 2 1: water outlet
A
D 2: water inlet

UC Midi UC-0060 to UC-0240


A B C D E F
Typ mm
C UC-0060 1330 715 945 188 101 162
UC-0080 1330 715 945 188 101 162
F
UC-0100 1330 715 945 188 101 162
UC-0140 1330 715 945 188 101 162
UC-0180 1330 715 945 188 101 162
A
UC-0240 1330 715 945 188 101 162

1: connection port - water inlet


1 - water outlet
- drain and overflow
D

B
E
UC Maxi UC-0300 to UC-0650
A B C D1 D2 E F
Typ mm
UC-0300 1843 1006 1566 239 160 120 125
F UC-0400 1843 1006 1566 239 160 120 125
UC-0500 1843 1006 1566 239 160 120 125
UC-0650 1843 1006 1566 239 160 120 125

A 1: water inlet and outlet


2: overflow and drain pipe

1
B C 2
D1
D2

85
LAUDA Ultracool

Unit dimensions
Applications Advantages Devices Options

UC Maxi UC-0800 to UC-1000 A B C D1 D2 E1 E2 F


Typ mm
F
UC-0800 1885 1545 2230 1123 548 345 110 124
UC-1000 1965 1660 3400 1253 228 270 270 124

A 1 1: water inlet
2: water outlet

2
D1
D2
E2
C
B E1

UC Maxi UC-1350 to UC-2400 A B C D1 D2 E F


Typ mm
F UC-1350 1965 1660 3400 1253 228 270 124
UC-1700 1965 1660 3400 1253 228 270 124

1 UC-2400 1965 1660 3585 1413 273 297 124


A
1: water inlet
2: water outlet
D1
D2 2

C E
B

Minimum space requirements around the Ultracool chillers:


The Ultracool chillers generate a certain amount of heat during
operation. This heat must be removed efficiently. Find the mini-
mum distances around the different chiller types in the table
below.

Minimum
distance in m A B C D E
H+E

B Mini 0.5 0.5 0.5 0.5 0.5


A
Midi 1 1 1 1 1
Maxi 2 2 2 2 2
C
D

H = height of chiller (see unit dimensions)

86
Do you have questions about this product? E-mail: [email protected]

Ultracool options and accessories

Applications Advantages Devices Options


This table shows a short description of the available standard options for LAUDA Ultracool chiller units. Please be aware that not all chiller
models can be combined with these options. Ask your LAUDA Ultracool representative for compatibility of the options with the different
chiller models. Also additional options not listed below can be integrated into the chillers.

Options
TF Chiller without pump and water tank
SP5 5 bar water pump
SPI3 3 bar water pump entirely in stainless steel
SPI5 5 bar water pump entirely in stainless steel
AF Auto filling kit. For automatic filling of the water tank
CF Condenser air filter. For protection in dusty environments
FS Flow switch. Stops the unit when there is no flow
FT Feet for floor fixation
MB Modbus connectivity (RS 485 interface)
PHD Phase detector
PWP Water heater to pre-heat the water while the unit is idle
RCP Remote Control Panel
SC Special RAL color for the housing
SR Motor fan speed regulator. For ambient temperatures below 0 °C. Also reduction of noise and power consumption
SS Stainless steel housing
TS Increased temperature stability of ±1 K
W Water-cooled version
OD Outdoor installation for UC Mini. Design in protection class IP 54
°C Programming in ºC
°F Programming in ºF

Accessories
IK10 2 x 10 m installation kit. Includes 2 hoses and 2 sets of fittings
IK20 2 x 20 m installation kit. Includes 2 hoses and 2 sets of fittings
IK50 2 x 50 m installation kit. Includes 2 hoses and 2 sets of fittings
EB/EBU External by-pass (BSP)/External by-pass (NPT)
EFM/EFMU Water flow meter (BSP)/Water flow meter (NPT) For installation in the water circuit for exact indication of the water flow.
PRV/PRVU Pressure Reducing Valve (BSP)/Pressure Reducing Valve (NPT)
PSC Power Supply Cable (5 m)
SV/SVU Water solenoid valve kit (BSP)/Water solenoid valve kit (NPT) To be installed in the water inlet to prevent water returning when the pump is off.
TC/TCU Stainless steel threaded connections (BSP)/Stainless steel threaded connections (NPT)
TCW/TCWU Threaded connections for water-cooling ports (BSP)/Threaded connections for water-cooling ports (NPT)
EB + SV/EBU + SVU External by-pass + water solenoid valve kit (BSP)/External by-pass + water solenoid valve kit (NPT)

Heat transfer liquid Description Container size in liter Cat. No.


Refrifluid 1 Water/glycol mixture, including Refrifluid B 25 Liters E7012402
Refrifluid 1 Water/glycol mixture, including Refrifluid B 50 Liters E7012404
Refrifluid 1 Water/glycol mixture, including Refrifluid B 100 Liters E7012406

Additive for heat transfer liquid Description Container size in liter Cat. No.
Refrifluid B Concentrated antibacterial and anticorrosive additive 2 Liters E7011852
Refrifluid B Concentrated antibacterial and anticorrosive additive 4 Liters E7011854

87
Temperature solutions:
Thermostats · Circulation chillers · Water baths
Process cooling systems · Heat transfer systems · Secondary circuit systems

LAUDA DR. R. WOBSER LAUDA-Noah, LP LAUDA Technology Ltd. LAUDA China Co. Ltd.
GMBH & CO. KG 308 Digital Drive 4200 Waterside Shanghai
Headquarters Morgan Hill, CA 95037 Solihull Parkway 2nd floor, Building 6
Pfarrstraße 41/43 USA Birmingham Business Park No. 201 MinYi Road
97922 Lauda-Königshofen Tel.: +1 360 993 1395 B37 7YN Birmingham SongJiang District
Germany E-mail: [email protected] Great Britain 201612 Shanghai
Phone: +49 (0)9343 503-0 Phone: +44 121 717 4789 China
E-mail: [email protected] E-mail: [email protected] Phone: +86 21 64401098
E-mail: [email protected]

LAUDA-Brinkmann, LP LAUDA América Latina LAUDA France S.A.R.L. Office Beijing


1819 Underwood Boulevard Tecnologia Ltda. Parc Technologique de Paris Nord II 15/F, Office Building A,
08075 Delran, NJ Av. Paulista, 726 – 17° andar – Cj. 1707 Bâtiment G Parkview Green,
USA 01310-910 – São Paulo – SP 69, rue de la Belle Etoile 9 Dongdaqiao Road,
Phone: +1 856 7647300 Brazil BP 81050 Roissy en France Chaoyang District
E-mail: [email protected] Phone: +55 11 3192-3904 95933 Roissy Charles de Gaulle Cedex 100020 Beijing
E-mail: [email protected] France China
Phone: +33 1 48638009 Phone: +86 10 57306210
E-mail: [email protected] E-mail: [email protected]

LAUDA-Brinkmann, LP LAUDA Ultracool S.L. LAUDA Italia S.r.l. LAUDA Singapore Pte. Ltd.

1-113-e-9/7.16 – Subject to technical changes.


308 Digital Drive C/ Colom, 606 Strada 6 – Palazzo A – Scala 13 25 International Business Park
Morgan Hill, CA 95037 08228 Terrassa (Barcelona) 20090 Assago Milanofiori (MI) #04-103M German Centre
USA Spain Italy Singapore 609916
Phone: +1 856 7647300 Phone: +34 93 7854866 Phone: +39 02 9079194 Phone: +65 6563 0241
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]

LAUDA-Noah, LP LAUDA IBÉRICA SOLUCIONES OOO „LAUDA Wostok“


2501 SE Columbia Way, Suite 140 TÉCNICAS, S.L. Malaja Pirogowskaja Str. 5
Vancouver, WA 98661 C/ Colom, 606 119435 Moscow
USA 08228 Terrassa (Barcelona) Russia
Tel.: +1 360 993 1395 Spain Phone: +7 495 9376562
E-Mail: [email protected] Phone: +34 93 7854866 E-mail: [email protected]
E-mail: [email protected]

LAUDA DR. R. WOBSER GMBH & CO. KG


Pfarrstraße 41/43 · 97922 Lauda-Königshofen · Germany
Phone: +49 (0)9343 503-0 · Fax: +49 (0)9343 503-222
E-mail: [email protected] · Internet: www.lauda.de

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