Craftmaster 41MD12
Craftmaster 41MD12
SAFETY SYMBOLS
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual 4. AVOID A DANGEROUS WORKING ENVIRONMENT.
carefully. Learn the tool’s applications, work capabilities, DO NOT use electrical tools in a damp environment or
and its specific potential hazards. expose them to rain.
BEFORE USING YOUR MACHINE 5. DO NOT use electrical tools in the presence of
flammable liquids or gasses.
To avoid serious injury and damage to the tool, read and
follow all of the Safety and Operating Instructions before 6. ALWAYS keep the work area clean, well lit, and
operating the machine. organized. DO NOT work in an environment with floor
surfaces that are slippery from debris, grease, and wax.
1. Some dust created by using power tools contains
chemicals known to the State of California to cause cancer, 7. KEEP VISITORS AND CHILDREN AWAY. DO NOT
birth defects, or other reproductive harm. permit people to be in the immediate work area,
Some examples of these chemicals are: especially when the electrical tool is operating.
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other 8. DO NOT FORCE THE TOOL to perform an operation
• masonry products. for which it was not designed. It will do a safer and
• Arsenic and chromium from chemically treated lumber. higher quality job by only performing operations for
Your risk from these exposures varies, depending on how which the tool was intended.
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area and work 9. WEAR PROPER CLOTHING. DO NOT wear loose
with approved safety equipment, such as those dust masks clothing, gloves, neckties, or jewelry. These items can
that are specially designed to filter out microscopic get caught in the machine during operations and pull the
particles. operator into the moving parts. The user must wear a
protective cover on their hair, if the hair is long, to
2. READ the entire Owner’s Manual. LEARN how to use prevent it from contacting any moving parts.
the tool for its intended applications.
10. CHILDPROOF THE WORKSHOP AREA by
3. GROUND ALL TOOLS. If the tool is supplied with a 3 removing switch keys, unplugging tools from the
prong plug, it must be plugged into a 3-contact electrical electrical receptacles, and using padlocks.
receptacle. The 3rd prong is used to ground the tool and
provide protection against accidental electric shock. DO 11. ALWAYS UNPLUG THE TOOL FROM THE
NOT remove the 3rd prong. See Grounding Instructions ELECTRICAL RECEPTACLE when making adjust-
on the following pages. ments, changing parts or performing any maintenance.
3
SAFETY INSTRUCTIONS
12. KEEP PROTECTIVE GUARDS IN PLACE AND IN 25. ALWAYS WEAR A DUST MASK TO PREVENT
WORKING ORDER. INHALING DANGEROUS DUST OR AIRBORNE
PARTICLES, including wood dust, crystalline silica dust
13. AVOID ACCIDENTAL STARTING. Make sure that and asbestos dust. Direct particles away from face and
the power switch is in the “OFF” position before plugging body. Always operate tool in well ventilated area and
in the power cord to the electrical receptacle. provide for proper dust removal. Use dust collection
system wherever possible. Exposure to the dust may
14. REMOVE ALL MAINTENANCE TOOLS from the cause serious and permanent respiratory or other injury,
immediate area prior to turning “ON” the machine. including silicosis (a serious lung disease), cancer, and
death. Avoid breathing the dust, and avoid prolonged
15. USE ONLY RECOMMENDED ACCESSORIES. Use contact with dust. Allowing dust to get into your mouth
of incorrect or improper accessories could cause serious or eyes, or lay on your skin may promote absorption of
injury to the operator and cause damage to the tool. If in harmful material. Always use properly fitting NIOSH/OSHA
doubt, check the instruction manual that comes with that approved respiratory protection appropriate for the dust
particular accessory. exposure, and wash exposed areas with soap and water.
16. NEVER LEAVE A RUNNING TOOL UNATTENDED. 26. USE A PROPER EXTENSION CORD IN GOOD
Turn the power switch to the “OFF” position. DO NOT CONDITION. When using an extension cord, be sure to
leave the tool until it has come to a complete stop. use one heavy enough to carry the current your product
will draw. The table on the following page shows the cor-
17. DO NOT STAND ON A TOOL. Serious injury could rect size to use depending on cord length and nameplate
result if the tool tips over, or you accidentally contact the amperage rating. If in doubt, use the next heavier gauge.
tool. The smaller the gauge number, the larger diameter of the
extension cord. If in doubt of the proper size of an exten-
18. DO NOT store anything above or near the tool where sion cord, use a shorter and thicker cord. An undersized
anyone might try to stand on the tool to reach it. cord will cause a drop in line voltage resulting in a loss of
power and overheating.
19. MAINTAIN YOUR BALANCE. DO NOT extend USE ONLY A 3-WIRE EXTENSION CORD THAT HAS
yourself over the tool. Wear oil resistant rubber soled A 3-PRONG GROUNDING PLUG AND A 3-POLE
shoes. Keep floor clear of debris, grease, and wax. RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.
20. MAINTAIN TOOLS WITH CARE. Always keep tools 27. ADDITIONAL INFORMATION regarding the safe and
clean and in good working order. Keep all blades and tool proper operation of this product is available from:
bits sharp, dress grinding wheels and change other
abrasive accessories when worn. • Power Tool Institute
1300 Summer Avenue
21. EACH AND EVERY TIME, CHECK FOR DAMAGED Cleveland, OH 44115-2851
PARTS PRIOR TO USING THE TOOL. Carefully check www.powertoolinstitute.org
all guards to see that they operate properly, are not dam-
aged, and perform their intended functions. Check for • National Safety Council
alignment, binding or breaking of moving parts. A guard 1121 Spring Lake Drive
or other part that is damaged should be immediately Itasca, IL 60143-3201
repaired or replaced. www.nsc.org
22. DO NOT OPERATE TOOL WHILE TIRED, OR • American National Standards Institute
UNDER THE INFLUENCE OF DRUGS, MEDICATION 25 West 43rd Street, 4th Floor
OR ALCOHOL. New York, NY 10036
www.ansi.org
23. SECURE ALL WORK. Use clamps or jigs to secure
the work piece. This is safer than attempting to hold the • ANSI 01.1 Safety Requirements for
work piece with your hands. Woodworking Machines and the
U.S. Department of Labor regulations
24. STAY ALERT, WATCH WHAT YOU ARE DOING, www.osha.gov
AND USE COMMON SENSE WHEN OPERATING A
POWER TOOL. 28. SAVE THESE INSTRUCTIONS. Refer to them
A moment of inattention while operating power tools may frequently and use them to instruct others.
result in serious personal injury.
4
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY EXTENSION CORDS
5
SAFETY INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS FOR DRILL PRESSES
This machine is intended for the drilling of ATTENTION: Use of this machine still presents
solid woods, composites, plastics and metals. risks that cannot be eliminated by the
The permissible workpiece dimensions must be manufacturer. Therefore, the user must be
observed (see Technical Specification). Any aware that wood working machines are
other use not as specified, including modification dangerous if not used with care and all safety
of the machine or use of parts not tested and precautions are adhered to.
approved by the equipment manufacturer can
cause unforeseen damage and invalidate the
warranty.
1. Do Not operate the Drill Press until it is assembled 14. Never operate the Drill Press with a damaged drill
and you have read the instructions. bit, cutting tool or accessory.
2. Do not operate the Drill Press unless you are 15. Always check the drill bit, cutting tool or accessory
familiar with its safe operation. in tight in the chuck.
If you are not familiarwith the operation of a Drill 16. Never operate the Drill Press with the chuck key in
Press, seek advice from a qualified individual. the chuck.
3. If you are using a bench top Drill Press, it must be 17. Always adjust the depth stop to avoid drilling into
securely fastened to a stand or bench. the table surface.
4. If you are operating a floor Drill Press it must be 18. Never drill material unless it is properly supported.
securely fastened to the floor. Non-flat workpieces require additional support.
5. Always clear the table and work area before turning 19. Always clamp the workpiece to the table.
on the Drill Press. 20. Always support large workpieces at the same
6. Always use drill bits, cutting tools and accessories height as the table.
with a ½” shank or less. 21. Never remove the workpiece or clear the table until
7. Never place hands near the drill bit, cutting tool or the Drill Press comes to a complete stop.
22. Always wear a face shield and safety glasses while
accessory.
operating the Drill Press.
8. Never wear loose clothing, gloves or ties while
23. Never operate the Drill Press with missing,
operating the Drill Press. Tie loose hair back.
damaged, worn, loose or defective parts.
9. Always have a firm footing while operating the Drill
24. Never adjust, change speeds or perform
Press. maintenance on the Drill Press while it is operating.
10. Always keep work surface and work areas clear of 25. Always clean the work surface and work area when
debris. finished operating the Drill Press.
11. Never attempt to do set-up work, assembly or layout 26. Always disconnect the power when adjusting or
work on the Drill Press while it is in operation. performing maintenance on the Drill Press.
12. Never start the Drill Press with the drill bit, cutting 27. Always disconnect the power when finished using
tool or accessory in contact with the workpiece. the Drill Press to prevent accidental operation.
13. Always lock all table, column and head locks before
turning on the Drill Press.
CALIFORNIA PROPOSITION 65 WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often you do this type
of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust
masks that are specially designed to filter out microscopic particles.
6
GETTING TO KNOW YOUR MACHINE
G J J
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CONTENTS OF PACKAGE
Unpacking and Clean-up
1. Carefully remove all contents from the 2. Report any shipping damage to your local
shipping carton. Compare the contents with distributor.
the list of contents to make sure that all of the 3. Clean all rust protected surfaces with
items are accounted for, before discarding ordinary house hold type grease or spot
any packing material. Place parts on a remover. Do not use; gasoline, paint thinner,
protected surface for easy identification and mineral spirits, etc. These may damage
assembly. If any parts are missing or broken, painted surfaces.
please call Craftsman Customer Service or 4. Apply a coat of paste wax to the table to
Technical Assistance at 877-866-8392 (M-F prevent rust. Wipe all parts thoroughly with a
8:30AM-5PM EST.) as soon as possible for clean dry cloth.
replacements. DO NOT turn your machine 5. Set packing material and shipping carton
ON if any of these items are missing. You aside. Do not discard until the machine has
may cause injury to yourself or damage to the been set up and is running properly.
machine. 7
CONTENTS OF PACKAGE
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INSTALLATION
MOVING & INSTALLING THE DRILL PRESS
supplied cord length of the machine. The use of
1. When moving the Drill Press, hold both the an extension cord is not recommended.
column and under the drill press base to lift and
move the machine. CAUTION: The drill press 4. Align the machine so that during use, any
head with attached motor is top heavy and must projects, debris or kickback will not face aisles,
remain upright to avoid tipping. doorways, or other work areas that bystanders
may be in. Do not locate or use the machine in
2. Secure the machine onto a solid stand, or damp or wet conditions.
bench, that is located in an area that has ample
space in front and at both sides for working and 5. Once in place in your shop, make sure that
moving work pieces around the drill press. the machine is level. Secure the machine to a
bench or stand, with lag screws or bolts (not
3. For best power and safety, the machine supplied). This will eliminate any tipping over of
should be plugged directly into a dedicated the drill press, and reduce any possible vibration
grounded electrical outlet that is within the during use.
8
ASSEMBLY
THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH
MUST BE IN THE 'OFF' POSITION UNTIL ASSEMBLY IS COMPLETE.
FIG. 1
2. If not pre-installed at the factory, install the
table lock handle through the unthreaded hole
on the left of the table support casting. The
handle should engage the thread on the right
side of the table support casting. FIG. 2.
FIG. 2
FIG. 4
A
NOTE: NEVER HIT THE CHUCK ASSEMBLY
WITH A METAL HAMMER. This could
damage the chuck assembly or spindle.
FIG. 5
FIG. 6
10
ADJUSTMENTS
FIG. 7
FIG. 8
FIG. 9
C. Carefully turn the spring cap (2) counterclock- (4) with a wrench. If too loose, repeat steps
wise with the screwdriver, engaging the next 2 through 4 to tighten. If too tight, reverse
notch. FIG. 10. steps 3 and 4. DO NOT OVERTIGHTEN as
this will restrict the spindle movement.
D. Lower the spindle to the lowest position while
holding the spring cap (2) in position. F. Replace the outer nut (3) and tighten it against
the inner nut (4) to prevent the inner nut from
E. When the spindle moves up and down as reversing.
easily as you desire, tighten the inner nut
See Fig.15
3. Using Vise
For small workpieces that cannot be clamped to the table, use a drill press
vise. The vise must be clamped or bolted to the table.
WARNING: The drill press vise MUST be clamped or bolted to the table to
avoid injury from a spinning workpiece, or damaged vise or bit parts.
See Fig.16
4. Drilling a Hole
Using a center punch or a sharp nail, make an indentation in the workpiece
where you want to drill. Turn the power switch on and pull down the feed
handles with only enough effort to allow the drill to cut.
FEEDING TOO RAPIDLY might cause the belt or drill to slip, tear the work-
piece loose, or break the drill bit. When drilling metal, it will be necessary to
lubricate the tip of the drill bit with metal drilling oil to prevent it from Figure 15
DRILLING TO A SPECIFIC DEPTH
Drilling a blind hole (not all the way through the workpiece) to a given depth
can be done two ways:
Workpiece method (Figure 16 and 17)
A. Mark the depth (2) of the hole on the side of the workpiece.(1) (Figure 16).
B. With the switch “OFF”, bring the drill bit (2) down until the tip is even with
the mark (Figure 16).
C. Hold the feed handle at this position.
D. Spin the lower nut (3) down to contact the depth stop lug (6) on the head
(Figure 17). Figure 16
E. Spin the upper nut (5) down and tighten against the lower nut
(3)(Figure 17).
F. The drill bit will now stop after traveling the distance marked on the work-
piece.
Depth scale method (Figure 17)
A. With the switch “OFF”, turn the feed handle until the pointer (7) points to
the desired depth on the depth scale (4) and hold the feed handle in that
position.
B. Spin the lower nut (3) down to contact the depth stop lug (6).
C. Spin the upper nut (5) against the lower stop nut and tighten.
D.The drill bit will stop after traveling the distance selected on the depth Figure 17
scale.
13
OPERATION
Correct Drilling Speeds
WARNING: Be sure drill press is turned off and is disconnected from power sours before adjusting speeds.
Use the recommended speed for the drill bit and workpiece.
The drill bits that can be used are shown in following figure:
Material
BRAD-POINT BITS
FORSTNER BITS
1/4-3/8″ 2400 700 250 NR NR NR
1/2-5/8″ 2400 500 250 NR NR NR
3/4-1″ 1500 500 250 NR NR NR
1-1/8-1 1/4″ 1000 250 250 NR NR NR
1-3/8-2″ 500 250 NR NR NR NR
SPADE BITS
1/4-1/2″ 2000 1500 NR NR NR NR
5/8-1-1/2″ 1750 1500 NR NR NR NR
1-1/8-1-1/2″ 1500 1000 NR NR NR NR
NR - Not Recommended
14
MAINTENANCE
Turn the power switch “OFF” and disconnect the plug from the outlet prior
to adjusting or maintaining the machine. DO NOT attempt to repair or maintain the electrical
components of the motor. Contact a qualified service technician for this type of maintenance.
1. Before each use: 3. Keep the table, column and base free of
- Check the power cord and plug for any wear or resin and rust. Clean them regularly with a non-
damage. flammable solvent, then coat with a light film of
dry lubricant spray, or wax, to keep their surfaces
- Check for any loose screws or hardware. clean. Do not use ordinary oil which will collect
- Check the area to make sure it is clear of any dust and hamper the operation of the machine.
misplaced tools, lumber, cleaning supplies, etc.
that could hamper the safe operation of the drill 4. All of the ball bearings are lifetime lubricated,
press. sealed, and do not need any further care. Keep
the drive belts free of oil and grease.
2. To avoid a build-up of wood dust, regularly 5. Check the belt tension after the first 3-5 hrs.
clean all parts of the machine using a soft cloth, of operation to ensure that the belts have not
brush or compressed air. A general cleaning become stretched and loose from their 'breaking
should be done after every use to avoid future in' use. See page 12 for instructions.
problems and ensure the machine is in ready
condition for the next time it is used.
WARNING: If blowing sawdust, wear proper eye NOTE: Refer to pages 3 - 6 for more information
protection to prevent debris from blowing into on proper machine usage and user safety.
eyes.
WIRING DIAGRAM
This machine must be grounded. Replacement of the power supply cable should only
be done by a qualified electrician. See page 5 for additional electrical information.
This tool is intended for use on a circuit that has a 120 volt electrical receptacle.
The illustration on page 5 shows the type of the 120V, 3-wire electrical plug and
electrical receptacle that has a grounding conductor that is required.
15
TROUBLESHOOTING
THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH
MUST BE IN THE 'OFF' POSITION UNTIL ADJUSTMENTS ARE COMPLETE.
Motor fails to develop full 1. Power line is overloaded 1. Correct the overload condition
power. 2. Undersize wires in supply system 2. Increase supply wire size or eliminate
3. Drive belt tension is too high using an extension cord
4. Low line voltage 3. Adjust belt tension
5. Motor malfunctioning 4. Have voltage checked by an electrician
and corrected, if necessary
5. Test motor to fix or replace
Motor stalls 1. Overfeeding of drill bit into material 1. Slower feed rate of the bit into material
2. Dull drill bit 2. Sharpen or replace drill bit
3. Motor malfunction, not reaching speed 3. Check motor capacitor and line voltage
Motor overheats 1. Motor is overloaded 1. Reduce load, slow down feed rate
2. Air flow restricted on the motor 2. Clean motor to increase air flow
Noisy operation 1. Excessive machine vibration 1. Tighten any loose parts. Secure drill
2. Dry spindle press to the floor or plywood base
3. Loose pulleys 2. Lubricate spindle, quill, etc.
4. Noisy motor 3. Make needed corrections
4. Check motor bearings and fan
Drill bit or material smokes 1. Drilling speed is too fast 1. Reduce drilling speed
or burns 2. Chips are not clearing out of hole 2. Retract drill bit frequently to clear chips
3. Dull drill bit 3. Change or sharpen drill bit
4. Feeding bit is too slow 4. Increase feed speed
5. Bit is not lubricated 5. Lubricate bit. Make sure bit and flutes
are clean of rust, resin build-up, etc.
Drill bit wanders or 1. Bit not installed correctly in the chuck 1. Re-install bit in chuck jaws correctly
wobbles 2. Bit sharpened incorrectly 2. Sharpen bit correctly or replace bit
3. Bit is bent or shank is damaged 3. Replace bit
Drill bit binds in the work 1. Work piece is pinching the drill bit 1. Support or clamp down the work piece
piece 2. Excessive feed rate 2. Slow down the feed rate
3. Chuck jaws are not holding bit tight 3. Tighten the chuck jaws on the bit
Drill bit slips 1. Bit not installed securely in the chuck 1. Re-install the bit tightly in the chuck
Wood splinters on the 1. No supporting ‘back up material’ under 1. Use scrap board or plywood under the
underside of work piece the work piece work piece for support when the drill bit
bores through the work
Quill returns too slow or 1. Spindle return spring has improper 1. Adjust spindle return spring tension
too fast tension
16
FIG. 18
NOTES
Use this section to record maintenance, service and any calls to Technical Support:
17
PARTS DIAGRAM
To purchase replacement parts call 1-888-331-4569 or
visit www.searspartsdirect.com