Faults Plant Running Time Breakdown Time %age Breakdown

Cross Broken 480 120 12.5

Cutter Motor Belt Broken 480 30 6.25
Cutter Problem 480 105 21.875
Cutter Problem 480 60 12.5
Cutter Problem 480 35 7.29166666666667
Cutter Problem 480 25 5.20833333333333
Cutter Problem 480 25 5.20833333333333
Empeder Problem 480 45 9.375
Gear Problem 480 190 39.5833333333333
Gear Worm Corter Problem 480 25 5.20833333333333
Hoop Cage Problem 480 60 12.5
Tool Breaking 480 30 6.25
Warm Roller Shaft Problem 480 60 12.5
Welding Coil Sparking 480 75 15.625
Welding Plant Problem 480 120 25
Welding Plant Problem 480 40 8.33333333333333
Welding Plant Problem 480 60 12.5
Welding Roller Problem 480 20 4.16666666666667
Welding Roller Problem 480 50 10.4166666666667
Welding Tip 480 40 8.33333333333333
%age Breakdown of Machines & Equipments 9600 1215 12.65625
30.00
25.00
25.00
22.40

20.00
15.28 15.63
15.00 12.66
12.50 12.50
%age Breakdown

10.00 9.38 9.72

8.33
7.29
6.25 %age Breakdown
5.00

0.00
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Type of Machines & Faults

 Faults Machines Breakdown %age Breakdown
Operation Time Time
Hoop Cage Problem 480 60 12.50
Cross Broken 480 120 25.00
Welding Plant Problem 1440 220 15.28
Welding Roller Problem 960 70 7.29
Welding Tip 480 40 8.33
Welding Coil Sparking 480 75 15.63
Warm Roller Shaft Problem 480 60 12.50
Tool Breaking 480 30 6.25
Gear Problem 960 215 22.40
Empeder Problem 480 45 9.38
Cutter Problem 2880 280 9.72
Overall Breakdown 9600 1215 12.66

age Breakdown
Faults Plant Running Time Breakdown Time %age Breakdown
Main Motor 480 180 37.5
Side Roller Shaft Problem 480 70 14.5833333333333
Main Motor Bearing 480 120 25
Main Motor Problem 480 80 16.6666666666667
Warm Roller Problem 480 30 6.25
Gear Problem 480 20 4.16666666666667
Inner Bead Problem 480 30 6.25
Sizing Gear Problem 480 45 9.375
Welding Roller Problem 480 80 16.6666666666667
Warm Roller Shaft Problem 480 40 8.33333333333333
Tip Sparking 480 35 7.29166666666667
Welding Plant Problem 480 60 12.5
Welding Plant Problem 480 240 50
Welding Plant Problem 480 90 18.75
Gear Chain Broken %age Breakdown of Machines & Equipmen
480 165 34.375
Welding Plant Problem 45.00 480 255 53.125
41.67
Welding Plant Problem 480 150 31.25
40.00
Sizing Roller Shaft Broken 480 90 18.75
Cutter Problem 35.00 480 60 12.5
Warm Roller Shaft Problem 30.00 480
26.39
30 6.25
25.85
Cutter Problem 25.00 480 45 9.375 22.40
Welding Plant Problem 480 230 47.9166666666667
20.00
%age Breakdown

Warm Roller Shaft Problem 480 15.97 40 8.33333333333333 14.58 14.06

Cutter Problem 15.00 480 175 36.4583333333333
Warm Roller Shaft Problem 10.00 480 50
7.29 10.4166666666667
7.29 7.92
6.25
Gear Worm Problem 5.00 480 45 9.375
Seam Guide adjustment 480 35 7.29166666666667
0.00
Welding Plant Problem 480 r
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Welding Roller Problem 480
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Quenching Water Pump M 480In an ea W 200 at id Sid
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Welding Plant Problem 480 ding en 30eam izi 6.25 C Ove
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Cutter Problem 480
W 31.25
Welding Roller Problem 480 80 16.6666666666667
15840 Type3100of Machines & Faults
19.5707070707071
 Faults Machines Operation %age Breakdown
Time Breakdown Time
Main Motor 1440 380 26.39
Inner Bead 480 30 6.25
Welding Plant Problem 5280 1365 25.85
Gear Problem 1440 230 15.97
Welding Tip 480 35 7.29
Quench Water Pump 480 200 41.67
Seam Guide Problem 480 35 7.29
Side Roller 480 70 14.58
Sizing Roller & Gear 960 135 14.06
Warm Roller 2400 190 7.92
Cutter Problem 1920 430 22.40
Overall Breakdown 15840 3100 19.57

nes & Equipments - 2020

22.40
19.57
14.58 14.06
%age Breakdown
7.92

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ults
Faults Plant Running Time Breakdown Time %age Breakdown
Welding Roller Problem 480 110 22.9166666666667
Welding Roller Problem 480 40 8.33333333333333
Cross Broken 480 30 6.25
Warm Roller Shaft Problem 480 40 8.33333333333333
Inner Bead Problem 480 30 6.25
Welding Tip 480 120 25
Welding Roller Problem 480 60 12.5
Cross Broken 480 30 6.25
Welding Plant Problem 480 60 12.5
Welding Plant Problem 480 40 8.33333333333333
Welding Roller Problem 480 30 6.25
Gear Problem 480 60 12.5
Welding Roller Problem 480 100
%age Breakdown of M
20.8333333333333
Side Roller Problem 480 20 4.16666666666667
Welding Roller Problem 480 30.00
60 12.5
Welding Plant Problem 480 20.00
180 37.5
10.00

%age Breakdown
7680 1010 13.1510416666667
0.00
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Types of Machines
 Faults Machines Operation %age Breakdown
Time Breakdown Time
Welding Roller Problem 2880 400 13.89
Cross Broken 960 60 6.25
Inner Bead Problem 480 30 6.25
Welding Tip 480 120 25.00
Welding Plant Problem 1440 280 19.44
Gear Problem 480 60 12.50
Side Roller Problem 480 20 4.17
Warm Roller Problem 480 40 8.33
Over All 7680 1010 13.15

Breakdown of Machines & Equipments

ll %age Breakdown
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Types of Machines & faults