Addendum - 2 Implementation Guide
Addendum - 2 Implementation Guide
Changes from Addendum 2 [June 2018] to API Spec Q1 [9th Edition, June 2013]
Document No. CMS/BPD/P-009 Rev. 00 Published On 12 Dec 2019
Author: Nilesh Mistry (Quality Assurance Specialist)
Introduction
On 8th June 2018, the American Petroleum Institute (API) published Addendum 2 to API Spec Q1 [9th Edition, June 2013]
with 1-year implementation deadline for API Monogram Licensees and the organisations certified to API Spec Q1.
Addendum 2 went into full effect on June 1, 2019. API Spec Q1 is the specification for Quality Management System
Requirements for Manufacturing Organizations for the Petroleum and Natural Gas Industries. Addendum 2 is the most
significant change to API Spec Q1 since the release of API Spec Q1: Ninth Edition in June 2013. Effective 1st June 2019,
the organizations those operate in compliance to or those which are certified to API Spec Q1 shall be able to
demonstrate full compliance to the Addendum 2 requirements.
This article describes the background behind this addendum, explains the changes introduced by the addendum,
provides clause by clause comparison of requirements, and provides guidelines for implementation to fulfil the
requirements of this addendum.
Background
Basically, the Bureau of Safety and Environmental Enforcement (BSSE) within the U. S. Department of the Interior have
been working to identify and address the recurring problems with product failures. The BSSE QC failure investigation
team performs forensic evaluation of these product failures and issues reports called the “QC-FIT Reports”. One of these
QC-FIT Reports described repetitive connector and bolt failures in safety critical equipment. They admit a number of
bolt failures in Blowout Preventors (BOPs), Risers and other subsea equipment. After a thorough review, BSSE concluded
that the primary cause of those failures was hydrogen induced stress corrosion cracking (SCC) due to hydrogen
embrittlement. These failures were caused by ineffective, faulty or improperly applied coatings. After digging a little
deeper, one of the key findings that emerge was that, although the primary supplier’s QMS fully complied with the API
Specification Q1 and the API certification programs, the controls over critical sub-tier suppliers were even not exercised
or were not effective. As a result, the QMS only qualified first tier level suppliers and not other critical suppliers of the
processes within the supply chain. So, it turns out that the QMS conforming to the requirements of API Spec Q1 prior to
Addendum 2 did not identify or provide effective controls over critical products or process throughout the supply chain.
Obviously, something needed to be done. So, based on the results of the evaluations, BSSE recommended that the
industry development improve quality management standard that addresses the controls over multiple tier suppliers.
And that is how we arrived to the Addendum 2 to API Q1 9th Edition.
Synopsis
API defines supply chain as, Suppliers and associated sub-supplier(s) required for product realization. This means your
suppliers and your suppliers’ suppliers that they use for your product realization. Most organizations only focus on the
first level of their supply chain, which are their direct suppliers, but don’t drill down to the second level of the supply
chain, your suppliers’ suppliers. Organizations must consider the first and second level of their supply chain. Your first
level supplier may be doing a great job, but the risk to the quality of what they provide you may be in the second level
supplier. Addendum 2 is focused on ensuring organizations have a strong supply chain by focusing on both levels of
the supply chain.
a) Modifies requirements related to purchasing to extend controls over supply chain. Requires to extend
purchasing controls up to sub-suppliers. Focuses on Supply Chain – considering suppliers & associated sub-
suppliers.
b) Enhances focus & requires to establish additional controls on critical purchases and outsourcing.
c) Requires to consider “components” in addition to products & activities for applying purchasing controls.
d) Requires the purchasing procedure to define type & extent of controls applied to supply chain for critical
purchases.
e) Requires verification of type & extent of controls applied by the suppliers - internally & to their supply chain for
critical purchases during initial evaluation and/or re-evaluation.
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Affected Processes
The Addendum 2 brings changes to the following sections of API Spec Q1 [9th Edition, June 2013]:
Considering the changes in above enlisted sections of API Spec Q1, the affected QMS processes are as below:
Following is the clause by clause comparison between the requirements of API Spec Q1 [9th Edition], before the
addendum and, after the addendum, showing the changes in red text:
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5.6.1.2 Initial Supplier Evaluation – Critical Purchases Initial Supplier Evaluation – Critical Purchases
For purchase of critical products, components or activities, the criteria for the initial For purchase of critical products, components or activities, the initial evaluation of
evaluation of suppliers by the organization shall be site-specific for each supplier and suppliers by the organization shall be site-specific for each supplier and shall include the
shall include the following: following:
a) verification that the supplier’s quality management system conforms to the a) verification that the supplier’s quality management system conforms to the
quality system requirements specified for suppliers by the organization; and quality system requirements specified for suppliers by the organization;
b) assessment of the supplier to ensure its capability to meet the organization’s b) verification of the type and extent of control applied by the supplier, internally
purchasing requirements by: and to their supply chain, in order to meet the organization’s requirements; and
i. performing an on-site evaluation of relevant activities, or c) assessment of the supplier to ensure its capability to meet the organization’s
specified requirements by one or more of the following:
ii. performing first article inspection to ensure conformance to stated
requirements, or i. performing an on-site evaluation of relevant activities, or
iii. identifying how the supplied product conforms to stated requirements ii. performing first article (see 3.1.11) inspection to ensure conformance to
when limited by proprietary, legal, and/or contractual arrangements. stated requirements, or
iii. identifying how the supplied product, component or activity conforms
to stated require
iv. ments when limited by proprietary, legal, and/or contractual
arrangements.
5.6.1.3 Initial Supplier Evaluation – Noncritical Purchases Initial Supplier Evaluation – Noncritical Purchases
For purchase of noncritical products, components, or activities that impact product For purchase of noncritical products, components, or activities that impact product
realization or the final product, the criteria for evaluation of suppliers by the organization realization or the final product, the criteria for evaluation of suppliers by the organization
shall meet the requirements of 5.6.1.2 or satisfy one or more of the following: shall meet the requirements of 5.6.1.2 or satisfy one or more of the following:
a) verification that the supplier’s quality management system conforms to the a) verification that the supplier’s quality management system conforms to the
quality system requirements specified for suppliers by the organization; or quality system requirements specified for suppliers by the organization; or
b) assessment of the supplier to meet the organization’s purchasing requirements; b) assessment of the supplier to meet the organization’s purchasing requirements;
or or
c) assessment of the product upon delivery or activity upon completion. c) assessment of the product or component upon delivery, or activity upon
completion.
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5.7.1.5 Validation of Processes for Production & Servicing Validation of Processes for Production & Servicing
The organization shall validate processes for production and servicing where the resulting The organization shall validate processes for production and servicing where the resulting
output cannot be verified by subsequent monitoring or measurement, and as a output cannot be verified by subsequent monitoring or measurement, and as a
consequence, deficiencies become apparent only after the product is in use or the consequence, deficiencies become apparent only after the product is in use or the
servicing has been delivered. Validation shall demonstrate the ability of these processes servicing has been delivered. Validation shall demonstrate the ability of these processes
to achieve planned results. Where an organization chooses to outsource a process that to achieve planned results. Where an organization chooses to outsource a process that
requires validation, the organization shall require that the supplier conform to these requires validation, the organization shall require that the supply chain conform to these
requirements (see 5.6.1.6). requirements (see 5.6.1.6).
The organization shall maintain a documented procedure to address methods for review The organization shall maintain a documented procedure to address methods for review
and approval of the processes including: and approval of the processes including:
a) required equipment; a) required equipment;
b) qualification of personnel; b) qualification of personnel;
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To implement the changes introduced by Addendum 2 and to demonstrate full compliance to this addendum, the
required actions are described below in a step-by-step manner:
1) Avail a copy of Addendum 2 and keep it along with specification set having API Spec Q1 [9th Edition, June 2013],
Errata 1 [February 2014], Errata 2 [March 2014], Addendum 1 [June 2016]. The Addendum 2 can be downloaded
from Techstreet.
A copy of API Spec Q1 [9th Edition, June 2013] with all the errata and addendums incorporated into it can be
downloaded from Techstreet.
3) Identify the changes affecting the processes of your Quality Management System.
4) Develop training content to impart awareness on the changes. Impart training to all the concerned personnel
engaged in the affected processes.
5) Modify following documented procedures to incorporate the changes introduced by the addendum:
i. Include identification of activities which are deemed critical to the design along with products
and components.
iii. Identify the type and extent of controls to be applied to sub-suppliers in addition to the
suppliers. Describe the types and extent of these controls for entire supply chain.
iv. In the criteria for initial evaluation of suppliers providing critical supplies, include criteria for
verification of type and extent of control applied by the supplier, internally and to their supply
chain.
v. Define re-evaluation frequency based on the supplier risk and supplier quality performance.
It is recommended to define the frequency in two situations – a) a standard frequency for re-
evaluation of suppliers, and b) a conditional frequency for re-evaluation of suppliers
considering the change in supplier risk and supplier quality performance.
The standard frequency for re-evaluation of suppliers providing critical purchases may be more
strict than that of suppliers providing non-critical purchases.
Supplier Risk: Perform a supplier risk assessment considering the quality & delivery risks. Enlist
and prioritize the identified risks. Establish a condition based on the supplier risk which may
call for re-evaluation of the supplier. If there are no circumstance corresponding to the defined
condition, then consider the standard frequency for re-evaluation.
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i. Address the need for supply chain to conform to the requirements for validation of processes
when the process requiring validation is outsourced.
1. Review of the organization’s required documentation from the supplier (e.g. test
report, material test certificates, inspection clearance / inspection release notes, etc).
i. Address the applicability of the procedure to the supply chain when the process requiring
validation is outsourced.
ii. Include coating and plating in process requiring validation when identified as critical to
product performance by product specification or by the organization.
i. Replace “supply chain” with “suppliers”. Limit the corrective actions up to the suppliers rather
than entire supply chain. [If feasible and necessary, the organization may continue the
application extended up to the supply chain as that is more stringent].
i. Replace “supply chain” with “suppliers”. Limit the corrective actions up to the suppliers rather
than entire supply chain. [If feasible and necessary, the organization may continue the
application extended up to the supply chain as that is more stringent].
6) Modify Quality Manual to the address the changes in affected sections, and include the addendum in
references section of Quality Manual.
7) Impart training to the personnel concerned with the affected changes in the procedures and manual.
8) Start identifying the activities which are deemed critical to the design as Design and Development Outputs.
9) Perform re-evaluation of suppliers based on the revised procedure. Start performing initial evaluation of
suppliers based on the revised procedure.
10) When the process requiring validation is outsourced, ensure the process is validated as per the organization’s
documented procedure.
11) Start performing the verification of purchased supplies as per the revised procedure.
12) If coating and/or plating are/is required and these/this processes/process are/is identified as critical to product
performance by product specification or by the organization, ensure that the processes/process are/is validated
as per the organization’s documented procedure.
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13) Start taking corrective actions and preventive actions as per the revised procedures.
14) Cover the Addendum 2 requirements in Internal Audits. Verify the adequacy of revised procedures and manual
against the Addendum 2 requirements. Verify whether the personnel concerned with the affected changes are
trained for implementation of Addendum 2 or not. Verify the effectiveness of implementation of the revised
procedure and manual. Identify and report the gaps observed.
15) Consider the changes introduced by Addendum 2 as input in management review in agenda point “changes
that could affect the quality management system, including changes to legal and other applicable
requirements (such as industry standards)”. Report effectiveness of implementation of Addendum 2
requirements. Report the gaps observed in the implementation. Bring any relevant open actions in the notice
of top management.
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