MELSERVO-JE Servo Amplifier: General-Purpose AC Servo
MELSERVO-JE Servo Amplifier: General-Purpose AC Servo
MELSERVO-JE Servo Amplifier: General-Purpose AC Servo
MR-JE INSTRUCTIONMANUAL
MODEL (TROUBLESHOOTING)
MODEL
CODE 1CW710
F
HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310
F
To use the equipment correctly, do not attempt to install, operate, maintain, or inspect the equipment until
you have read through this Instruction Manual, Installation guide, and appended documents carefully. Do not
use the equipment until you have a full knowledge of the equipment, safety information and instructions.
In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
Note that the CAUTION level may lead to a serious consequence according to conditions.
Please follow the instructions of both levels because they are important to personnel safety.
What must not be done and what must be done are indicated by the following diagrammatic symbols.
Indicates what must not be done. For example, "No Fire" is indicated by .
In this Instruction Manual, instructions at a level lower than the above, instructions for other functions, and so
on are classified into "POINT".
After reading this Instruction Manual, keep it accessible to the operator.
A- 1
1. To prevent electric shock, note the following.
WARNING
Before wiring and inspections, turn off the power and wait for 15 minutes or more until the charge lamp
turns off. Otherwise, an electric shock may occur. In addition, always confirm that the charge lamp is off
from the front of the servo amplifier.
Do not operate switches with wet hands. Doing so may cause an electric shock.
3. Additional instructions
The following instructions should also be fully noted. Incorrect handling may cause a malfunction, injury,
electric shock, etc.
(1) Wiring
CAUTION
Make sure to connect the cables and connectors by using the fixing screws and the locking mechanism.
Otherwise, the cables and connectors may be disconnected during operation.
Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly.
To avoid a malfunction, connect the wires to the correct phase terminals (U/V/W) of the servo amplifier
and servo motor.
Connect the servo amplifier power outputs (U/V/W) to the servo motor power inputs (U/V/W) directly. Do
not connect a magnetic contactor, etc. between them. Otherwise, it may cause a malfunction.
Servo amplifier Servo motor Servo amplifier Servo motor
U U
U U
V V
V M V M
W W
W W
Configure a circuit to turn off EM2 or EM1 when the power supply is turned off to prevent an unexpected
restart of the servo amplifier.
To prevent malfunction, avoid bundling power lines (input/output) and signal cables together or running
them in parallel to each other. Separate the power lines from the signal cables.
A- 2
(2) Usage
CAUTION
Before resetting an alarm, make sure that the run signal of the servo amplifier is off in order to prevent a
sudden restart. Otherwise, it may cause an accident.
Use the servo amplifier with the specified servo motor.
Correctly wire options and peripheral equipment, etc. in the correct combination. Otherwise, an electric
shock, fire, injury, etc. may occur.
If the dynamic brake is activated at power-off, alarm occurrence, etc., do not rotate the servo motor by an
external force. Otherwise, it may cause a fire.
Servo motor
RA
B 24 V DC
Electromagnetic brake
When an alarm occurs, eliminate its cause, ensure safety, and deactivate the alarm before restarting
operation.
If the molded-case circuit breaker or fuse is activated, be sure to remove the cause and secure safety
before switching the power on. If necessary, replace the servo amplifier and recheck the wiring.
Otherwise, it may cause smoke, fire, or an electric shock.
Provide an adequate protection to prevent unexpected restart after an instantaneous power failure.
To prevent an electric shock, injury, or fire from occurring after an earthquake or other natural disasters,
ensure safety by checking conditions, such as the installation, mounting, wiring, and equipment before
switching the power on.
A- 3
«About the manual»
A- 4
CONTENTS
2. DRIVE RECORDER 2- 1 to 2- 8
App. 1 Detection points of [AL. 25], [AL. 92], and [AL. 9F] ............................................................... App.- 1
1
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1. SERVO AMPLIFIER TROUBLESHOOTING
POINT
As soon as an alarm occurs, turn SON (Servo-on) off and interrupt the power.
[AL. 37 Parameter error] and warnings (except [AL. F0 Tough drive warning])
are not recorded in the alarm history.
When an error occurs during operation, the corresponding alarm or warning is displayed. If an alarm is
displayed, refer to section 1.4 and take the appropriate action. When an alarm occurs, ALM (Malfunction)
turns off.
If any warning occurs, refer to section 1.5 and take the appropriate action.
(a) MR-JE-_A
Alarm deactivation Explanation
Alarm reset 1. Turn on RES (Reset) with an input device.
2. Push the "SET" button while the display of the servo amplifier is in the current
alarm display mode.
3. Click "Occurring Alarm Reset" in the "Alarm Display" window of MR Configurator2.
Power cycling Turn off the power, check that the 5-digit, 7-segment LED display is off, and then
turn on the power.
(b) MR-JE-_B
Alarm deactivation Explanation
Alarm reset 1. Error reset command from the controller
2. Click "Occurring Alarm Reset" in the "Alarm Display" window of MR Configurator2.
CPU reset Reset the controller itself.
Power cycling Turn off the power, check that the 3-digit, 7-segment LED display is off, and then
turn on the power.
(c) MR-JE-_C
Alarm deactivation Explanation
Alarm reset 1. Turn on RES (Reset) with an input device.
2. Error reset command from the controller
3. Click "Occurring Alarm Reset" in the "Alarm Display" window of MR Configurator2.
Power cycling Turn off the power, check that the 3-digit, 7-segment LED display is off, and then
turn on the power.
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10 Undervoltage 0 1 0
10.2 Bus voltage drop SD
11 Switch setting error 11.1 Rotary switch setting error DB 1 1 0
12.1 RAM error 1 DB
12.2 RAM error 2 DB
12.3 RAM error 3 DB
12 Memory error 1 (RAM) 0 0 0
12.4 RAM error 4 DB
12.5 RAM error 5 DB
12.6 RAM error 6 DB
13.1 Clock error 1 DB
13 Clock error 13.2 Clock error 2 DB 0 0 0
13.3 Clock error 3 DB
14.1 Control process error 1 DB
14.2 Control process error 2 DB
14.3 Control process error 3 DB
14.4 Control process error 4 DB
14.5 Control process error 5 DB
14.6 Control process error 6 DB
14 Control process error 0 0 0
14.7 Control process error 7 DB
14.8 Control process error 8 DB
14.9 Control process error 9 DB
14.A Control process error 10 DB
14.C Control process error 12 DB
14.D Control process error 13 DB
15.1 EEP-ROM error at power on DB
Memory error 2 15.2 EEP-ROM error during operation DB
15 0 0 0
(EEP-ROM) 15.4 Home position information read
DB
error
Encoder initial communication -
16.1 DB
Receive data error 1
Encoder initial communication -
16.2 DB
Receive data error 2
Encoder initial communication -
16.3 DB
Receive data error 3
Encoder initial communication -
16.5 DB
Transmission data error 1
Encoder initial communication -
16.6 DB
Transmission data error 2
Encoder initial communication -
16.7 DB
Encoder initial Transmission data error 3
16 1 1 0
communication error 1 Encoder initial communication -
16.A DB
Process error 1
Encoder initial communication -
16.B DB
Process error 2
Encoder initial communication -
16.C DB
Process error 3
Encoder initial communication -
16.D DB
Process error 4
Encoder initial communication -
16.E DB
Process error 5
Encoder initial communication -
16.F DB
Process error 6
17.1 Board error 1 DB
17.3 Board error 2 DB
17.4 Board error 3 DB
17 Board error 0 0 0
17.5 Board error 4 DB
17.6 Board error 5 DB
17.7 Board error 7 DB
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Note 1. After resolving the source of trouble, cool the equipment for approximately 30 minutes.
2. The following shows three stop methods of DB, EDB, and SD.
DB: Dynamic brake stop (For a servo amplifier without the dynamic brake, the servo motor coasts.)
EDB: Electronic dynamic brake stop (available with specified servo motors)
Refer to the following table for the specified servo motors. The stop method for other than the specified
servo motors is DB.
For MR-JE_A, setting [Pr. PF09] to "(_ _ _ 3)" enables the electronic dynamic brake.
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Stop
Detail method
No. Name Detail name
No. (Note 2,
3)
Warning Cooling fan speed Decreased cooling fan speed
E8 E8.1
reduction warning warning
Servo-on signal on during main
E9.1 DB
circuit off
Bus voltage drop during low speed
E9 Main circuit off warning E9.2 DB
operation
Ready-on signal on during main
E9.3 DB
circuit off
EC Overload warning 2 EC.1 Overload warning 2
Output watt excess
ED ED.1 Output watt excess warning
warning
Instantaneous power failure tough
F0.1
F0 Tough drive warning drive warning
F0.3 Vibration tough drive warning
Drive recorder - Area writing time-
F2.1
Drive recorder - out warning
F2
Miswriting warning Drive recorder - Data miswriting
F2.2
warning
Oscillation detection
F3 F3.1 Oscillation detection warning
warning
Target position setting range error
F4.4
warning
Acceleration time constant setting
F4.6
range error warning
Deceleration time constant setting
F4 Positioning warning F4.7
range error warning
Control command input error
F4.8
warning
Home position return type error
F4.9
warning
Cam data - Area writing time-out
Simple cam function - F5.1
warning
F5 Cam data miswriting
F5.2 Cam data - Area miswriting warning
warning
F5.3 Cam data checksum error
Cam axis one cycle current value
F6.1
restoration failed
Cam axis feed current value
F6.2
Simple cam function - restoration failed
F6
Cam control warning F6.3 Cam unregistered error
F6.4 Cam control data setting range error
F6.5 Cam No. external error
F6.6 Cam control inactive
Note 1. After resolving the source of trouble, cool the equipment for approximately 30 minutes.
2. The following shows two stop methods of DB and SD.
DB: Dynamic brake stop (For a servo amplifier without the dynamic brake, the servo motor coasts.)
SD: Forced stop deceleration
3. This is applicable when [Pr. PA04] is set to the initial value. The stop method of SD can be changed to DB
using [Pr. PA04].
4. Quick stop or slow stop can be selected using [Pr. PD30] for the MR-JE-_A or using [Pr. PD35] for the MR-
JE-_C (except in the profile mode).
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When an alarm occurs, eliminate its cause, ensure safety, and deactivate the
alarm to restart operation. Otherwise, it may cause injury.
CAUTION If [AL. 25 Absolute position erased] occurs, perform the home position setting
again. Otherwise, it may cause an unexpected operation.
As soon as an alarm occurs, make the servo-off status and interrupt the power.
POINT
When any of the following alarms occurs, do not deactivate the alarm repeatedly
to restart operation. Doing so will cause a malfunction of the servo amplifier and
servo motor. Remove its cause and allow 30 minutes or more for cooling, and
then resume the operation.
[AL. 30 Regenerative error] [AL. 45 Main circuit device overheat]
[AL. 46 Servo motor overheat] [AL. 50 Overload 1]
[AL. 51 Overload 2]
[AL. 37 Parameter error] is not recorded in the alarm history.
Remove the cause of the alarm in accordance with this section. Use MR Configurator2 to refer to the cause
of alarm occurrence.
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(15) The servo amplifier is Replace the servo It is not repeatable. Replace the servo
malfunctioning. amplifier, and then amplifier.
check the
repeatability.
52.3 Excess droop Check it with the check method for [AL. 52.1].
pulse 2
52.4 Error excessive (1) The torque limit value Check the torque limit The torque limit Do not input a [A]
during 0 torque is 0. value. value is 0. command while the [B]
limit torque limit value is [C]
0.
52.5 Excess droop Check it with the check method for [AL. 52.1].
pulse 3
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(4) Something near the Check the noise, There is a problem Take
device caused it. ambient temperature, in the surrounding. countermeasures
etc. against its cause.
69.2 Reverse Check it with the check method for [AL. 69.1].
rotation-side
software limit
detection -
Command
excess error
69.3 Forward rotation (1) The command position Check the command The command Check the operation [C]
stroke end exceeded 30 bits from position. position was set to pattern.
detection - the detected position 30 bits or more.
Command after the detection of It was set correctly. Check (2).
excess error LSP (Forward rotation
stroke end).
(2) The forward rotation Check if the limit It is not connected. Connect it correctly.
stroke limit switch is not switch is connected
connected to LSP correctly.
It is connected. Check (3).
(Forward rotation
stroke end).
(3) The controller is Replace the controller, It is not repeatable. Replace the
malfunctioning. and then check the controller.
repeatability. It is repeatable. Check (4).
(4) Something near the Check the noise, There is a problem Take
device caused it. ambient temperature, in the surrounding. countermeasures
etc. against its cause.
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Name: USB communication time-out error/serial communication time-out error/Modbus RTU communication
Alarm No.: 8A
time-out error
Communication between the servo amplifier and a personal computer or a controller stopped for the
specified time or longer.
Alarm content
An error occurred in USB communication, serial communication (Mitsubishi Electric general-purpose AC
servo protocol), or Modbus RTU communication.
Detail
Detail name Cause Check method Check result Action Target
No.
8A.1 USB (1) Communication Check if a command It was not Transmit a [A]
communication commands have not was transmitted from transmitted. command. [B]
time-out been transmitted. the personal It was transmitted. Check (2). [C]
error/serial computer, etc.
communication (2) A communication cable Replace the It is not repeatable. Replace the
time-out error was disconnected. communication cable, communication
and then check the cable.
repeatability. It is repeatable. Check (3).
(3) The servo amplifier is Replace the servo It is not repeatable. Replace the servo
malfunctioning. amplifier, and then amplifier.
check the
repeatability.
8A.2 Modbus RTU (1) Communication Check if a command It was not Transmit a [A]
communication commands have not was transmitted from transmitted. command. [C]
time-out error been transmitted. the controller, etc. It was transmitted. Check (2).
(2) A communication cable Replace the It is not repeatable. Replace the
was disconnected. communication cable, communication
and then check the cable.
repeatability. It is repeatable. Check (3).
(3) The servo amplifier is Replace the servo It is not repeatable. Replace the servo
malfunctioning. amplifier, and then amplifier.
check the
repeatability.
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1. SERVO AMPLIFIER TROUBLESHOOTING
Alarm No.: 8E Name: USB communication error/serial communication error/Modbus RTU communication error
A communication error occurred between the servo amplifier and a personal computer or a controller.
Alarm content An error occurred in USB communication, serial communication (Mitsubishi Electric general-purpose AC
servo protocol), or Modbus RTU communication.
Detail
Detail name Cause Check method Check result Action Target
No.
8E.1 USB (1) The setting of the Check the setting of It is incorrect. Correct the settings. [A]
communication personal computer, etc. the personal [B]
It is repeatable. Check (2).
receive is incorrect. computer, etc. [C]
error/serial (2) A communication cable Check the It is not repeatable. Replace the
communication is malfunctioning. communication cable, communication
receive error and then check the cable.
repeatability. It is correct. Check (3).
(3) The servo amplifier is Replace the servo It is not repeatable. Replace the servo
malfunctioning. amplifier, and then amplifier.
check the
repeatability.
8E.2 USB (1) The setting of the Check the setting of It is incorrect. Correct the settings.
communication personal computer, etc. the personal
checksum is incorrect. computer, etc.
error/serial
communication
checksum error
8E.3 USB (1) The transmitted Check the character The transmitted Correct the
communication character is out of code at the time of character is out of transmission data.
character specifications. transmission. specifications.
error/serial The transmitted Check (2).
communication character is within
character error specifications.
(2) The communication Check if transmission It is not conforming. Modify the
protocol is failure. data conforms to the transmission data
communication according to the
protocol. communication
protocol.
It is conforming. Check (3).
(3) The setting of the Check the setting of It is incorrect. Correct the settings.
personal computer, etc. the personal
is incorrect. computer, etc.
8E.4 USB (1) The transmitted Check the command The transmitted Correct the
communication command is out of at the time of command is out of transmission data.
command specifications. transmission. specifications.
error/serial The transmitted Check (2).
communication command is within
command error specifications.
(2) The communication Check if transmission It is not conforming. Modify the
protocol is failure. data conforms to the transmission data
communication according to the
protocol. communication
protocol.
It is conforming. Check (3).
(3) The setting of the Check the setting of It is incorrect. Correct the settings.
personal computer, etc. the personal
is incorrect. computer, etc.
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1. SERVO AMPLIFIER TROUBLESHOOTING
Alarm No.: 8E Name: USB communication error/serial communication error/Modbus RTU communication error
A communication error occurred between the servo amplifier and a personal computer or a controller.
Alarm content An error occurred in USB communication, serial communication (Mitsubishi Electric general-purpose AC
servo protocol), or Modbus RTU communication.
Detail
Detail name Cause Check method Check result Action Target
No.
8E.5 USB (1) The transmitted data Check the data The transmitted Correct the [A]
communication number is out of number at the time of data number is out transmission data. [B]
data number specifications. transmission. of specifications. [C]
error/serial The transmitted data Check (2).
communication number is within
data number specifications.
error (2) The communication Check if transmission It is not conforming. Modify the
protocol is failure. data conforms to the transmission data
communication according to the
protocol. communication
protocol.
It is conforming. Check (3).
(3) The setting of the Check the setting of It is incorrect. Correct the settings.
personal computer, etc. the personal
is incorrect. computer, etc.
8E.6 Modbus RTU (1) The setting of the Check the setting of It is incorrect. Review the settings. [A]
communication controller, servo the controller, servo [C]
receive error amplifier, etc. is amplifier, etc. (such
incorrect. as communication It is correct. Check (2).
protocol selection,
baud rate, parity).
(2) A communication cable Check the It is not repeatable. Replace the
is malfunctioning. communication cable, communication
and then check the cable.
repeatability. It is repeatable. Check (3).
(3) The servo amplifier is Replace the servo It is not repeatable. Replace the servo
malfunctioning. amplifier, and then amplifier.
check the
repeatability.
8E.7 Modbus RTU (1) The communication Check if transmission It is not conforming. Modify the
communication protocol is failure. data conforms the transmission data
message frame communication according to the
error protocol. communication
protocol.
It is conforming. Check (2).
(2) The setting of the Check the setting of It is incorrect. Review the settings.
controller, servo the controller, servo
amplifier, etc. is amplifier, etc. (such
incorrect. as communication
protocol selection,
baud rate, parity).
8E.8 Modbus RTU Check it with the check method for [AL. 8E.7].
communication
CRC error
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If [AL. E3 Absolute position counter warning] occurs, always make the home
CAUTION position setting again. Otherwise, it may cause an unexpected operation.
POINT
When any of the following alarms occurs, do not cycle the power of the servo
amplifier repeatedly to restart. Doing so will cause a malfunction of the servo
amplifier and servo motor. If the power of the servo amplifier is switched off/on
during the alarms, allow more than 30 minutes for cooling before resuming
operation.
[AL. 91 Servo amplifier overheat warning]
[AL. E0 Excessive regeneration warning]
[AL. E1 Overload warning 1]
[AL. EC Overload warning 2]
Warnings (except [AL. F0 Tough drive warning]) are not recorded in the alarm
history.
If [AL. E6], [AL. E7], or [AL. E9] occurs, the amplifier will be the servo-off status. If any other warning occurs,
operation can be continued but an alarm may take place and proper operation may not be performed.
Remove the cause of warning according to this section. Refer to the cause of warning with MR
Configurator2.
Alarm No.: 90 Name: Home position return incomplete warning
Alarm content A home position return did not complete normally with the positioning function.
Detail
Detail name Cause Check method Check result Action Target
No.
90.1 Home position (1) An automatic operation Check if home position A home position Execute a home [A]
return was executed while the return completion return was not position return. [C]
incomplete home position return (ZP/S_ZP) or home executed.
did not complete. position return
completion 2
(ZP2/S_ZP2) is off. A home position Check (2).
[A]: ZP or S_ZP return was
executed.
[C]: ZP, ZP2, S_ZP or
S_ZP2
(2) A positioning operation Check if [AL. 25 [AL. 25 Absolute Check the battery [C]
was executed without Absolute position position erased] voltage and battery
home position setting erased] occurred occurred. cable for a failure
with absolute position using alarm history. and execute a home
after [AL. 25 Absolute position return after
position erased] removing the failure.
occurred. [AL. 25 Absolute Check (3).
position erased] did
not occur.
(3) With the indexer Check if home position A home position Execute a home
method, a home return completion return was not position return.
position return was not (ZP/S_ZP) or home executed.
executed after the position return A home position Check (4).
home position return completion 2 (ZP2/ return was executed.
was executed. S_ZP2) is off.
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Alarm No.: F5 Name: Simple cam function - Cam data miswriting warning
Alarm content The cam data written by MR Configurator2 is not written to a Flash-ROM.
Detail
Detail name Cause Check method Check result Action Target
No.
F5.1 Cam data - (1) The Flash-ROM is Disconnect the cables It is repeatable. Replace the servo [A]
Area writing malfunctioning. except for the power amplifier.
time-out supply, and then
warning check the
repeatability.
F5.2 Cam data - (1) The cam data was not After the power is It is repeatable. Replace the servo
Miswriting written. cycled, perform amplifier.
warning writing, and check the
repeatability again.
When the cam data is
initialized, perform
writing, and check the
repeatability again.
(Refer to section
7.2.7 [Pr. PT34] of
"MR-JE-_A Servo
Amplifier Instruction
Manual (Positioning
Mode)".)
F5.3 Cam data (1) When the power is Check if an error It has a failure. After writing the cam
checksum error switched on after the occurred (such as data again, cycle
cam data is written, a entered noise, power- the power.
checksum of the cam off) at cam data write.
It has no failure. Check (2).
data does not match.
(Error occurred in cam
data.)
(2) When the cam control Check if an error It has a failure. After performing the
command is turned on occurred (such as temporal writing of
after the temporal entered noise) at cam data again, turn
writing of cam data, a temporal writing of on the cam control
checksum of the cam cam data. command.
data does not match. It has no failure. Check (3).
(Error occurred in cam
data.)
(3) The Flash-ROM is Replace the servo It is not repeatable. Replace the servo
malfunctioning. amplifier, and then amplifier.
check the
repeatability.
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POINT
When the servo amplifier, servo motor, or encoder malfunctions, the following
status may occur.
The following shows some examples of causes which do not trigger an alarm or warning. Remove each
cause by referring to this section.
Description Cause Checkpoint Action Target
The display shows "AA". The power of the servo Check the power of the servo Switch on the power of the [B]
system controller was turned system controller. servo system controller.
off.
A SSCNET III cable was Check if "AA" is displayed in Replace the SSCNET III
disconnected. the corresponding axis and cable of the corresponding
following axes. axis.
Check if the connectors Connect them correctly.
(CNIA, CNIB) are unplugged.
The power of the previous Check if "AA" is displayed in Check the power of the servo
axis servo amplifier was the corresponding axis and amplifier.
turned off. following axes.
The amplifier-less operation Check if the amplifier-less Disable the amplifier-less
function of the servo system operation function of the operation function.
controller is enabled. servo system controller is
enabled.
The display shows "Ab". A controller, which is not Check if a controller, which is Connect a compatible [B]
compatible with the servo not compatible with the servo controller.
amplifier, has been amplifier, is connected.
connected.
The setting of the axis No. is Check that another servo Set it correctly.
incorrect. amplifier is not assigned to
the same axis No.
The axis No. does not match Check the setting and axis Set it correctly.
with the axis No. set to the No. of the servo system
servo system controller. controller.
Information about the servo Check the value set in servo Set it correctly.
series is not set in the simple series [Pr.100] in the simple
motion module. motion module.
The communication cycle Check if the communication Set it correctly.
does not match. cycle on the servo system
controller side is 0.222 ms.
A SSCNET III cable was Check if "Ab" is displayed in Replace the SSCNET III
disconnected. the corresponding axis and cable of the corresponding
following axes. axis.
Check if the connectors Connect them correctly.
(CNIA, CNIB) are unplugged.
The power of the previous Check if "Ab" is displayed in Check the power of the servo
axis servo amplifier is off. the corresponding axis and amplifier.
following axes.
The amplifier-less operation Check if the amplifier-less Disable the amplifier-less
function of the servo system operation function of the operation function.
controller is enabled. servo system controller is
enabled.
The servo amplifier is Check if "Ab" is displayed in Replace the servo amplifier of
malfunctioning. the corresponding axis and the corresponding axis.
following axes.
Replace the servo amplifier, Replace the servo amplifier. [C]
and then check the
repeatability.
1 - 60
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 61
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 62
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 63
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 64
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 65
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 66
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 67
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 68
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 69
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 70
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 71
1. SERVO AMPLIFIER TROUBLESHOOTING
1 - 72
2. DRIVE RECORDER
2. DRIVE RECORDER
POINT
The drive recorder does not operate in the following conditions.
The graph function of MR Configurator2 is in use.
The machine analyzer function is in use.
[Pr. PF21] is set to "- 1".
The controller is not connected (except in the test operation mode).
When the following alarms occur, the drive recorder does not operate.
[AL. 10.1 Voltage drop in the power]
[AL. 12 Memory error 1 (RAM)]
[AL. 15 Memory error 2 (EEP-ROM)]
[AL. 16 Encoder initial communication error 1]
[AL. 17 Board error]
[AL. 19 Memory error 3 (Flash-ROM)]
[AL. 1A Servo motor combination error]
[AL. 1E Encoder initial communication error 2]
[AL. 1F Encoder initial communication error 3]
[AL. 25 Absolute position erased]
[AL. 37 Parameter error]
[AL. 888/88888 Watchdog]
When the graph is displayed with MR Configurator2, the drive recorder function
is disabled. After the graph function is completed, passing time set with [Pr.
PF21] or cycling the power of the servo amplifier enables the drive recorder
function again. For MR-JE-_A, enabling/disabling the drive recorder function can
be confirmed with the display (in the diagnostic mode).
When an alarm occurs in the servo amplifier, conditions of the servo amplifier (such as the motor speed and
droop pulses) before/after alarm occurrence are recorded. You can refer to the recorded data with MR
Configurator2.
The drive recorder records sixteen data at alarm occurrences in the past. After that, recording a new data
deletes the oldest one.
2- 1
2. DRIVE RECORDER
(3) When the servo amplifier power is turned off during data storage (immediately after alarm occurrence),
data at alarm occurrence may not be recorded normally. When the following alarms occur, data at alarm
occurrence may not be recorded depending on its circumstances.
[AL. 13 Clock error]
[AL. 14 Control process error]
[AL. 34 SSCNET receive error 1]
[AL. 36 SSCNET receive error 2]
[AL. 8C Network module communication error]
2- 2
2. DRIVE RECORDER
2- 3
2. DRIVE RECORDER
2- 4
2. DRIVE RECORDER
2- 5
2. DRIVE RECORDER
SON This indicates the SON status of the external input signal.
EMG This indicates the status of the emergency stop input.
EM2/EM1 This indicates the EM2/EM1 status of the external input signal.
ALM2 This turns on when an alarm is detected in the servo amplifier. This changes faster than
ALM of the external output signal.
INP This indicates the INP status of the external output signal.
MBR This indicates the MBR status of the external output signal.
RD This indicates the RD status of the external output signal.
STO (Note) This indicates the STO status of the external input signal.
IPF This turns on when an instantaneous power failure occurs.
2- 6
2. DRIVE RECORDER
(a)
(b)
(c)
(c) Click History Clear to delete all data at alarm occurrence recorded in the servo amplifier. After
clicking History Clear, cycle the power of the servo amplifier. This restart takes longer time than
usual due to the deletion of data.
2- 7
2. DRIVE RECORDER
MEMO
2- 8
APPENDIX
APPENDIX
App. 1 Detection points of [AL. 25], [AL. 92], and [AL. 9F]
The following diagram shows detection points of [AL. 25 Absolute position erased], [AL. 92 Battery cable
disconnection warning], and [AL. 9F Battery warning].
Servo amplifier Servo motor encoder
CN4 CN2
Step-down Position/speed
Battery circuit detection circuit
(6 V 3.4 V)
App. - 1
REVISIONS
*The manual number is given on the bottom left of the back cover.
Revision Date *Manual Number Revision
Nov. 2014 SH(NA)030166ENG-A First edition
Mar. 2015 SH(NA)030166ENG-B The contents of Modbus RTU and simple cam are added.
Section 1.2 [AL. 8A.2], [AL. 8E.6], [AL. 8E.7], and [AL. 8E.8] are added.
Section 1.3 [AL. F5_] and [AL. F6_] are added.
Section 1.4 [AL. 30.1] (4) is partially changed.
[AL. 8A] is partially changed.
[AL. 8A.2] is added.
[AL. 8E] is partially changed.
[AL. 8E.6] and [AL. 8E.7] are added.
[AL. 96.1] and [AL. 96.2] are partially changed.
[AL. E7] is partially changed.
[AL. F5] and [AL. F6] are added.
Section 1.6 A part of "The servo motor does not operate." is changed.
A part of "The servo motor speed does not accelerate. Or the
servo motor speed accelerates too much." is changed.
A part of "The position deviates during operation after the
home position return." is changed.
A part of "Communication with the servo amplifier fails using
MR Configurator2." is changed.
"Modbus RTU communication is not established." is added.
"RS-422 communication (Mitsubishi general-purpose AC
servo protocol) is not established." is added.
Mar. 2017 SH(NA)030166ENG-C The contents of MR-JE-C are added.
3. Additional instructions
(1) Wiring Partially added.
(3) Corrective actions Partially added.
«About the manual» Model names are added.
Section 1.1 Model names are added and partially changed.
Section 1.2 Partially added.
Section 1.3 Partially added.
Section 1.4 [C] is added to the target column and partially added.
Section 1.5 [C] is added to the target column and partially added.
Section 1.6 [C] is added to the target column and partially added.
Section 2.1 Table is added and partially changed.
Aug. 2017 SH(NA)030166ENG-D The contents of MR-JE-C are added.
3. Additional instructions Partially changed.
Section 1.2 Partially changed.
Section 1.4 Partially changed.
Section 1.5 Partially changed.
Section 1.6 Partially changed.
Oct. 2018 SH(NA)030166ENG-E The contents of Modbus RTU and positioning mode of MR-JE-C are added.
Section 1.2 [AL. 11.1] is added.
Section 1.3 [AL. 97.2] and [AL. F4.9] are added.
Section 1.4 [AL. 11.1] is added and partially changed.
Section 1.5 [AL. 97.2] and [AL. F4.9] are added and partially changed.
Section 1.6 Partially changed.
Nov. 2018 SH(NA)030166ENG-F The alarm is added.
Section 1.2 [AL. 52.6] is added.
Section 1.4 [AL. 52.1] is partially added and [AL. 52.6] is added.
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.
Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which
may occur as a result of using the contents noted in this manual.
2014 MITSUBISHI ELECTRIC CORPORATION
MELSERVO and CC-Link IE are trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and/or other
countries.
Ethernet is a registered trademark of Fuji Xerox Co., Ltd. in Japan.
All other product names and company names are trademarks or registered trademarks of their respective companies.
Warranty
1. Warranty period and coverage
We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the "Product"
arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you
purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site
repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial
run that may be required after a defective unit are repaired or replaced.
[Term]
The term of warranty for Product is twelve (12) months after your purchase or delivery of the Product to a place designated by you or
eighteen (18) months from the date of manufacture whichever comes first (“Warranty Period”). Warranty period for repaired Product
cannot exceed beyond the original warranty period before any repair work.
[Limitations]
(1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule.
It can also be carried out by us or our service company upon your request and the actual cost will be charged. However, it will not
be charged if we are responsible for the cause of the failure.
(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and
conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label
affixed to the Product.
(3) Even during the term of warranty, the repair cost will be charged on you in the following cases;
(i) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your
hardware or software problem
(ii) a failure caused by any alteration, etc. to the Product made on your side without our approval
(iii) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a
safety device required by applicable laws and has any function or structure considered to be indispensable according to a
common sense in the industry
(iv) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly
maintained and replaced
(v) any replacement of consumable parts (battery, fan, smoothing capacitor, etc.)
(vi) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of
voltage, and acts of God, including without limitation earthquake, lightning and natural disasters
(vii) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment
of the Product from our company
(viii) any other failures which we are not responsible for or which you acknowledge we are not responsible for
SH(NA)030166ENG-F
General-Purpose AC Servo
MR-JE INSTRUCTIONMANUAL
MODEL (TROUBLESHOOTING)
MODEL
CODE 1CW710
F
HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310
F