Dual Shield II 110 is a flux-cored wire that produces smooth welds with low spatter and hydrogen when used with 75% Ar/25% CO2 gas shielding. It is suitable for welding high-strength steels like HY-100 and can be used in as-welded or stress relieved conditions. The wire provides good weld properties like tensile strength up to 800 MPa and impact toughness down to -51°C. Recommended welding parameters and various wire diameters and currents are provided.
Dual Shield II 110 is a flux-cored wire that produces smooth welds with low spatter and hydrogen when used with 75% Ar/25% CO2 gas shielding. It is suitable for welding high-strength steels like HY-100 and can be used in as-welded or stress relieved conditions. The wire provides good weld properties like tensile strength up to 800 MPa and impact toughness down to -51°C. Recommended welding parameters and various wire diameters and currents are provided.
Dual Shield II 110 is a flux-cored wire that produces smooth welds with low spatter and hydrogen when used with 75% Ar/25% CO2 gas shielding. It is suitable for welding high-strength steels like HY-100 and can be used in as-welded or stress relieved conditions. The wire provides good weld properties like tensile strength up to 800 MPa and impact toughness down to -51°C. Recommended welding parameters and various wire diameters and currents are provided.
Dual Shield II 110 is a flux-cored wire that produces smooth welds with low spatter and hydrogen when used with 75% Ar/25% CO2 gas shielding. It is suitable for welding high-strength steels like HY-100 and can be used in as-welded or stress relieved conditions. The wire provides good weld properties like tensile strength up to 800 MPa and impact toughness down to -51°C. Recommended welding parameters and various wire diameters and currents are provided.
Dual Shield II 110 is an all-position flux cored electrode which produces a smooth spray-like transfer, low spatter levels, low diffusible hydrogen levels, easy slag removal and good arc direction. Dual Shield II 110 was designed to join high strength steel such as HY-100 and T-1 (25.4) in the as welded or stress relieved condition using 75% Ar / 25% CO2 shielding gas. It is well suited for joining high tensile steels that will be used in low temperatures. The weld metal analysis is similar to an E11018-M low hydrogen electrode.
Classifications AWS A5.29 : E111T1-K3M-JH4
AWS A5.36 : E111T1-M21A4-K3-H4 ASME SFA 5.36 ASME SFA 5.29 Approvals ABS CWB CSA W48 E761T1-K3M-H4 Approvals are based on factory location. Please contact ESAB for more information.
Typical Tensile Properties
Condition Yield Strength Tensile Strength Reduction in Area Elongation 75% Ar - 25% CO2 Stress Relieved 8hr 621°C 745 MPa (108 ksi) 800 MPa (116 ksi) 54 % 19 % (1150°F) As Welded 760 MPa (110 ksi) 830 MPa (120 ksi) 54 % 19 %
Typical Charpy V-Notch Properties
Condition Testing Temperature Impact Value 75% Ar - 25% CO2 As Welded -18 °C (0 °F) 54 J (40 ft-lb) As Welded -29 °C (-20 °F) 49 J (36 ft-lb) As Welded -51 °C (-60 °F) 35 J (26 ft-lb) Stress Relieved 8hr 621°C (1150°F) -18 °C (0 °F) 39 J (29 ft-lb) Stress Relieved 8hr 621°C (1150°F) -29 °C (-20 °F) 37 J (27 ft-lb) Stress Relieved 8hr 621°C (1150°F) -51 °C (-60 °F) 28 J (21 ft-lb)
Typical Weld Metal Analysis %
C Mn Si S P Ni Mo 0.05 1.91 0.43 0.01 0.013 1.74 0.39
Deposition Data
Diameter Current Voltage Wire Feed Speed Deposition Rate Deposition Efficiency % 75% Ar - 25% CO2 1.2 mm 150 A 28 V 508 cm/min 1.9 kg/h 86 % (.045 in.) (200 in./min) (4.2 lb/h) 1.2 mm 210 A 29 V 762 cm/min 2.8 kg/h 86 % (.045 in.) (300 in./min) (6.3 lb/h) 1.2 mm 250 A 30 V 1016 cm/min 3.9 kg/h 87 % (.045 in.) (400 in./min) (8.5 lb/h) 1.2 mm 290 A 33 V 1270 cm/min 4.8 kg/h 87 % (.045 in.) (500 in./min) (10.7 lb/h) 1.4 mm 155 A 25 V 381 cm/min 2.0 kg/h 87 % (.052 in.) (150 in./min) (4.4 lb/h) 1.4 mm 245 A 28 V 635 cm/min 3.3 kg/h 86 % (.052 in.) (250 in./min) (7.3 lb/h) 1.4 mm 310 A 33 V 889 cm/min 4.6 kg/h 85 % (.052 in.) (350 in./min) (10.2 lb/h) 1.4 mm 360 A 36 V 1143 cm/min 6.0 kg/h 85 % (.052 in.) (450 in./min) (13.3 lb/h) 1.6 mm 190 A 27 V 38 cm/min 8.0 kg/h 87 % (1/16 in.) (150 in./min) (17.6 lb/h) 1.6 mm 300 A 30 V 35 cm/min 2.8 kg/h 87 % (1/16 in.) (250 in./min) (6.1 lb/h) 1.6 mm 365 A 33 V 762 cm/min 4.6 kg/h 86 % (1/16 in.) (300 in./min) (10.2 lb/h)
Diameter Current Voltage Wire Feed Speed Deposition Rate Deposition Efficiency % 1.6 mm 410 A 33 V 889 cm/min 5.5 kg/h 88 % (1/16 in.) (350 in./min) (12.3 lb/h)
Recommended Welding Parameters
Wire Diameter Current Voltage TTW Dist. Wire Feed Speed
75% Ar - 25% CO2 1.2 mm 150-260 A 22-26 V 9.5-12.7 mm 381-660 cm/min (.045 in.) (3/8-1/2 in.) (150-260 in./min) 1.2 mm 260-380 A 24-27 V 12.7-19 mm 660-965 cm/min (.045 in.) (1/2-3/4 in.) (260-380 in./min) 1.2 mm 380-520 A 27-29 V 19-25.4 mm 965-1321 cm/min (.045 in.) (3/4-1 in.) (380-520 in./min) 1.4 mm 135-250 A 22-26 V 12.7-16 mm 279-584 cm/min (.052 in.) (1/2-5/8 in.) (110-230 in./min) 1.4 mm 250-295 A 25-29 V 16-19 mm 584-864 cm/min (.052 in.) (5/8-3/4 in.) (230-340 in./min) 1.4 mm 295-355 A 27-31 V 19-25.4 mm 864-1194 cm/min (.052 in.) (3/4-1 in.) (340-470 in./min) 1.6 mm 185-285 A 24-28 V 16-19 mm 279-508 cm/min (1/16 in.) (5/8-3/4 in.) (110-200 in./min) 1.6 mm 285-340 A 27-30 V 19-25.4 mm 508-762 cm/min (1/16 in.) (3/4-1 in.) (200-300 in./min) 1.6 mm 340-400 A 28-32 V 25.4-31.75 mm 762-1067 cm/min (1/16 in.) (1-1.25 in.) (300-420 in./min)
