(Package-2-Mech Works) : Clean Fuels Project
(Package-2-Mech Works) : Clean Fuels Project
(Package-2-Mech Works) : Clean Fuels Project
METHOD OF STATEMENT
FOR
TIE-IN NO. 054-075
(EGE-TR-MS-075)
Revision Number 1 Reference EGE-TR-MS-075
Number
Amendment 0 Date 23-Oct-2018
Document Title METHOD STATEMENT OF PIPING TIE-IN NO. 054-075 AT UNIT
054 FOR RASTANURA REFINERY CLEAN FUELS PROJECT
RECOD OF REVISION
REVISION DESCRIPTION DATE
0 ISSUED FOR REVIEW & APPROVAL 13-Sep-18
1 ISSUED FOR REVIEW & APPROVAL 23-Oct-18
METHOD STATEMENT OF PIPING TIE-IN NO. 054-075 AT UNIT 054
RASTANURA REFINERY CLEAN FUELS PROJECT
Table of Contents
5.0 MANPOWER.......................................................................................................... 4
7.2 WORK to be executed before Shutdown Time for TIE-IN 054-075 ......................................................... 6
7.3 Work to be executed during the shutdown time for Tie-In Work for 054-075................................ 11
1.0 SCOPE
This Method Statement covers the methodology of Tie-In No. 054-075 pipe spool at unit 054 for
Rastanura Refinery Clean Fuel project. The work consists of furnishing of all supervision, labor,
materials, tools and equipment necessary for all Tie-in works.
2.0 PURPOSE
The purpose of this Method Statement is to show the methodology and describe the sequential steps
for execution of Tie-In No. 054-075. It is the intention of this document to ensure that safe practices
are being imposed on the tie-in works considering the protection and safety of personnel & utilities
from hazards that might occur during execution of works.
TERM DESCRIPTION
A written document that explains the planned execution method
Method Statement to control the work at various stages and to assure quality, and
delivery on time of the work.
Company Saudi Aramco
Contractor TR (Tecnicas Reunidas)
Sub-Contractor EVERGREEN CONTRACTING CO. (EGE)
WPS Welding Procedure Specification
PQR Procedure Qualification Record
ITP Inspection & Test Plan
Work to be performed with piping or equipment out of service,
Cold Tap
depressurized and vented.
4.0 RESPONSIBILITIES
Welding Foremen Take the lead on Directly execute, lead and give instruction to
welders about the assigned work, work
assigned work.
procedure, proper usage of tools and
equipment, wearing of PPE and daily
housekeeping of the work area.
Rigging Supervisor Supervision and Responsible for direct execution of the
execution of all rigging rigging works, unloading of materials.
Ensure that lifting plan and procedures are
activities. strictly followed and executed.
Safety Inspector Ensure safety for the Responsible in inspection and monitoring
safety aspects and ensure that the work is
proper execution of done in accordance with TR/Saudi Aramco
fabrication activities Safety Standards and EGE Safety
guidelines.
5.0 MANPOWER
The Piping Supervisor will control the activities at the site and he will be directly reporting to the
Project Engineer. The basic manpower under him will consist of the following:
Tools and equipment needed should be in good condition and must be checked by
Supervisor prior to use in the Tie-In area. These includes but not limited to:
DOCUMENT NO. REVISION PRINT DATE PAGE
EGE-TR-MS-075 1 23-Oct-2018 4 of 13
METHOD STATEMENT OF PIPING TIE-IN NO. 054-075 AT UNIT 054
RASTANURA REFINERY CLEAN FUELS PROJECT
7.1.1 Review all references such as approved Tie-in Procedure and Packages (construction
drawings, project specifications, work permit requirements, and work procedures Saudi
Aramco standards GI-0002.100)
7.1.2 Ensure WPS, PQR, Tie-In packages are TR /Saudi Aramco approves
documentation prior to any tie-in activities.
7.1.3 Ensure drawings are IFC latest revision approved by TR/Saudi Aramco
prior to start tie-in works.
7.1.4 Conduct site verification to determine actual tie-in location and site condition in
reference to Isometric drawing nos. CD-363082 SHT.001 rev.01B, CD-
363082 SHT.002 rev.1A, P&ID no. NA-M23669 SHT.001 rev.15A1, and Piping layout
AA-022607 SHT.001 rev.62
7.1.5 Prepare tie-in package with the latest revision of IFC drawings in reference TR
/ Saudi Aramco requirements.
7.1.7 Prepare lifting plan / rigging plan and shall be approved prior to the Tie- In works.
7.1.8 Ensure that Manifold testing are approved including the verification of the calculation of
the test pressure against existing T min results by Engineering.
7.1.9 Ensure that Relief pressure valves are set as per pressure calibration, based on the
calculated test pressure.
7.1.10 Prepare Hydrotest Procedure for TRS / Saudi Aramco PMT approved prior to start
of Hydro Testing.
7.2.1.1 Tie-ins pipe and fitting shall have the material specification and grade stamped.
7.2.1.2 Pipe shall be free of handling and fabrication damages and manufacturing defects.
7.2.2.1 Tie-in spool no’s SPL-001 and SPL 002 (for CD-363082 Sht.001 rev. 01B) and SPL-001
and SPL 002 (for CD-363082 Sht.002 rev. 01A) will be pre-fabricated at Fabrication
shop.
7.2.2.2 Pre-fabricated spools to be internal cleaned, dried and will be covers on both sides before
transfer to painting yard.
7.2.2.3 Blasting a n d painting of p i p e spools as per SAES-H-002. Painting system APCS-
1D shall be used at Painting shop (ARAMCO certified painting shop). Pipe ends shall be
covered with wooden cover or plastic cap for preservation & mobilization to paint shop.
7.2.2.3 Hydrotest of Tie-In spools will be conduct in EGE lay down area (Test Pressure is 423.6
bar).
7.2.2.4 Each material and fabricated tie-in spool shall be identified and delivered to the tie-in
location as bagged and tagged with the assigned tie-in number.
7.2.2.5 Two Support POS-001-TP-075 and POS-001-TP-075 (as shown in figure below) will
be prefabricated and will be welded before Hydrotest.
GR02
Z03B
Tie-In Information
NOTE; REFER TO ATTACHED P&ID MARKED-UP HYDRO TEST LIMIT FOR REFERENCE P&ID dwg.
no. NA-M23669 Sht.001 Rev. 15A1& Isometric dwg no.CD-363082 Sht.001 rev. 01B and CD-363082
Sht.002 rev. 01A
7.2.3 Pre-Tie-in/Site Activities:
7.2.3.1 Ensure that tie-in site verification has been carried out and tag the tie-in
location.
7.2.3.2 Cleaning and Purging
After final cleaning and purging line will be handover to Contractor/Sub-
Contractor for Execution
Submit and get the approval for Cold WP From company and follow.
Operations Safety’s Instructions.
Mark exact tie-in using approved marking method.
Two Pipe Supports POS-001-TP-075 and POS-001-TP-075 will be installed on
foundation. EGE QC will raise request for inspection of bolt torqueing.
7.2.3.3 Storage and handling of Tie-ins spools and material
Subcontractor / contractor will perform inspection to ensure all tools and
equipment’s has valid calibration certificate / third party certification. Tools box
shall be placed in designed area in plant included manifold, hoses.
Ensure equipment operators has valid license/certificate. Crane will be used to
unload the spools at site. After unloading the spools and material will be
inspected by Subcontractor/Contractor and SA Operations in order to make sure
the proper man power for the material during the transportation from Workshop.
Pipe shall be placed on mounds or sleepers.
Valves, Gaskets, nuts and bolts will be inspected in EGE workshop. They will be
store in shipping crates or on racks. ALL material will be handled with care during
shifting to site. All documentation MTC, etc. shall be carried with the material,
isolation valves will be tested at shop.
Below find List of material
Valve
Bolts and nuts Gaskets
Flanges
7.3 Work to be executed during the shutdown time for Tie-In Work for 054-075
(Cold tap Tie-In)
7.3.1 Before any works is done, Work permit must be secured from Saudi
Aramco Operation Department.
7.3.2 Prior to Execution, check that tie-in location is gas free by following Cold WORK
PERMIT pr ocedur e and Operations instructions.
Precaution shall be taken care to prevent ignition of flammable or combustible
materials. Existing pipe will be cut with Cold cutting machine and mobilized using
crane as per approved lifting plan.
7.3.3 Lift spool no. SPL-001 of CD-363082 Sht.001 in proper position using crane as per
approved lifting plan and connect with existing flange by flange joint 02. RFI will be
raised for bolt torque and gaskets verification. Torque the flanges as per approved
flange bolting procedure.
7.3.4 Lift spool no. SPL-001 of CD-363082 Sht.002 in proper position using crane as per
approved lifting plan and Connect with spool no. SPL-001 of CD-363082 Sht.001 by
flange joint 16.
7.3.5 Also lift spool no. SPL-002 of CD-363082 Sht.002 in proper position using crane
as per approved lifting plan and connect with spool no. SPL-001 of CD-363082
Sht.002 by flange joint 01.
7.3.6 Bolt torque shall be prepared by referring to Saudi Aramco Standard for
Bolt Torque Procedure.
7.4.1 Clean the area of construction debris, waste materials, tools and equipment.
7.4. 2 EGE shall close all related work permits.
8.1 EGE assigned site QC/QA Inspector will perform quality inspection of tie-in activities as
per approved ITP.
8.2 QC acceptance criteria shall be in accordance to the approved ITP as described in the project
specifications, Saudi Aramco QC Standard.
8.3 EGE assigned QC Inspector shall carry out all the inspection works related to
Tie-In activities and coordinate with TRS-QC representative on daily basis.
DOCUMENT NO. REVISION PRINT DATE PAGE
EGE-TR-MS-075 1 23-Oct-2018 11 of 13
METHOD STATEMENT OF PIPING TIE-IN NO. 054-075 AT UNIT 054
RASTANURA REFINERY CLEAN FUELS PROJECT
9.1 Prior to Start the Job, Supervisor /Foreman have to share the work scope, identification of
work location, associated hazards and mitigation with crew.
9.2 Equipment and Tools should be inspected prior to use and replace if found defective.
9.3 Supervisor / Foreman / Safety Officer have to ensure the working crew are wearing the
right PPE as per the associated hazards with activities
9.4 Supervisor / Foreman have to ensure continues supply of drinking water at site and Working
crew are drinking the water and taking the rest frequently.
9.5 Supervisor / Foreman / Safety Officer / Permit receive should be available at site to ensure
work is going on safely as per the work permit requirement / JSA requirement.
9.6 Review the attached JSA
EGE assigned Site Safety Officer will implement safety program and policies at site in accordance to
Saudi Aramco Safety Standards. A Job Safety Analysis will be prepared by EGE site safety
representative for submission to TRS and for review and approval by Saudi Aramco Ras Tanura
Refinery Safety Department before start of tie-in works.
12.0 APPENDICES
0-300 PSIG
0-400 PSI
PI PT
942 942
3/4"
1"
CLOUDED ITEMS ARE PART OF BI-10-00742
CONTRACTOR'S SCOPE.
1" V
1" 1" 1" V
HV0088
DASH-DOT CLOUD SHOWS CHANGES FROM
20" 22" SP-15 PREVIOUS REVISION INCLUDING SITE SURVEY.
16" CL150 18"CL150
LEGEND
4" CL150
PIPING MATERIAL INSTRUMENT DEFINITION & SYMBOLS SAES-J-003
D SPECIFICATION SAES-L-105
AC/AFO -AIR TO CLOSE/ VE -VIBRATION ELEMENT
AIR FAILURE OPEN VS -VIBRATION SWITCH
AC/AFS -AIR TO CLOSE/AIR VT -VIBRATION TRANSMITTER
PROCESS LINE
FAILURE STEADY XL -PILOT LIGHT
INSTRUMENT AO/AFC -AIR TO OPEN/ (NOT FOR MOTOR)
AIR LINE AIR FAILURE CLOSE XS -LIMIT SWITCH
AO/AFS -AIR TO OPEN/AIR ZV -SAFETY SHUTDOWN VALVE
INSTRUMENT
FAILURE STEADY
ELECTRICAL LINE DATA LOGGER POINT
AOV -AIR OPERATED VALVE
F-FLOW P-PRESS.
INPUTS
AT -ANALYZER TRANSMITTER
L-LEVEL T-TEMP.
DT -DENSITY TRANSMITTER
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
X-MISC. A-ALARM
REDUCER ESD -EMER. SHUTDOWN SYSTEM
LOCAL PANEL
FC - FLOW CONTROLLER
SPECTACLE MOUNTED INSTR.
B1-10-00742 PLATE-OPEN
FV -FLOW CONTROL VALVE
FCV -FLOW CONTROL VALVE
BOARD MOUNTED
TO T-1544 054 147 SPECTACLE
(SELF-ACTUATED) INSTRUMENT
20"-P-09019-1CS1P13 FE -FLOW ELEMENT
PLATE-CLOSED R/G
CA-359435.001 FG -FLOW SIGHT GLASS
STATUS LIGHTS
GATE VALVE FHV -FLOW MANUAL CONT. VALVE XL R=RED, G=GREEN
NP-7 FHTD -FLOW MANUAL TRANSDUCER PILOT LIGHT (DO NOT
GLOBE VALVE FIC -FLOW INDICATOR CONTROLLER USE FOR MOTOR STATUS)
1" V 1" V CHECK VALVE FM -FLOW METER
TO T-1445, T-1545 20"-P-09017-1CS1P13 FO -RESTRICTION ORIFICE MOTOR STATUS
PILOT LIGHT
NA-641518.011 15A1 PLUG VALVE FQI -FLOW TOTALIZER INDICATOR
FR -FLOW RECORDER
15A1 BALL VALVE ML LOCAL MOUNTED
NP-7 FT -FLOW TRANSMITTER INSTRUMENT
15A1 DOUBLE DISC FY -FLOW RELAY
SET @ 150 PSI GATE VALVE HIC -HAND INDICATOR CONTROLLER
MOUNTED BEHIND
15A1 ANGLE VALVE HS -HAND SWITCH LOCAL PANEL
20" CSO PZV 3/4" V LA -LEVEL ALARM
B1-10-00742 B1-10-00742 16"
+
NP-7 16" CL150 FROM NORTH PIER PISTON OPERATED NA -ANNUNCIATOR TWO PEN RECORDER
1-1/2" D D 1-1/2" HV 1-1/2" VALVE PB -PUSHBUTTON
NOTE 4 NOTE 4 12" 4" V NOTE 4 4" CL150
16" +
15A1 PC -PRESSURE CONTROLLER FF
12" 8497 CONTROL VALVE PV -PRESS. CONTROL VALVE FOUNDATION
PCV -PRESS. CONTROL VALVE FIELDBUS INSTRUMENT
2" V 3/4" (SELF ACTUATED)
P
BALL TYPE PDC -PRESS. DIFF. CONTROLLER DISTRIBUTED CONTROL/SHARED
V CONTROL VALVE PDI -PRESS. DIFF. INDICATOR DISPLAY SYMBOLS
WITH POSITIONER PDIC -PRESSURE DIFFERENTIAL
(DCS) DISTRIBUTED CONTROL
S INDICATOR CONTROLLER SYSTEM, OPERATOR ACCESSIBLE
SOLENOID VALVE PDIS -PRESSURE DIFFERENTIAL IN CONTROL ROOM
INDICATOR SWITCH (DCS) DISTRIBUTED CONTROL
PDT -PRESS. DIFF. TRANSMITTER
20" VALVE NORMALLY SYSTEM, OPERATOR INACCESSIBLE
15A1 J/O NP-10 FUEL CARGO PDTD -PRESS. DIFF. TRANSDUCER IN CONTROL ROOM
20" CLOSED
PG -PRESSURE GAGE
NA-M23692.001 PI -PRESSURE INDICATOR (DCS) DISTRIBUTED CONTROL
SYSTEM, OPERATOR INACCESSIBLE
PIC -PRESS. INDICATOR CONTROLLER
IN FIELD
PR -PRESSURE RECORDER
PS -PRESSURE SWITCH
PT -PRESSURE TRANSMITTER DISTRIBUTED CONTROL
PX -PRESSURE POINT INTERCONNECTING LOGIC
PY -PRESS. COMPUTATION MOD. CONTROLLER WITH BINARY
PZV -PRESSURE RELIEF VALVE OR SEQUENTIAL FUNCTIONS
RTD -RESIST. TEMP. DETECTOR
(PLC) PROGRAMMABLE LOGIC
SI -SPEED INDICATOR
CONTROLLER, NORMALLY
SS -SPEED SWITCH INACCESSIBLE OR BEHIND THE
TC -TEMP. CONTROLLER PANEL DEVICE OR FUNCTIONS
TV -TEMP. CONTROL VALVE (PLC) PROGRAMMABLE LOGIC
TCV -TEMP. CONTROL VALVE CONTROLLER FUNCTION,
MOV (SELF-ACTUATED) CAN BE NORMALLY
+
M
4" V 4" V 107 16"x12" TE -TEMP. ELEMENT DISPLAYED ON CRT
FE
+
10-00742-0006-001
SMART CADD-05