WELDING PROCEDURE SPECIFICATONS (WPS)

(Section IX, ASME Boiler and Pressure Vessel Code)

Company Name : PT. BERKAH SORAI ENGINEERING Supporting PQR No.(s) : 001/PQR/ASME IX/BSE/2020
WPS No. : 001/WPS/ASME IX/BSE/2020 Date: : 23 Desember 2020
Revision No. : 0 Type(s) : Manual
Welding Process(es) : GTAW/SMAW (Automatic, Manual, Machine, or Semi-Automatic)

JOINTS (QW-402)
Joint Design : Single "V" Groove
Backing : N/A
Backing Material (Type) : N/A
(Refer to both backing and retainers) 60°
Metal : - Nonfusing Metal : -
Nonmetalic : - other : -
Sketches, Production Drawings, weld Symbol, or Written Description should show
the general arragement of the parts to be welded. Where applicable, the root spacing
and the details of weld groove may be specified. T Range
1 mm - 2 mm
Qualified
( At the options of the Manufacturs, sketches may be attached to illustrate joint design
, weld layers, and bead sequence (e.g., for notch toughness
procedures, for multiple process procedures, etc.) )
2 mm - 3 mm
Joint Details

BASE METALS (QW-403)

P-No. : 1 Group No. : 2 to P-No. : 1 Group No. : 2

Specification Type and Grade : SA 516 Grade 70 or equivalent
to Specification Type and Grade : SA 516 Grade 70 or equivalent
OR
Chem. Analysis and Mech. Prop. : N/A
to Chem. Analysis and Mech. Prop. : N/A
Thickness Range:
Base Metal Groove : 8 mm - 32 mm Fillet : All
Maximum Pass Thickness ≤ ½ in. (13 mm) Yes
Other

FILLER METALS (QW-404) GTAW SMAW

Spec. No. (SFA) A5.18 A5.1
AWS No. (Class) ER70SG E7018
F-No. 6 3
A-No. 1 3
Size of Filler Metals 2.4 mm. 3.2 mm
Deposit Weld metal 6 mm. 12 mm
Electrode-Flux (Class) -
Flux Trade Name -
Consumable Insert -
Other : Lincoln or Equivalent
(Manufacturer / trade name / type)

POSITIONS (QW-405) PREHEAT (QW-406)

Position(s) of Groove : 3G Preheat Temperature, Minimum : Ambient temperature
Welding Progression: : Up Hill Interpass Temperature, Maximum : 250° C
Position(s) of Fillet : All position. Preheat Maintenance : N/A
(Continuous or special heating, where applicable, should be recorded)
POSTWELD HEAT TREATMENT (QW-407) GAS (QW-408)
Precent Composition
Temperature Range : N/A Gas(es) (Mixture) Flow Rate
Time Range : N/A Shielding Argon 99,98% 10 - 15 L/min
Other : N/A Trailing N/A N/A N/A
Backing Argon 99,98% 10 - 15 L/min

ELECTRICAL CHARACTERISTICS (QW-409) GTAW SMAW

Current AC or DC : DC Polarity : EN EP
Amps (Range) : 80 - 130 A Volts (Range) : 10 - 20 Volt 10 - 30 Volt
(Amps and volts range should be recorded for each electrode size, position,
and thickness, etc. This information may be listed in a tabular form similar
to that show below.)
Tungsten Electrode Size and Type Ø 2.4 mm
(pure Tungsten, 2% Thoriated, etc.)
Mode of Meal Transfer for GTAW -
(Spray Arc, Short Circuiting Arc, etc.)
Electrode Wire Feed Speed Range -

TECHNIQUE (QW-410)
String or Weave Bead String for root and Weave for filler / capping.
Orifice or Gas Cup Size -
Initial and interpass Cleaning (Brushing, Grinding, etc.) Brushing and Grinding.
Method of Back Gouging -
Oscilation -
Contact Tube to Work Distance -
Multiple or Single Pass (Per Side) Multiple Pass.
Multiple or Single Electrodes Single Electrode.
Travel Speed (Range) 80 - 150 mm/min.
Peening -
Other -

Filler Metal Current Heat input

Travel speed
Weld Type/ Amp Volt kJ/mm
Process Range (± 10%)
Layer(s) Class Diameter Polarity Range Range
(mm/min) Max. Range
500 - 1500 kJ/mm ± 10%
Root GTAW ER70SG 2,4 mm DCEN 80 130 10 20 50 110 0.96 - 1.42
Filler SMAW E7018 3,2 mm DCEP 80 130 10 30 65 110 0.74 - 2.13
Capping SMAW E7018 3,2 mm DCEP 80 140 20 30 70 115 1.37 - 2.19

Prepared by. Approved By.

PT. BERKAH SORAI ENGINEERING MIGAS

……………………… ………………………
 PROCEDURE QUALIFICATION RECORD
(Section IX, Asme Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon

Company Name : PT. BERKAH SORAI ENGINEERING Date : 23 Desember 2020

PQR No. : 001/PQR/ASME IX/BSE/2020 WPS No. : 001/WPS/ASME IX/BSE/2020
Revision No. : 0 Types : Manual
Welding Process (es) : GTAW / SMAW ( Manual, Automatic, Semi-Automatic )

1. JOINT ( QW - 402 )

SKETCH 30 0

Edge Preparation
5
4
2 mm
3
16 mm 2
1
2.0 - 3.0 mm

2. BASE METAL ( QW - 403 ) 6. POSTWELD HEAD TREATMENT ( QW - 407 )

Material Spec. SA 516 Temperature N/A
Type or Grade Grade 70 Time N/A
P - No. 1 to P - No 2 Other N/A
Thickness of Test Coupon 16 mm
Diameter or Test Coupon N/A 7. GAS ( QW - 408 )
Other N/A Percent Composition
Gas (ses ) Mixture Flow Rate
3. FILLER METALS ( QW - 404 ) Shielding ARGON 99,98% 10 - 15
GTAW SMAW Trailling N/A N/A N/A
SFA Specification A5.18 A5.1 Backing ARGON 99,98% 10 - 15
AWS Classification ER70SG E7018
Filler Metal F - No. 6 3 8. ELECTRICAL CHARACTERISTICS ( QW - 409 )
Weld Metal Analysis A-No 1 3
Size of filler metal 2,4 mm 3.2 mm Current DC
Other - Polarity EN (GTAW) EP (SMAW)
Amps. 80 - 130 Amp Volts 10 - 30 Volt
4. POSITION ( QW - 405 ) Tungsten Electrode Size Ø 2.4 mm
Position of Groove : 3G
Weld progression : Uphill 9. TECHNIQUE (QW - 410)
Other : -
Travel Speed 80 - 150 mm/min.
5. PREHEAT ( QW - 406) String / Weave Bead String for 1st & 2nd Pass,
Weave for 3rd - Capping
Preheat Temp : N/A Oscillation -
Interpass Temp : N/A Multipass/Single Pass (Per Side) Multiple Pass
Other : N/A Single or Multiple Electrodes Single Electrode
 10. WELDING PARAMETER
Current Duration Travel
Weld Interpas Heat Input
Process Filler Metal Start Finish Time /Layer Speed
Layer Amp. Volt Temp. ( 0C ) (KJ/min)
(min) (mm/min)
1 GTAW ER70SG Ø 2.4 mm 10:11:00 10:18:00 110 20 3.12 96 48 1.37
2 GTAW ER70SG Ø 2.4 mm 10:23:00 10:13:00 110 20 3.09 97 57 1.36
3 SMAW E7018 Ø 3.2 mm 10:35:00 10:44:00 115 25 3.23 93 61 1.86
4 SMAW E7018 Ø 3.2 mm 10:51:00 10:57:00 120 26 3.51 85 90 2.19
5 SMAW E7018 Ø 3.2 mm 11:06:00 11:15:00 120 25 3.42 88 98 2.05

11. TENSILE TEST ( QW-150)

Width Thickness Area Section

Specimen No. Maximum Load Tensile Strength Location of Fracture
mm² mm² mm²
( kgf / mm² )
T1 19.07 15.78 300.92 167349 56,69 (556,12) BASE METAL
T2 18.81 15.68 294.94 617828 58,00 (569,02) BASE METAL

12. GUIDED-BEND TEST (QW-160)

Sample Code Dimension (mm) Mandrel Diameter Bending Angle Welding Defect Result
SB-1 16 x 10 4xT 180˚ No Discontinuity Good
SB-2 16 x 10 4xT 180˚ No Discontinuity Good
SB-1 16 x 10 4xT 180˚ No Discontinuity Good
SB-2 16 x 10 4xT 180˚ No Discontinuity Good

Welder Name : DIDIK SAPUTRO

Radiography Test Conducted by : PT. GAMMA HEPSI Radiography Test No. : 01/RT-GH/BSE/20
Mechanical Tests Conducted by : BKI, Jakarta Tensile Laboratory Test No : 9411-03-ENI/733/E39-L07/P8/2020
Bending Laboratory Test No : 9411-03-ENI/733/E39-L07/P8/2020

We certify that the statements in this record are correct and thet the test welds were prepared, welded and tested
in accordance with the requirements ASME Section IX Code.

Prepared by. Approved by.

PT. BERKAH SORAI ENGINEERING MIGAS

……………………… ………………………
 KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI

QUALIFICATION TEST REPORT

JOINT NO POSITION / CLOCK NO.

SPP (WPS) WELDER WELDING OPERATOR

LAPORAN PENGUJIAN KUALIFIKASI PROSEDUR/JURU LAS/OPERATOR LAS

Nama Juru Las : DIDIK SAPUTRO No. Ujian : -

Kontraktor : PT. BERKAH SORAI Sub Kontraktor : -
ENGINEERING Tanggal Pengujian : Wednesday, December 23, 2020
Tempat Pengujian : Workshop LSPP Las, Condet WPS No. : 001/WPS/ASME IX/BSE/2020
Standar Yang Dipakai : ASME Section IX PQR No. : 001/PQR/ASME IX/BSE/2020
Jenis Mesin Las : Miller Invision 456 MP Ampere : 80 - 130 Amp
Proses Pengelasan : GTAW / SMAW Voltage : 10 - 30 Volt
Jenis Arus Listrik : DCEN & DCEP
Gas Pelindung dan Batas Aliran :- Serbuk Las Pelindung : N/A
Posisi Pengelasan : 3G Arah Pengelasan : Up Hill
Jenis Bahan (Pipa / Plate) : SA 516 Grade 70 Pabrik : -
Diameter : N/A Tebal Dinding : 16 mm
Jenis Bahan Pengisi : ER70SG Ø 2.4 mm & Pabrik : Kobe Steel
E7018 Ø 3.2 mm
Panjang Pengelasan : 300 mm Pembersihan : Grinding & Brushing
Jenis Klem : Tack Weld Melepaskan Klem : By Grinding
Penyerongan : N/A Bentuk Kampuh : Single V Groove
Bukaan Las Muka : 2 mm - 3 mm Tinggi Muka akar : 2 mm
Pemanasan Mula : N/A Pemanasan Akhir : N/A
Interpas Temp Range : N/A Back Weld / Backing : N/A

SKETCH
5
4
16 mm 3
2
1

No. lapisan Pada Lasan 1 2 3 4 5

Jenis dan Ukuran Kawat ER70SG Ø 3.2 mm ER70SG E7018 E7018 E7018
Ø 2.4 Ø 2.4 mm Ø 3.2 Ø 3.2 mm Ø 3.2
Las (mm) mm mm mm
Mulai Mengelas 10:11 10:23 10:35 10:51 11:06
Selesai Mengelas 10:18 10:31 10:44 10:57 11:15
Ampere 110 110 115 120 120
Voltage 20 20 25 26 25
Duration Time / Layer (min) 3.12 3.09 3.23 3.51 3.42
Travel Speed (mm/min) 96 97 93 85 88
Heat input (kJ/min) 1.37 1.36 1.86 2.19 2.05
Interpas Temp. ( oC ) 48 57 61 90 98
Waktu Selang Antara Lapisan
0:05:00 0:04:00 0:07:00 0:09:00
Las (Menit)

PT. BERKAH SORAI ENGINEERING MIGAS

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