Y-SUS Board SECTION (Overview)

Y-SUS Board develops the Y-Scan to the Y-Drive boards.

This Section of the Presentation will cover troubleshooting the Y-SUS Board for the Single
Scan Plasma. Upon completion of the Section the technician will have a better
understanding of the operation of the circuit and will be able to locate voltage and
resistance test points needed for troubleshooting and alignments.
• Adjustments
• DC Voltage and Waveform Checks
• Resistance Measurements

Operating Voltages

SMPS Supplied VA VA supplies the Panel Vertical Grid (Routed to the X-Boards)
VS VS Supplies the Panel Horizontal Grid (Also routed to the Z-SUS)
M5V 5V Supplies Bias to Y-Z SUS, (Routed to the Control Board)

Y-Z SUS Developed -VY VR502 -VY Sets the Negative excursion of the Y SUS Drive Waveform
VSC VR501 VSC Set the amplitude of the complex waveform.
V SET UP VR601 Ramp UP sets amplitude of the Top Ramp of the Drive Waveform
V SET DN VR602 V Set Down sets the Pitch of the Bottom Ramp of the Drive Waveform
15V To the Control Board then routed to the Z-SUS board
Floating Ground FG 5V Used on the Y-Drive boards (Measured from Floating Gnd)

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 Y-SUS Board Layout
P203, P208, P205 and P207 FS202 (Vs)
Plugs into Y-Drive board
4A 250V
Pin 1 Y-SUS opposite on Y-Drive

Y-Drive board
P201
VS, VA and M5V Input
P203 from the SMPS
SET UP
VR 601
P203, P208 and P205
All Floating Ground
V SET DN
VSC TP VR 401
P208 R520/J263

-VY TP
R201 P206 Vs to Z-SUS

P205 FS203 (Va)

P207 Pins 1 and 2 FS201(5V) 10A
Y Scan signal 4A

5V and 15V
Floating Gnd 5V P101 Logic Signals
Pins 4 and 5 P207 from the
Ribbon
Control Board
Pins 7, 8, 9, 10 and 11 P202
Logic (Drive) Signals to
VSC ADJ P202
-VY ADJ 15V TP
the Y Drive Boards VR501 Va to Left X Board
VR502 J269
Pins 1, 2 and 3

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 Y-SUS Board P207 Explained
Use the Left Side of C213 to test for Y Scan signal

Y-Drive Board Y-SUS Board

P104 P207 P207 Pins 1 and 2

Y Scan signal

1. Scan Sig
2. Scan Sig
FL1 3. n/c
4. 5V FG 5V measured from
5. 5V FG Floating Gnd
Pins 4 or 5 P207
P205

6. SUS Dn
7. CLK
8. STB
9. OC1
10. DATA
11. n/c P207 Pins 7, 8, 9, 10 and 11
12. SUS_Dn Logic (Drive) Signals to the Y
Drive Boards
Bottom Connector P207

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 VSC and -VY Adjustments CAUTION: Use the actual panel label and not the book for exact voltage settings.

Y SUSTAIN ADJUSTMENT DETAILS

Voltage Reads Positive

These are DC level +
Voltage Adjustments -
-Vy TP R201
-Vy VSC

Lower
Left Side
Of Board

-Vy TP

VR502
VR501
Just below Heat Sinks
-
VSC TP R520 / J263
J263
Vsc TP
+

Set should run for 15 minutes, this is the “Heat Run” mode. R520
Set screen to “White Wash” mode or 100 IRE White input.

Adjust –Vy to Panel Label voltage (+/- 1V)

Adjust VSC to Panel Label voltage (+/- 1V) Lower Left Side of
Board

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 Y-Drive Signal Overview
Y-Drive Board Test Point
Overall signal observed 4mS/div
(Top of Y-Drive Board)

Highlighted signal from waveform

above observed 400uS/div

528V p/p

Highlighted signal from

waveforms above observed
100uS/div

NOTE: The Waveform Test Point is fragile. If by

accident the land is torn and the run lifted, make sure
there are no lines left to right in the screen picture.
NOTE: The two test points just below and to the left
will also work for the Y-Drive waveform Test Point.
100uS

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 Observing (Capturing) the Y-Drive Signal for Vsetup and Set Dn
Set must be in “WHITE WASH” All other DC Voltage adjustments should have already been made. Blanking Blanking

Fig 1:
As an example of how to lock in to the Y-Drive Waveform.
Fig 1 shows the signal locked in at 4ms per/div. Note the Outlined
2 blanking sections. The signal for SET-UP or SET-DN is Area Fig 1
outlined within the Waveform 4mS
Area to
be adjusted

Fig 2: Fig 2
At 2mSec per/division, the waveform area to use for 2mS
SET-UP or SET-DN is now becoming clear. Blanking

Area to
Fig 3: be adjusted
At 400us per/div. the signal for SET-UP or SET-DN is now Fig 3
easier to recognize. It is outlined within the Waveform 400uS

Left Side Right Side

Fig 4:
At 40uSec per/division, the adjustment for
SET-UP can be made.

Fig 5: Area to
At 40uSec per/division, the adjustment for be adjusted
SET-DN can be made.
Fig 4 40uS Fig 5 40uS

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 V-Set Up and V-Set Down Adjustments
Y SUSTAIN ADJUSTMENT DETAILS (Vs, Va, VSC and –VY must have already been completed). Set in White Wash.

Observe the Picture while making these adjustments. Normally, they do not have to be done.

Y-Drive Board Test Point

SET-UP ADJUST:
1) Adjust VR601 and set the (A) portion of the
signal to match the waveform above.

SET-DN ADJUST:
2) Adjust VR401 and set the (B) time of the
signal to match the waveform above.

ADJUSTMENT LOCATION:
Just to the bottom right of the right hand heat sink.

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 V Set Up Too High or Low
Panel Waveform Adjustment

The center begins to wash out and arc due to Vset UP

Ramp (Vset UP) too high Peeking too late and alters the start of the Vset DN phase.

Ramp (Vset UP) too low Very little alteration to the picture, the wave form indicates a
distorted Vset UP. The peek widens due to the Vset UP
peeking too quickly.

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 V Set Dn Too High or Low
Vset Dn swing is Minimum 110uS Max 200uS+
Panel Waveform Adjustment

NOTE: If VSET-DN is too high, this set

will go to excessive bright, then
shutdown.
To correct, remove the LVDS from
control Board and make necessary
adjustments.

Vset DN too high All of the center washes out due to increased Vset_DN time.

The center begins to wash out and arc due to decreased

Vset DN too low Vset DN time.

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 Y SUS Block Diagram

Block Diagram of Y-Sustain Board

Power Supply Board - SMPS Z-SUS Board

Distributes 15V

Receive M5V, Va, Vs Distributes 15V and 5V

Control Board
from SMPS
Distributes VA
Logic signals
needed to
generate drive
waveform
Generates Vsc and -Vy
Circuits generate
from Vs by DC/DC Converters
Y Sustain Waveform
Also controls Ramp Up/Down

Generates Floating Ground

Left X Board
5V by DC/DC Converters
FETs amplify Sustain
Waveform

Y Drive Board
Display Panel
Receives Scan Waveform

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 Y-SUS How to Check the Output FETs
Name is printed on the components. Readings “In Circuit”.

IRFP4332 IRFP4332 IRFP4332

Forward: 0.5V ~ 0.7V Forward: 0.4V ~ 0.5V Forward: 1.6V

Reverse: 1.1V Reverse: Open Reverse: Open

IRGP4086 IRGP4086 IRGP4086

Forward: 0.6V ~ 0.7V Forward: 0.39V ~ 0.5V Forward: 0.6V ~ 0.7V

Reverse: 1.3V Reverse: Open Reverse: 1.3V

RF2001 RF2001 RF2001

Forward: Shorted Forward: 0.4V Forward: 0.38V
Reverse: Shorted Reverse: Open Reverse: Open

30N45T 30N45T
IRGP4086
Forward: 0.6V Forward: 0.6V Forward: 0.39V ~ 0.5V
Reverse: Shorted Reverse: Shorted Reverse: Open
K3667 K3667 K3667
Forward: 0.22V Forward: 0.5V Forward: 0.4V ~ 0.5V
Reverse: Open Reverse: Open Reverse: Open

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 Y–SUS P201 to SMPS P812 Voltage and Diode Checks
Voltage and Diode Checks Measurement

P201 Connector "Y-SUS" to "Power Supply Board" P811

Pin Label STBY Run Diode Mode

1 Vs 0V *193V Open

2 Vs 0V *193V Open

3 NC NC NC NC

4 Gnd Gnd Gnd Gnd

5 Gnd Gnd Gnd Gnd

6 Va 0V *60V Open

7 Va 0V *60V Open

8 Gnd Gnd Gnd Gnd

9 M5V 0V 5V 1.1V

10 M5V 0V 5V 1.1V
* Note: This voltage will vary in accordance with Panel Label

Diode Mode Readings taken with all Connectors Disconnected. DVM in Diode Mode.

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 Y-SUS P202 to X Drive P211 and P311 Voltage and Diode Checks

Voltage and Diode Mode Measurements for the Y SUS Board

P202 Connector "Y-SUS Board" to "X-Drive” Left P233

Pin Label STBY Run Diode Mode
1 Gnd Gnd Gnd Gnd
2 Gnd Gnd Gnd Gnd
3 Gnd Gnd Gnd Gnd
4 nc nc nc nc
5 VA 0V *60V Open
6 VA 0V *60V Open
7 VA 0V *60V Open
* Note: This voltage will vary in accordance with Panel Label

Diode Mode Readings taken with all Connectors Disconnected. DVM in Diode Mode.

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 Y-SUS P801 to Z Drive P1 Voltage and Diode Checks

Voltage and Diode Mode Measurements for the Y SUS Board

P206 Connector Y-SUS to Z Drive P1 Plug Information

Pin Label STBY Run Diode Mode
1 Er Com 0V * 94.9V Open
2 Er Com 0V *94.9V Open
3 nc nc nc nc
4 Gnd Gnd Gnd Gnd
5 Gnd Gnd Gnd Gnd
6 nc nc nc nc
7 VS 0V *193V Open
8 VS 0V *193V Gnd
* Note: This voltage will vary in accordance with Panel Label

Diode Mode Readings taken with all Connectors Disconnected. DVM in Diode Mode.

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 P101 Y-SUS to Control Board P111 Plug Information
Voltage Measurements for the Y SUS Board

These Connector pins are too close to read without

possible damage to the Board

Actually a 30 Pin Connector “Measurements can be made

on the Control Board

Y-SUS Board B+ checks for the P101 Connector.

FS201
5V to run the Control Board.
Also sent to the Z-SUS Board.
Routed through the Control Board.
Leaves the Control Board on P101 pins 10. P101

Standby: 0V Run: 5V Diode Check: 1.1V

15V Test Point

17V to run the Z-SUS Board.
Routed out P101 through the Control Board.
Leaves the Control Board on P101 pins 11 and 12.
Standby: 0V Run: 15V Diode Check: 0.78V

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 Y-SUS P101 to Control P111 Voltage and Diode Checks
“Y-SUS" P101 Connector to “Control Board" P111

Pin Label STBY Run Diode Mode Pin Label STBY Run Diode Mode
1 Gnd Gnd 0V Gnd 2 n/a 0V 0.12V 0.65V
3 n/a 0V 0.1V 0.65V 4 n/a 0V 0.13V 0.65V
5 n/a 0V 1.28V 0.65V 6 n/a 0V 0.2V 0.65V
7 n/a 0V 0V 0.65V 8 n/a 0V 1.05V 0.65V
9 n/a 0V 0.6V 0.65V 10 n/a 0V 0.17V 0.65V
11 n/a 0V 2.96V 0.65V 12 n/a 0V 2.5V 0.65V
13 n/a 0V 1.4V 0.65V 14 n/a 0V 0V 0.65V
15 n/a 0V 0V 0.65V 16 n/a 0V 0V 0.65V
17 n/a 0V 1.89V 0.65V 18 n/a 0V 0V Open
19 n/a 0V 2.16V 0.65V 20 Gnd Gnd Gnd Gnd
21 Gnd Gnd Gnd Gnd 22 Gnd Gnd Gnd Gnd
23 Gnd Gnd Gnd Gnd 24 5V 0V 5V 0.44V
25 5V 0V 5V 0.44V 26 5V 0V 5V 0.44V
27 5V 0V 5V 0.44V 28 5V 0V 5V 0.44V
29 15V 0V 15V Open 30 15V 0V 15V Open

Diode Mode Readings taken with all Connectors Disconnected. DVM in Diode Mode.

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 Y-SUS P207 Voltage Readings
All voltages taken from Floating Ground.
Warning: Do not hook scope ground up unless set plugged into an isolation transformer.

P207
Pin Label Voltage
1) VSC 140V
2) VSC 140V
3) Nc
4) 5V VF 5V
5) 5V VF 5V
6) SUS_DN FGnd
7) CLK 0.96V
8) STB 2.3V
9) OC1 2.3V
10) DATA 0V
11) Nc
12) SUS_DN FGnd

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 Y-SUS P207 (Drive Output Plug) TESTING

P104 OF THE P207 OF THE

CHECKING THE Y-SUS Board
Y-DRIVE Board Y-DRIVE Board Disconnected from the Y-DRIVE Board

Readings from Floating Ground (Pin 1)

RED LEAD BLACK LEAD

Blk Lead FG Red Lead FG
Y Drive Sig 1.) VSC Open Open
Y Drive Sig 2.) VSC Open Open
3.) nc Open Open
4.) FG+5V 1.78V 0.52V
5.) FG+5V 1.78V 0.52V
Floating Gnd 6.) SUS Dn 0V 0V
7.) CLK 1.57V 0.59V
8.) LE 1.57V 0.59V
9.) OC1 1.67V 0.63V
10.) Data 1.57V 0.59V
11.) nc 1.67V 0.65V
Floating Gnd 12.) SUS Dn 0V 0V
Pin 1 Pin 1 on Y-SUS
is backwards
Floating
compared to
Ground
Y-Drive Meter in the Diode Mode

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 Y-SUS FG5V, FG15V And 17V Testing

BACK SIDE OF THE Y-SUS BOTTOM CENTER OF THE BOARD

FG 20V
IC507
FG 15V
FG

D508
FG20V
17V
T502 FG
D509 FG 9V
IC508
FG9V
D509

D506 Cathode 17V Source D508 Cathode FG20V Source

D509 Cathode FG9V Source FG 5V

Read 17V from Chassis Ground Read FG voltages from Floating Ground

Use External 5V Source connected to M5V Input for test.

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