Instruction Manual: LINC86 Series Electric Chemical Metering Pump Plunger Type Bellows Type
Instruction Manual: LINC86 Series Electric Chemical Metering Pump Plunger Type Bellows Type
Instruction Manual: LINC86 Series Electric Chemical Metering Pump Plunger Type Bellows Type
M E T E R I N G P U M P S
To Order, Call 800.455.LINC LINC Technical Support Request for Quotation – RFQ’s
Or FAX your order anytime to Technical service and support Please send RFQ’s to:
215.293.0498 begins with an easy toll-free call. By Mail:
Many times, our experienced Linc Milton Roy
For the Nearest Authorized
customer service reps can isolate Attn: Customer Service
Representative: and resolve problems over the 201 Ivyland Road
By Telephone: 800.455.LINC for phone or provide a referral to our Ivyland, PA 18974
the US & Canada, 215.293.0465 or authorized representatives nation- USA
215.441.0800 for International wide. We also offer factory repair By Fax:
customers services with facilities in Ivyland, 1.215.293.0498
By Fax: 215.293.0498 PA. if a warranty issue that cannot By E-mail:
E-mail: be resolved locally. [email protected]
[email protected] Freight Charges
Purchase Orders
Technical Support All mail-in purchase orders must All shipments are F.O.B., Ivyland,
By Telephone: 800.455.LINC or be signed by an authorized PA, USA. Shipping and handling
215.293.0498 person. When ordering please list: are included on the invoice,
By E-mail: prepay and add.
[email protected] • Quantity Terms
Convenient Hours • Description of Items With credit approval, net 30 days.
Our phone lines are open Monday • Shipping Address
– Friday 8:00 AM – 4:45 PM (EST) • Billing Address
LINC Warranty • Purchase Order Number
Three year limited warranty on all our
products against defects in materials.
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LINC 86 ver. 04082003 - pn 15107
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LINC 86 ver. 04082003 - pn 15107
86-2X1 3/8" 20:1 1.85 7.01 0.18 0.68 4,000 276 86.2 1.3 cc 3/4"
86-2X2 3/8" 30:1 1.23 4.67 0.12 0.45 4,000 276 57.5 1.3 cc 3/4"
86-2X3 3/8" 60:1 0.61 2.33 0.06 0.22 4,000 276 28.7 1.3 cc 3/4"
86-3X1 1/2" 20:1 3.29 12.47 0.32 1.21 3,000 206 86.2 2.4 cc 3/4"
86-3X2 1/2" 30:1 2.19 8.31 0.21 0.79 3,000 206 57.5 2.4 cc 3/4"
86-3X3 1/2" 60:1 1.09 4.16 0.10 0.38 3,000 206 28.7 2.4 cc 3/4"
86-4X1 3/4" 20:1 7.41 28.07 0.74 2..80 1,000 69 86.2 5.4 cc 3/4"
86-4X2 3/4" 30:1 4.94 18.71 0.49 1.85 1,000 69 57.5 5.4 cc 3/4"
86-4x3 3/4" 60:1 2.47 9.36 0.24 0.91 1,000 69 28.7 5.4 cc 3/4"
86-6X1 1" 20:1 13.18 49.92 1.31 4.99 600 41 86.2 9.6 cc 3/4"
86-6X2 1" 30:1 8.79 33.28 0.87 3.29 600 41 57.5 9.6 cc 3/4"
86-6X3 1" 60:1 4.39 16.64 0.43 1.62 600 41 28.7 9.6 cc 3/4"
Notes:
1. Maximum Rate and Minimum Rate columns are for each pump head.
2. Strokes per minutes is based on the use of a 1725 RPM motor.
3. When creating a Model Number using the Ordering Chart, the "X" in the Model Number column above will be replaced by a single
digit representing the plunger seal selection. The plunger seal is shown in the Ordering Chart.
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LINC 86 ver. 04082003 - pn 15107
The LINC 86 Electric Series: Pump Head Selection Chart; 10,000 psi
Model Plunger Gear Maximum Maximum Minimum Minimum Maximum Maximum Strokes Volume Maximum
Number Diameter Ratio Rate Rate Rate Rate Pressure Pressure Per Per Stroke
Gal/Hr Liter/Hr Gal/Hr Liter/Hr psi Bar Minute Stroke Length
86-1X1 1/4" 20:1 0.34 1.29 0.08 0.31 10,000 690 86.2 *0.6 cc 3/4"
86-1X2 1/4" 30:1 0.23 0.86 0.05 0.20 10,000 690 57.5 *0.6 cc 3/4"
86-1X3 1/4" 60:1 0.11 0.43 0.02 0.10 10,000 690 28.7 *0.6 cc 3/4"
Notes:
*1. Volume per stroke decreases to 0.25 cc per stroke @ 10,000 psi.
2. Strokes per minute is based on the use of a 1725 RPM motor.
3. Maximum Rate and Minimum Rate columns are for each pump head.
Plunger Diameter: 1/4" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 1" 1" 1"
Gear Ratio: 20:1 30:1 60:1 20:1 30:1 60:1 20:1 30:1 60:1 20:1 30:1 60:1 20:1 30:1 60:1
Pump Heads: Part Number Code for Gear Box Size and Motor Horsepower
1 11 11 21 11 11 21 11 11 21 11 11 21 11 11 21
2 11 11 21 11 11 21 11 11 21 11 11 21 11 11 21
3 11 11 21 11 11 21 11 11 21 11 11 21 11 11 21
4 11 11 21 11 11 21 11 11 21 11 11 21 11 11 21
5 11 11 21 12 11 21 12 11 21 11 12 21 11 12 21
6 11 11 21 12 11 21 12 11 21 11 12 21 11 12 21
7 12 11 21 12 11 21 23 22 31 23 22 31 23 22 31
8 12 11 21 12 11 21 23 22 31 23 22 31 23 22 31
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To replace the Plunger: 2. Separate the seal body from 2. Remove the four screws
1. Loosen the four set screws the head spacer by remov- that attach the head spacer
around the head spacer ing the four set screws to the seal body (fig. 4 item
(fig. 1, item 4) closest to the (fig. 1, item 4) nearest the 24). Pull the head spacer
hex mounting adapter (fig. 1, fluid end of the pump head away from the seal body.
item 19). The pump head assembly. 3. Pull the center ring (fig. 4
may now be removed with- 3. Push the old seals, spacer item 23) out of the seal
out removing the packing. and split bushing out of the body.
2. Pull the assembly straight seal body (fig.1, items 23, 22 & 21). 4. Remove the plunger seals
out, away from the adapter, (one in each end of the seal
being careful not to damage Note: These seals can either be body) and the seal backup
the plunger. uniseals (seal back-up built into the (one per seal if used) from
3. Drive out the pin and remove seal) or seals with separate back- the seal body, being care
the plunger (fig. 1, items 7 up rings. ful not to scratch the wall of
& 8). Replace the new the seal gland. The seal
plunger and pin. 4. Lubricate the new seals to spacer (fig. 4 item 13) can
prevent damage during remain in the seal body.
To replace the Power Plunger or installation. 5. Before reinstalling the
Spring, fig. 1, items 1 & 2: 5. Replace the seals by first plunger seals, lubricate
1. Remove the retaining ring placing the split bushing into them and their glands with
(fig. 1, item 6). the seal body followed by the a light grease. Install the
2. Pull the power plunger out of spacer and seal (expander seals with their lips facing
the mounting adapter and ring side facing out toward the end of the pump that is
collet assembly (fig. 1, items the fluid end of the pump). equipped with check
19 & 18). If a seal with a backup is valves. If the seals that are
3. Screw the collet off of the being used, the back-up being installed require seal
mounting and inspect the goes in first. backup rings, install the
seal (fig. 1, item 25). Replace 6. Place this assembly over the backup rings behind the
any of the parts that are worn plunger and reattach to the heel of the seal.
or damaged and reassemble. heads spacer with the four 6. Using the screws that were
4. After the parts have been set screws. previously removed,
reassembled, compress the 7. Install a new o-ring (fig. 1, reattach the head spacer
spring completely and let it item 15) in the seal body and and the end cap to the seal
return pulling the retaining attach the end cap with the body.
ring up against the collet four cap screws. 7. Lubricate the plunger be
making certain there is no binding. fore reinserting it into the
To Replace the Seals: seal body.
To replace the Seals: 3/4" & 1" Only 8. Remove 1/8" npt lube plug
1/4", 3/8" & 1/2" Only 1. Remove the four screws (fig. 4 item 14). Fill with
1. Loosen the four cap screws that attach the end cap to 30wt motor oil or silicone
that attach the end cap to the the seal body (fig. 4 item 20). grease. Replace plug.
seal body (fig. 1, items 11, Pull the end cap out of the
12 & 16). seal body.
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LINC 86 ver. 04082003 - pn 15107
To replace or repair the Suction seat o-ring and retest. In- removed from the bellows
and/or Discharge Check Valve: crease the air pressure to seal body by pushing the
Two-Piece, fig. 1, items 10 & 13, 100 psig and again check for round shank of a drill bit
fig. 2, items 6 & 17, fig. 5 & 6: leaks as above. through the plunger hole in
4. Ensure that the proper flow the bellows seal body. Use
Field repair of check valves direction, as marked on the a 25/64" diameter bit for the
is not recommended. However, if valve body, is observed 3/8" plunger pump and a
the checks are to be repaired, the when installing or replacing 33/64" diameter bit for the
repairs should be done in a clean the check valve. 1/2" plunger pump.
environment that has the necessary 5. Install the repaired check
equipment to check the valves for valves into the pump body Note: Be careful not to scratch
leakage after they are repaired. and tighten securely. the bore that houses the seals.
The discharge check valve con- Optional Bellows Pump Head 4. Remove the bellows (fig. 2
tains a spring to hold the ball against 86-20 & 86-30 item 10) from the bellows
the seat. In the suction check valve, 3/8" & 1/2" Plungers: housing (fig. 2, item 8).
the ball floats freely. (figure 2) The bellows will be tight in
its housing and may be hard
To repair the Check Valves: To replace the Seals, Split to remove. Do not dam
1. Separate the two halves for Bushings & Bellows: age the sealing surfaces
the check valve (fig. 5 & 6, 1. Remove the entire bellows while removing the bellows.
items 1 & 4). pump head assembly from 5. To reassemble the pump,
2. Replace the o-rings, ball and the drive housing assembly position the bellows hous-
spring as required (fig. 5 & 6 as previously described for ing in the vertical position,
items 2, 3, 5 & 6). In the the standard pump head possibly in a vise. Start by
majority of the check valve assembly. placing the bellows spring
the seat o-ring will be Teflon 2. Loosen the four set screws and bellows (fig. 2, item 9
(fig. 5 & 6, item 2). This o- (fig. 1, item 4) that mount & 10) in the bellows hous-
ring may be removed, turned the bellows seal body to the ing. Then, install the bel-
around and reused if a new head spacer (fig. 1, items lows retainer and o-rings
o-ring is not available. During 16 & 17). Pull the head (fig. 2, items 12, 2, 3, 4, &
this procedure, extreme care spacer assembly, with the 5). Lubricate the o-rings be
should be exercised. The plunger attached (fig. 1, fore installation.
ball should be "peened" on item 8), out of the bellows 6. Fill the bellows with 10W-30
the Teflon seat to ensure seal body. Loosen the six or 5W-30 motor oil depend-
proper sealing (fig. 5 & 6, cap screws (fig. 2, item 13) ing on temperature condi-
items 2, 5 & 1). that hold the bellows seal tions using the following
3. Connect the outlet of the body to the bellows housing procedure.
check valve to an air pres- (fig. 2, item 8). Separate 7. Slowly fill the bellows cavity
sure source and apply 10 the seal body and housing. until oil is flush with the top
psig. Place the inlet of the 3. The split bushings, the of the bellows. Air will be
check valve into water or spacer and seals (fig. 2, trapped in the bellows con-
bubble test fluid. If bubbles items 14, 15 & 16) can be volutions.
appear, reset the ball to the
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LINC 86 ver. 04082003 - pn 15107
Note: It is important to remove Drive Housing Assembly: To remove the Bearing from the
this air. Insert a small wire or simi- The shaft bearing and cam bear- Cam Shaft, fig. 7, items 10 & 7:
lar item into the cavity and gently ing in the drive housing assembly 1. Remove the snap ring (fig.
stir the oil in the convolutions to (fig. 7, items 5 & 10) are roller bear- 7, item 9) from one side of
release any air. If necessary, add ings which will provide a long, the bearing and pull the
additional oil until it is flush with trouble-free life. bearing off of the cam.
the top of the bellows. 2. Replace with a new bearing
If for some reason the bearings and snap ring if needed.
8. Install the split bushings, are to be replaced,: 3. Scrape the old gaskets
spacer and seals in the bel- 1. Remove the pump head from the drive housing and
lows seal body as shown in assembly or assemblies bearing mounting plates.
Figure 2. The lips of both from the drive housing. Clean these surfaces with a
seals should point toward 2. Remove the drive housing solvent to remove the old
the bellows. Lubricate the from the pump base and gasket compound.
parts before installation. remove the coupling half 4. Using a new gasket and a
Insert the plunger (with the from the drive cam shaft (fig. gasket compound (Permatec
head spacer assembly 7, item 7). Remove the eight Form-A-Gasket #2) replace
attached) into the bellows screws and bearing plate the blind bearing plate with
seal body, through the parts (fig. 7, items 3 & 4) on the new bearing installed with
that have just been installed. shaft side of the drive hous- the eight cap screws. From
9. Fill the small cavity between ing. the other side of the drive
the seal lip that shows in 3. Remove the cam shaft and housing case, place the
the end of the bellows seal bearing mounting plate from other end of the cam shaft
body and the plunger with the drive housing. with new bearing in place
silicone grease. This will 4. Remove the eight cap screws into the inner bearing race.
eliminate an air pocket from the bearing mounting 5. Again, using a new gasket
when the pump is fully on the outside of the drive and gasket compound,
assembled. Install the housing and remove this place the other bearing
plunger (with the seal body plate from the drive housing. mounting plate with new
assembly and the head The bearing in the mounting bearing and oil seal over the
spacer assembly attached) plates are pressed in and shaft and fasten to the drive
into the bellows housing may have to be removed housing with the eight cap
and bellows. Oil will oveflow. with a bearing puller. The screws. This mounting plate
10. Install and tighten the six bearing plate that has the has an 1/8" socket head pipe
cap screws (fig. 2, item 13). opening for the shaft, also plug in it which should be at
The screws will need to be has a shaft oil seal (fig. 7, the very bottom of the as-
tightened several times item 8). Inspect this seal and sembly when installed.
because of the cold flow of replace if needed. 6. When in operation, the drive
the bellows flange. housing should always be
11. Screw this entire assembly properly filled with oil. The
into the drive housing and oil used in the drive housing
tighten the set screw that should be high quality 90W
holds it in place. motor oil.
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24
25
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LINC 86 ver. 04082003 - pn 15107
Series 86-1, -2, -3 Plunger Pump Head Parts List; 5,000 psi
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LINC 86 ver. 04082003 - pn 15107
The LINC 86 Electric Series: Bellows Pump Head Selection Chart; 2400 PSI Max.
Model Plunger Gear Maximum Maximum Minimum Minimum Maximum Maximum Strokes Volume Stroke
Number Diameter Ratio Rate Rate Rate Rate Pressure Pressure Per Per Length
Gal/Hr Liter/Hr Gal/Hr Liter/Hr psi Bar Minute Stroke*
86-201 3/8" 20:1 1.50 5.68 0.18 0.68 2,400 165 86.2 1.1 cc 3/4"
86-202 3/8" 30:1 1.00 3.78 0.12 0.45 2,400 165 57.5 1.1 cc 3/4"
86-203 3/8" 60:1 0.50 1.89 0.06 0.22 2,400 165 28.7 1.1 cc 3/4"
86-301 1/2" 20:1 2.73 10.33 0.32 1.21 2,400 165 86.2 2.0 cc 3/4"
86-302 1/2" 30:1 1.82 6.89 0.21 0.79 2,400 165 57.5 2.0 cc 3/4"
86-303 1/2" 60:1 0.91 3.44 0.10 0.38 2,400 165 28.7 2.0 cc 3/4"
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LINC 86 ver. 04082003 - pn 15107
Series 86-1, Series Plunger Pump Head Parts List; 10,000 psi
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LINC 86 ver. 04082003 - pn 15107
Assembly P/N 24940 24842 Discharge Check Valve -Two Piece Body or
Model 86-1, -2, -3 86-4, -6 Bleed Screw
Item Part # Part # Description Material Qty
1 ............................ 24939 ...................... 23569 ...................... Inlet Body ................................ 316 ss ..................................... 1
2 ............................ 10313 ...................... 10469 ...................... Seat ........................................ TFE ........................................ 1
3 ............................ 11485 ...................... 11595 ...................... Seal ........................................ Fluorocarbon ............................ 1
4 ............................ 24755 ...................... 24757 ...................... Outlet Body .............................. 316 ss ..................................... 1
5 ............................ 13276 ...................... 10529 ...................... Ball 1/2" ................................... Carbide .................................... 1
6 ............................ 11438 ...................... 11604 ...................... Spring ...................................... 316 ss ..................................... 1
7 ............................ 20460 ...................................................... Bleed Screw ............................. 316 ss ..................................... 1
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A ................. 11 1/4" ........... 11 9/16" ........... 11 9/16" ........... 12 3/4" ........... 12 3/4"
(286 mm) (295 mm) (295 mm) (324 mm) (324 mm)
B ................. 12 3/8" ........... 12 3/8" ............. 12 3/8" ............. 14 3/16" ......... 14 3/16"
(314 mm) (314 mm) (314 mm) (360 mm) (360 mm)
C ................ 7 1/8" ............. 7 1/4" ............... 7 3/8" ............... 8 1/8" ............. 8 1/8"
(181 mm) (184 mm) (187 mm) (206 mm) (206 mm)
D ................ 1/4" NPTM .... 1/4" NPTM ....... 1/4" NPTM ...... 1/2" NPTF ..... 1/2" NPTF
J ................. 3" ................... 3" ...................... 3" ..................... 3 1/2" ............. 3 1/2"
(76mm) (76 mm) (76 mm) (89 mm) (89 mm)
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