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    Saudi Aramco Inspection Checklist

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    karthi51289
    This document is a checklist for pre-test inspection of pressure vessels at Saudi Aramco. It lists 11 items to inspect, including verifying the test diagram, pressure testing procedures, drawings, welding records, safety documentation, and ensuring the test pressure meets code requirements. Records like welding reports and inspection sheets must be completed and signed off by Saudi Aramco to confirm all inspection and testing requirements have been satisfied.

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    © All Rights Reserved
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    Saudi Aramco Inspection Checklist

    Uploaded by

    karthi51289
    3K views2 pages
    This document is a checklist for pre-test inspection of pressure vessels at Saudi Aramco. It lists 11 items to inspect, including verifying the test diagram, pressure testing procedures, drawings, welding records, safety documentation, and ensuring the test pressure meets code requirements. Records like welding reports and inspection sheets must be completed and signed off by Saudi Aramco to confirm all inspection and testing requirements have been satisfied.

    Original Title

    SAIC-A-2025

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    This document is a checklist for pre-test inspection of pressure vessels at Saudi Aramco. It lists 11 items to inspect, including verifying the test diagram, pressure testing procedures, drawings, welding records, safety documentation, and ensuring the test pressure meets code requirements. Records like welding reports and inspection sheets must be completed and signed off by Saudi Aramco to confirm all inspection and testing requirements have been satisfied.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    3K views2 pages

    Saudi Aramco Inspection Checklist

    Uploaded by

    karthi51289
    This document is a checklist for pre-test inspection of pressure vessels at Saudi Aramco. It lists 11 items to inspect, including verifying the test diagram, pressure testing procedures, drawings, welding records, safety documentation, and ensuring the test pressure meets code requirements. Records like welding reports and inspection sheets must be completed and signed off by Saudi Aramco to confirm all inspection and testing requirements have been satisfied.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.

    00 30-Apr-18

    SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

    Pre-Test Inspection of Pressure Vessels (All Applications,


    SAIC-A-2025 3-Jul-18 MECH-
    Including In-situ Testing of New Fin Fan Coolers)
    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

    LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

    SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
    SAUDI ARAMCO USE ONLY
    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

    SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    A Test Package Verification:

    Test Diagram is submitted showing the following:


    A) Limits of equipment to be tested incl. test manifold & equipment
    included in the test.
    A1 GI 2.102 Para
    B) Test pressure of the system
    5.1.2
    C) Relief valve setting
    D) Safety Instruction Sheet

    • Hydrostatic testing for new vessels (field fabricated) shall be conducted


    as per 32-SAMSS-004 and the original construction code.
    Pneumatic test, when approved (refer to paragraph 5.4), shall be
    conducted per UG-100 of ASME SEC VIII D1, or T-4 of ASME SEC VIII SAES-A-004,
    A2 D2, whichever is applicable. Appendix F Item 3
    • Pressure testing of small vessels shall be per the appropriate standard
    as specified in 32-SAMSS-036.
    • Hydrostatic testing for existing vessels shall be conducted per SAES-D-
    008, Section 14.

    A3 Procedure has been approved & meets the detailed requirements of GI 2.102 Para
    SAIC-A-2001 (Review Procedure - Pressure Testing) 5.1.2

    Verify drawing conformance of pressure vessel construction. Check all


    32-SAMSS-004
    nozzles, supports, attachments (orientation & dimension)
    A4 Section 20
    Systematically complete, verify & accept all drawings incl. details in
    accordance with NMR-7919-1

    A5 Verify complete code construction incl. support attachments. Repairs 32-SAMSS-004,


    New & Pick-up (ID/OD) are accepted. ASME VIII, UG-99 (a) Section 16.1.1

    If block valves are used for blocking or isolating hydro test sections, the
    differential pressure across the valve seat shall not exceed the seat test SAES-L-150 Para
    A6
    pressure during the strength test and shall not exceed the rated seat 5.10
    pressure during the tightness test.

    The hydrotest pressure of all internally coated vessels, tanks or piping SAES-A-004,
    shall be reviewed against the coating limitations as per SAES-H-001. On Appendix F Item
    A7
    completing the hydrostatic test, the pressure should be reduced gradually 17
    to prevent decompression failure of the internal coating.

    Weld Summary Record (SAEP-1160 Welding Database) was verified to


    SAEP-1160 Para
    indicate completion/acceptance of all weld joints, repairs, modifications &
    A8 5.1 & SAES-W-
    any applicable weld inspection reqmts (visual, NDE).
    010, Section 16
    Verify SAIC-W-2008 & SATR-W-2008 details as applicable

    All required inspection & testing (RT, MT, PT, PWHT, PMI) has been
    completed & inspection control sheet has been signed by SA. (ASME 32-SAMSS-004,
    A9
    VIII, UG-99, Para. A-2) Para 14.1.3
    As applicable, an SAEP-1160 Welding Database is reviewed

    Saudi Aramco: Company General Use


    Safety Instruction Sheet (SIS) for vessels/equipment is complete & SAES-A-005,
    A10
    approved. Verify correct test pressure for system/equipment. Para. 4.2

    Test Pressure at top of vessel is verified against the SIS and conforms
    to the following ASME Section VIII code, as applicable:
    Test pressure measured at the top of the vessel shall be:
    16.3.11.1(a) For Division 1 vessels per UG-99(b):
    PT=1.3 MAWP (S/ST)
    16.3.11.1(b) For Division 2 vessels per 8.2.1:
    SAES-A-004,
    Greater of:
    Appendix F &
    i) PT = 1.43 MAWP
    A11 32-
    ii) PT = 1.25 MAWP (ST/ S)
    SAMSS-004,
    Where,
    Section 16.3.11
    PT is the minimum test pressure
    S is the allowable stress at design temperature
    ST is the allowable stress at test temperature
    ST/S is the lowest ratio for the pressure boundary
    materials, excluding bolting materials, of which
    the vessel is constructed.

    Saudi Aramco: Company General Use

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