OPERATION AND MAINTENANCE

MARUNDA PROJECT

PT. MAKSWEL MEGAH PERKASA

Address: Jalan Pangeran Jayakarta 126-129 D.52
Mangga Dua Selatan, Jakarta Pusat 10730
Phone: 021-6281991 / 992
Fax: 021-6281993
Email: [email protected]
Website: www.makswel.com
EQUIPMENT LIST
To : PT. Tata Udara Nusantara From : Nanang
Att : Bapak Fikri Date : 15/06/2021
Email : [email protected] Quotation
: SYSID05/1540/20
Ref
Project : MARUNDA 2.0 PROJECT Rev : R12

SYSTEMAIR FANS SPRING SILENCERACCESSORIES (VSD)

Fan Air Static Shaft Motor Fan Electrical Noise
Fan Fan Dia Mtr
S/N Reference/ Flow Pressur Rating Power Speed Supply Level Qty Model Qty Model Qty Model Qty
Model Type
Designation L/s Pa (mm) (KW) (KW) (RPM) (V/Ph/Hz) Class (dBA)
FILLING BUILDING
1 RF-33-01~12 23056 75 AXCR(A) 1250-12/28°-6 Axial Roof 1250 10.149 11 960 380/3/50 F/55 83 12

2 RF-33-13~17 8133 75 AXCR 900-10/23°-6 Axial Roof 900 2.1 3 960 380/3/50 F/55 73 5
SUBSTATION BUILDING
1000 (W)
x 900 (H)
F/55/IE SH-
3 EF470-05~07 4350 300 AXC 710-9/21°-4 Axial 710 2.338 3 1450 380/3/50 72 2 8 x 900 (L), 2
3 A160e
Airways
200mm
1000 (W)
x 900 (H)
F/55/IE SH-
4 4350 300 AXC 710-9/23°-4 Axial 710 2.338 3 1450 380/3/50 72 1 4 x 900 (L), 1
3 A160e
Airways
200mm
Axial c/w ACS355-
SH-
5 EF470-08~09 384 100 AXC 500-10/26°-4 EX Explosion 500 0.33 0.55 1450 380/3/50 EXD 55 64 2 8 03E-01A9- 2
MA50
Proof -4
WORKSHOP BUILDING
Centrifugal In-
6 FA470-01 164 250 K 200 L sileo 200 - 0.145 2555 230/1/50 F/44 48 1
Line
Centrifugal In-
7 EF470-01 77 125 K 150 M sileo 150 - 0.053 2379 230/1/50 B/44 38 1
Line
Centrifugal In-
8 EF470-02 265 200 K 315 M sileo 315 - 0.201 2520 230/1/50 F/44 46 1
Line
Centrifugal In-
9 EF470-03 28 75 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Centrifugal In-
10 EF470-04 107 125 K 150 XL sileo 150 - 0.1 2523 230/1/50 F/44 46 1
Line
11 RF470-01~03 4139 75 AXCR 800-9/16°-6 Axial Roof 800 0.768 1.1 960 380/3/50 F/55 67 3
OPERATION BUILDING & PALETTE
Centrifugal In-
12 FA10-02-02 126 100 K 150 XL sileo 150 - 0.1 2523 230/1/50 F/44 46 1
Line
Centrifugal In-
13 EF10-02-01 46 75 K 125 XL sileo 125 - 0.053 2395 230/1/50 B/44 42 1
Line
Centrifugal In-
14 EF10-02-02 73 125 K 150 M sileo 150 - 0.053 2379 230/1/50 B/44 38 1
Line
Centrifugal In-
15 EF10-02-03 41 75 K 125 XL sileo 125 - 0.053 2395 230/1/50 B/44 42 1
Line
Centrifugal In-
16 EF10-02-04 171 150 K 200 L sileo 200 - 0.145 2555 230/1/50 F/44 48 1
Line
Centrifugal In-
17 EF10-02-05 54 100 K 125 XL sileo 125 - 0.053 2395 230/1/50 B/44 42 1
Line
Centrifugal In-
18 EF10-02-01 111 100 K 150 XL sileo 150 - 0.1 2523 230/1/50 F/44 46 1
Line
OFFICE BUILDING
Centrifugal In-
19 EF33-02 25 100 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Centrifugal In-
20 EF33-01 53 75 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Centrifugal In-
21 FA33-01 37 100 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
FORKLIFT BATTERY CHARGE ROOM
Centrifugal In-
22 EF-25-01 390 50 K 315 L sileo 315 - 0.324 2403 230/1/50 F/44 52 1
Line
Centrifugal In-
23 EF33-03 193 50 K 200 M sileo 200 - 0.102 2529 230/1/50 F/44 43 1
Line
LABEL PRINTING ROOM
Centrifugal In-
24 FA33-02 45 75 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Centrifugal In-
25 EF33-04 45 100 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
NEW STAGING AREA
26 RF-25-01~04 11480 75 AXCR 1000-10/23°-6 Axial Roof 1000 3.611 4 960 380/3/50 F/55 77 4
ADDITIVE & EMPTY CARTON
RF-22-01 & RF-
27 6417 75 AXCR 900-10/17°-6 Axial Roof 900 1.332 1.5 960 380/3/50 F/55 71 2
22-02
28 RF-22-03 ~ 05 12320 75 AXCR 1000-10/25°-6 Axial Roof 1000 4.306 5.5 960 380/3/50 F/55 78 3
WE CARE ROOM
Centrifugal In-
29 FA-25-01 247 200 K 315 M sileo 315 - 0.201 2520 230/1/50 F/44 46 1
Line
GUARD HOUSE
Ceiling
30 EF10 - 04 - 01 15 70 VF-BDT810 100 - 0.02 1250 230/1/50 B/44 38 1
Mounted
ADMINISTRATION BUILDING
Centrifugal In-
31 FA10-03-02 167 150 K 200 L sileo 200 - 0.145 2555 230/1/50 F/44 48 1
Line
Cabinet In-
32 FA10-03-05 626 250 CDRE 400 400 - 0.483 1385 220/1/50 F/54 58 1
line
Cabinet In-
33 FA10-03-06 364 250 CDRE 400 400 - 0.483 1385 220/1/50 F/54 58 1
line
Centrifugal In-
34 FA10-03-03 214 200 K 200 L sileo 200 - 0.145 2555 230/1/50 F/44 48 1
Line
To : PT. Tata Udara Nusantara From : Nanang
Att : Bapak Fikri Date : 15/06/2021
Email : [email protected] Quotation
: SYSID05/1540/20
Ref
Project : MARUNDA 2.0 PROJECT Rev : R12

SYSTEMAIR FANS SPRING SILENCERACCESSORIES (VSD)

Fan Air Static Shaft Motor Fan Electrical Noise
Fan Fan Dia Mtr
S/N Reference/ Flow Pressur Rating Power Speed Supply Level Qty Model Qty Model Qty Model Qty
Model Type
Designation L/s Pa (mm) (KW) (KW) (RPM) (V/Ph/Hz) Class (dBA)
Centrifugal In-
35 FA10-03-04 184 225 K 200 L sileo 200 - 0.145 2555 230/1/50 F/44 48 1
Line
Centrifugal In-
36 FA10-03-08 222 200 K 315 M sileo 315 - 0.201 2520 230/1/50 F/44 46 1
Line
Centrifugal In-
37 FA10-03-09 138 175 K 200 M sileo 200 - 0.102 2529 230/1/50 F/44 43 1
Line
Cabinet In-
38 FA10-03-07 414 300 CDRE 400 400 - 0.483 1378 220/1/50 F/54 58 1
line
Centrifugal In-
39 FA10-03-01 47 125 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Ceiling
40 EF10-03-01 49 80 VF-BDT1020 100 - 0.028 1000 230/1/50 B/44 43 1
Mounted
Centrifugal In-
41 EF10-03-02 356 200 K 315 L sileo 315 - 0.324 2403 230/1/50 F/44 52 1
Line
Cabinet In-
42 EF10-03-03 1010 225 CDRD 500 500 - 1.5 1435 380/3/50 F/55 63 1
line
Centrifugal In-
43 EF10-03-11 415 100 K 315 L sileo 315 - 0.324 2403 230/1/50 F/44 46 1
Line
Centrifugal In-
44 EF10-03-12 36 75 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Centrifugal In-
45 EF10-03-13 69 125 K 150 M sileo 150 - 0.053 2379 230/1/50 B/44 38 1
Line
Centrifugal In-
46 EF10-03-04 130 150 K 150 XL sileo 150 - 0.1 2523 230/1/50 F/44 46 1
Line
2nd FLOOR
Centrifugal In-
47 EF10-03-05 83 100 K 150 M sileo 150 - 0.053 2379 230/1/50 B/44 38 1
Line
Centrifugal In-
48 EF10-03-14 158 100 K 200 M sileo 200 - 0.102 2529 230/1/50 F/44 43 1
Line
Centrifugal In-
49 EF10-03-17 16 100 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Centrifugal In-
50 EF10-03-18 21 100 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Centrifugal In-
51 EF10-03-06 102 80 K 150 M sileo 150 - 0.053 2379 230/1/50 B/44 38 1
Line
Centrifugal In-
52 EF10-03-07 89 80 K 150 M sileo 150 - 0.053 2379 230/1/50 B/44 38 1
Line
Centrifugal In-
53 EF10-03-18 29 80 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
Centrifugal In-
54 EF10-03-09 109 60 K 150 M sileo 150 - 0.053 2379 230/1/50 B/44 38 1
Line
Centrifugal In-
55 EF10-03-10 53 75 K 100 XL sileo 100 - 0.052 2418 230/1/50 B/44 45 1
Line
SH-
56 SA10-03-01~02 5465 100 AXC 710-9/21°-4 Axial 710 1.943 2.2 1450 380/3/50 F/55 73 2 8 LP 710-1D 4
A160e
LABEL STORE
Cabinet In-
57 EF10-06-1 477 200 CDRE 400 400 - 0.483 1378 220/1/50 F/54 58 1
line
VII ROOM
FA-10-01 -01 & SH-
58 10300 350 AXC 900-10/22°-4 Axial 900 7.596 11 1450 380/3/50 F/55 81 2 8 LP 900-1D 4
FA-10-01-02 A270e

Total No. of Fans : 85 Total No.36

of Spring
Total No.
: of Silencer
11 Total: No. of VSD
2 :
Note : Noise level stated in the quotation are based on weighted sound pressure level at 3 metre free fields condition (dbA @ 3metre).
Noise level on site will be different according to the system, fan location, etc.
AXIAL FANS
Axial Fans/Jet fans
AXC, AXR, AXS, AXCP, AXCPV, AJR, AJ8, IV
Installation and Operating Instructions GB

Document in original language | · 004

 Operation | 23

9.1 Safety information

♦ Commissioning may only be carried out by adequately qualified persons, details see Table 1 Qualifications, page 1.
♦ Wear protective equipment during all work in the vicinity of the fan, details see 2.2 Personal protective equipment,
page 2

9.2 Preconditions

♦ Installation and electrical connection have been ♦ Ground cable is connected.

correctly performed. ♦ Cable glands are tight.
♦ Residual material from installation and foreign objects ♦ Nominal current (from the name plate) is not
have been removed from the fan and ducts. exceeded.
♦ Inlet and outlet are free. ♦ Data on the name plate corresponds with the
♦ Safety devices have been fitted. connection data.

9.3 Tests
♦ Before switching the fan on, check for externally visible damage and ensure that the protective equipment functions
properly.
1. Before switching the fan on, check for externally visible damage and ensure that the protective equipment functions
properly.
2. Switch the fan on.
3. Checks:
♦ Direction of rotation/conveyance. The direction of rotation always applies looking at the impeller.
• The direction of rotation is best observed just before the fan stops.
• The direction of conveyance is best to observed when a piece of clothing is held in front of the fan on a pole or
similar.
♦ Smooth running (any vibrations and noise)
♦ Current consumption
♦ Compare the current consumption with the nominal consumption on the name plate.
♦ Tightness of all connections
4. Switch the fan off.

9.4 Commissioning of speed-controlled fans

Check the fan for vibrations at all normal operation speeds during commissioning. Determine and evaluate vibrations
on the housing and bearing areas in accordance with DIN ISO 14694 depending on motor power and positioning.

Measurable vibration velocities depend e.g. on following factors:

• positioning
• bottom section/foundation state
• flow conditions
The working point of the fan, as well as used external devices and accessories, also influence the running
characteristics.

9.5 Adjusting the blade angle

If the working point of the fan has to be changed and it is necessary to adjust the blade angle, please contact
Systemair!

10 Operation

10.1 Safety information

Warning: Hazard from electrical voltage or moving components.
♦ Operation may only be carried out by adequately qualified persons, details see Table 1 Qualifications, page 1.

| 004
24 | Troubleshooting/maintenance/repair

♦ The device may only be operated by people who are instructed in and have understood the function and risks, and
can act accordingly.
♦ Abide by the system-related conditions and requirements of the system manufacturer or plant constructor.

10.2 Preconditions
♦ Ensure access only to persons who can safely handle the device.
♦ Only use the fan in accordance with the operating instructions and the operating instructions for the motor.
♦ Safety elements may not be dismantled, circumvented or deactivated.

10.3 Speed-controlled fan operation

Please observe 8.5 Frequency converter (if used), page 22.

11 Troubleshooting/maintenance/repair

11.1 Safety information

♦ Troubleshooting/maintenance/repair may only be carried out by adequately qualified persons, details see Table 1
Qualifications, page 1.
♦ Wear protective equipment during all work in the vicinity of the fan, details see 2.2 Personal protective equipment,
page 2
♦ Observe the 5 rules of electrical safety, see 2.3 5 rules of electrical safety, page 2.
♦ Observe and respect local conditions, regulations and laws.
♦ Abide by the system-related conditions and requirements of the system manufacturer or plant constructor.
♦ The impeller must be at a standstill.

11.2 Troubleshooting
Table 19 Troubleshooting

Problem Possible causes Corrective actions

Rebalancing by a specialist company if possible, otherwise
Impeller imbalance
contact Systemair.
Soiling on the impeller Clean carefully, rebalance
Material decomposition on
the impeller due to
Fan does not run Contact Systemair
aggressive material
smoothly
conveyed.

Impeller rotates in wrong Change direction of rotation (swap two phases in case of a 3–
direction. phase motor)
Deformation of impeller due Ensure that the temperature does not exceed the certified
to excessive temperature. value/Install new impeller.
Impeller rotates in wrong Change direction of rotation (swap two phases in case of a 3–
direction. phase motor)
Air output of fan Wrong wiring configuration
Check and possibly correct the wiring configuration.
too low (e.g. Y instead of Delta).
Intake or pressure paths are Remove the blockage
blocked
Check the cooling impeller (if used), measure the motor
Motor overheated
winding (if possible) / contact Systemair
Thermal contacts/ Impeller rotates in wrong Change direction of rotation (swap two phases in case of a 3–
resistors have direction. phase motor)
triggered
Missing phase Check if all 3 phase are present
Motor blocked Contact Systemair

| 004
 Troubleshooting/maintenance/repair | 25

Troubleshooting cont'd

Control units (if used) such as

frequency converter or
Correct the settings of the control units.
transformer are set
Fan does not
incorrectly.
reach nominal
speed Defective motor winding Contact Systemair
Improperly aligned drive Contact Systemair
motor
Mechanical blockage Remove the blockage
Incorrect supply voltage Check the supply voltage, re-establish the voltage supply.
Motor does not Disconnect from the power supply, correct the connection, see
rotate Faulty connection
circuit diagram.
Temperature monitor has Allow the motor to cool down, find and resolve the cause of
responded. the fault.
Insufficient cooling Improve cooling.
Electronics/motor
overheated Ambient temperature too
Check if the correct fan is used for your application.
high

Note:
For all other damage/defects, please contact Systemair. Defective safety-relevant fans (for Ex and smoke
extraction applications) must be replaced completely.

11.3 Maintenance

11.3.1 Maintenance
Warranty claims can only be made if maintenance work is carried out correctly and written evidence thereof is
provided.

We recommend regular maintenance intervals to ensure continuous fan operation. These maintenance intervals are
specified in the “Activities” table below. In addition, the operator must carry out follow-up activities such as cleaning,
replacing defective components or other corrective measures. For traceability reasons, a maintenance plan must be
created which documents the work carried out. This must be created by the operator. If the operating conditions are
"extreme", the maintenance intervals must be reduced so that maintenance is carried out more frequently. Examples
of extreme operating conditions:
• Fan unit in rare use (less than once a month)
• Fan used for emergency operation
• Ambient temperature > 40 ºC or < -10 ºC, or temperature fluctuations > 20 K
The following check list provides points of reference for the tasks to be carried out.

Table 20 Activities
Normal operating Extreme operating
conditions conditions
Activity Every six Annually Quarterly Every six
months months
Check the fan and its components for visible damage,
X X
corrosion and contamination.
Check the impeller for damage and imbalance. X X
Clean the fan/ventilation system (see 12 Cleaning, page
X X
27).
Check the screwed connections for damages/defects and See normal operating
X
check that they are firmly seated. conditions
Check the fan intake is free from contamination. X X

| 004
26 | Troubleshooting/maintenance/repair

Activities cont'd
Check that the fan and its components are being used See normal operating
X
correctly. conditions
Check the current consumption and compare this with the
X X
rated data.
Check the vibration dampers (if used) are working See normal operating
X
correctly and check for visible damage and corrosion. conditions
Check the electrical and mechanical protective equipment See normal operating
X
is working correctly. conditions
Check the fan’s rating plate is legible. X X
Check the connection clamps and screwed cable
connections for damage/defects, and check that they are See normal operating
X
firmly seated. conditions

Check the flexible connectors for damage. See normal operating

X
conditions
Check the function of the standstill heating (if used) See normal operating
X
conditions
Check the lubrication device (if available). See the manual
X X
of the motor.

Table 21 Monthly activities for fans used for emergency operation.

Check (if present) Measures

Operational readiness of the fan unit Allow the fan to run for 2 hours
Operational readiness of the emergency system Allow the "emergency" system to run for 15 minutes
Function of the “emergency” control Test whether the “emergency” control effectively bridges all
the other controls and switches
Function of the standstill heating Switch the motor off. The standstill heating must switch on
automatically and remain switched on

Note:
For all other damage/defects, please contact Systemair. Defective safety-relevant fans (for Ex and smoke
extraction applications) must be replaced completely.

11.3.2 Variable-speed fans

Important
The fan may be destroyed due to unpermitted frequencies.
♦ Pay particular attention to damage from vibrations.
♦ After commissioning, start with shorter maintenance intervals.
♦ If no damage occurs, adjust the maintenance intervals up to the those stated in the operating
instructions.
♦ Responsibility for gradual adaptation is with the system operator.

11.3.3 Overhaul/further maintenance

Pay attention to the safety references and preconditions as in normal maintenance. For the following activities and
functions, contact Systemair:

• complete overhaul of motors • monitoring of condition

• replacement of bearings • vibration analysis
• re-winding of motors

| 004
 Cleaning | 27

After 20,000 hours of operation or 5 years of normal operation

♦ Check the condition of the shaft sealing rings and shaft bearings and take action if necessary.

After 30,000 to 40,000 hours of operation

♦ The bearings must be replaced at the end of the grease service life (about 30,000 to 40,000 h in standard
applications).

Work before switching on again

♦ Attach all the safety and protective devices tightly and securely.
♦ Remove all the devices with which you have blocked the rotor.
♦ Remove all assembly residues and foreign bodies from the area around the fan unit.

11.4 Spare parts

♦ Use original spare parts from Systemair only.
♦ When ordering spare parts, please specify the serial number of the fan. This can be found on the name plate.

12 Cleaning

12.1 Safety information

♦ Cleaning may only be carried out by adequately qualified persons, details see Table 1 Qualifications, page 1.
♦ Wear protective equipment during all work in the vicinity of the fan, details see 2.2 Personal protective equipment,
page 2.
♦ Observe the 5 rules of electrical safety, see 2.3 5 rules of electrical safety, page 2!

12.2 Preconditions
♦ The power supply has been switched off (all-pole circuit breaker).
♦ The impeller must be at a standstill.

13 Deinstallation/dismantling
Deinstall and dismantle the fan in reverse order of installation (7 Installation, page 14) and electrical connection (8 Elec-
trical connection, page 21).

14 Disposal
♦ Ensure material is recycled. Observe national regulations.
♦ The device and the transport packaging are predominantly made from recyclable raw materials.
♦ Disassemble the fan into its components.
♦ Separate the parts according to:
• reusable material
• material groups to be disposed of (metal, plastics, electrical parts, etc.)

| 004
 Axial Fans/Jet fans · Installation and Operating Instructions · · en_GB · 2018-04-17 · 004

Systemair GmbH
Seehöfer Str. 45
97944 Boxberg
Germany

Tel.: +49 (0)7930/9272-0

Fax: +49 (0)7930/9273-92

[email protected]
www.systemair.de
CABINET IN-LINE
Multibox — MUB (EC), MUB/T (EC), MUB/T-S (EC), MUB-
CAV/VAV, MUB/F
GB Installation and Operating Instructions...........2 DE Montage- und Betriebsanleitung ................36

Document translated from English | · 001

22 | Operation GB

4. Switch the fan off.

10.5 Tests (EC motor)

1. Before switching the fan on, check for externally visible damage and ensure that the protective equipment functions
properly.
When the mains are switched on, the motor starts an initialization (a few seconds). After the initialization the control
input is active.
2. Switch the fan on via the control input.
3. Checks:
♦ Direction of rotation/conveyance. The direction of rotation always applies looking at the rotor
♦ Smooth running (any vibrations and noise)
♦ Current consumption
♦ Tightness of all connections
4. Switch the fan off via the control input.

11 Operation

11.1 Safety information

Warning: Hazard from electrical voltage or moving components.
♦ The device may only be operated by adequately qualified persons, details see Table 1 Qualifications, page 6.
♦ The device may only be operated by people who are instructed in and have understood the function and risks, and
can act accordingly.
♦ Abide by the system-related conditions and requirements of the system manufacturer or plant constructor.

11.2 Preconditions
♦ Ensure access only to persons who can safely handle the device.
♦ Only use the fan in accordance with the operating instructions and the operating instructions for the motor.
♦ Safety elements may not be dismantled, circumvented or deactivated.

| 001
GB Troubleshooting/maintenance/repair | 23

12 Troubleshooting/maintenance/repair

12.1 Safety information

♦ Troubleshooting/maintenance/repair may only be carried out by adequately qualified persons, details see Table 1
Qualifications, page 6.
♦ Wear protective equipment during all work in the vicinity of the fan, details see 2.2 Personal protective equipment,
page 6.
♦ Observe the 5 rules of electrical safety, see 2.3 5 rules of electrical safety, page 6.
♦ Abide by the system-related conditions and requirements of the system manufacturer or plant constructor.
♦ The rotor must be at a standstill.

12.2 Troubleshooting

Table 11 Troubleshooting
Problem Possible causes Remedy
Fan does not run Rotor imbalance Rebalancing by a specialist company
smoothly
Soiling on the rotor Clean carefully, rebalance
Material decomposition on the Contact Systemair
rotor due to aggressive material
conveyed
Rotor rotates in wrong direction Change direction of rotation if possible, otherwise contact
Systemair
Deformation of rotor due to Ensure that the temperature does not exceed the certified
excessive temperature value/Install new rotor
Vibrations, oscillations Check the installation of the fan/check the duct system,
see 8 Installation, page 15
Air output of fan too Rotor rotates in wrong direction Change direction of rotation if possible, otherwise contact
low Systemair
Pressure losses too high Optimize the line routing
Flow regulators not or only Check opening position on site
partly open
Intake or pressure ducts are Remove the blockage
blocked
Grinding sounds Check if the duct connection Loosen the duct connection (inlet side) and realign it.
when starting or (inlet side) of the fan is strained
operating the fan
Thermal contacts/ Rotor rotates in wrong direction Change direction of rotation if possible, otherwise contact
resistors have Systemair
triggered
Motor overheated Check the cooling impeller (if used), measure the motor
winding (if possible) / contact Systemair
Capacitor (if used) not or not Connect the capacitor correctly
correctly connected.
Motor blocked Contact Systemair
Fan does not reach Defective motor winding Contact Systemair
nominal speed
Improperly aligned drive motor Contact Systemair
Control units (if used) such as Correct the settings of the control units.
frequency converter or
transformer are set incorrectly.
Mechanical blockage Remove the blockage

| 001
24 | Troubleshooting/maintenance/repair GB

Troubleshooting cont'd
Problem Possible causes Remedy
Motor does not Faulty supply voltage Check the supply voltage, re-establish the voltage supply
rotate
Faulty connection Disconnect from the power supply, correct the
connection, see circuit diagram.
Temperature monitor has Allow the motor to cool down, find and resolve the cause
responded of the fault.
Electronics/motor Insufficient cooling Improve cooling.
overheated
Overloaded motor Check if the correct fan is used for your application.
Ambient temperature too high Check if the correct fan is used for your application.

Note:
For all other damage/defects, please contact Systemair. Defective fans must be completely replaced.

12.3 Maintenance
To ensure a reliable operation of the fan, we recommend periodic maintenance intervals. These maintenance intervals
must be specified by the operator. The frequency of maintenance activities or additional activities must be decided ac-
cording to the use of the fans. It is important for traceability to create a maintenance plan, in which the work performed
is written down.

The maintenance intervals should be shorter if the following conditions (among others) apply:
• Fan used as kitchen exhaust application
• Ambient temperature > 40°C or < -10°C, or temperature variations > 20k
The following check list provides points of reference for the tasks to be carried out.

Table 12 Activities
Activity As required Periodic intervals
Check the fan and components for visible damage, corrosion and X
contamination
Inspect the the rotor for damage and imbalance X
Check that the condensate drain functions correctly X
Clean the fan/ventilation system (see Chapter Cleaning) X
Inspect screwed connections and tighten them if necessary X
Ensure that the intake of the fan is free from dirt X
Check that fan and components are being used as intended X
Check the current consumption X
Check that the vibration dampers function correclty (if used) X
Check that the electrical and mechanical protective devices function X
correctly
Check if the name plate of the fan is legible X
Check that connection terminals and cables glands are tightly screwed and X
have no visible damage/defects
Check flexible connections for leaks X

Note:
If you have questions, please contact Systemair. Defective fans must be completely replaced.

| 001
GB Cleaning | 25

12.4 Spare parts

♦ Use original spare parts from Systemair only.
♦ When ordering spare parts, please specify the serial number of the fan. This can be found on the name plate.

13 Cleaning

13.1 Safety information

♦ Cleaning may only be carried out by adequately qualified persons, details see Table 1 Qualifications, page 6.
♦ Wear protective equipment during all work in the vicinity of the fan, details see 2.2 Personal protective equipment,
page 6.
♦ Observe the 5 rules of electrical safety, see 2.3 5 rules of electrical safety, page 6.
♦ Ensure that the power supply has been switched off (all-pole circuit breaker).
♦ Ensure that the rotor is at a standstill.

13.2 Procedure
Important
Keeping the fan clean extends its service life.
♦ Install a filter monitor.
♦ Do not use steel brushes or sharp-edged objects.
♦ Do not use a high-pressure cleaner (steam jet cleaner) under any circumstances.
♦ Do not bend the fan blades when cleaning.
♦ When cleaning the rotor, pay attention to balance weights that have been positioned
♦ Keep the airways of the fan clear and clean them if necessary with a brush.

14 Deinstallation/dismantling
Deinstall and dismantle the fan in reverse order of installation and electrical connection.

15 Disposal
♦ Ensure material is recycled. Observe national regulations.
♦ The device and the transport packaging are predominantly made from recyclable raw materials.
♦ Disassemble the fan into its components.
♦ Separate the parts according to:
• reusable material
• material groups to be disposed of (metal, plastics, electrical parts, etc.)

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Multibox — MUB (EC), MUB/T (EC), MUB/T-S (EC), MUB-CAV/VAV, MUB/F · · 2017-09-28 · 001
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Fig 2

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Declaration of Conformity

Manufacturer
Systemair AB
Industrivägen 3
SE-73930 Skinnskatteberg SWEDEN
Office: +46 222 440 00 Fax: +46 222 440 99
www.systemair.com

hereby confirms that the following products:

K Sileo 100 – 315L, KD200 L1 – KD500 M3, KVO100 –
Duct fans with circular connection:
KVO400
KVKE125 – KVKE315L, KVK125 – KVK 500,
Insulated duct fans with circular connection: KVK125DUO – KVK500DUO
Wall mounted fans with circular connection: KV Sileo 100M – 315L, RVF100M, RVF100XL
KE/KT40-20-4 – KE/KT100-50-8, RS/RSI30-15L –
Duct fans with rectangular connection: RS/RSI100-50L3, KDRE/KDRD45 – KDRE/KDRD70
TFSR/TFSK125M – TFSR/TFSK315L, TFE220S/M,
Roof fans with circular or square connection: TOE/TOV355-4 – TOE/TOV560-4
Kitchen fans: Essvent S/L, KFB140S/L
CE140S-125, CE140L-125, CE140M-160, CE140L-160,
CT225-4, CT250-4, CT280-4, CT315-4, CT355-4,
Radial fans: CKS560-3
(The declaration applies only to product in the condition it was delivered in and installed in the facility in
accordance with the included installation instructions. The insurance does not cover components that are added
or actions carried out subsequently on the product)
Comply with all applicable requirements in the following directives
 Machinery Directive 2006/42/EC
 Low Voltage Directive 2006/95/EC
 EMC Directive 2004/108/EC

The following harmonized standards are applied in applicable parts:

EN ISO 12100:2010 Safety of machinery – General principles for design – Risk assessment and risk reduction.
EN 13857 Safety of machinery – Safety distances to prevent hazard zones being reached by upper
or lower limbs.
EN 60 335-1 Household and similar electrical appliances – Safety Part 1: General requirements.
EN 60 335-2-80 Household and similar electrical appliances – Safety – Part 2-80: Particular requirements
for fans.
EN 62233 Measurement methods for electromagnetic fields of household appliances and similar
apparatus with regard to human exposure.
EN 50 106:2007 Safety of household and similar appliances – Particular rules for routine tests referring to
appliances under the scope of EN 60 335-1 and EN 60967.
EN 60529 Degrees of protection provided by enclosures (IP Code).
EN 60 204-1 Safety of machinery – Electrical equipment of machines – Part 1: General requirements
EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for
industrial environments.
EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic standards – Emission standards
for residential, commercial and light-industrial environments.

Skinnskattberg 16-07-2014

Mats Sándor
Technical Director

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Installation
Safety Information Refer to Safety information above. Installation,
This machinery must not be put into operation prior to electrical connection and commissioning are only to
reading mounting instructions and safety information. be carried out by authorised personnel and in
All fans are intended for transportation of air in air accordance with requirements and demands.
handling systems. If installed in non-heated rooms, Electrical connections are made according to the
the fan casing has to be insulated in order to avoid wiring diagram in the terminal box, markings on
condensation. They are meant for use once built into terminal blocks or on cable. All 3 phase fans are
machinery or ducted systems and after a protection delivered from factory in 400V 3~ connection.
grid has been installed. (EN ISO 13857). Fans with CAUTION! Do not use metal compression gland
duct connections must be connected to ducts on both fittings with plastic terminal boxes. Use a dummy plug
sides (inlet/outlet). Should there be a risk of water seal for the compression gland fitting as well. The K-
entering the motor, via the ducts, external motor fan must be installed with the connection box at the
protection is required. No moving parts shall be top of the unit ± 90 degrees. If permanent installation
accessible after installation. The fans are not to be is carried out using cables with diameter 12-14 mm,
used in hazardous environments or connected to flue the entrance bush must be replaced (applies to type
ducts. The fans must not be installed outdoors, (with K, KV, RVF and KVK 125/160). To preserve IP44 the
exception of roof fans and fans with, for this purpose, RS fans must not be mounted with the connection
with corresponding IP class). Fans installed without box/motor plate upwards (Fig.1). Fans with thermal
insulation in non-heated areas bear a risk a risk of contacts with external leads (TK) must always be
condensation. Safety accessories (i.e. motor connected to external motor protection. Assemble the
protection, safety grille) may not be removed, short fan in the direction of airflow (see arrow on unit). The
circuited or disconnected. fan must be installed to ensure that any vibration is
This appliance can be used by children aged from 8 not transmitted via the duct system or frame of the
years and above and persons with reduced physical, building. (Suitable accessories such as fast clamps
sensory or mental capabilities or lack of experience and diffusers are available). Make sure the assembly
and knowledge if they have been given supervision or of the fan is firmly fixed and stable (Fig 3). The fan
instruction concerning use of the appliance in a safe can be mounted in any direction unless stated
way and understand the hazards involved. Children otherwise. The fans must be installed to ensure that
shall not play with the appliance. Cleaning and user service and maintenance can be performed easily
maintenance shall not be made by children without and safely. Disturbing noise can be reduced by
supervision. installing silencers (available as an accessory).
Precautions must be taken to prevent the backflow of When using frequency regulation an all pole sinus
exhaust gases from flues from other appliances filter must be mounted between motor and frequency
installed in the same room, which are fired by gas or controller (version all poles: phase to phase, phase to
other fuels. earth). Fans are meant for continuous use within the
The appliance must be connected to a mains circuit temperature range stated.
breaker in the fixed installation Fans with manual thermal contacts (reset by
CAUTION! Before servicing or maintenance, switch disconnecting the power, motor protection SP1), must
off power, (all-pole circuit breaker), and make sure be taken into consideration when connecting
the impeller has come to standstill. CAUTION! The surrounding equipment with automatic on/off function.
fans can have sharp edges and corners which may Recomended wiring for KT fans (Fig 2).
cause injuries. CAUTION! Be careful when opening
the fans service-hatches (swing-out), the fan and Operation
motor assembled on the hatch is relatively heavy.
CAUTION! Electrical reset. Before initial operation, check the following:
- Electrical connection has been properly completed.
- Protective conductor has been connected.
Transportation and Storage - Motor protection installed.
All fans are packaged at the factory to withstand - Safety devices in place (protection grid)
normal transport handling. When handling the goods - Leftover installation materials and foreign materials
use suitable lifting equipment in order to avoid have been removed from the casing.
damage to fans and personnel. Do not lift the fans by When putting into operation, check the following:
the connecting cable, connection box, impeller or inlet - Connection data corresponds to the specifications
cone. Avoid blows and shock loads. Store the fans in on the nameplate: Maximum voltage +6%, -10%,
a dry place protected from weather and dirt until final according to IEC 38. Rated current must not be
installation. exceeded with more than 5% at rated voltage.
CAUTION! When speed regulating by reducing the
voltage the motor current may exceed the rated
current at a lower voltage. In this case the motor

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windings are protected by the thermal contact. The

minimum static fall of pressure must be observed.
- That the motor protection is functional. The direction
of rotation should correspond to direction-of-rotation
arrow (3 phase).
- Smoothness of motor operation, (no abnormal
noises).
- Failure to connect the thermal motor protection will
result in all warranties being null and void.
Sound levels exceeding 70 dB(A) may occur
depending on model and size (see online catalogue
at www.systemair.com for detailed information)

Maintenance, Service and Repair

Prior to maintenance, service or repair, ensure that:
- Power supply is interrupted (all-pole circuit breaker).
- Fan impeller has come to a complete standstill
- Observe personnel safety regulations!
- Should the supply cable be damaged, it must be
replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.
The fan should be cleaned when necessary, at least
1/year to avoid imbalance and unnecessary damage
to the bearings. A filter will prolong the time interval
between each cleaning of the fan. (It is sometimes
recommended to install a filter guard). The fan
bearings are maintenance free and should only be
replaced if damaged. Do not use a high-pressure
cleaner (steam jet) when cleaning the fan. Ensure
that the fan impeller's balance weights are not moved
or the fan impeller distorted. Listen for abnormal
operating noise.

Resetting of the thermal trips

Manual thermal trips (SP1) are reset by disconnecting
the mains for approx. 10-20 min.
Fans with external leads for thermal trips (TK) are
reset from the external motor protection. This
protection may not have automatic resetting.
Make sure the fan has not been blocked or that the
motor protection has tripped. Contact the supplier if
the motor does not start after controlling and/or
resetting the motor protection.

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 Systemair AB
Industrivägen 3
739 30 Skinnskatteberg
Phone +46 222 440 00
Fax +46 222 440 99
www.systemair.com

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