HPT Rotor
HPT Rotor
HPT Rotor
TASK 72-52-00-290-001-B
Borescope Inspection of HPT Blades (from the front and the rear)
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. CP1039) acetone
(Material No. CP1041) isopropyl alcohol
(Material No. CP2011) stoddard solvent
(Material No. CP2101) graphite grease
(Material No. CP2559) ardrox 552
(Material No. CP2560) turco ind 79
(Material No. CP2566) mag-chem teksol
(Material No. CP2584) degreasol 99 R
(Material No. CP2656) mag-chem skysol
(Material No. CP8001) lockwire 0.032 in. (0.8 mm) dia.
D. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-200-025-A). Over-Serviceable-Limit Extensions
(Ref. 72-00-00-200-025-A-01). Over-Serviceable-Limit Extensions
(Ref. 72-42-00-290-007-A). Borescope Inspection of the Inner Cowl Bolts of the Combustion
Chamber
(Ref. 72-42-00-290-041-A). Borescope Inspection of the Combustion Chamber Liners and Dome
Area (SAC engine)
(Ref. 72-42-00-290-041-A-01). Borescope Inspection of the Combustion Chamber Liners and Dome
Area (DAC engine NON /P only)
(Ref. 72-42-00-290-041-A-02). Borescope Inspection of the Combustion Chamber Liners and Dome
Area (DAC engine /P only)
(Ref. 72-52-00-290-004-A). Borescope Inspection of the High Pressure Turbine Rotor Blade (from
the front)
(Ref. 72-52-00-290-004-A-01). Borescope Inspection of the High Pressure Turbine Rotor Blade (from
the front)
(Ref. 72-63-00-000-002-A). Removal of the Handcranking Drive Cover
(Ref. 72-63-00-400-002-A). Installation of the Handcranking Drive Cover
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
(Ref. 80-11-10-000-002-A). Removal of the Pneumatic Starter
(Ref. 80-11-10-400-002-A). Installation of the Pneumatic Starter
Ref. NTM 720000
Inspection of the HPT Blade (Only applicable for SAC Engines) SHEET 1
Rub Wear Notches on the Blade Tip and Cracks (Only Applicable NON /P Engines) SHEET 1
High-Pressure Turbine Blade Inspection Areas (Only Applicable NON /P Engines) SHEET 1
Core Rotation Drive Motor Installation SHEET 1
Inspection of the HPT Blade (Only applicable for DAC Engines) SHEET 1
Inspection for HPT AFT Blade Seal Wire Protrusion SHEET 1
RIGID
BORESCOPE
COMBUSTOR
CASE
HPT SHROUD
IGNITER
PLUG PORT
GUIDE TUBE
FOR FLEXIBLE
BORESCOPE
A A
ALTERNATE VIEW
BLADE
GUIDE TUBE
GUIDE TUBE
GMM-1138819-00-A
N_MM_725200_6_RAM0_01_00
0.030 (0,76)
CONVEX SIDE
NOMINAL DEPTH
A 0.020 (0,51)
NOMINAL DEPTH
A 0.010 (0,25)
NOMINAL DEPTH
B LOCATION OF
TYPICAL ROOT
TRAILING EDGE
CRACK
CONCAVE SIDE
LOCATION OF
D TYPICAL MID SPAN
TRAILING EDGE
CRACK
NOTE:
ALL DIMENSIONS ARE IN
INCHES WITH MILLIMETERS
IN PARENTHESES.
CONVEX SIDE
1189590-00-A
N_MM_725200_6_RBM0_01_00
TIP CAP
A
TIP CAP
HOLES
GILL HOLES A BACK TO
GILL HOLES CONVEX
(BOTH SIDES) SIDE
PLATFORM
LEADING CONCAVE
0.060 REF EDGE SIDE
(1,52)
TRAILING EDGE
B
FORWARD C
SHANK AFT
FACE SHANK
FACE TOP TRAILING
EDGE RIB
DOVETAIL
(BOTH SIDES)
FIRST SLOT
IDENT No. BELOW
TIP SHELF
C
TOP GILL HOLE TOP SLOT
B
0.60 (15,2) (No. 12 T/E SLOT TO
TIP AREA
AREA A TOP RIB
No. 12 CONCAVE GILL HOLE)
AREA B
NOTE:
AREA C DIMENSIONS ARE IN
INCHES WITH MILLIMETERS
IN PARENTHESES.
ROOT FILLET
SEAL LIP
SHANK POCKET
(BOTH SIDES)
0.70 (17,8)
0.150 (FIRST 6 T/E SLOTS
(3,81) TO FIRST 6 CONCAVE
GILL HOLES) GMM-1119251-01-A
N_MM_725200_6_RCM0_01_00
NOTE:
DIMENSIONS ARE IN
FEET WITH METERS
IN PARENTHESES.
A
CAPTIVE
BOLT
PROTRACTOR
CLAMP
CORE ROTATION
DRIVE MOTOR
20 ft.
(6,1 m)
HOSE
6 ft.
(1,8 m)
HOSE STARTER
PAD
SHOP ACCESSORY
AIR SUPPLY GEARBOX
CONNECTOR
N_MM_725200_6_REM0_01_00
IGNITER
PLUG PORT COMBUSTION CASE
RIGID
BORESCOPE
HPT
SHROUD
BLADE
NOZZLE VANE
GUIDE TUBE
GMM-1128366-00-A
N_MM_725200_6_RAN0_01_00
6020135-00
N_MM_725200_6_RHN0_01_00
3. Job Set-up
Subtask 72-52-00-941-053-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-52-00-010-056-A
B. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-040) :
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(2) Put the ACCESS PLATFORM 1M(3 FT).
Subtask 72-52-00-040-053-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-52-00-010-057-A
D. Open the thrust reverser cowl doors (Ref. AMM TASK 78-36-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
4. Procedure
(Ref. Fig. Inspection of the HPT Blade (Only applicable for SAC Engines) SHEET 1) (Ref. Fig. Rub Wear
Notches on the Blade Tip and Cracks (Only Applicable NON /P Engines) SHEET 1) (Ref. Fig. High-
Pressure Turbine Blade Inspection Areas (Only Applicable NON /P Engines) SHEET 1) (Ref. Fig. Core
Rotation Drive Motor Installation SHEET 1) (Ref. Fig. Inspection of the HPT Blade (Only applicable for DAC
Engines) SHEET 1) (Ref. Fig. Inspection for HPT AFT Blade Seal Wire Protrusion SHEET 1)
Subtask 72-52-00-869-051-A
A. Prepare for inspection:
(1) Use the MONITOR, RESOLUTION BORESCOPE (856A1323) (856A1323G01) to make sure that
the borescope or fiberscope and light source are serviceable. See the Engine manufacturer Non-
Destructive Test Manual for this procedure Ref. NTM 720000.
(2) Install the tools to turn the core engine.
NOTE: The core engine may be turned using a breaker bar (see step (a)) or with a drive motor (see
step (b)).
(a) To turn the core manually with a breaker bar, do the steps that follow:
1 Remove the handcranking drive cover from the core rotation pad on the left side of the
Accessory Gearbox (AGB), opposite the starter (Ref. AMM TASK 72-63-00-000-002) .
2 Install a SPEED BRACE 3/4 IN - SQUARE DRIVE with a BAR LENGTH 60 CM (2 FT)
BREAKER into the handcranking drive pad. When you do the borescope inspection, turn the
core engine clockwise (CW, aft looking forward).
NOTE: To turn the core engine CW, the handcranking drive must be turned counterclock-
wise (CCW).
(b) To turn the core with a drive motor, do the steps that follow:
1 Remove the starter (Ref. AMM TASK 80-11-10-000-002) .
2 Install the MOTOR, DRIVE - CORE ENGINE ROTATION (856A1488) (856A1488 P01 or
P02) into the Accessory Gearbox (AGB) starter drive pad. Align the drive shaft of the drive
motor with the starter drive pad shaft and engage the splines.
NOTE: The tool must be installed in the horizontal position with the air hoses to the rear.
3 Turn the tool until the captive bolts align with the gearbox bolt holes.
4 Tighten the two captive bolts by hand.
5 Install the clamp to secure the drive motor.
6 Attach the foot or hand control air hoses to the quick disconnects on the tool.
7 Connect the air supply to the drive motor. The air supply must be capable of 100 psi (6.9
bar). The air supply must be lubricated and filtered at 6 SCFM (170 L/minute).
(3) Remove one of the borescope plugs (S16 or S17) found immediately in front of the aft flange of the
combustion case at the 5:30 and 8:30 o'clock positions.
(4) Connect the fiber light cable to the BORESCOPE-KIT (856A1320) (856A1320 P04 or P05), and to
the port on the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322 P03, P04 or P07).
(5) Put the rigid borescope of the BORESCOPE-KIT (856A1320) (856A1320 P04 or P05) into the
borescope port and turn on the light source of BORESCOPE-LIGHT SOURCE SET (856A1322)
(856A1322 P03 or P04).
Subtask 72-52-00-290-053-A
B. Do a borescope inspection :
(1) Look at the trailing edge, tip concave and convex sides of the HPT blades as follows:
NOTE: To turn the HPT rotor CW, the rotation pad drive must be turned counterclockwise
(CCW).
(c) Inspect the HPT blades (from the rear) and use the limits that follow:
NOTE: It is not easy to visually tell when cooling holes are plugged. Cooling holes which are ap-
parently plugged are permitted if any cracking, erosion or burning is within serviceable
limits.
NOTE: Crack indications which are not completely identified may be sprayed with stod-
dard solvent (Material No. CP2011) or acetone (Material No. CP1039) or isopro-
pyl alcohol (Material No. CP1041) or ardrox 552 (Material No. CP2559) or turco ind
79 (Material No. CP2560) or mag-chem teksol (Material No. CP2566) or degreasol 99
R (Material No. CP2584) or mag-chem skysol (Material No. CP2656) or an equivalent
substitute to remove light engine deposits.
NOTE: If a HPT blade has impact damage, you must do a 360 degree combustor borescope in-
spection to look for combustor distress (Ref. AMM TASK 72-42-00-290-041) .
NOTE: For the purposes of estimating the size of any distress, the radial spacing of the trailing
edge slots is approximately 0.1 in. (2.54 mm).
A.Cracks in area C and root If cracks are less than 0.10 in.
fillet. Make sure that discolor- (2.54 mm) long, reinspect in
ation, scratches or marks are 400 cycles. If the cracks are
not seen as cracks. more than 0.10 in. (2.54 mm)
but less than 0.20 in. (5.08
mm), reinspect in 200 cycles.
Cracks longer than 0.20 in.
(5.08 mm) are not allowed.
B.Cracks in area B. Not serviceable. See limit extensions
(Ref. AMM TASK 72-00-00-200-
025) .
C.Cracks in area A. One permitted, 0.10in. (2,54 See limit extensions
mm) long. (Ref. AMM TASK 72-00-00-200-
025) .
D.Missing material. Burning, Any amount down to the first See limit extensions
or holes in tip and area A. slot below the tip shelf. (Ref. AMM TASK 72-00-00-200-
025) .
E.Plugged air passages in Not serviceable.
area C.
F.Plugged air passages in One permitted.
area B.
G.Plugged air passages in One permitted.
area A.
H.Nicks and dents, area A. Any amount, if there are no
cracks or torn metal.
J.Nicks and dents, areas B, C, 3 permitted, 0.057 in. (1.45
and root fillet. mm) long. Nicks and dents
must be separated by 0.125 in.
(3.17 mm) minimum.
A.Radial cracks on convex Any number permitted, 0.15 in. See limits extension
side. (3.81 mm) long. (Ref. AMM TASK 72-00-00-200-
025) .
B.Radial cracks on concave Any number, up to 0.7 in. See limit extensions
side. (17.78 mm) long. (Ref. AMM TASK 72-00-00-200-
025) .
C.Bent, curled or missing ma- Any amount, within 0.15 in.
terial. (3.81 mm) of tip.
D.Missing thermal barrier Any amount.
coating.
4.Convex and concave sur-
faces for:
A.Nicks or dents, area A. Any number, 0.25 in. (6.35
mm) long.
B.Nicks or dents, area B. Any number, 0.1 in. (2.54 mm)
long.
C.Nicks or dents, area C. 3 permitted, 0.05 in. (1.27 mm)
long. Nicks and dents must be
separated by 0.125 in. (3.17
mm) minimum.
(2) When the inspection is complete, turn off the BORESCOPE-LIGHT SOURCE SET (856A1322)
(856A1322 P03, P04 or P07) and remove the BORESCOPE-KIT (856A1320) (856A1320 P04 or
P05).
(3) Apply a small amount of graphite grease (Material No. CP2101) to the borescope plug threads and
pressure faces.
(4) Install the borescope plug.
CAUTION: MAKE SURE YOU INSTALL THE CORRECT BORESCOPE PLUGS. THE TWO LPT
STAGE 1 NOZZLE BORESCOPE PLUGS HAVE A STEM FEATURE. INCORRECT
INSTALLATION OF THESE PLUGS IN THE COMBUSTION CASE WILL CAUSE THE
STEM TO BE BURNED AWAY BY COMBUSTION GASSES.
(a) Install the borescope plug(s) and TORQUE to between 59 and 65 lbf.in (1 and 1 m.daN).
(5) Safety the plugs with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001).
(6) Do a borescope inspection of the HPT blades from the front (Ref. AMM TASK 72-52-00-290-004) .
(7) Remove the tools used to rotate the core as follows:
NOTE: If the breaker bar is installed, see steps (a) and (b). If the drive motor is installed, see steps
(c) and (d).
(a) Remove the 0.75 in. (19.05 mm) square drive socket and 2 ft. (0.60 m) breaker bar from the core
rotation drive pad.
(b) Install the handcranking drive pad cover (Ref. AMM TASK 72-63-00-400-002) .
(c) Remove the drive motor from the starter pad of the AGB.
(d) Install the starter (Ref. AMM TASK 80-11-10-400-002) .
5. Close-up
Subtask 72-52-00-410-056-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors without making thrust reverser serviceable (Ref. AMM TASK 78-36-
00-410-040) :
TASK 72-52-00-290-001-B01
Borescope Inspection of HPT Blades (from the front and the rear)
NOTE: There are 76 HPT blades installed in the rotor for PIP engines (POST SB 72-0821).
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. CP1039) acetone
(Material No. CP1041) isopropyl alcohol
(Material No. CP2011) stoddard solvent
(Material No. CP2101) graphite grease
(Material No. CP2559) ardrox 552
(Material No. CP2560) turco ind 79
(Material No. CP2566) mag-chem teksol
(Material No. CP2584) degreasol 99 R
(Material No. CP2656) mag-chem skysol
(Material No. CP8001) lockwire 0.032 in. (0.8 mm) dia.
D. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-200-025-A). Over-Serviceable-Limit Extensions
(Ref. 72-00-00-200-025-A-01). Over-Serviceable-Limit Extensions
(Ref. 72-42-00-290-007-A). Borescope Inspection of the Inner Cowl Bolts of the Combustion
Chamber
(Ref. 72-42-00-290-041-A). Borescope Inspection of the Combustion Chamber Liners and Dome
Area (SAC engine)
(Ref. 72-42-00-290-041-A-01). Borescope Inspection of the Combustion Chamber Liners and Dome
Area (DAC engine NON /P only)
(Ref. 72-42-00-290-041-A-02). Borescope Inspection of the Combustion Chamber Liners and Dome
Area (DAC engine /P only)
(Ref. 72-52-00-290-004-A). Borescope Inspection of the High Pressure Turbine Rotor Blade (from
the front)
(Ref. 72-52-00-290-004-A-01). Borescope Inspection of the High Pressure Turbine Rotor Blade (from
the front)
(Ref. 72-63-00-000-002-A). Removal of the Handcranking Drive Cover
(Ref. 72-63-00-400-002-A). Installation of the Handcranking Drive Cover
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
(Ref. 80-11-10-000-002-A). Removal of the Pneumatic Starter
(Ref. 80-11-10-400-002-A). Installation of the Pneumatic Starter
Ref. NTM 720000
REFERENCE DESIGNATION
Inspection of the HPT Blade (Only applicable for SAC Engines) SHEET 1
Core Rotation Drive Motor Installation SHEET 1
HP Blade Cracks (Applicable /P and /3 Engines) SHEET 1
High-Pressure Turbine Blade Inspection Areas (Only Applicable /P and /3 Engines) SHEET 1
HPT Blade Inspection (Only Applicable /P and /3 Engines) SHEET 1
HP Blade Cracks (Applicable /3 Engines POST CFM SB 72-0821) SHEET 1
HPT Blade Inspection (Applicable /3 Engines POST CFM SB 72-0821) SHEET 1
High-Pressure Turbine Blade Inspection Areas (Applicable /3 Engines POST CFM SB 72-0821) SHEET 1
Inspection of the HPT Blade (Only applicable for DAC Engines) SHEET 1
Inspection for HPT AFT Blade Seal Wire Protrusion SHEET 1
LOCATION OF
TYPICAL MID
SPAN TRAILING
EDGE CRACK
CONVEX
SIDE
A
C
TIP SHELF
1
CONCAVE SIDE
COOLING HOLES
B 2
C
CASTING CORE TRAILING
LINES EDGE
CONVEX
AIRFOIL
CRACKS
LOCATION OF
TYPICAL ROOT
TRAILING EDGE
CRACK
0.06 REF
(1.5)
PLATFORM
TIP CAP A
TIP CAP A
HOLES GILL HOLES
(BOTH SIDES)
CAVITY 2
ROW 1 ROW 7
T/E AIR
SLOTS ROW 2 CONVEX SIDE
NOSE HOLES
(4 ROWS)
ROW 3
ROW 8
ROW 4
PLATFORM LEADING
EDGE AREA
ROW 5
0.060 REF
(1,52) ROW 6 0.500
(12,7)
CONCAVE SIDE
B TRAILING
FORWARD AFT C EDGE AREA
SHANK SHANK
FACE FACE
TOP TRAILING
EDGE RIB
DOVETAIL
(BOTH SIDES)
IDENT No. FIRST SLOT
BELOW
C TIP SHELF
AREA B
NOTE:
AREA C DIMENSIONS ARE IN
ROOT FILLET INCHES WITH MILLIMETERS
IN PARENTHESES.
SEAL LIP
SHANK POCKET
(BOTH SIDES)
0.150 0.70 (17,8)
(3,81) (FIRST 6 T/E SLOTS)
GMM-1186605-00-A
N_MM_725200_6_RCN0_01_00
B
A
B
0.030 in. (0,76 mm)
NOMINAL DEPTH
A
NOTE:
SOME HPT BLADES HAVE THE TRAILING
EDGE TIP CORNER "CROPPED" DURING
MANUFACTURE. THIS IS ACCEPTABLE.
DO NOT CONFUSE WITH SHROUD DROP
RUBBING OF THE BLADE TIP. SHROUD
HPT BLADE DROP RUBBING RESULTS IN A
SHALLOWER ANGLE.
GMM-1186606-00-A
N_MM_725200_6_RST0_01_00
TIP SHELF
LOCATION OF TYPICAL
MID SPAN TRAILING CONVEX SIDE
EDGE CRACK
CONCAVE SIDE
B
A
COOLING HOLES
B
A TRAILING EDGE
CONVEX AIRFOIL
CRACKS
CASTING CORE
LINES
1355386-00
NOTE:
ALL DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTHESES
N_MM_725200_6_REN0_01_00
TIP CAP A
TIP CAP HOLES GILL HOLES
(BOTH SIDES) 0.020 (0,51)
NOMINAL DEPTH
0.030 (0,76)
T/E AIR NOMINAL
SLOTS DEPTH
NOSE HOLES
(4 ROWS) 0.010 (0,25)
NOMINAL DEPTH
0.060 REF
PLATFORM
(1,52)
FORWARD B
SHANK AFT SHANK FACE
FACE
DOVETAIL
(BOTH SIDES) C
IDENT NO. ROW NO.1
HOLES:
TIP AREA
B
AREA A
TOP GILL HOLE TOP
4 HOLES
C TOP SLOT
TOP RIB AREA B
NUMBER
AREA A OF HOLES
TIP AREA
0.60 (15,2) VARIES BY
NO.12 T/E SLOT BLADE TYPE
AREA B AREA C
BOTTOM
3 HOLES
ROOT FILLET
(LEADING EDGE VIEW)
SEAL LIP USE THIS VIEW TO HELP IDENTIFY AREAS
A, B AND C WHEN DOING LEADING EDGE
INSPECTIONS
SHANK POCKET 0.150
(BOTH SIDES) (3,81) 0.70 (17,8)
(FIRST 6 T/E SLOTS)
6016518-00
NOTE:
DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTHESES N_MM_725200_6_RFN0_01_01
A
B TIP SHELF
AREA
TIP SHELF
COOLING HOLES
TRAILING EDGE
HPT BLADE
(EXAMPLE) B
(TOP VIEW)
CAVITY 2
ROW 1
ROW 2
ROW 3 CONVEX SIDE
ROW 4
ROW 5
LEADING EDGE AREA ROW 7 ROW 8
ROW 6
0.5 in.
(12,7 mm)
CONCAVE SIDE
TRAILING EDGE AREA
1352459-00
NOTE:
76 BLADE HPT ROTOR WITH CONTOURED PLATFORM AND TIP CAP BAFFLE
N_MM_725200_6_RGN0_01_00
3. Job Set-up
Subtask 72-52-00-941-055-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-52-00-010-060-A
B. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-040) :
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(2) Put the ACCESS PLATFORM 1M(3 FT).
Subtask 72-52-00-040-055-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-52-00-010-061-A
D. Open the thrust reverser cowl doors (Ref. AMM TASK 78-36-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
4. Procedure
(Ref. Fig. Inspection of the HPT Blade (Only applicable for SAC Engines) SHEET 1) (Ref. Fig. Core
Rotation Drive Motor Installation SHEET 1) (Ref. Fig. HP Blade Cracks (Applicable /P and /3
Engines) SHEET 1) (Ref. Fig. High-Pressure Turbine Blade Inspection Areas (Only Applicable /
P and /3 Engines) SHEET 1) (Ref. Fig. HPT Blade Inspection (Only Applicable /P and /3
Engines) SHEET 1) (Ref. Fig. HP Blade Cracks (Applicable /3 Engines POST CFM SB 72-
0821) SHEET 1) (Ref. Fig. HPT Blade Inspection (Applicable /3 Engines POST CFM SB 72-
0821) SHEET 1) (Ref. Fig. High-Pressure Turbine Blade Inspection Areas (Applicable /3 Engines
POST CFM SB 72-0821) SHEET 1) (Ref. Fig. Inspection of the HPT Blade (Only applicable for DAC
Engines) SHEET 1) (Ref. Fig. Inspection for HPT AFT Blade Seal Wire Protrusion SHEET 1)
Subtask 72-52-00-869-052-A
A. Prepare for inspection:
(1) Use the MONITOR, RESOLUTION BORESCOPE (856A1323) (856A1323G01) to make sure that
the borescope or fiberscope and light source are serviceable. See the Non-Destructive Test Manual
for this procedure Ref. NTM 720000.
(2) Install the tools to turn the core engine.
NOTE: The core engine may be turned using a breaker bar (see step (a)) or with a drive motor (see
step (b)).
(a) To turn the core manually with a breaker bar, do the steps that follow:
1 Remove the handcranking drive cover from the core rotation pad on the left side of the
Accessory Gearbox (AGB), opposite the starter (Ref. AMM TASK 72-63-00-000-002) .
2 Install a SPEED BRACE 3/4 IN - SQUARE DRIVE with a BAR LENGTH 60 CM (2 FT)
BREAKER into the handcranking drive pad. When you do the borescope inspection, turn the
core engine clockwise (CW, aft looking forward).
NOTE: To turn the core engine CW, the handcranking drive must be turned counterclock-
wise (CCW).
(b) To turn the core with a drive motor, do the steps that follow:
1 Remove the starter (Ref. AMM TASK 80-11-10-000-002) .
2 Install the MOTOR, DRIVE - CORE ENGINE ROTATION (856A1488) (856A1488 P01 or
P02) into the Accessory Gearbox (AGB) starter drive pad. Align the drive shaft of the drive
motor with the starter drive pad shaft and engage the splines.
NOTE: The tool must be installed in the horizontal position with the air hoses to the rear.
3 Turn the tool until the captive bolts align with the gearbox bolt holes.
4 Tighten the two captive bolts by hand.
5 Install the clamp to secure the drive motor.
6 Attach the foot or hand control air hoses to the quick disconnects on the tool.
7 Connect the air supply to the drive motor. The air supply must be capable of 100 psi (6.9
bar). The air supply must be lubricated and filtered at 6 SCFM (170 L/minute).
(3) Remove one of the borescope plugs (S16 or S17) found immediately in front of the aft flange of the
combustion case at the 5:30 and 8:30 o'clock positions.
(4) Connect the fiber light cable to the BORESCOPE-KIT (856A1320) (856A1320 P04 or P05), and to
the port on the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322 P03, P04 or P07).
(5) Put the rigid borescope of the BORESCOPE-KIT (856A1320) (856A1320 P04 or P05) into the
borescope port and turn on the light source of BORESCOPE-LIGHT SOURCE SET (856A1322)
(856A1322 P03 or P04).
Subtask 72-52-00-290-055-A
B. Do a borescope inspection:
(1) Look at the trailing edge, tip concave and convex sides of the HPT blades as follows:
(a) Adjust the borescope equipment to obtain maximum clarity of view.
(b) Turn the HPT rotor CW (aft looking forward). Stop the rotor at each blade to make sure all of the
defects can be seen.
NOTE: To turn the HPT rotor CW, the rotation pad drive must be turned counterclockwise
(CCW).
(c) Inspect the HPT blades (from the rear) and use the limits that follow:
NOTE: It is not easy to visually tell when cooling holes are plugged. Cooling holes which are ap-
parently plugged are permitted if any cracking, erosion or burning is within serviceable
limits.
NOTE: Crack indications which are not completely identified may be sprayed with stod-
dard solvent (Material No. CP2011) or acetone (Material No. CP1039) or isopro-
pyl alcohol (Material No. CP1041) or ardrox 552 (Material No. CP2559) or turco ind
79 (Material No. CP2560) or mag-chem teksol (Material No. CP2566) or degreasol 99
R (Material No. CP2584) or mag-chem skysol (Material No. CP2656) or an equivalent
substitute to remove light engine deposits.
NOTE: If a HPT blade has impact damage, you must do a 360-degree combustor borescope in-
spection to look for combustor distress (Ref. AMM TASK 72-42-00-290-041) and inner
cowl bolts (Ref. AMM TASK 72-42-00-290-007) .
NOTE: For the purposes of estimating the size of any distress, the radial spacing of the trailing
edge slots is approximately 0.1 in. (2.54 mm).
A.Cracks in area B and C in- For a crack up to 0.12 in. (3.0 See limit extensions
cluding root filet. Make sure mm) in length, the maximum (Ref. AMM TASK 72-00-00-200-
that discoloration, scratches reinspection interval is 400 025) .
or marks are not seen as cycles.
cracks. For a crack more than 0.12 in.
(3.0 mm) and up to 0.20 in.
(5.1 mm) in length, the maxim-
um reinspection interval is 200
cycles.
B.Cracks in area A. One crack up to 0.10 in. (2.5 See limit extensions
mm) in length is permitted. For (Ref. AMM TASK 72-00-00-200-
a crack more than 0.10 in. (2.5 025) .
mm) but less than 0.20 in. (5.1
mm) in length, do the inspec-
tion again in or less than 500
cycles.
C.Missing material. Burning, No limit, as long as the missing See limit extensions
or holes in tip and area A. material is not more than 0.50 (Ref. AMM TASK 72-00-00-200-
in. x 0.50 in. (12.7 mm x 12.7 025) .
mm).
D.Missing thermal barrier Any amount.
coating.
E.Plugged air passages in Not serviceable.
area C.
F.Plugged air passages in One permitted.
area B.
G.Plugged air passages in One permitted.
area A.
A.Radial cracks on convex Any number, up to 0.15 in. See limits extension
side not within 0.5 in. (12.7 (3.81 mm) long. (Ref. AMM TASK 72-00-00-200-
mm) of trailing edge. 025) .
B.Radial cracks on concave Any number, up to 0.7 in. See limit extensions
side not within 0.5 in. (12.7 (17.78 mm) long. (Ref. AMM TASK 72-00-00-200-
mm) of trailing edge. 025) .
C.Bent, curled or missing ma- Any amount, above tip shelf. See limit extensions
terial. (Ref. AMM TASK 72-00-00-200-
025) .
D.Radial cracks (convex or Any amount.
concave) within 0.50 in. (12.7
mm) of trailing edge.
(2) When the inspection is complete, turn off the BORESCOPE-LIGHT SOURCE SET (856A1322)
(856A1322 P03, P04 or P07) and remove the BORESCOPE-KIT (856A1320) (856A1320 P04 or
P05).
(3) Apply a small amount of graphite grease (Material No. CP2101) to the borescope plug threads and
pressure faces.
(4) Install the borescope plug.
CAUTION: MAKE SURE YOU INSTALL THE CORRECT BORESCOPE PLUGS. THE TWO LPT
STAGE 1 NOZZLE BORESCOPE PLUGS HAVE A STEM FEATURE. INCORRECT
INSTALLATION OF THESE PLUGS IN THE COMBUSTION CASE WILL CAUSE THE
STEM TO BE BURNED AWAY BY COMBUSTION GASSES.
(a) Install the borescope plug(s) and TORQUE to between 59 and 65 lbf.in (1 and 1 m.daN).
(5) Safety the plugs with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001).
(6) Do a borescope inspection of the HPT blades from the front (Ref. AMM TASK 72-52-00-290-004) .
(7) Remove the tools used to rotate the core as follows:
NOTE: If the breaker bar is installed, see steps (a) and (b). If the drive motor is installed, see steps
(c) and (d).
(a) Remove the 0.75 in. (19.05 mm) square drive socket and 2 ft. (0.60 m) breaker bar from the core
rotation drive pad.
(b) Install the handcranking drive pad cover (Ref. AMM TASK 72-63-00-400-002) .
(c) Remove the drive motor from the starter pad of the AGB.
(d) Install the starter (Ref. AMM TASK 80-11-10-400-002) .
5. Close-up
Subtask 72-52-00-410-060-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors without making thrust reverser serviceable (Ref. AMM TASK 78-36-
00-410-040) :
(a) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(b) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
Subtask 72-52-00-440-055-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-52-00-410-061-A
C. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-040) :
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(2) Remove the WARNING NOTICE(S).
(3) Remove the access platform(s).
TASK 72-52-00-290-004-A
Borescope Inspection of the High Pressure Turbine Rotor Blade (from the front)
WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUT-
DOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR
ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-200-025-A). Over-Serviceable-Limit Extensions
(Ref. 72-00-00-200-025-A-01). Over-Serviceable-Limit Extensions
(Ref. 72-42-00-290-005-A). Inspection of the Combustion Chamber and HPT Nozzle Following a
Birdstrike/FOD (SAC engine)
(Ref. 72-42-00-290-005-A-01). Inspection of the Combustion Chamber and HPT Nozzle Following a
Birdstrike/FOD (DAC engine)
(Ref. 72-63-00-000-002-A). Removal of the Handcranking Drive Cover
(Ref. 72-63-00-400-002-A). Installation of the Handcranking Drive Cover
(Ref. 74-21-30-000-002-A). Removal of the Spark Igniter
(Ref. 74-21-30-400-002-A). Installation of the Spark Igniter
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
(Ref. 80-11-10-000-002-A). Removal of the Pneumatic Starter
(Ref. 80-11-10-400-002-A). Installation of the Pneumatic Starter
Ref. NTM 720000
Inspection of the HPT Blade (Only applicable for SAC Engines) SHEET 1
Rub Wear Notches on the Blade Tip and Cracks (Only Applicable NON /P Engines) SHEET 1
High-Pressure Turbine Blade Inspection Areas (Only Applicable NON /P Engines) SHEET 1
High-Pressure Turbine Blade (Only Applicable NON /P Engines) SHEET 1
Core Rotation Drive Motor Installation SHEET 1
Inspection of the HPT Blade (Only applicable for DAC Engines) SHEET 1
A
CROSSOVER
HOLES
MISSING
MATERIAL
6TH
HOLE
AREA C
CAVITY 2 A
CROSSOVER
HOLES
CAVITY 1
GMM-1119381-01-A
N_MM_725200_6_RDM0_01_00
3. Job Set-up
Subtask 72-52-00-941-052-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-52-00-010-054-A
B. Get Access
(1) Open the fan cowls doors: (Ref. AMM TASK 71-13-00-010-040)
(2) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(3) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(4) Put the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE in position.
Subtask 72-52-00-040-052-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-52-00-010-055-A
D. Open the thrust reverser cowl doors (Ref. AMM TASK 78-36-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
4. Procedure
(Ref. Fig. Inspection of the HPT Blade (Only applicable for SAC Engines) SHEET 1) (Ref. Fig. Rub Wear
Notches on the Blade Tip and Cracks (Only Applicable NON /P Engines) SHEET 1) (Ref. Fig. High-
Pressure Turbine Blade Inspection Areas (Only Applicable NON /P Engines) SHEET 1) (Ref. Fig. High-
Pressure Turbine Blade (Only Applicable NON /P Engines) SHEET 1) (Ref. Fig. Core Rotation Drive Motor
Installation SHEET 1) (Ref. Fig. Inspection of the HPT Blade (Only applicable for DAC Engines) SHEET 1)
Subtask 72-52-00-290-052-A
A. Prepare for inspection:
(1) Use the MONITOR, RESOLUTION BORESCOPE (856A1323) (856A1323G01) to make sure
the borescope and the light source are serviceable. See the Non-Destructive Test Manual for this
procedure Ref. NTM 720000.
(2) Install the tools to turn the core engine.
NOTE: The core engine may be turned using a breaker bar (see step (a)) or with a drive motor (see
step (b)).
(a) To turn the core manually with a breaker bar, do the steps that follow:
1 Remove the handcranking drive cover from the core rotation pad on the left side of the
accessory gearbox (AGB), opposite the starter (Ref. AMM TASK 72-63-00-000-002) .
2 Install a SPEED BRACE 3/4 IN - SQUARE DRIVE with a BAR LENGTH 60 CM (2 FT)
BREAKER into the handcranking drive pad. When you do the borescope inspection, turn the
core engine clockwise (CW, aft looking forward).
NOTE: To turn the core engine CW, the handcranking drive must be turned counterclock-
wise (CCW).
(b) To turn the core with a drive motor, do the steps that follow:
1 Remove the starter (Ref. AMM TASK 80-11-10-000-002) .
2 Install the MOTOR, DRIVE - CORE ENGINE ROTATION (856A1488) (856A1488 P01 or
P02) into the accessory gearbox (AGB) starter drive pad. Align the drive shaft of the drive
motor with the starter drive pad drive shaft and engage the splines.
NOTE: The tool must be installed in the horizontal position with the air hoses to the rear.
3 Turn the tool until the captive bolts align with the gearbox bolt holes.
4 Tighten the two captive bolts by hand.
5 Install the clamp to secure the drive motor.
6 Attach the foot or hand control air hoses to the quick disconnects on the tool.
7 Connect the air supply to the drive motor. The air supply must be capable of 100 psi (6.9
bar). The air supply must be lubricated and filtered at 6 SCFM (170 L/minute).
(3) Remove either one of the spark igniters (Ref. AMM TASK 74-21-30-000-002) .
(4) Install the CAP - PROTECTION on the lead and the spark igniter.
(5) Put the KIT, BORESCOPE GUIDE - HP TURBINE (856A1310) (856A1310G01) over the
straightening rod.
(6) Push the plastic guide tube and straightening rod into the combustion chamber through the spark
igniter port (S10 or S11) as far as it will go.
(7) Turn the pointed tab on the plastic guide tube to the rear of the engine and remove the straightening
rod from the plastic guide tube.
(8) Installation of the borescope:
(a) Connect the fiber light cable to the FIBERSCOPE SET (856A1321) (856A1321 P01 or P03) to
the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322 P03, P04 or P07).
(b) Align the borescope lens with one of the plastic tabs on the guide tube and install it into the tube.
Make sure that the borescope tip is not moved up or down when putting it into the plastic guide
tube.
(c) Push the borescope through the plastic guide tube until the tip comes out of the end of the tube.
(d) Push the tip of the borescope between the nozzle vanes by using the tip deflection control.
(e) Turn on the light source of the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322
P03 or P04).
NOTE: To turn the HPT rotor CW, the rotation pad drive must be turned CCW.
(10) Inspect the HPT blades (from the front) and use the limits that follow:
NOTE: It is not easy to visually tell when cooling holes are plugged. Cooling holes which are appar-
ently plugged are permitted if any cracking, erosion or burning is within serviceable limits.
NOTE: Crack indications which are not completely identified may be sprayed with solvent (CP2011)
or an equivalent substitute to remove light engine deposits.
NOTE: When a HPT blade has impact damage, you must do a 360 degree combustor borescope in-
spection to look for combustor distress (Ref. AMM TASK 72-42-00-290-005) .
NOTE: For purposes of estimating the size of any distress, the radial spacing of the trailing edge slots
is approximately 0.1 in. (2.55 mm).
A.Radial cracks on concave Any number permitted 0.7 in. See limit extensions
side. (17.78 mm) max radial length. (Ref. AMM TASK 72-00-00-200-
025) .
B.Bent, curled or missing ma- Any amount within 0.2 in. (5.08
terial. mm) of tip.
C.Missing thermal barrier coat- Any amount.
ing.
3.Concave and convex sur-
faces for:
A.Nicks or dents, area A. Any number 0.25 in. (6.35 mm)
long.
B.Nicks or dents, area B. Any number, 0.1 in. (2.54 mm)
long.
C.Nicks or dents, area C. 3 permitted, 0.05 in. (1.27 mm)
long. Nicks and dents must be
separated by 0.125 in. (3.17
mm) minimum.
D.Cracks, other areas. Not serviceable.
E.Missing thermal barrier coat- Any amount.
ing.
(11) When the inspection is completed, turn off the BORESCOPE-LIGHT SOURCE SET (856A1322)
(856A1322 P03, P04 or P07) and remove the FIBERSCOPE SET (856A1321) (856A1321 P01 or
P03) and guide tube.
(12) Install the spark igniter (Ref. AMM TASK 74-21-30-400-002) .
(13) Remove the tools used to rotate the core as follows:
NOTE: If the breaker bar is installed see steps (a) and (b). If the drive motor is installed see steps (c)
and (d).
(a) Remove the 0.75 in. (19.05 mm) square drive socket and 2 ft. (0.6 mm) breaker bar from the core
rotation drive pad.
(b) Install the handcranking drive pad cover (Ref. AMM TASK 72-63-00-400-002) .
(c) Remove the drive motor from the starter pad of the AGB.
(d) Install the starter (Ref. AMM TASK 80-11-10-400-002) .
5. Close-up
Subtask 72-52-00-410-054-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors (Ref. AMM TASK 78-36-00-410-040) .
(3) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(4) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
Subtask 72-52-00-440-052-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-52-00-410-055-A
C. Close Access
(1) Close the fan cowls (Ref. AMM TASK 71-13-00-410-040) :
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(2) Remove the access platform(s).
(3) Remove the WARNING NOTICE(S).
TASK 72-52-00-290-004-A01
Borescope Inspection of the High Pressure Turbine Rotor Blade (from the front)
WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUT-
DOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR
ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
NOTE: There are 76 HPT blades installed in the rotor for PIP engines (POST SB 72-0821).
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-200-025-A). Over-Serviceable-Limit Extensions
(Ref. 72-00-00-200-025-A-01). Over-Serviceable-Limit Extensions
(Ref. 72-42-00-290-005-A). Inspection of the Combustion Chamber and HPT Nozzle Following a
Birdstrike/FOD (SAC engine)
(Ref. 72-42-00-290-005-A-01). Inspection of the Combustion Chamber and HPT Nozzle Following a
Birdstrike/FOD (DAC engine)
(Ref. 72-63-00-000-002-A). Removal of the Handcranking Drive Cover
(Ref. 72-63-00-400-002-A). Installation of the Handcranking Drive Cover
(Ref. 74-21-30-000-002-A). Removal of the Spark Igniter
(Ref. 74-21-30-400-002-A). Installation of the Spark Igniter
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
(Ref. 80-11-10-000-002-A). Removal of the Pneumatic Starter
(Ref. 80-11-10-400-002-A). Installation of the Pneumatic Starter
Ref. NTM 720000
Inspection of the HPT Blade (Only applicable for SAC Engines) SHEET 1
Core Rotation Drive Motor Installation SHEET 1
HP Blade Cracks (Applicable /P and /3 Engines) SHEET 1
High-Pressure Turbine Blade Inspection Areas (Only Applicable /P and /3 Engines) SHEET 1
High-Pressure Turbine Blade (Applicable /P, /3 and /3 PIP Engines)
REFERENCE DESIGNATION
HP Blade Cracks (Applicable /3 Engines POST CFM SB 72-0821) SHEET 1
HPT Blade Inspection (Applicable /3 Engines POST CFM SB 72-0821) SHEET 1
High-Pressure Turbine Blade Inspection Areas (Applicable /3 Engines POST CFM SB 72-0821) SHEET 1
Inspection of the HPT Blade (Only applicable for DAC Engines) SHEET 1
B
ROW NO.1 A
HOLES:
TIP AREA
AREA A
TOP CROSSOVER
4 HOLES HOLES
B
MISSING
AREA B MATERIAL
NUMBER
OF HOLES
VARIES BY 3RD
BLADE TYPE HOLE
AREA C
AREAC
BOTTOM
3 HOLES
ROOT FILLET
CAVITY 2
CROSSOVER
CAVITY 1 HOLES
6016517-00
N_MM_725200_6_RDN0_01_01
CONVEX CONCAVE
SIDE SIDE
TRAILING
LEADING EDGE
EDGE
SEE E
FORWARD
LOOKING
AFT
CRACK WITHIN
GILL HOLE CRACK EXTENDING
DIFFUSER TOWARD
LEADING EDGE
E
5055195-00
NOTE:
THIS VIEW IS AS SEEN THROUGH THE BORESCOPE.
N_MM_725200_6_RDN0_02_01
3. Job Set-up
Subtask 72-52-00-941-054-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-52-00-010-058-A
B. Get Access
(1) Open the fan cowls doors: (Ref. AMM TASK 71-13-00-010-040)
(2) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(3) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(4) Put the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE in position.
Subtask 72-52-00-040-054-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-52-00-010-059-A
D. Open the thrust reverser cowl doors (Ref. AMM TASK 78-36-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
4. Procedure
(Ref. Fig. Inspection of the HPT Blade (Only applicable for SAC Engines) SHEET 1) (Ref. Fig. Core
Rotation Drive Motor Installation SHEET 1) (Ref. Fig. HP Blade Cracks (Applicable /P and /3
Engines) SHEET 1) (Ref. Fig. High-Pressure Turbine Blade Inspection Areas (Only Applicable /
P and /3 Engines) SHEET 1) (Ref. Fig. High-Pressure Turbine Blade (Applicable /P, /3 and /
3 PIP Engines)) (Ref. Fig. HP Blade Cracks (Applicable /3 Engines POST CFM SB 72-
0821) SHEET 1) (Ref. Fig. HPT Blade Inspection (Applicable /3 Engines POST CFM SB 72-
0821) SHEET 1) (Ref. Fig. High-Pressure Turbine Blade Inspection Areas (Applicable /3 Engines POST CFM
SB 72-0821) SHEET 1) (Ref. Fig. Inspection of the HPT Blade (Only applicable for DAC Engines) SHEET 1)
Subtask 72-52-00-290-054-A
A. Prepare for inspection:
(1) Use the MONITOR, RESOLUTION BORESCOPE (856A1323) (856A1323G01) to make sure
the borescope and the light source are serviceable. See the Non-Destructive Test Manual for this
procedure Ref. NTM 720000.
(2) Install the tools to turn the core engine.
NOTE: The core engine may be turned using a breaker bar (see step (a)) or with a drive motor (see
step (b)).
(a) To turn the core manually with a breaker bar, do the steps that follow:
1 Remove the handcranking drive cover from the core rotation pad on the left side of the
accessory gearbox (AGB), opposite the starter (Ref. AMM TASK 72-63-00-000-002) .
2 Install a SPEED BRACE 3/4 IN - SQUARE DRIVE with a BAR LENGTH 60 CM (2 FT)
BREAKER into the handcranking drive pad. When you do the borescope inspection, turn the
core engine clockwise (CW, aft looking forward).
NOTE: To turn the core engine CW, the handcranking drive must be turned counterclock-
wise (CCW).
(b) To turn the core with a drive motor, do the steps that follow:
1 Remove the starter (Ref. AMM TASK 80-11-10-000-002) .
2 Install the MOTOR, DRIVE - CORE ENGINE ROTATION (856A1488) (856A1488 P01 or
P02) into the accessory gearbox (AGB) starter drive pad. Align the drive shaft of the drive
motor with the starter drive pad drive shaft and engage the splines.
NOTE: The tool must be installed in the horizontal position with the air hoses to the rear.
3 Turn the tool until the captive bolts align with the gearbox bolt holes.
4 Tighten the two captive bolts by hand.
5 Install the clamp to secure the drive motor.
6 Attach the foot or hand control air hoses to the quick disconnects on the tool.
7 Connect the air supply to the drive motor. The air supply must be capable of 100 psi (6.9
bar). The air supply must be lubricated and filtered at 6 SCFM (170 L/minute).
(3) Remove either one of the spark igniters (Ref. AMM TASK 74-21-30-000-002) .
(4) Install the CAP - PROTECTION on the lead and the spark igniter.
(5) Put the KIT, BORESCOPE GUIDE - HP TURBINE (856A1310) (856A1310G01) over the
straightening rod.
(6) Push the plastic guide tube and straightening rod into the combustion chamber through the spark
igniter port (S10 or S11) as far as it will go.
(7) Turn the pointed tab on the plastic guide tube to the rear of the engine and remove the straightening
rod from the plastic guide tube.
(8) Installation of the borescope:
(a) Connect the fiber light cable to the FIBERSCOPE SET (856A1321) (856A1321 P01 or P03) to
the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322 P03, P04 or P07).
(b) Align the borescope lens with one of the plastic tabs on the guide tube and install it into the tube.
Make sure that the borescope tip is not moved up or down when putting it into the plastic guide
tube.
(c) Push the borescope through the plastic guide tube until the tip comes out of the end of the tube.
(d) Push the tip of the borescope between the nozzle vanes by using the tip deflection control.
(e) Turn on the light source of the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322
P03 or P04).
(f) Adjust the borescope equipment to get maximum clarity of view.
(9) Turn the HPT rotor CW (aft looking forward). Stop the rotor at each blade to make sure all of the
defects can be seen.
NOTE: To turn the HPT rotor CW, the rotation pad drive must be turned CCW.
(10) Inspect the HPT blades (from the front) and use the limits that follow:
NOTE: It is not easy to visually tell when cooling holes are plugged. Cooling holes which are appar-
ently plugged are permitted if any cracking, erosion or burning is within serviceable limits.
NOTE: Crack indications which are not completely identified may be sprayed with solvent (CP2011)
or an equivalent substitute to remove light engine deposits.
NOTE: When a HPT blade has impact damage, you must do a 360 degree combustor borescope in-
spection to look for combustor distress (Ref. AMM TASK 72-42-00-290-005) .
NOTE: For purposes of estimating the size of any distress, the radial spacing of the trailing edge slots
is approximately 0.1 in. (2.54 mm).
NOTE: After long exposure, once protective coatings are consumed, the base metal can start to oxid-
ize. This oxidation is usually black or very dark in color and usually has a rough surface.
NOTE: After you have removed the igniter plug for access, if you see non-serviceable damage or
fragmentation of the igniter plug tip, replace it and make a note of the findings in the bore-
scope findings report. Then pay special attention to the HPT Blades for impact damage, espe-
cially on the airfoil leading edge and outer/forward convex airfoil regions.
H.Radial nose or gill hole None allowed in area C, one per- See limit extensions
cracks, areas B and C. mitted, 0.03 in. (0.76 mm) long in (Ref. AMM TASK 72-00-00-200-
area B. 025) .
J.Dirt or environmental build- Any amount.
up.
K.Missing thermal barrier coat- Any amount.
ing.
L.Through wall hole in area A Permitted with these conditions: Refer to limit extensions
and area B. a) Cavity 2 is not exposed. (Ref. AMM TASK 72-00-00-200-
025) .
NOTE: Cavity 2 will only be ex-
posed if the internal cav-
ity is visible and the dam-
age is aft of cooling row
1, convex gill hole row, or
aft of cooling row 6, con-
cave gill hole row.
A.Radial cracks on convex side Any number up to 0.15 in. (3.8 See limit extensions
not within 0.50 in. (12.7 mm) of mm) max radial length. (Ref. AMM TASK 72-00-00-200-
trailing edge. 025) .
B.Radial cracks on concave Any number up to 0.7 in. (17.8 See limit extensions
side not within 0.50 in. (12.7 mm) max length. (Ref. AMM TASK 72-00-00-200-
mm) of trailing edge. 025) .
C.Radial cracks (convex and/or Any amount.
concave) within 0.50 in. (12.7
mm) of trailing edge.
D.Bent, curled or missing ma- Permitted, if the damage is in the See limit extensions
terial. tip area and none of the blade in- (Ref. AMM TASK 72-00-00-200-
ternal cavities are exposed. 025) .
E.Missing thermal barrier coat- Any amount.
ing.
3.Concave and convex sur-
faces for:
A.Nicks or dents, area A. Any number 0.25 in. (6.35 mm)
long.
B.Nicks or dents, area B. Any number, 0.1 in. (2.54 mm)
long.
C.Nicks or dents, area C. 3 permitted, 0.05 in. (1.27 mm)
long. Nicks and dents must be
separated by 0.125 in. (3.17
mm) minimum.
D.Cracks, other areas. Not serviceable.
E.Missing thermal barrier coat- Any amount.
ing.
(11) When the inspection is completed, turn off the BORESCOPE-LIGHT SOURCE SET (856A1322)
(856A1322 P03, P04 or P07) and remove the FIBERSCOPE SET (856A1321) (856A1321 P01 or
P03) and guide tube.
(12) Install the spark igniter (Ref. AMM TASK 74-21-30-400-002) .
(13) Remove the tools used to rotate the core as follows:
NOTE: If the breaker bar is installed see steps (a) and (b). If the drive motor is installed see steps (c)
and (d).
(a) Remove the 0.75 in. (19.05 mm) square drive socket and 2 ft. (0.6 m) breaker bar from the core
rotation drive pad.
(b) Install the handcranking drive pad cover (Ref. AMM TASK 72-63-00-400-002) .
(c) Remove the drive motor from the starter pad of the AGB.
(d) Install the starter (Ref. AMM TASK 80-11-10-400-002) .
5. Close-up
Subtask 72-52-00-410-058-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors (Ref. AMM TASK 78-36-00-410-040) .
(a) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(b) FOR 1000EM2 (ENGINE-2)
461AL, 462AR.
Subtask 72-52-00-440-054-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-52-00-410-059-A
C. Close Access
(1) Close the fan cowls (Ref. AMM TASK 71-13-00-410-040) :
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR.
(2) Remove the access platform(s).
(3) Remove the WARNING NOTICE(S).
Figure 72(CFMB)-52-00-991-31800-06-A / SHEET 1/1 - Inspection for HPT AFT Blade Seal Wire Protrusion
Figure 72(CFMB)-52-00-991-30400-06-A / SHEET 1/1 - Core Rotation Drive Motor Installation
Figure 72(CFMB)-52-00-991-30000-06-A / SHEET 1/1 - Inspection of the HPT Blade (Only applicable for SAC
Engines)
Figure 72(CFMB)-52-00-991-31200-06-A / SHEET 1/1 - Inspection of the HPT Blade (Only applicable for DAC
Engines)
Figure 72(CFMB)-52-00-991-30100-06-A / SHEET 1/1 - Rub Wear Notches on the Blade Tip and Cracks (Only
Applicable NON /P Engines)
Figure 72(CFMB)-52-00-991-30200-06-A / SHEET 1/1 - High-Pressure Turbine Blade Inspection Areas (Only
Applicable NON /P Engines)
Figure 72(CFMB)-52-00-991-30300-06-A / SHEET 1/1 - High-Pressure Turbine Blade (Only Applicable NON /P
Engines)
Figure 72(CFMB)-52-00-991-30500-06-A / SHEET 1/1 - HP Blade Cracks (Applicable /P and /3 Engines)
Figure 72(CFMB)-52-00-991-30600-06-A / SHEET 1/1 - High-Pressure Turbine Blade Inspection Areas (Only
Applicable /P and /3 Engines)
Figure 72(CFMB)-52-00-991-30800-06-A / SHEET 1/1 - HPT Blade Inspection (Only Applicable /P and /3 Engines)
Figure 72(CFMB)-52-00-991-30700-06-A / SHEET 1/2 - High-Pressure Turbine Blade (Applicable /P, /3 and /3 PIP
Engines)
Figure 72(CFMB)-52-00-991-30700-06-A / SHEET 2/2 - High-Pressure Turbine Blade (Applicable /P, /3 and /3 PIP
Engines)
Figure 72(CFMB)-52-00-991-30900-06-A / SHEET 1/1 - HP Blade Cracks (Applicable /3 Engines POST CFM SB
72-0821)
Figure 72(CFMB)-52-00-991-31000-06-A / SHEET 1/1 - HPT Blade Inspection (Applicable /3 Engines POST CFM
SB 72-0821)
Figure 72(CFMB)-52-00-991-31100-06-A / SHEET 1/1 - High-Pressure Turbine Blade Inspection Areas
(Applicable /3 Engines POST CFM SB 72-0821)
End of document