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Operating Instructions: Models 50X & 75X Electric Pressure Steam Sterilizers

The document provides operating instructions for electric pressure steam sterilizers models 50X and 75X. It outlines important safety precautions and cleaning instructions. Key points include: only using distilled water, checking pressure release devices before each use, never opening the sterilizer until pressure reads zero, and cleaning the unit daily by emptying water and rinsing thoroughly. The sterilizers are for indoor use only between 41-104°F and require increased pressure settings at higher elevations.

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0% found this document useful (0 votes)
260 views14 pages

Operating Instructions: Models 50X & 75X Electric Pressure Steam Sterilizers

The document provides operating instructions for electric pressure steam sterilizers models 50X and 75X. It outlines important safety precautions and cleaning instructions. Key points include: only using distilled water, checking pressure release devices before each use, never opening the sterilizer until pressure reads zero, and cleaning the unit daily by emptying water and rinsing thoroughly. The sterilizers are for indoor use only between 41-104°F and require increased pressure settings at higher elevations.

Uploaded by

Dewangga Dira
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

OPERATING INSTRUCTIONS

Models 50X & 75X Electric Pressure Steam Sterilizers

50X shown with optional support base, Part No. 2180 75X shown with optional support base, Part No. 4180

CAUTION! READ THESE IMPORTANT SAFEGUARDS!


FAILURE TO FOLLOW INSTRUCTIONS AND/OR 7. Always check the pressure release devices for 13. NEVER run the unit without water. Doing so
IMPROPER USE MAY RESULT IN SCALDING, clogs before using your sterilizer. will damage the heating element.
BODILY INJURIES OR EXPLOSION.
8. This and every steam sterilizer operates under 14. NEVER move your sterilizer while it is
When using the pressure steam sterilizer, basic pressure. Improper use may result in scalding pressurized.
safety precautions should always be followed: injury. Make certain to read operating instruc-
1. Read and understand the instruction manual tions before first use and that the unit must be 15. Be sure to keep metal-to-metal seal lubri-
before operating unit for the first time. properly closed before operating to prevent cated.
possible injury.
2. Unit will become hot during use. Do not touch 16. Do not subject your sterilizer to sudden
hot surfaces. Always use caution when handling 9. Before each use make sure that your gauge extreme temperature changes, as this may cause
unit when it is hot. reads zero. expansion or contraction of the metal which can
damage any aluminum device. Do not move
3. Closely supervise children if the sterilizer is 10. NEVER loosen wing nuts until the steam sterilizer from a cold storage area directly onto a
used near children. pressure gauge reaches zero and have allowed hot flame or element. Do not add cold water to
remaining pressure to escape by opening the a sterilizer which has been boiled dry and
4. Extreme caution must be used when moving control valve in the vertical “open” position. remains hot. Do not cool sterilizer by pouring
the sterilizer containing hot liquids. cold water into or on the unit.
11. NEVER open the sterilizer until the unit has
5. Do not use the sterilizer for other than its cooled and the internal pressure reads zero on 17. As in all clinical/laboratory settings, wear
intended use.. the steam pressure gauge. safety glasses when attending to your sterilizer.

6. Whenever possible only use distilled or 12. NEVER use this sterilizer for cooking or
deionized water in sterilizer. processing food. SAVE THESE INSTRUCTIONS

3/16 - 3M
Operating Instructions for Model 50X/75X Electric Pressure Steam Sterilizer

IMPORTANT: DO NOT OPERATE THIS PRESSURE STEAM STERILIZER UNTIL YOU HAVE
THOROUGHLY READ THESE OPERATING INSTRUCTIONS.

Please Note: Overpressure Plug


#1010 Excess Pressure Relief Valve
This unit has been steam pressure tested at the Geared Steam Gauge #2050CS
# 72S
factory and approved. The slight discoloration on
the inside of the unit is caused by the hot steam
test.

CLEANING
When you are done using your sterilizer, you
need to empty the water from the unit, rinse
thoroughly and dry completely. This procedure
needs to be done daily. Do not leave water in the
unit overnight. Rinse thoroughly between water
changes. Store your sterilizer in a dry area. On
your next use, fill the sterilizer with clean distilled
water. Distilled water is the recommended water.
If distilled water is not available, then you may
use your local water. If your local water supply
contains lime or high levels of minerals, the unit
will require periodic cleaning to remove and Control Valve
Index Alignment Mark
prevent the buildup of deposits. #65K
Air Exhaust Tube
Units should be cleaned whenever there is a #2155-25(50X) #2155-41(75X)
buildup of lime or mineral deposits. After many
cycles, a white deposit may begin to form on the ALLOWABLE OPERATING The power cord supplied with this unit is a 3-
pronged grounded plug. This plug is intended to
bottom of the sterilizer. We recommend cleaning ENVIRONMENTS
with a lime remover. Manufacturers of coffee be used with a standard 3-prong grounded wall
This unit was designed to operate in an indoor receptacle to minimize the possibility of electric
makers have cleaning solutions which may be
environment between 5° and 40° Celsius or 41° shock hazard from this unit. Do not for any
used. There are also solutions available at your
and 104° Fahrenheit. An allowable pollution reason cut off the grounding prong or use a 2-
local hardware and drug stores that can be used
degree per IEC 664 cannot exceed a rating of two. prong adapter plug. This unit is rated to be
to clean aluminum. Follow the manufacturer's
The allowable relative humidity levels are 80% operated using local consumer electrical power. It
instructions and make up a solution of the
for temperatures up to 31°C (88°F) and has a transient over voltage rating of II. The 120V
cleaner, filling your sterilizer above the standard
decreasing linearly to 50% at 40°C (104°F). unit is designed to operate at a frequency of
operating level. Let the sterilizer stand a few
minutes then rinse thoroughly. You may have to 50/60 Hz with a line of voltage of 115 volts AC+/-
Elevation above sea level. 10%. The 240V unit is designed to operate at a
repeat this procedure a few times to fully remove
At altitudes greater than sea level, settings need frequency of 50/60 Hz with a line voltage of 230
the lime and mineral deposits from your sterilizer.
to be adequately adjusted to compensate for the volts AC +/-5%.
effect of altitude on the boiling point of water. We
Never turn the sterilizer "on" when filled
suggest you increase pressure by 0.5psi for If in doubt, the user should have the wall
with a cleaning solution.
every 1000 ft. of elevation above sea level. receptacle and circuit checked by a
You may also use standard white vinegar to clean qualified electrician to make sure the
City Altitude Steam Pressure Required receptacle can provide adequate current
your sterilizer. Fill your sterilizer above the
Sea level 15-17 psi and voltage, and is properly grounded.
standard operating level with vinegar and let it
2000ft 16-18 psi
stand a few minutes then rinse thoroughly. You
4000ft 17-19 psi
may have to repeat this procedure a few times to
6000ft 18-20 psi
fully remove the lime and mineral deposits from
8000ft 19-21 psi
your sterilizer.
10,000ft 20-22 psi

1
Bakelite Top Handle
#76-09

Control Valve
#65K
Geared Steam Gauge
# 72S

Overpressure Excess
Plug Pressure
#1010 Relief Valve
#2050CS

Air Exhaust Tube


#2155-25(50X) #2155-41(75X)
Aluminum Inner Container
#2156(50X) #4156(75X)
Side Handle
#405(75X Only)

Rack
#111(50X)/#151(75X)

Support Stand
#2151(50X) #4151(75X)
NOTE: Opening fits over heating elements.

Machined Water Level Mark

Optional Support Base


#2180(50X) #4180(75X)

Mechanical Bell Timer On/Off switch


#4190 #2153

Pilot Light
Thermoswitch control Sterilizer Components
#2154A 120 Volt Figure A
#2154B 240 Volt 75X Shown, 50X Similar

2
OPERATION Also, you can place a towel or cloth on top of the control box and note in the upper left hand corner
items inside the container to absorb any moisture if your unit is 120V or 240V). Next, turn the
1. Place sterilizer on a stable, heat tolerant that may drip down from the cover onto the on/off toggle switch to “on” position, the red pilot
surface with access to appropriate electrical items. light should be illuminated indicating that
power. electrical current is working and the heating
6. Check to see if your water level inside the element is now operating. To increase heat, turn
2. Remove the cover of the sterilizer by turning sterilizer is correct and then place loaded inner the heat control knob in a clockwise direction; to
the wing nuts in a counter-clockwise motion. container inside the sterilizer. reduce heat, turn knob in a counter-clockwise
Always undo two opposite wing nuts at a time. direction. Always maintain a close watch on the
Turn cover and remove cover from bottom. Next 7. VERY IMPORTANT – make sure that the air pressure gauge and adjust heat accordingly.
remove inner container and inner container rack exhaust channel (located on the inside of the
from sterilizer bottom (See Fig. A). inner container) is positioned on the right side of
Lever vertical Lever horizontal
the sterilizer. This is necessary so that when the or open or closed
3. LUBRICATE METAL-TO-METAL SEAL Apply cover is placed on the unit you can guide the air
lubrication to the entire beveled edge of the exhaust tube into the air exhaust tube channel
bottom (See Fig. 1). We recommend using a high (See Fig. A). deflector
temperature lubricant like high vacuum grease; valve body

8. Place the cover of the sterilizer making sure steam escape steam escape
holes holes
that that index alignment arrow on the cover
aligns with the index line arrow on the side of the deflector
bottom; AND that the air exhaust tube is inserted
into the air exhaust tube channel on the inner
Metal-to-metal seal container. With the cover aligned with the bottom Open control valve Closed control valve
Apply lubricant here and the air exhaust tube inside the air exhaust Fig. 2 Fig. 3
channel you may tighten the wing nuts on the
cover. Be sure to tighten wing nuts evenly, 10. OPEN CONTROL VALVE (See Fig. 2) by
Fig. 1 always tightening down two opposite wing nuts moving the lever into the upright position. Steam
at one time. As you are tightening the wing nuts generated by the sterilizer will be drawn from the
petroleum jelly may also be used as a substitute. be sure to maintain an even gap between the bottom of the unit up through the air exhaust tube
Only a thin film of lubrication is needed to cover and the bottom. Loosen or tighten the and out the control valve. STEAM MUST
lubricate the metal-to-metal seal. wing nuts accordingly to maintain an even gap. CONTINUOUSLY ESCAPE FROM THE CONTROL
This will draw the cover down evenly and ensure VALVE FOR AT LEAST 5 MINUTES. Once this
4. Place distilled or deionized water up to the a proper seal. NEVER USE A WRENCH OR ANY has occurred, CLOSE THE VALVE AND LET
water line machined into the bottom of the MECHANICAL DEVICE TO TIGHTEN WING PRESSURE BUILD UNTIL THE GAUGE READS IN
sterilizer. Water must be directly over the heating NUTS. NEVER HAMER OR STRIKE THE WING THE “GREEN” STERILIZATION ZONE, which is
element and NOT inside the inner container. NUTS OR COVER WHILE OPENING OR between 17 to 21 PSI or 121°C/250°F to
Next, place the inner container rack inside the CLOSING UNIT. 127°C/259°F. Once you have completed the
inner container with the lip side down (See Fig. above, OPEN THE CONTROL VALVE A SECOND
A). The purpose of the inner container rack is to TIME AND VENT THE CHAMBER FOR AN
provide an air space at the bottom of the inner ADDITIONAL 3 TO 5 MINUTES. Please Note that
container so that air may be evacuated and steam the greatest reason for a sterilization failure is
is allowed to circulate freely throughout the entire trapped air in the chamber of the sterilizer.
chamber. Trapped air may prevent the steam from perme-
ating the contents to be sterilized.
5. With the inner container and inner container
rack out of the sterilizer place articles to be 11. Once the chamber is properly vented, close the
sterilized inside the inner container on top of the 65k Control Value, then the sterilization cycle may
inner container rack. You may wish to place the begin. Start timing the sterilization cycle when the
articles to be sterilized inside plastic bags specif- gauge needle is in the green sterilization zone on the
ically designed for use inside steam sterilizers. face of the gauge between 17-21 PSI. We recommend
Arrange items so that steam may circulate freely 9. Plug power supply cord into the proper outlet running a sterilization cycle of not less than 35 minutes
inside the chamber during the sterilization cycle. 120V or 240V (refer to dial plate on front of the at a temperature of no less 121°C/250°F. Your

3
sterilizer is equipped with a mechanical bell 14. With the cover removed the inner container THE GAUGE FACE
timer located on the left side of the control unit. may now be removed. In the event that the inner CRACKS, FILLS WITH
This mechanical timer is not connected to any container remains hot, we recommend using STEAM OR DOES NOT
electrical circuit and will not turn the unit on or heat resistant gloves to handle the inner RETURN TO ZERO.
container. If the sterilizer is not going to be
immediately used again, before storing the unit 3. CONTROL VALVE,
all water should be emptied from the unit and PART NO. 65K (See
the inside must be thoroughly dried. We Fig. 2 & 3). To ensure Fig. 4
recommend pouring the water out of the unit long life and proper Pressure Gauge
while it is still warm and leaving the cover off to operation it is
let the inside of the chamber dry. The residual important to periodi-
heat will help dry the unit. For storage, place cally clean the control valve thoroughly in hot
the cover on the unit and loosely attach the wing soapy water. If distilled water is not used, calci-
nuts. We recommend leaving the control valve fication could build up and cause the valve to
open (See Fig. 2) to allow air to circulate leak. To clean any built up calcification, put the
through your sterilizer. lever in the open position and soak the valve in
vinegar. Be sure to clean the control valve in hot
15. We have included a sterilization log sheet soapy water after soaking in vinegar.
that we highly recommend using as best In the event that you are unable to
off. ALWAYS MONITOR THE GAUGE DURING practice. The sheet will allow the operator to properly remove any foreign material in your
THE CYCLE MAKING SURE THAT THE keep a record of all of the sterilization cycles. control valve, we recommend that the control
PRESSURE REMAINS IN THE GREEN STERILI- The operator should diligently fill out and keep valve be discarded and replaced with a new
ZATION ZONE ON THE FACE OF THE GAUGE. the record safe. Additional sheets can be control valve.
We highly recommend that you use steam downloaded from our website.
integrator strips in your sterilizer to ensure that Lever vertical Lever horizontal
or open or closed
you have run a successful sterilization cycle. MAINTENANCE
12. At the end of the sterilization cycle, turn the 1. Metal-to-Metal seal (See Fig. 1). We
on/off toggle switch to the “off” position and recommend periodically checking the metal-to- deflector
valve body
open the control valve into the open position metal seal and lubricating as needed. It is
steam escape steam escape
(See Fig. 2) to allow the steam to escape. The extremely important to keep the seal lubricated holes holes

valve will be hot after the cycle, to avoid injury deflector


always use heat resistant gloves to open the
valve. Continue monitoring the gauge until it
reaches 0 PSI and no sound of escaping steam Open control valve Closed control valve
can be heard coming through the control valve. Fig. 2 Fig. 3
Metal-to-metal seal
NEVER ATTEMPT TO OPEN THE STERILIZER Apply lubricant here
UNTIL THE GAUGE READS ZERO.
4. AIR EXHAUST TUBE, PART NO. 2155 (See
13. With the pressure gauge reading 0 PSI Fig. 5). It is essential that the air exhaust tube
loosen the wing nuts evenly by turning two Fig. 1
be frequently checked to make sure that air
opposite wing nuts counter clockwise. The passes freely through it. We recommend that
wing nuts may still be hot, we recommend as failure to do so could cause the cover to stick
potentially making it very difficult to remove the you blow air through the exhaust tube at least
wearing heat resistant gloves to avoid potential once a month to make certain that it is not
burns. With the wing nuts removed, remove the cover.
plugged with any foreign material. Simply
cover by turning it counter clockwise.
Remember when removing the cover always tilt 2. PRESSURE GAUGE, PART NO. 72S. (See Fig.
and angle the cover away from yourself or other 4) Do not immerse your pressure gauge in water
people to prevent injury from any remaining when cleaning the unit. The gauge does not
steam in the chamber. PLEASE NOTE, when the require any maintenance other than periodically Fig. 5
sterilizer is allowed to cool with the cover making sure that the opening of the gauge on
the underside of the cover is open and free of remove the air exhaust tube from the control
tightened to the bottom this increases the chance valve on the bottom of the sterilizer cover. The
that the cover may become stuck to the bottom. any foreign matter. DO NOT USE YOUR UNIT IF

4
How Part No. 2050CS
tube may be cleaned using a small diameter wire overpressure plug and opening should be Works
running through the length of the tube several checked at least once per month. The
times. If you notice any difficulty cleaning the air overpressure plug may be removed using your Closed
exhaust tube or notice any corrosion on the fingers (NEVER REMOVE THE PLUG WHEN THE
inside of the passage , we recommend that you STERILIZER IS HOT). Once the plug is removed
discard the tube and replace it with a new one. it is important to clean the opening in the cover
where the plug goes to keep it clear of any
5. EXCESS PRESSURE RELIEF VALVE, PART NO. foreign matter, residue or grease buildup that
2050CS (See Fig. 6). Your sterilizer is equipped may occur. Next clean the opening with hot
with a new type of excess pressure relief valve. It soapy water. After, inspect your plug and make
is designed for longer, certain that it is in good condition free of cracks,
maintenance free Deflector Cap
or becomes too hard or deformed. After cleaning Resilient seal design prevents leakage.
service; however, we reinsert the overpressure plug by pushing the Sealing efficiency increases with
recommend that the round top side into the opening from the increased pressure up to cracking
valve be replaced every underside of the cover (See Fig. 7). pressure. Metal-to-metal seat on low
three years in normal pressure side supports spring load,
service. The valve is 7. OPTIONAL SUPPORT BASE, PART NO. 2180, prevents sticking.
designed to be release (See above photo). This support base is an
pressure at 26 PSI. This Fig. 6
valve is equipped with a Part No. 2050CS
Open
deflector cap that will Excess Pressure
direct any steam Relief Valve
released in a downward
direction. It is possible #4180
to manually release steam with the valve by
simply grasping the deflector cap and pulling #2180
upwards slightly. The deflector cap will be hot so
always wear heat resistant gloves when manually accessory that elevates the sterilizer bottom
venting the unit with the excess pressure relief approximately 1⅜” above the work surface upon
valve. Once the deflector cap is released, the which the unit is operated. The support will When system pressure overcomes spring
valve will automatically seal back into place eliminate any potential heat damage to the work force, poppet opens, momentarily
thereby preventing any additional pressure from surface as it permits free circulation of air. exposing variable orifice between poppet
escaping. and body to pass increasing flow with
minimum pressure rise without
6. OVERPRESSURE PLUG, PART NO. 1010 (See blowdown.
Fig. 7). Your sterilizer is also equipped with an
overpressure plug which acts as an additional Resealing
safety device. The plug is designed to automati-
cally release pressure should pressure reach Resilient seal automatically establishes
line of contact with spherical seat. Seal
Part No. 1010 provides dead tight reseal very close to
Overpressure Plug cracking pressure.
Top of Plug is rounded
Top Lip Operating characteristics of the No.
2050CS excess pressure relief valve are:
Under side of plug is
A. Zero leakage to 95-98% of cracking
Cover top side pressure.
indented
Fig. 7 B. Increased sealing efficiency as
pressure increases. Resilient "Q" ring
greater than 30 PSI. The plug is made from seal is forced against metal seat as
silicone and is found on the cover located pressure increases up to set cracking
directly in front of the Excess Pressure Relief pressure.
Valve. For best performance of the plug and safe
operating of your sterilizer, we recommend that C. Cracking pressure accuracy. Valves
you replace your plug every six months. The are preset to required cracking
pressure of 26 PSI.

5
IMPORTANT STERILIZATION FACTS
Steam is an ideal sterilizing agent because it kills
microbes quickly. A large volume of steam
condenses to a very small amount of water and
more steam is drawn to replace it. This causes
excellent penetration of fabrics, papers and
certain plastics.

It is essential that this and any steam sterilizer be


regularly checked for proper steam penetration
throughout the entire chamber of the sterilizer.
We recommend using steam sterilization
indicator strips that may be purchased at many
medical supply retailers. Place the indicator strip
in every load to ensure that adequate steam
penetration is present in the load thereby
assuring a successful sterilization cycle. A melt
indicator in a small glass vial is another
acceptable way to determine temperature and
steam penetration during the cycle. For more
information on steam sterilization we recommend
going to the Center for Disease Control
http://www.cdc.gov/.

PRESSURE GAUGE
ACCURACY
The gauges are rated as having an accuracy of
3%-2%-3%. This designates plus or minus 3%
of the full span for the first and last quarter of the
dial and 2% for the middle of the dial.

TROUBLE SHOOTING
Question: I am having trouble passing a spore
test, what am I doing wrong?

Answer: Most likely you are not properly venting


all the air out of the chamber before you start timing
your cycle. Always vent the chamber using the Part
65K Control Valve as outlined in No. 10 of the
operating instructions.

6
STEAM STERILIZATION LOG

7
50X AND 75X ELECTRIC MODEL SPECIFICATIONS ADDITIONAL ELECTRIC MODEL

Shown with Optional Support Base* Shown with Optional Support Base* Shown with Optional Support Base*

Model 50X (25 qt/24 liter) Model 75X (41 qt/39 liter) Model 25X (25 qt/24 liter)
Model 50X-120: 120 Volt, 50/60 Hz 1650 watts/13.75 amps Model 75X-120: 120 Volt, 50/60 Hz 1650 watts/13.75 amps Model 25X-120: 120 Volt, 50/60 Hz 1050 watts/8.75 amps
Model 50X-240: 240 Volt, 50/60 Hz 1650 watts/6.88 amps Model 75X-240: 240 Volt, 50/60 Hz 1650 watts/6.88 amps Model 25X-240: 240 Volt, 50/60 Hz 1050 watts/4.38 amps
Gross Capacity 25 qt/24 liter Gross Capacity 41 qt/39 liter Gross Capacity 25 qt / 24 liter
Overall Height 163 ⁄ 4 "/42.5cm Overall Height 19"/48.3cm Overall Height 163 ⁄ 4 " / 42.5cm
Bottom Height 121 ⁄ 4 "/31.2cm Bottom Height 141 ⁄ 4 "/36.2cm Bottom Height 121 ⁄ 4 " / 31.2cm
Inside Diameter 125 ⁄ 8 "/32.1cm Inside Diameter 151 ⁄ 4 "/38.7cm Inside Diameter 125 ⁄ 8 " / 32.1cm
Unit Weight 29 lbs./13.2kg Unit Weight 45 lbs./20.4kg Unit Weight 26 lbs. / 11.8kg
Inner Container No. 2156 Inner Container No. 4156 Inner Container No. 2156
Height 81 ⁄ 2 "/21.6cm Height 101 ⁄ 4 "/26cm Height 81 ⁄ 2 " / 21.6cm
Diameter 111 ⁄ 8 "/28.3cm Diameter 14"/35.6cm Diameter 111 ⁄ 8 " / 28.3cm
Circumference 357⁄8"/91.1cm Circumference 441⁄2"/113cm Circumference 357⁄8" / 91.1cm
Capacity 14.5 qt/13.7 liter Capacity 27.3 qt/25.8 liter Capacity 14.5 qt / 13.7 liter
Volume 835in3/13,688cm3 Volume 1578in3/25,856cm3 Volume 835in3 / 13,688cm3
Carton Dimensions 21" x 171 ⁄ 2 " x 181⁄ 2" Carton Dimensions 24" x 24" x 21" Carton Dimensions 21" x 171 ⁄ 2 " x 181⁄ 2"
53.4cm x 44.5cm x 47cm 61cm x 61cm x 53.3cm 53.4cm x 44.5cm x 47cm
Shipping Weight 34 lb. / 15.4kg Shipping Weight 51 lb./23.1kg Shipping Weight 30 lb. / 13.6kg
Unit Pack: 1 Cube: 4.28 Unit Pack: 1 Cube: 7 Unit Pack: 1 Cube: 3.75
Optional No. 2180 Support Base 2"/5cm high Optional No. 4180 Support Base 3"/7.6cm high Optional No. 2180 Support Base 2" /5cm high
Outside Diameter 123 ⁄ 4 "/32.4cm Outside Diameter 161 ⁄ 4 "/41.3cm Outside Diameter 123 ⁄ 4 " / 32.4cm
Inside Diameter 123 ⁄ 8 "/31.4cm Inside Diameter 15"/38.1cm Inside Diameter 123 ⁄ 8 " / 31.4cm
Elevates Sterilizer Above Surface 13 ⁄ 8 "/3.5cm Elevates Sterilizer Above Surface 21 ⁄ 4 "/5.7cm Elevates Sterilizer Above Surface 13 ⁄ 8 " / 3.5cm

NON-ELECTRIC MODELS ARE ALSO AVAILABLE IN THREE SIZES:

Model 1915X (15 qt/14 liter) Model 1925X (25 qt/24 liter) Model 1941X (41 qt/39 liter)
Gross Capacity 15 qt/14 liter Gross Capacity 25 qt/24 liter Gross Capacity 41 qt/39 liter
Overall Height 121 ⁄4 "/31.2cm Overall Height 163⁄4 "/42.5cm Overall Height 19"/48.3cm
Bottom Height 73 ⁄4 "/19.7cm Bottom Height 121⁄4 "/31.2cm Bottom Height 141⁄4 "/36.2cm
Inside Diameter 125⁄8 "/32.1cm Inside Diameter 125⁄8 "/32.1cm Inside Diameter 151 ⁄4 "/38.7cm
Unit Weight 15 lbs./6.8 kg Unit Weight 181⁄4 lbs./8.3kg Unit Weight 33 lbs./15kg
Inner Container No. 2163 Inner Container No. 2162 Inner Container No. 2164
Inside Depth 53 ⁄4 "/14.6cm Inside Depth 101⁄4 "/26cm Inside Depth 101⁄2 "/26.7cm
Inside Diameter 111 ⁄8 "/28.3cm Inside Diameter 111 ⁄8 "/28.3cm Inside Diameter 14"/35.6cm
Circumference 357⁄8"/91.1cm Circumference 357⁄8"/91.1cm Circumference 441⁄2"/113cm
Capacity 9.5 qt/9 liter Capacity 17.6 qt/16.6 liter Capacity 27.9 qt/26.4 liter
Volume 550in3/9029cm3 Volume 1016in3/16,655cm3 Volume 1613in3/26,451cm3
Carton Dimensions 151 ⁄2 " x 141 ⁄2 " x 131 ⁄2 " Carton Dimensions 151 ⁄2 " x 141 ⁄2 " x 181 ⁄2 " Carton Dimensions 19" x 19" x 201⁄2 "
39.4cm x 36.8cm x 34.3cm 39.4cm x 36.8cm x 47cm 48.3cm x 48.3cm x 52.1cm
Shipping Weight 21 lb./9.52kg Shipping Weight 25 lb./11.33kg Shipping Weight 41 lb./18.6kg
Unit Pack: 1 Cube: 1.76 Unit Pack: 1 Cube: 2.41 Unit Pack: 1 Cube: 4.28

8
9
ALL-AMERICAN 50X/75X PRESSURE STEAM STERILIZERS PARTS LIST
Part No. Description
Bottom only (specify size and with or without parts) 2161B (240V) Ctrl Bx W/D Plate (25X-240V Z000139)
Cover only (specify size and with or without parts) 2162 Alum Container 1925X (640070)
54 Clamp Bolt (630000) (3/8"=16 x 1 25/32") 2163 Alum Container 1915X (640080)
55 Pin for Clamp Bolt (630010) 2164 Alum Container 1941X (640090)
64 Wing Nut (630020) 2180 Support Base for 25X/50X (will elevate unit 1 3/8" above table surface)
(2180)
65 DISCONTINUED — Replaced by # 65K
65K Tested Control Valve (releases at 23-28 psi) (Z000207) *3158 A 120V 120V 1650W Heatng Elmnt (50X includes fiber gaskets) (640410)
(1/8"NPT) Replaces #65 *3158 B 240V 240V 1650W Heatng Elmnt (50X includes fiber gaskets) (640420))
72S Tested Steam Gauge - includes lens (Z000128) (1/8" NPT) *Factory Installation Fee for Heating Element
75 (Replaced by No. 2050CS) Excess Pressure Release Plug Fiber Gasket for #3158-A or # 3158-B (See Part # 2158FG)
(not shown)
3161A (120V) ControlBox W/D Plate (50X-120V) (Z000203)
76 Bakelite Top Handle (No Longer Available)
** Order Part Number 76-09 RM ** 3161B (240V) ControlBox W/D Plate (50X-240V) (Z000204)
76-09 RM Handle w/Screws (New Handle to Replace Old Style #76 with Screws - 4151 Stnls Steel Support Stand (used inside 75X) (640100)
See Picture) Z000198 4156 Alum Container 75X (640110)
76-09 Handle w/Screws (New Style Handle-See Picture) Z000187 4157 A 120V 120V 3Wire Wirng Harness (Grounded Power Supply Cord for 50X/75X)
77-09 Top Handle Screw (New Style only) (630077) (640430)
4157B 240V 240V 3Wire Wirng Harness (Grounded Power Supply Cord for 50X/75X)
78 Retaining Bayonet Clamp (630090)
(640440)
79 Bayonet Clamp Screw (670020)
4157C Red Wire Lead (Single for 50X & 75X) (640450)
111 Rack (For inside Aluminum Container for 1915X, 1925X, 25X & 50X
(630110) (9 1/2" Diameter) 4157 D Blue Wire Jumper Lead ("Y" for 50X & 75X ) (640460)
4157 SRB Strn Relief Bshng (Metal - Power Supply Cord into control box for
151 Side Handle Complete (with screws, for 1941X & 75X) (Z000113)
25X**, 50X & 75X
405 Side Handle Complete (with screws, for 1941X & 75X) (Z000113) (** for Model 25X units made after 12/31/02 only) (See Part #2157SRB also)
1010 Overpressure Plug (For Sterilizer - Red Color) (Z000123) (Z000135)
2050 CS Pressure Relief Valve (releases as 26 psi) (640180) (1/8"NPT) *4158 A 120V 120V 1650W Heat Element (Heating Element-75X-120V)(includes fiber
gaskets) (640510)
2151 Stnls Steel Support Stand (used inside 25X & 50X) (640010)
*4158B 240V 240V 1650W Heating Element (Heating Element-75X-240V) (includes fiber
2153 On/Off Toggle Switch (25X, 50X & 75X) (640020) gaskets) (640520)
2154A 120V Pilot Light 110-120 Volt (25X, 50X & 75X) (640190) *Factory Installation Fee for Heating Element
2154B 240V Pilot Light 220-240 Volt (25X, 50X & 75X) (640200) Fiber Gasket for # 4158-A or # 4158-B (See Part # 2158FG)
2155-15 Ex Tube 1915X (640210) (7 1/4 inches long ) *4159 Thermoswitch (50X/75X) (includes fiber gasket and thermowell)
2155-25 Ex Tube 1925X/25X/50X (640220) (10 3/4 - 11 inches long) (Z000136)

2155-41 Ex Tube 1941X/75X (640230) (14 3/4 inches long) *Factory Installation Fee For Thermoswitch

2156 Alum Container 25X/50X (640030) 4160 Control Knob Thermostat (Thermoswitch for 50X/75X (640130)
2157 Detachable Cord and Plug (25X (for models made before 1980) 4161A (120V) ControlBox W/D Plate (75X-120V) (Z000205)
Eff. 4/04 - (640040) 4161B (240V) ControlBox W/D Plate (75X-240V) (Z000206)
2157A 120V 3 Wire Harness 120V (Power Supply Cord for 25X-120V) (640240) 4180 Support Base for 75X (will elevate unit 2 1/4" above table surface) (4180)
2157B 240V 3 Wire Harness 240V (Power Supply Cord for 25X-240V) (640250) 4190 Timer for 50X/75X (640700)
2157 SRB Strain Relief Bushing (for Power Cord into Control Box for 25X -units made before
4190 K Knob for Timer 50X/75X (640710)
2003) (640260)
*6054 Dual Scale Thermometer (C Scale: 10 -150 , F Scale: 50 -300) (640140)
*2158 AS 120V 120V 1050W Heat Element (for 25X includes fiber gaskets) (640280)
*Factory Installation Fee for Thermometer
*2158BS 240V 240V 1050W Heat Element (for 25X includes fiber gaskets) (640290)
*Factory Installation Fee for Heating Element
* We Recommend that the Thermostat, Thermoswitch, Heating Element, and Thermometer
2158 FG Fiber Gasket Heat Elmnt (2158, 3158 & 4158 Heating Element be replaced at the Factory.
(two needed) (640300)
*2159 Thermostat for 25X (includes fiber gasket) (Z000130) NO GUARANTEE OR RESPONSIBILITY FOR THE PROPER FUNCTIONING OF
2159 FG Gasket for Thermostat (Fiber Gasket -2159 Thermostat & 4159 Thermoswitch THESE PARTS CANNOT BE ASSUMED BY COMPANY IF THEY ARE NOT
(1 needed) (640310) INSTALLED AT THE FACTORY.
2160 Heat Cntrl Knob-Thermstat (25X) (640060)
2161A (120V) Control Box W/D Plate (25X-120V Z000129)

10
ALL-AMERICAN PRESSURE STEAM STERILIZER LIMITED WARRANTY
This quality sterilizer is designed and manufactured to provide many years of satisfactory performance under normal use. Wisconsin Aluminum
Foundry pledges to the original owner that should there be any defects in material or workmanship during the first year after purchase, we will
repair or replace it at our option. This pledge does not apply to damage caused by shipping. To obtain service under the warranty:
1. A Return Authorization (RA) Number is required by our company to return any product manufactured by Wisconsin Aluminum Foundry.
Merchandise returned without an RA Number will be refused. To obtain an RA Number contact our company by either writing, faxing or calling
our Customer Service Department at 920-682-8627. All defective merchandise must be returned to our factory before credit or a replacement
will be issued; do not destroy the defective merchandise. Any products returned must include paperwork stating the reason for the return,
when and where the item(s) were purchased, model numbers, quantities, etc., and who to contact with any questions. Prior to return to the
factory, all sterilizers must be cleaned to remove any biological material or contaminants.

2. Return sterilizer, shipping prepaid, direct to:


Wisconsin Aluminum Foundry Co., Inc.
Consumer Products Division
1931 South 14th Street
Manitowoc, WI 54220
IMPORTANT — PLEASE READ
Any alterations, modifications or changes of any type made to the sterilizer or to any component thereof will void this warranty!
We want you to obtain maximum performance from using this quality sterilizer and we ask that you take the time to read and follow the operating
instructions. Failure to follow instructions, damage caused by improper replacement parts, abuse, or misuse will void this pledge. This warranty
gives you specific legal rights, and you may also have other rights which vary from state to state. This is Wisconsin Aluminum Foundry's
personal pledge to you and is being made in place of all other express warranties.

RETURN/SERVICE
Should the pressure sterilizer ever be dropped, the unit must be examined to determine if any damage has occurred. We
recommend the unit be returned to our factory to be thoroughly checked inside and out for any damage. Prior to return to the
factory, all sterilizers must be cleaned to remove any biological material or contaminants. We will examine the entire unit,
including the control valve and gauge, and determine if the unit has sustained damage, and notify you of our findings.
A Return Authorization (RA) Number is required by our company to return any product manufactured by Wisconsin Aluminum
Foundry. Merchandise returned without an RA Number will be refused. To obtain an RA Number contact our company by either
writing, faxing or calling our Customer Service Department at 920-682-8627. All defective merchandise must be returned to our
factory before credit or a replacement will be issued; do not destroy the defective merchandise. Any products returned must
include paperwork stating the reason for the return, when and where the item(s) were purchased, model numbers, quantities,
etc., and who to contact with any questions. If the product is found to be defective, we will either send a replacement or issue full
credit, and we will reimburse you for the return shipping charges. If product is not defective, we will contact you with repair
charges, or issue credit, less our 20% restocking fee.
Should you have any questions at all about the operation of your ALL-AMERICAN Pressure Sterilizer, please write the
Consumer Products Division, and we will promptly answer your questions.
To order any replacement parts, please refer to the parts price list. If you do not have a copy of our current parts price list, you
may write the company and one will be forwarded to you by return mail.

WISCONSIN ALUMINUM FOUNDRY CO., INC.


CORRESPONDENCE: RETURN & SERVICE:
WISCONSIN ALUMINUM FOUNDRY CO., INC. WISCONSIN ALUMINUM FOUNDRY CO., INC.
P.O. BOX 246 CONSUMER PRODUCTS DIVISION
MANITOWOC, WISCONSIN 54221-0246 1931 SOUTH 14TH STREET
PHONE: (920) 682-8627 / FAX: (920) 682-4090 MANITOWOC, WI 54220
email: [email protected]
website: allamerican-chefsdesign.com
or shortcut: aa-cd.co
PRESSURE STEAM STERILIZERS
PRESSURE STEAM STERILIZERS
This Wisconsin Aluminum Foundry product is warranted against defects in workmanship or
material
This for a period
Wisconsin of (1) Foundry
Aluminum YEAR from date ofisoriginal
product purchase.
warranted againstIfdefects
the product becomes defective
in workmanship or
within the
material forwarranty
a periodperiod, Wisconsin
of (1) YEAR Aluminum
from date Foundry
of original will repair
purchase. If the or replacebecomes
product it at our defective
discretion.
This warranty
within gives you
the warranty specific
period, legal rights,
Wisconsin you may
Aluminum also have
Foundry other or
will repair rights which
replace it atvary
ourfrom state
discretion.
to state.
This This warranty
warranty gives youdoes not cover
specific damage
legal rights, tomay
you the products
also haveresulting from
other rights misuse,
which varyoverheating,
from state
accidents
to or alterations
state. This warranty doesto the
notproduct.
cover damage to the products resulting from misuse, overheating,
accidents or alterations to the product.
A Return Authorization Number is required by our company to return any product manufactured
byReturn
A Wisconsin AluminumNumber
Authorization Foundry.isTo do so, you
required willcompany
by our need to contact our
to return company
any productby either writing,
manufactured
calling
by or faxing;
Wisconsin however,
Aluminum with anyToproducts
Foundry. do so, youreturned to to
will need Wisconsin
contact Aluminum
our company Foundry, youwriting,
by either must
includeor
calling paperwork statingwith
faxing; however, the reason for the returned
any products return andtowho we canAluminum
Wisconsin contact with any questions.
Foundry, you must
We needpaperwork
include to know when andthe
stating where
reasonthefor
item(s) were and
the return purchased,
who wemodel numbers,
can contact withquantities, etc.
any questions.
Please
We contact
need ourwhen
to know Customer Servicethe
and where Department
item(s) wereat purchased,
(920) 682-8627 fornumbers,
model a Return Authorization
quantities, etc.
(RA) Number.
Please contactMerchandise
our Customer returned
Servicewithout a Return
Department Authorization
at (920) 682-8627 forNumber willAuthorization
a Return be refused. All
defective
(RA) merchandise
Number. must
Merchandise be returned
returned to our
without factoryAuthorization
a Return before creditNumber
or a replacement will beAll
will be refused.
issued. Domerchandise
defective not destroy the
mustmerchandise.
be returnedReturn
to our the product
factory beforepostage
credit prepaid to:
or a replacement will be
issued. Do not
Wisconsin destroyFoundry
Aluminum the merchandise.
Co., Inc. Return the product postage prepaid to:
Consumer Aluminum
Wisconsin Products Division
Foundry Co., Inc.
1931 SouthProducts
Consumer 14th Street
Division
Manitowoc,
1931 WI 54220
South 14th Street
Phone (920)WI
Manitowoc, 682-8627
54220
Fax (920)
Phone 682-4090
(920) 682-8627
Fax (920) 682-4090
You must enclose your return address, sales receipt and a brief description explaining the claimed
defect.
You mustIf the product
enclose youris return
determined to be
address, defective,
sales Wisconsin
receipt and a brief Aluminum
descriptionFoundry willthe
explaining repair or
claimed
replaceIfyour
defect. cookware
the product is free of charge.
determined to be defective, Wisconsin Aluminum Foundry will repair or
replace your cookware free of charge.
IMPORTANT: Complete and mail the warranty registration card immediately.
I

AFFIX FIRST
CLASS POSTAGE
HERE
Post Office
Will Not Deliver
Without Postage

Wisconsin Aluminum Foundry Co., Inc.


Consumer Products Division
P.O. Box 246
Manitowoc, WI 54221-0246
PRESSURESTEAM
PRESSURE COOKER/CANNER
STERILIZERS
FOR YOUR PROTECTION
IF YOU NEED TO SHIP THE PRODUCT
Complete and mail the attached WARRANTY
The product must be sent carefully
REGISTRATION CARD immediately so that we may
packed (the item must be properly
contact you directly in the event a safety
cushioned) to prevent damage in
notification is issued in accordance with the 1972
transit and should be adequately
Consumer Product Safety Act, or for other
insured. Failure to abide by these
reasons.
provisions may cause your request
for warranty service to be denied.
IMPORTANT INFORMATION FOR YOUR RECORDS
Please attach your name, address,
telephone number, a description of MODEL NO.

the problem and a copy of the


original sales receipt bearing the
SIZE
appropriate model number as proof
of retail purchase for each product
returned for warranty service. DEALER NAME

DEALER ADDRESS
We never sell or rent your personal
information to any third parties
under any circumstances. CITY STATE ZIP CODE

DATE OF PURCHASE

WARRANTY REGISTRATION PLEASE PRINT

DATE OF PURCHASE MODEL NUMBER

LAST NAME FIRST NAME

STREET ADDRESS

CITY STATE ZIP

DEALER NAME

DEALER ADDRESS

COMMENTS

PLEASE COMPLETE AND MAIL THIS WARRANTY REGISTRATION CARD IMMEDIATELY TO


PROTECT YOUR WARRANTY SERVICE. FILL OUT CARD USING BLACK INK ONLY.

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