3k Tech Manual
3k Tech Manual
MEDIUM/HIGH POWER
FM BROADCAST TRANSMITTER
SERVICE MANUAL
NT3-5K FRONT PANEL LAYOUT
2 3 4 5 6
1 7 8
7 - 8 - THESE PUSH BUTTONS ALLOWTO TO SELECT ON LCD DISPLAY THE FOLLOWING MENU:
- display parameter
- password
- change of operational frequency
TITLE
NT 3K-5K FM TRANSMITTER
front panel layout
DATE DRAWING NO.
05-2014 NT3-5K Front panel layout 1.cdr
6 7 10 11 13 1
5 8 12 14
9
16
15
2 3
2-3 - FANS
TITLE
NT 3K-5K FM TRANSMITTER
rear panel layout
DATE DRAWING NO.
05-2014 NT3-5K 3Phases Rear panel layout.cdr
Environmental Conditions for the Installation
Routine maintenance and cleaning should only take place when the
equipment is not connected to the mains. Disregarding this caution,
may cause problems and affect your personal safety.
For no reasons, the equipment should come in contact with water or
other liquids.
To clean the equipment, use only a soft cloth. In cases where a lot of
dust accumulates inside the equipment, use a vacuum-cleaner or a dry
soft brush to remove it.
The routine maintenance of the equipment is also intended as the
periodical control of the operational parameters. Please follow the
instructions written in the chapter “Placing in Operation”.
INSTALLATION
Make sure that the equipment is placed in a stable and secure position,
to easily allow the access to the front panel and to the rear panel too.
This will permit in the future a simple and fast inspection of the
connections if necessary.
At first connect the transmitting antenna cable to the EIA 7/8 connector
placed in the rear panel; then connect the power cord to the mains.
Verify that the circuit breaker has an appropriate size for the current
required. (220V single phase circuit breaker should be 50A).
After having checked all this you can now put the unit in operation.
Turn on the main switch and allow the unit to cycle till the “enable” light is
on. This means that the unit is ready to deliver power.
We recommend to test the unit on a Dummy load before connecting to
an antenna. This will allow to fully test the unit and verify the parameters.
Once that an hour test has been performed on a Dummy Load, then you
can be confident that the unit has not been damaged during the
transportation and that all the parameters are ok.
Once that you connect the transmitter to the antenna, you must be sure
that the antenna system can handle the power continuously. This means
that if you have a nominal 10 KW antenna system, it would be safe to put
8 KW of power in it. Remember that the antenna system is working
outside in an hostile environment and the time passing will deteriorate
the performances of the system itself. That is why we advise a 20%
margin between the nominal power and the effective power.
Once that everything has been verified, you can slowly increase the
power up to 20% (in case of the NT5000 up to 1000W). Leave this level
of power for about 20 minutes to allow all the parts to warm up and to
verify that in antenna the performances are almost the same that on the
Load. After that time and after verifying that the reflected power is ok,
you can increase the power up to 50% (2500W). Follow the same
procedure for another 20 minutes; if after that period everything look
normal (reflected power, air flow temperature, ambient temperature etc.)
then you can set your unit at the operating power. Wait another 20
minutes before leaving the site.
Safety
Read this chapter carefully before installation and use of the equipment.
Introduction
The equipment described in this manual, has been designed for use
Safety Precautions
For the correct and safe use of the equipment, it is essential that both
operating and servicing personnel follow generally accepted safety
procedures in addition to the safety precautions specified in this manual.
Specific warning and caution statements, where applicable, are found
throughout this manual. Note that warning and caution statements and/or
symbols are marked on the equipment as well.
This manual provides technical information important for safe operation
of the equipment.
Please refer to the relevant sections of the manual for technical
specifications, installation and operating instructions.
Warning
ATTENTION
When repairing, make sure that you are connected to the same potential
as the mass of the set via a wrist wrap with resistance. Keep
components and tools also at this potential.
Symbols
• To avoid fire hazard, use only the fuse of correct type, voltage
rating, and current rating. Refer fuse replacement to qualified
service personnel.
Step 2
Step 3
Step 5
Step 6
• Remove all clothing from the injured area, but cut around any cloth-
ing that adheres to the skin and leave it in place. Keep the patient
NT5K
OPERATING INSTRUCTIONS
NICOM
Connect a 50 Ω load or 50 Ω antenna to the RF output. Connect the
equipment into a mains supply (240 VAC) with earth point. The
transmitter is factory pre-set to 0 W output power. Verify that the voltage
is correct (220V single phase or 380V three phase).
Flip the power switch to “ON” position and the yellow V POWER led will
light.
WAIT SELECT
SET
After 3 seconds the green PLL LOCK led will light and the Display will
show an increasing bar, after a further 5 seconds the green ON AIR led
will light and there will be output power.
WAIT SELECT
SET
At this point the Display will show the next parameter for the transmitter:
Display Password
PASSWORD SELECT
0123456789
SET
PASSWORD SELECT
*
0123456789
SET
Carry out the same operation for the two remaining digits.
PASSWORD SELECT
***
0123456789
SET
ERROR SELECT
PASSWORD
SET
After few seconds the display will show the parameters again.
• For changing the password proceed at the same method for the
required password:
CONFIRMATION SELECT
0123456789
SET
If the password is correct the display will show:
STORED SELECT
NEW PASSWORD
SET
NICOM
ERROR SELECT
CONFIRMATION
SET
! BE AWARE !
Once the password is set, and if it is not the standard default one,
you will need to remember or write down the new one. Otherwise,
you will not be able to change the frequency nor enter a new
password should you wish to!!!
• Press the SELECT key for 3 seconds and input the correct password,
at this point press the SELECT key again:
• Press the SELECT key to change the digit and press the SET key to
confirm the digit.
FREQUENCY ? SELECT
MHz 98.100
SET
The underscore character moves the position one place to the left.
When the five digits are changed press the SET once again to confirm
the new frequency.
NICOM
This operation is followed by the WAIT cycle and after this the display
will show the following parameters:
After 7 minutes the display light switches off and the display will
show:
NICOM SELECT
MHz 98.100
SET
NT-LCD Series Transmitters
DB-9 TELEMETRY CONNECTION
-REAR VIEW-
GROUND
Pin # Description
1 Interlock ( to ground )
2 Forward Power
3 Reflected Power
4 Temperature (celsius)
5 Modulation
6-9 GROUND
NT5000 TOP VIEW
NT5000 BOTTOM VIEW
NT5000 FRONT PANEL ON
INTERLOCK
175V - 230V
MONO
SCA1
SCA2
SCA3
MPX
RS232
FAN1 FAN2
TERM1 TERM1 TERM1 TERM2 48 V 48 V
F1 F2 F3 NEUTRAL J1
RF OUTPUT
G
JR1
XLR GND 5
J2 J3 J4 J5 J6 9
BNC BNC BNC BNC BNC 4
8
TX 3 P1
C
DB9 MALE
+
7
-
RX 2
COAX1
2
6
CHOKE
CHOKE
CHOKE
CHOKE
CHOKE
CHOKE
CHOKE
1 SM250
L1
L2
L3
L4
L5
L6
L7
RF AMPLIFIER 5KW
+24V POWER SUPPLY
MONO+
SCA3
MPX
SCA1
SCA2
MONO-
GND SCA1
GND SCA2
GND SCA3
GND MPX
Interlock
GND Interlock
GND MONO
L RF OUTPUT
+24V +24V
N COAX1 20W RF AMPLIFIER COAX2
DJ3-RS232 RG316 RG316
GND GND
ESVA BOARD
GND EARTH RF OUTPUT RF IN RF OUT RF INPUT
+15V
GND
+48V-1
REFLECTED
FORWARD
DISPLAY
+48-2
V- GATE
+48V-3
REFLECTED
POWER CONTROL
FORWARD
+48V-4
GATES
+48V-5
+24V
+48V-6
GND ENABLE
+48V POWER SUPPLY
ENABLE
L
GND
N
30A
30A
30A
30A
30A
30A
+48V
GND EARTH
F2
F3
F4
F5
F6
F7
+48V POWER SUPPLY
ENABLE R1
L 15/25W
GND
2 1
N DISPLAY
+48V CONTROL PANEL
GND EARTH SW6
THERMAL SWITCH
NICOM
MHz 98.000
+48V POWER SUPPLY LED & ADJ POWER DISPLAY
1
ENABLE
F1
F2
F3
L
SW1
25A GND
N
+48V
GND EARTH
N COM
2
Title
GENERAL SCHEMATIC
Size Document Number Rev
A3 Mod. NT5K 1.0
R193 J34
+24V 2K2 15V
+24V LED PW
J31 E
+24V
+15V
+15V
GND
-15V
+15V R1
+5V
Power Supply 2K2
V-ADJ Protection & Meter J19 ADJ-A 1
+15V J32 A PUSH ADJ-B 2
+15V SW2 1 ADJ-C 3
VA RF DRIVER GND 2 GND 4 J20
VA +24V SW1 LED RF RJ45
3 5
VB GND 6
VB +15V LED LOCK 7
J1 +5V V-ADJ LED PW 8
+5V +5V
+24V +15V
POWER +24V GND J3
GND
GND DJ2x5
GND -15V ADJ-A ADJ-A 1 LED PW
-5V J2 ADJ-B ADJ-B LED LOCK
-5V SMB V-ADJ ADJ-C ADJ-C LED RF
VC VADJ LED LOCK GND GND
VC IN FWD PW LED RF SW2 SW1
VD RF OUTPUT FORWARD POWER SW1 10
VD IN RFL PW SW2
-15V GND RF OUTPUT REFLECT POWER
J4 D1 -15V V-GATE
V. GATE
BNC LL4148
LED RF C1 + C2
INTERLOCK LED RF 22MF / 16V
+
22MF / 16V
1
ADJ-A J5
ADJ-A STEREO_CODER
DRIVER OFF DRIVER OFF ADJ-B
2
ADJ-B +5V 3
ADJ-C -5V 2
ADJ-C GND 1
Audio INTERLOCK
Interlock
J8 TEMP.
BNC FWD PW L1
RF INPUT RF FWD METER 22uH
1 +15V RFL PW R2
SCA 1 +15V GND RF INPUT RF RFL METER 2K2 1
VA DB9_FWD +5V J7
VA DB9_FWD_PW DJ3
2
VB DB9_RFL C3 C4
GND SCA 1 VB DB9_RFL_PW 1nF 1nF
GND
J9 GND R3
BNC VC 10K
VC
1 VD
SCA 2 VD L2
-15V 22uH
-15V
2
+15V
+15V
TERM1
GND
GND
+5V
GND SCA 2 +5V +5V
VCO PLL
J10 C5 C6
BNC 1nF 1nF
+15V +15V
1
SCA 3
GND +5V L3
22uH
2
GND
GND SCA 3 TERM2
RF OUT -5V -5V
GND RF OUT C7 C8
4
1nF 1nF
J11
XLR 2 1
GND MONO
L4
22uH
3
MONO -
V-VCO V-VCO TERM3
LED LOCK IN FWD PW FWD PWR
LED LOCK
MONO + LOCK C9 C10
J6 PLL LOCK 1nF 1nF
BNC VU METER
VU METER DATA
1 DATA
MPX RF PLL RF IN CLOCK L5
BF OUT BF IN CLOCK 22uH
GND RF PLL GND RF IN
ENABLE
2
L6
22uH
GND
+5V
TERM5
J12 V-GATE V. GATE
DB9_AUX
Microcontroller C13 C14
TX 3 1nF 1nF
GND 2
RX 1
+5V
GND TERM6
FWD PW V-ADJ V-ADJ
L7 Forward PW
22uH RFL PW
R4 10K L8 22uH Reflected PW C15
+
+5V RX RS232 VU METER 10MF / 35V
C16 C17 VU Meter TERM7
C18 C19 39pF 39pF TEMP. GND
Temperature
1nF 1nF
DATA
DATA
SW1 CLOCK
J13 DB9 MONITOR D2 LL4148 CLOCK
DB9 INTERLOCK L9 ENABLE
1 22uH ENABLE
1 8
2 7 INTERLOCK
TX RS232 RF ON/OFF
3 6
4 5 L10 22uH C20 C21 LOCK
PLL LOCK
DB9_FWD 39pF 39pF
10 SW1
C22 C23 SW1
1nF 1nF SW2
SW2
L11 22uH
DB9_RFL
Title
N COM
C24 C25 Mather Board ESVA-1D
1nF 1nF
Size Document Number Rev
C Mod. ESVA-1D 1.0
U1B R5
8
R6 OP275 27K U1A R7
47K 5 R8 OP275 12K
+ 47K
7 3
+
6 1
-
2
-
MODULATION
R9 J14
4
BF OUT 5K DJ3
LIMITER VB
R10
27K
GND BF OUT
R11 SCA 1
47K C29
R14 270pF
D3 D4 C27 12K R12
BAT43 BAT43 10pF 1K
R15 R16 R17 GND SCA 1
1K2 200 3K9 C28
+15V -15V 22pF
R18 R19
1K2 3K9
SCA 2
+ C31 R13 C32
1000MF / 25V 10K R21 270pF
12K R20
1K
GND SCA 2
+ C30 SCA 3
100MF / 25V C33
R23 270pF
+15V 12K R22
1K
GND SCA 3
R24
33 C34 R25
10MF / 35V 220K R179
20K
+
MPX
C35 C36
D5 U2A R26 R28 470MF / 25V 470MF / 25V
8
+
LM358 1K
+
3
VU METER + GND MPX
1 5
+
2 7
- R29
6
D6 R30 C37 C38 - 10K
+
3V3 560K 2.2MF / 50V 10MF / 35V D7 D8
4
LL4148 LL4148
+
R33
33 R31 R32
100K 100K R34
NC
-15V
C39
10pF
C40 VA VA
4.7nF
J15
DJ3 50uS VC VC
C41
100MF / 25V R37
4K7 75uS R36
+
4K7 VD VD
+
MONO -
1
VD R49 R50
FILT1 2K2 10K
R48 FILTER 19KHz MONO
10K CMRR -15V -15V
R51 R52
4K7 10K
8
C44
47pF
C45
47pF
Title
N COM
Audio Output
Size Document Number Rev
C Mod. ESVA-1D 1.0
+5V
+5V
JP1 +5V
GND Y1
11.0592MHz
1
C
C46 + C47 C48 R53
_LED+
_LED-
LED +
_GND
_VCC
LED -
_DB0
_DB1
_DB2
_DB3
_DB4
_DB5
_DB6
_DB7
10MF / 35V 0.1MF 33pF 10K
_RW
GND
VCC
_NC
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
_RS
_EN
_V0
RW
NC
RS
EN
V0
10K
NC
NC
NC
R54 1K
R55 10K
9
8
7
6
5
4
3
2
24
25
26
10
27
11
28
12
29
13
30
14
31
21
22
23
20
19
18
15
32
16
33
17
34
7
1
VU Meter CH0 R56 10K C49
R59
R60
R61
R62
R57 10K U4 ADC0834 33pF
R58 10K U5 +5V
Forward PW CH1 3 14 MAX810L
CH0 VCC
4
CH1
5 10 3
CH2 DO VCC
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
Reflected PW CH2 6 13 SDTA +5V
CH3 DI SCLK D[0:7]
1 12 2
Vref OUT CLK ADC_EN RST
9 2
Temperature CH3 Vref IN CS
8 11 1
AGND SARS GND
C51 100MF / 25V
7 + C50
DGND 22MF / 16V
R63 1K5
C52
RW
RS
EN
+ 0.1MF
R64 Q1
10K BC327
+5V C53
0.1MF
U6 T89C51RD2
35 44
EA VCC
6k8
6k8
6k8
6k8
6k8
6k8
6k8
10
C54 C55 RST D0 R65
+ 43
1MF / 16V 0.1MF P0.0 D1 1K2
21 42
XTAL1 P0.1 D2 +5V LAMP
20 41
R66
R67
R68
R69
R70
R71
R72
XTAL2 P0.2 D3
40
C56 1MF / 16V EN P0.3 D4
2 39
C58 1MF / 16V C57 1MF / 16V RW P1.0 P0.4 D5
3 38
U7 MAX232 C59 1MF / 16V RS P1.1 P0.5 D6
4 37
P1.2 P0.6
+
LAMP 5 36 D7
SETUP P1.3 P0.7
1 16 6
C1+ VCC P1.4
+
3 7 24
4 C1- 2 8
P1.5 P2.0
25
C2+ V+ P1.6 P2.1
5 6 9 26
C2- V- P1.7 P2.2
+
+
7 10 27
T2 OUT T2 IN RXD P2.3 SCLK
8 9 11 28
TX RS232 TX R2 IN R2 OUT TXD TXD RxD P2.4 SDTA
14 11 13 29
T1 OUT T1 IN RXD SW1 TxD P2.5 PLL_CLK
13 12 14 30
RX RS232 RX R1 IN R1 OUT SW2 INT0 P2.6 PLL_DTA
15 15 31
GND PLL_EN INT1 P2.7 SW2
16
ADC_EN T0 SW1
17 33
RF_ONOFF T1 ALE PROG. SETUP
18 32
PLL_LOCK WR PSEN
19
RT
12
DATA PLL_DTA B J16 J17
1 23
A C DJ2 DJ2
22 34
GND D
CLOCK PLL_CLK
ENABLE PLL_EN
D9 LL4148
RF ON/OFF RF_ONOFF
SW1 SW1
SW2 SW2
Title
N COM
Microcontroller
Size Document Number Rev
B Mod. ESVA-1D 1.0
D10
LED
J37
DJ2
R73
1K2
L12
22uH
J38 U8 LM78S15/TO U9 MC78M05CDT
DJ2
+24V 1 3 1 3 +5V
IN OUT IN OUT
GND
GND
C60 + C66 + C61 C67 + C62 + C64 C68 C69 + C65
1000MF / 35V 0.1MF 10MF / 35V 0.1MF 10MF / 35V 47MF / 16V 0.1MF 0.1MF 47MF / 16V D11
LED
2
R74
390
GND
L13 R75
4.7mH 33
VA
R76
33
U20A C77 + C63 VC
40106 0.1MF 1000MF / 16V
U20B
40106
3 4 Q15 + C161
TIP42C 47MF / 35V
D12 U11 MC79M05CDT
MRA4007
U20C 2 3 -5V
40106 IN OUT
GND
U20F
14
1
13 12
MRA4007
U20D
C78 40106
7
10nF R77
9 8 390
+ C163
D33 47MF / 35V R78
U20E MRA4007 33
R189 40106 VB
10K
11 10
C85 C86 C87
0.1MF + 22MF / 16V 0.1MF
C164 +
47MF / 35V D34
MRA4007
L14 L15
CHOKE 22uH
U10 LM7915 R79
33
2 3 VD
IN OUT
GND
-15V
D15
LED
R80
N COM
1K2
Title
Power Supply
Size Document Number Rev
A3 Mod. ESVA-1D 1.0
+5V +15V
C91
10MF / 35V
+15V +15V R205
+
47K
C93 + R82
R81 100MF / 25V 47K
47K Q16
R83 U12A D16 BC327
8
+5V +5V 100K LM358 15V J29 R84
R85 3 24V 27K J36 R88
47K + Q2 15V 1K2
1
2 BC327
-
4
47K
J30 R204 J35 R87
D35 15V 27K 24V 2K2
5V1
R89 R90
-15V -15V 10 10
ADJ-A
C92
0.1MF
+ C94 Rext 2
10MF / 35V R91 ADJ-B 5K RF ADJ.
1K
ADJ-C
D17
+5V LL4148 R92
4K7
Q3
BC337
R93
R94 47K DRIVER OFF
D18 47K
LL4148 R95
47K +24V
Interlock Q4
BC327 R96
12K
C95 Q5
0.1MF BC337 Q6 + C97
BDX53 2.2MF / 50V
R97
47K + C96
2.2MF / 50V
-15V
+5V
-15V VADJ
-15V
C160
1nF R104 U13B
18K LM358 R105
REFLECT POWER 5 10K
+ RF RFL METER
7
6
+5V R106 -
1K5 + C100
R186 2.2MF / 50V U14B
R194 4K7 RFL LM358 R108
2K2 5 100
+ DB9_RFL_PW
7
R195 U19B 6
15K LM358 R188 R107 -
5 47K 50K
+
MAX-SWR R187 7
2K 6 R109
- 10K
R201
4K7 R197 R110 C101
470K +5V 10K 0.1MF
R196 R111
560 C102 10K
10MF / 35V
+
C168
1nF
R112 U13A
8
R183
4
R118
R119 10K
N COM
10K
C167
1nF
Title
Protection & Meter
Size Document Number Rev
C Mod. ESVA-1D 1.0
+15V
C141 + C142
0.1MF 10MF / 35V
GND
R162
27K
DRIVER OFF
R165
10K
C143
0.1MF
R166 R167
3K9 470
R168 R169 12
390 R172 10
R174 10
L20 R176 12
18T/0.4D
C145 C147
C146 R170 R171 + C144 1nF 4.7nF L21 L22
0.1MF 330 330 10MF / 35V R173 3T/.6D 3T/.6D
R175 39 RF OUTPUT
470
C158
GND RF INPUT 22pF
Title
N COM
RF Driver
Size Document Number Rev
B Mod. ESVA-1D 1.0
R121 47
+15V
R122 U15 MC78M08CDT
22 R123 47
1 3
IN OUT
GND
+ C106 + C107 + C108 C110 + C109
1000MF / 16V 2.2MF / 50V 2.2MF / 50V 0.1MF 1000MF / 16V
2
GND
R124 R125
82 82
C112 + C111
0.1MF 10MF / 35V C113
0.1MF
R126 R127
680 680
COAX1
RG178
Q8
J310
4
3.3pF ERA6
D24 D25 D26 D27
MV209 MV209 MV209 MV209 R128 1 3
330
V-VCO
R129
2
10
+ C118
2.2MF / 50V
L17 R130 C119 GND RF OUT
22µH 470 3.3pF C120
R131 100pF
6K8
RF OUT
R133 R134
470K 180
GND BF IN RF PLL
C123
22pF GND RF PLL
Title
N COM
VCO
Size Document Number Rev
B Mod. ESVA-1D 1.0
TCXO1
+15V MHz 12.800
7 8
R135 GND OUT
56K
R136
Q10 10K
R137 BC327
+ C134 100
R138 R191 R144 470MF / 25V C128
18K 1K 180 22MF / 16V
C129
+
D28 1nF U17
LL4148 LMX1501
J25 R103 R139 R140
J27 J28 N 10K 330 4K7 1 16
N S U18A OSCin ØR
8
R142 LM358 2 15
100 OSCout ØP
+ 3
V-VCO 1 3 14
Vp Fp J18
- 2
J26 R141 J24 J23 4 13 TEST Fref.
+ C130 S 2K7 R145 N S R143 + C132 Vcc Fr
4
2.2MF / 50V 120K 560 22MF / 16V C133 5 12
R146 0.1MF Do FC
C135 3K9 R147 6 11
+ + 1000MF / 16V R148 3K9 GND LE
J21 10 7 10
S LD Data
+
8 9
J22 C136 Fin Clock
+
N 47MF / 16V
+
C166 C131
100MF / 16V 470MF / 25V R190
C138 C137 2K2
1nF 220MF / 16V
RF IN
GND RF IN R149
100
CLOCK
DATA
ENABLE
R157 D30
470 LL4148
R159
N COM
560 R153 + C139
PLL LOCK 47K 22MF / 16V
+
R1
R2 0.1 / 5W
27K
C5 C6
100MF / 50V 0.1MF
C2 C3 C4
10MF / 63V 1nF 0.1MF
C7
+ R3 1nF TERM2
R4 L1 100K REFLECTED
+ R5 R6 330 / 3W T4/W.4/D4
15K 10K
R7 D1
1K BA481
C8
10MF / 63V CL1
R8 C11 TREE COUPLED LINE C9
33 470pF L2 L3 L4 1nF J1
MLIN1 MLIN2 T3/W.6/D6 MLIN3 T4/W.6/D6 T4/W.6/D6 SMB
C10
1nF C13
J2 1nF
SMB
R9
L5 Q1 D2 150
T3/W.6/D6 PD55025 BA481
C14 C15 C16 C17 C18 C19 C12 C20 C21 C22 C23 C24
39pF 10pF 39pF 33pF 100pF 68pF 60pF 10pF 39pF 39pF 39pF 39pF
R10 C27
1K2 1nF TERM3
C25 C26 FORWARD
10pF 22pF
C28 C29
1nF 0.1MF
Title
N COM
RF AMPLIFIER 20W
Size Document Number Rev
B Mod. RFFM20W 1.0
R1
TERM2 1K
GND
Q1
BC327
TERM3
R2 Base TIP41
10K
R3 U1A + C1 C2
8
TERM4 10K LM358 R4 10MF/35V 100nF
RF ADJ 3 10K
+
1 Q2
2 BC337
-
+ C3 C4
10MF/35V 100nF R5
1K
4 +
R6 R7
1K C5 10K
2.2MF/35V
R11
TERM5 10K
+24V R8
10K
C6
220nF
D1 R14
18V R9 1K
10K
U1B
TERM6 LM358 R15
R12 INHIBIT R16 6 - 10K
10K 10K 7 Q4
5 + BC327
TERM8
Q3 CTRL
BC337 R18 R10
10K 10K
TERM7 R17
COM 1K
R13
10K
Title
N COM
Power Control
Size Document Number Rev
A Mod. PWCTR-11 1.0
C2 1nF
+48V-2 TERM2
C3 1nF
+48V-3 TERM3
C4 1nF RF MODULE
+48V-4 TERM4
C5 1nF
+48-1 TERM5 FORWARD
LPF
C6 1nF +48-2
+48V-5 TERM6
+48-3
FORWARD C7 1nF
+48V-4 TERM7 REFLECTED
REFLECTED
C8 1nF +48V-5
+48V-6 TERM8
+48V-6
TERM9 RF OUTPUT
COAX1 RF OUTPUT RF INPUT RF OUTPUT
RG316
RF INPUT TERM10
RF INPUT
TERM11 RF TEST
RF TEST
C9 1nF
GATE TERM12
GATE
Title
N COM
FM RF AMPLIFIER 5KW
Size Document Number Rev
A Mod. FMAMPL5KW 1.0
+48V-1 +48V
SPLITTER-2-WAY COAX2
RG316 GND
COAX3
RG316 RF OUTPUT
RF OUTPUT-1 RF INPUT
COAX5 COMBINER-2-WAY
RF INPUT UT141
GATE
RF OUTPUT-2
RF INPUT-1
COAX4 RF MODULE
RG316 RF OUT
RF INPUT-2
+48V-2 +48V
COAX6
GND UT141
RF OUTPUT
RF INPUT
GATE COAX7
UT141
RF MODULE
SPLITTER-3-WAY
+48V-3 +48V
SPLITTER-2-WAY COAX8
RG316 GND
RF OUTPUT-A COAX9 COMBINER-3-WAY
RG316 RF OUTPUT
RF OUTPUT-1 RF INPUT
COAX11 COMBINER-2-WAY
RF INPUT RF IN RF OUTPUT-B RF INPUT RF INPUT-1
UT141
GATE
RF OUTPUT-2
RF INPUT-1
RF OUTPUT-C COAX10 RF MODULE
RF OUT RF INPUT-2 RF OUTPUT RF OUTPUT
RG316
RF INPUT-2 COAX12
+48V-4 +48V UT141
COAX13
GND UT141 RF INPUT-3
RF OUTPUT
RF INPUT
GATE
RF MODULE
COAX14
+48V-5 +48V UT141
SPLITTER-2-WAY COAX15
RG316 GND
COAX16
RG316 RF OUTPUT
RF OUTPUT-1 RF INPUT
COAX18 COMBINER-2-WAY
RF INPUT UT141
GATE
RF OUTPUT-2
RF INPUT-1
COAX17 RF MODULE
RG316 RF OUT
RF INPUT-2
+48V-6 +48V
COAX19
GND UT141
RF OUTPUT
RF INPUT
GATE GATE
Title
N COM
RF MODULE 5KW
Size Document Number Rev
B Mod. FMAMPL5KW 1.0
R1
NC
MLIN2
LINE
RF INPUT RF OUTPUT-2
R2
NC
MLIN3
LINE
RF OUTPUT-3
R3
NC
Title
N COM
SPLITTER-3-WAY
Size Document Number Rev
A Mod. FMAMPL5KW 1.0
R4
100/2W
RF INPUT
MLIN5
LINE
RF OUTPUT-2
Title
N COM
SPLITTER-2-WAY
Size Document Number Rev
A Mod. FMAMPL5KW 1.0
GND
L1 L2
10uH T14/D5/W1
R10 C13
8K2 1nF
C14 C15
100pF 100nF R11 R12
100 100
C16 C17 C18
1nF 1nF 1nF
Q1
MRFE6VP61K25H
C19
1
1nF
C21 TR1 C20 1nF
1nF TR2 3 1:1 TR3
4:1 1:1
RF OUTPUT
RF INPUT
5 C22 1nF C25
C24 R13 C23 1nF 1nF
27pF 39/1W
4
TR4 C27
1:1 C26 1nF 1nF
C28
1nF
2
D3
LL4148
R14
1K5 C29 C30 C31
R15 R16 1nF 1nF 1nF
GATE
100 100
C32 C33
100pF 1nF
Title
N COM
RF MODULE 1KW
Size Document Number Rev
B Mod. FMAMPL5KW 1.0
C36
15pF
R17
100/250W
RF OUTPUT
C37
L4 15pF
T5/D10/W2.5
RF INPUT-2
C38 C39
6,8pF 8,2pF
Title
N COM
COMBINER-2-WAY
Size Document Number Rev
A Mod. FMAMPL5KW 1.0
R18
50/250W
MLIN7
LINE
R19
RF INPUT-2 RF OUTPUT
50/250W
R20
50/250W
MLIN8
LINE
RF INPUT-3
Title
N COM
COMBINER-3-WAY
Size Document Number Rev
A Mod. FMAMPL5KW 1.0
D4 R22
C42 C43 BAT43 15K
uCAP uCAP
R23
200 CL1
TREE COUPLED LINE
L5 L6
LINE LINE
RF INPUT RF OUTPUT
RF TEST
C44 C45 C46
uCAP uCAP uCAP
R24 R25 R26
330 330 47
C47 D5
220pF BAT43
FORWARD
R27
C48 0
1nF
Title
N COM
RF LOW PASS FILTER
Size Document Number Rev
A Mod. FMAMPL5KW 1.0
R1 NC
R2 NC
R3 NC
R4 100 2W Metal Film Power Resistor
R5 3K3 1W SMD Thick Film Resistor
R6 330 1W Metal Film Power Resistor
R7 1K5 1/4W SMD Thick Film Resistor
R8 5K 1/4W SMD Thick Film Resistor
R9 1K5 1/4W SMD Thick Film Resistor
R10 8K2 1/4W SMD Thick Film Resistor
R11 100 1/4W SMD Thick Film Resistor
R12 100 1/4W SMD Thick Film Resistor
R13 39 1/4W Metal Film Power Resistor
R14 1K5 1/4W SMD Thick Film Resistor
R15 100 1/4W SMD Thick Film Resistor
R16 100 1/4W SMD Thick Film Resistor
R17 100 250W Ceramic Cased RF Resistor
R18 50 250W Ceramic Cased RF Resistor
R19 50 250W Ceramic Cased RF Resistor
R20 50 250W Ceramic Cased RF Resistor
R21 0 1/4W SMD Thick Film Resistor
R22 15K 1/4W SMD Thick Film Resistor
R23 200 1/4W SMD Cermet Skeleton Trimmer Resistor
R24 330 1/4W SMD Thick Film Resistor
R25 330 1/4W SMD Thick Film Resistor
R26 47 1/4W SMD Thick Film Resistor
R27 0 1/4W SMD Thick Film Resistor
SGND_48V
2 7
ADD2_48V
ADD3_48V
ADD1_48V
TERM2 + C1 C3 GND GND C4 + C2
12_48V
GND 100uF/10V 100nF 3 6 100nF 100uF/25V
GND GND
5VA
D1 D2 D3 4 5
Yellow Yellow Yellow NC NC
+48V +5V +12V
R7 2K2
R8 2K2
16
15
14
13
12
11
10
9
SW1
ADDRESS
+5V
CONN2
CONN POWER ONE
1
2
3
4
5
6
7
8
J3
U4U3U2U1 ICSP CS_48V
T4T3T2T1 +5V 5VAR
S4S3S2S1 P3 P2 P1 P_DATA
R4R3R2R1 5VAR
R9
100
5VA
1
2
3
4
5
6
+5V ICSPCLK
U1
U2
U3
U4
R1
R2
R3
R4
S1
S2
S3
S4
T1
T2
T3
T4
ICSPDAT
10
2
4
6
8
Vpp
10
11
12
13
14
15
16
R30 CONN1
1
2
3
4
5
6
7
8
10K RS485
R10 1K5
R11 1K5
R12 1K5
R13 1K5
D9
BAS86
SGND_48V
ADD1_48V
ADD2_48V
ADD3_48V
1
3
5
7
9
12V_48V
N_DATA
P_DATA
CS_48V
5VA
5VAR
5VAR
5VA
C18 N_DATA
100nF 5VAR
+12V SGND_48V
+5V
R19
0
+5V
R23 C5
2K J2 100nF
V_CONTROL
+5V +5V
8
3 4 ENABLE 1 18
RA2 RA1
5 6
VCC
RE
7 8 2 17 +5V
C6 C7 RA3 RA0
9 10 6
1nF 100nF POUT
3 16 1
RA4 RA7 RO C8
Vpp 4 15 100nF
R17 RA5 RA6
100 5 14
VSS VDD +5V
OTP_ALARM 4
ICSPDAT DI
6 13 7
Q1 RB0 RB7 NOUT
GND
C9 D4 2N7002 ICSPCLK
DE
7 12
1nF 55C33 RB1 RB6
8 11
RB2 RB5
5
+12V 9 10
R18 RB3 RB4
100
OVP_ALARM C10
100nF
Q2
C11 D5 2N7002
1nF 55C33 +12V R20 R21
R22 1K 1K
1K
U4A R24
8
5 +5V +5V
+
7
- 6
R28 C15
1K 100nF
V_MONITOR
C16
1nF
R29
1K
I_MONITOR
C17
1nF
Title
N COM
Power Supply Control Board
Size Document Number Rev
C Mod. PSM01 1.0
SW1
SW2
SW2
3 ADJ-A
LED LOCK
LED LOCK
LED PW
LED RF
LED PW
LED RF
GND
SW1
1 3 1 3
10
J1 D1 D2 D3 SW1 SW2
DJ2x5 R1 2 POWER LOCK ON AIR SELECT SETTING
POT
2 4 2 4
1
ADJ-C 1
ADJ-C
ADJ-A
ADJ-B
ADJ-B
GND
GND
GND
GND
GND
SW2
GND
GND
GND
Title
N COM
Controll Panel
Size Document Number Rev
A Mod. FP-AMP 1.0