CAR - M: Continuing Airworthiness Requirements
CAR - M: Continuing Airworthiness Requirements
CAR – M
CONTINUING AIRWORTHINESS REQUIREMENTS
Issue 2, R4, Dated 15th June 2021
APPENDICES to CAR M
Appendix I Continuing airworthiness management contract.
Appendix II Authorised Release Certificate - CA Form 1
AMC to Appendix II to CAR-M: Use of CA Form 1 for
Maintenance
GM to Appendix II to CAR-M: Use of CA Form 1 for
Maintenance
Appendix III Airworthiness Review Certificate- CA Form 15
Appendix IV Approval Ratings
Appendix V Maintenance Organisation Approval- CA Form 3
AMC to Appendix V to CAR M Maintenance
Organisation approval Sub part-F
Appendix VI Continuing Airworthiness Management Organisation-
CA Form 14
AMC to Appendix VI to CAR M Continuing
Management Organisation approval approval CAR M
Sub part-G
Appendix VII Complex Maintenance Tasks
AMC to Complex Maintenance Tasks
Appendix VIII Limited Pilot-Owner Maintenance
AMC to Limited Pilot-Owner Maintenance
CAR M
FOREWORD
Rule 50A of the Aircraft Rules 1937 stipulates the conditions necessary for a
Certificate of Airworthiness to remaining in force i.e. to keep the aircraft in a state
of continued airworthiness. This is ensured by issuing certificates of Airworthiness
to an aircraft and subjecting the aircraft to annual airworthiness review certificates
(ARC).
CAR-M Revision 0 dated 2nd March 2010 was made effective from 31st July 2010
The CAR M Revision 0 was released after careful consideration of the comments
received on the draft and meetings and workshops held with the aeronautical
industry on the subject.
Rule 133B of the Aircraft Rules 1937 stipulates that organizations engaged in the
managing the continuing airworthiness of aircraft shall be approved.
This CAR provides common technical standards and guidelines for continued
airworthiness of an aircraft and its components and is issued under the provisions
of Rule 133A of the Aircraft Rules 1937.
RECORD OF REVISIONS
Initial Issue (Revision 0) 31stJuly 2010
This CAR M provides common technical standards and guidelines for continued
airworthiness of aircraft and its components with an effective date of 31st July 2010.
1. The requirements, related AMCs and GMs have been brought together for easy
reference purposes.
3. Reference to AME licenses as pre- CAR 66 have been replaced with post CAR
-66 terminologies.
8. New AMC M.A 618 and M.A 715 have been added to provide better clarity about
duration of approval in terms of calendar period.
9. New AMC 1, AMC 2, AMC 3 and GM 1 have been added for M.B 303 (b) Aircraft
Continuing Airworthiness Monitoring (ACAM) to provide more clarity in the scope
of inspection and Key Risk Elements (KREs).
10. Appendix III A to GM 303 (b) on Key Risk Elements (KRE) related to Aircraft
Continuing Airworthiness Monitoring (ACAM) has been incorporated.
11. Appendix XII to AMC on Fuel Tank Safety Training has been added.
1. Harmonise CAR M with the latest regulations of EASA Part M issued till July
2016.
2. M3- Definition of Complex Motor aircraft and Category-2 light aircraft are added
and LSA removed.
3. Existing M.A. 201 and related AMC /GM related to responsibilities are revised
and restructured to provide for outsourcing Continuing Airworthiness
Management function to an appropriately approved CAMO except for scheduled
operator.
6. M.A 302 and related AMCs and GM are revised. Standard Maintenance
programme for light aircraft below 2000 kgs is provided.
7. M.A. 303 revised to mandate compliance with ADs issued by state of type design
unless otherwise intimated by DGCA. Need for duplicating detailed compliance
statement with regard to DGCA mandatory modification with respect to aircraft,
engine, and propeller eliminated unless, DGCA had issued additional
Airworthiness Directive.
8. M.A. 402 and related AMCs and GMs related to performance of maintenance are
revised restructured to minimise the risk of multiple errors during maintenance.
11. Subpart G (CAMO) and related AMCs / GMs are revised /restructured to align
with changes made in M.A. 201.
12. Subpart I Related AMCs / GMs revised / restructured in line with M.A 201 and to
introduce procedures for ARC review for small aircraft.
14. Secton-B DGCA Procedures and related AMCs /GM removed from this CAR and
made of Airworthiness Procedures Manual (Chapter- 3A).
1. AMC 304 Amended to replace the reference of AAC 2/2013 to AAC 1 of 2017
2. Para ( d ) in MA 704 Added
3. Para (f) of MA 704 amended
1. M.A. 201 (f) (2) amended in case of outsource of CAMO function, the operator
shall have CAME in accordance with para 11.2 of CAR Section 8 Series O Part
II.
2. M.A. 302 (f) amended to include requirement of “Maintenance Programme of Single
Engine aeroplane used for Scheduled commuter operations shall also have reliability
programme. Additional requirements are detailed in CAR, Section-8, Series O, Part II,
Appendix ‘B’ is inserted.
CAR M Issue-2, R-3 has been prepared to harmonize the EASA Commission
Regulation (EU) 2018/1142 dated 16/08/2018.
GENERAL
M.1
For the purpose of this CAR, DGCA shall be the competent authority:
M.2 Objective
The provisions of this CAR related to commercial air transport are applicable
to licensed air carriers as defined by Rule 134 of the Aircraft Rules 1937.
M.3 Definitions
Within the scope of this CAR, the following definitions shall apply:
(a) ‘aircraft’ means any machine that can derive support in the atmosphere
from the reactions of the air other than reactions of the air against the
earth's surface;
(1) An aeroplane:
(2) A helicopter:
(d) ‘continuing airworthiness’ means all of the processes ensuring that, at any
time in its operating life, the aircraft complies with the airworthiness standard
and is in a condition for safe operation;
(h) ‘Pre-flight inspection’ means the inspection carried out before flight to ensure
that the aircraft is fit for the intended flight.
(i) For the purpose of this CAR Category 1 “Light Aircraft” means the following
aircrafts
ii a balloon with a maximum design lifting gas or hot air volume of not more
than 3400 m3 for hot air balloons, 1050 m3 for gas balloons, 300 m3 for
tethered gas balloons;
(J) For the purpose of this CAR Category 2 “Light Aircraft means the
following aircraft
This CAR entered into force with effect from 31stJuly 2010.
SECTION-A
TECHNICAL REQUIREMENTS
SUBPART A
GENERAL
M.A.101 Scope
SUBPART B
ACCOUNTABILITY
M.A.201 Responsibilities
(a) The owner is responsible for the continuing airworthiness of an aircraft
and shall ensure that no flight takes place unless:
1. the aircraft is maintained in an airworthy condition, and;
2. any operational and emergency equipment fitted is correctly installed and
serviceable or clearly identified as unserviceable, and;
3. the airworthiness certificate remains valid, and;
4. the maintenance of aircraft is performed in accordance with the approved
maintenance programme as specified in M.A.302.
(b) When the aircraft is leased, the responsibilities of the owner are
transferred to the lessee if:
1. the lessee is stipulated on the registration document, or;
2. detailed in the leasing contract.
(e) In the case of aircraft used by air operator certified in accordance with
Schedule XI of Aircraft rule 1937, the operator is responsible for the
continuing airworthiness of the aircraft it operates and shall:
(1) ensure that no flight takes place unless the conditions defined in point (a)
are met;
(2) be approved, as part of its air operator certificate, as a continuing
airworthiness management organisation pursuant to M.A. Subpart G
(CAMO) for the aircraft it operates;
By derogation to the above Scheduled Commuter Operators of non-
complex aircraft and helicopter may contract the Continuing Airworthiness
Management Function to an appropriately approved Organisation while
retaining the responsibility with itself.
(h) For other than complex motor-powered aircraft, used for commercial
specialised operations, or commercial air transport other than those certified
air operators in accordance with Schedule XI of Aircraft rule 1937, or
commercial approved training organisation, the operator shall ensure that:
(1) no flight takes place unless the conditions defined in point (a) are met;
(i) For other than complex motor-powered aircraft not included in point (e) or
(h), or used for “limited operations”, the owner is responsible for ensuring
that no flight takes place unless the conditions defined in point
(a) are met. To that end, the owner shall:
(2) manage the continuing airworthiness of the aircraft under its own
responsibility, without contracting an approved continuing airworthiness
management organisation or;
(3) manage the continuing airworthiness of the aircraft under its own
responsibility and establish a limited contract for the development of the
maintenance programme and for processing its approval in accordance with
point M.A.302 with:
(j) The owner/operator shall ensure that any person authorised by the DGCA is
granted access to any of its facilities, aircraft or documents related to
its activities, including any subcontracted activities, to determine compliance
with this Part.’;
k) The operator shall establish and follow safety management system as per
CAR Section 1 Series C Part I.
GM M.A.201 Responsibilities
Commercia Commercial Air operator Yes, a CAMO is Yes, Yes, a CAMO is Yes,
l Air cerifird in required and it shall maintenance required and it maintenance
operations Transport accordance be part of the AOC by a CAR-145 shall be part of by a CAR45
( CAT ) with Schedule (M.A.201(e)) organisation is the AOC organisation is
XI of Aircraft required (M.A.201(e)) required
rule 1937 (M.A.201(e)) (M.A.201(e))
CAT other than Yes, a CAMO is Yes, Yes, a CAMO is Yes,
Air required maintenance required maintenance
opera (M.A.201(f)) by a CAR-145 (M.A.201(h)) by a Subpart F
tor organisation is or by a CAR-
cerifird required 145
in (M.A.201(f)) organisation is
accordance required
with Schedule (M.A.201(h))
XI of Aircraft
rule 1937
Commercial Commer Yes, a CAMO is Yes, Yes, a CAMO is Yes,
operations cial required maintenance required maintenance
other than specialis (M.A.201(f)) by a CAR-145 (M.A.201(h)) by a Subpart F
CAT ed organisation is or by a CAR-
operatio required 145
ns (M.A.201(f)) organisation is
required
(M.A.201(h))
Commerci Yes, a CAMO is Yes, Yes, a CAMO is Yes,
al training required maintenance required maintenance
organisati (M.A.201(f)) by a CAR-145 (M.A.201(h)) by a Subpart F
ons (ATOs) organisation is or by a CAR-
required 145
(M.A.201(f)) organisation is
required
(M.A.201(h))
Other than commercial operations including Yes, a CAMO is Yes, No, a CAMO is No,
limited operations. required maintenance not required maintenance
(M.A.201(g)) by a CAR-145 (M.A.201(i)) by a Subpart F
organisation is or CAR-145
required organisation is
(M.A.201(g)) not required
(M.A.201(i))
In addition to complying with the the requirements of Aviation Authority of the State
of Registry, the Indian Operator shall demonstrate to the DGCA and provide for
inspection of the activities, wherever they may be performed through an
appropriately approved CAMO that the provisions of applicable Aircraft Rules, 1937
and this CAR is being complied either direcly or through an approved alternate
means for which DGCA is not the ‘Authority’ in respect of the aircraft
The performance of ground de-icing and anti-icing activities does not require a
Part-145 maintenance organisation approval. Nevertheless, inspections
required detecting and when necessary, removing de-icing and/or anti-icing fluid
residues are considered maintenance. Such inspections may only be carried out
by suitably authorised personnel
* This means aircraft for which M.A. 201(e), (f), (g), and (h) do not apply.
The following table provides a summary of the provisions contained in M.A.201(i),
AMC M.A.201(i), and GM M.A.201(i)(3):
Approval/Declaratio Direct approval by Direct approval by the DGCA Direct approval by the DGCA
n of the the DGCA or or Indirect approval by the or Declaration by the owner
maintenance Declaration by the contracted CAMO (only for Category 1 Light
programme owner (only for or Declaration by the owner aircraft not involved in
Category 1 Light (only for Category 1 Light commercial operations, see
aircraft not aircraft not involved in M.A.302(h))
involved in commercial operations, see
commercial M.A.302(h))
operations, see
M.A.302(h)
Basic information used for Maintenance data from the Minimum Inspection Programme’ (see
the maintenance Design Approval Holder M.A.302(h)2 and M.A.302(i))
programme (complying with M.A.302(d) (not applicable to airships )
and (e))
Performance of DGCA
Airworthiness Review and or CAMO or CAR-145/M.A. Subpart F
issue of reccemendation maintenance organisation (when
for Airworthiness Review combined with annual inspection, see
Certificate M.A.901(l))
If an owner decides not to make a contract in accordance with M.A.201( i), the
owner is fully responsible for the proper accomplishment of the corresponding
tasks. As a consequence, it is recommended that the owner properly self-
assesses his/her own competence to accomplish them or otherwise seeks the
proper expertise.
AMC M.A.201 (i) (3) Responsibilities
The limited contract for the development and, when applicable, processing of the
approval of the aircraft maintenance programme should cover the responsibilities
related to M.A. 302(d), M.A. 302(e) and M.A.302(g).
In the case of Category 1 Light aircraft not involved in commercial operations, the
limited contract between the owner and the Continuing airworthiness
Accountable persons or organisations should ensure that the type certificate (TC)
holder receives adequate reports of occurrences for that aircraft type, to enable
it to issue appropriate service instructions and recommendations to all owners or
operators.
Liaison with the TC holder is recommended to establish whether published or
proposed service information will resolve the problem or to obtain a solution to a
particular problem.
An approved continuing airworthiness management or maintenance organisation
should assign responsibility for co-ordinating action on airworthiness
occurrences and for initiating any necessary further investigation and follow-up
activity to a suitably qualified person with clearly defined authority and status.
In respect of maintenance, reporting a condition which endangers flight safety of
the aircraft is normally limited to:
SUBPART C
CONTINUING AIRWORTHINESS
M.A.301 Continuing Airworthiness Tasks
The aircraft continuing airworthiness and the serviceability of both operational
and emergency equipment shall be ensured by:
1. the accomplishment of pre-flight inspections;
2. the rectification in accordance with the data specified in point M.A. 304
and/or point M.A. 401, as applicable, of any defect and damage affecting
safe operation taking into account, the minimum equipment list and
configuration deviation list when applicable;
3. the accomplishment of all maintenance, in accordance with the
M.A.302 aircraft maintenance programme;
4. for all complex motor-powered aircraft or aircraft used by air operator
certified in accordance with Schedule XI of Aircraft rule 1937 the
analysis of the effectiveness of the M.A.302 approved maintenance
programme;
5. the accomplishment of any applicable:
i. airworthiness directive,
ii. operational directive with a continuing airworthiness impact,
iii. continued airworthiness requirement established by DGCA,
iv. measures mandated by DGCA in immediate reaction to a safety
problem;
1. With regard to the pre-flight inspection it is intended to mean all of the actions
necessary to ensure that the aircraft is fit to make the intended flight. These
should typically include but are not necessarily limited to:
a) a walk-around type inspection of the aircraft and its emergency equipment
for condition including, in particular, any obvious signs of wear, damage or
leakage. In addition, the presence of all required equipment including
emergency equipment should be established.
b) an inspection of the aircraft continuing airworthiness record system or the
operators technical log as applicable to ensure that the intended flight is not
30 | P a g e Issue 02 R4, 15th June 2021
CAR M Issue 2
adversely affected by any outstanding deferred defects and that no
required maintenance action shown in the maintenance statement is
overdue or will become due during the flight.
c) control that consumable fluids, gases etc. uplifted prior to flight are of the
correct specification, free from contamination, and correctly recorded.
d) control that all doors are securely fastened.
e) control that control surface and landing gear locks, pitot/static covers,
restraint devices and engine/aperture blanks have been removed.
f) control that all the aircraft’s external surfaces and engines are free from ice,
snow, sand, dust etc. and an assessment to confirm that , as the result of
meteorological conditions and de-icing/anti-icing fluids have been
previously applied on it, there are no fluid residues that could endanger air
safety. Alternatively to this pre-flight assessment, when the type of aircraft
and nature of operations allow for it, the build up of residues may be
controlled through schedule maintenance inspections / cleanings identified
in the approved maintenance programme.
2. Tasks such as oil and hydraulic fluid uplift and tyre inflation may be
considered as part of the pre-flight inspection. The related pre-flight
inspection instructions should address the procedures to determine where
the necessary uplift or inflation results from an abnormal consumption and
possibly requires additional maintenance action by the approved
maintenance organisation or certifying staff as appropriate.
1. The operator should have a system to ensure that all defects affecting the
safe operation of the aircraft are rectified within the limits prescribed by the
approved minimum equipment list (MEL), configuration deviation list (CDL)
or maintenance data as appropriate. Also that such defect rectification
cannot be postponed unless agreed by the operator and in accordance with
a procedure approved by DGCA.
a) significant incidents and defects: monitor incidents and defects that have
occurred in flight and defects found during maintenance and overhaul,
highlighting any that appear significant in their own right.
b) repetitive incidents and defects: monitor on a continuous basis defects
occurring in flight and defects found during maintenance and overhaul,
highlighting any that are repetitive.
c) deferred and carried forward defects: Monitor on a continuous basis
deferred and carried forward defects. Deferred defects are defined as
those defects reported in operational service which is deferred for later
rectification. Carried forward defects are defined as those defects arising
during maintenance which are carried forward for rectification at a later
maintenance input.
d) unscheduled removals and system performance: analyse unscheduled
component removals and the performance of aircraft systems for use as
part of the maintenance programme efficiency.
The owner or the CAMO as applicable should have a system to ensure that all
aircraft maintenance checks are performed within the limits prescribed by the
approved aircraft maintenance programme and that, whenever a maintenance
check cannot be performed within the required time limit, its postponement is
allowed in accordance with a procedure agreed by DGCA.
(i) In that case, the indirect approval procedure shall be established by the
continuing airworthiness management organisation as part of the
Continuing Airworthiness Management Exposition and shall be approved
by DGCA.
(ii) The continuing airworthiness management organisation shall not use the
indirect approval procedure when this organisation is not under the
oversight of the State of Registry, unless an agreement exists in
accordance with point M.1, paragraph 4(ii) or 4(iii), as applicable,
transferring the responsibility for the approval of the aircraft maintenance
programme to DGCA.
(g) The aircraft maintenance programme shall be subject to periodic reviews and
amended accordingly when necessary. These reviews shall ensure that the
programme continues to be valid in light of the operating experience and
instructions from DGCA whilst taking into account new and/or modified
maintenance instructions promulgated by the type certificate and
supplementary type certificate holders and any other organisation that publishes
such data in accordance with CAR 21/EASA 21/FAR 21.
(h) In the case of Category 1 light aircraft not involved in commercial
operations, compliance with points (b), (c), (d), (e), and (g) may be replaced
by compliance with all the following conditions:
1. The aircraft maintenance programme shall clearly identify the owner and
the specific aircraft to which it refers, including any installed engineand
propeller.
2. The aircraft maintenance programme shall either:
— comply with the “Minimum Inspection Programme”, contained in
point (i), corresponding to the particular aircraft, or
— comply with points (d) and (e).
The maintenance programme shall not be less restrictive than the
“Minimum Inspection Programme”.
3. The aircraft maintenance programme shall include all the mandatory
continuing airworthiness requirements, such as repetitive Airworthiness
Directives, the Airworthiness Limitation Section (ALS) of the Instructions for
Continued Airworthiness (ICA) or specific maintenance requirements
contained in the Type Certificate Data Sheet (TCDS).
In addition, the aircraft maintenance programme shall identify any additional
maintenance tasks to be performed because of the specific aircraft type,
aircraft configuration and type and specificity of operation. The following
elements shall be taken into consideration as a minimum:
Aircraft Maintenance Programme (for aircraft other than ‘complex motor-powered aircraft’)
Aircraft identification
M.A.302(h) (Only possible for Category 1 light aircraft not used in commercial operations)
For Aircraft Maintenance Programmes complying with M.A.302(h) (see above) the following data is used (tick one
option):
Other Minimum Inspection Programme complying with M.A.302(i) (List the tasks in Appendix A to this Aircraft
Maintenance Programme)
Design Approval Holder Maintenance Data (not applicable if using Minimum Inspection Programmes)
3 Equipment manufacturer and type Applicable maintenance data reference (at latest revision)
3a Aircraft
(other than
balloons)
3b Engine (if
applicable)
3c Propeller (if
applicable)
For balloons
3d Envelope
(only for
balloons)
3e Basket(s)
(only for
balloons)
3f Burner(s)
(only for
balloons)
3g Fuel
cylinders
(only for
balloons)
Additional maintenance requirements not covered above (applicable to all Aircraft Maintenance Programmes, regardless
of whether they are based on Design Approval Holder Data or Minimum Inspection Programmes)
Indicate if any of the following additional maintenance requirements are applicable (when Yes No
replying ‘YES’, list the specific requirements in Appendix B to this Aircraft Maintenance
Programme)
5 Indicate if there are any specific maintenance recommendations made in Service Bulletins, Yes No
Service Letters, etc, that are applicable (when replying ‘YES’, list all the specific
recommendations and any deviations in Appendix B to this Aircraft Maintenance Programme)
Pilot-owner maintenance (only for privately operated non-complex motor-powered aircraft of 2 730 kg MTOM and below,
sailplanes, powered-sailplanes and balloons)
Does the Pilot-owner perform Pilot-owner maintenance (ref. CAR-M, M.A.803)? Yes No
6 If yes, enter the name of the pilot-owner(s) or the alternative procedure described in
AMC M.A.803 point 3:
Signature: Date:
If yes, list in Appendix B to this Aircraft Maintenance Programme the deviations to the list of
Pilot-owner maintenance tasks contained in the AMC to Appendix VIII to CAR-M (tasks which
are not performed by the Pilot-owner and additional tasks performed)
Record of periodic reviews of the Aircraft Maintenance Programme (in accordance with M.A.302(g) or M.A.302(h)5, as
applicable)
Describe whether the review has resulted or not in changes to the Date and signature
Aircraft Maintenance Programme (any changes introduced will be
7 described in field 8 below)
‘I hereby declare that this is the Approval Reference No of the Competent Authority:
maintenance programme CAMO:
applicable to the aircraft
referred to in field 1 and I am
fully responsible for its content
and, in particular, for any
deviations from the Design Signature/Name/Date:
Approval Holder’s Signature/Name/Date:
recommendations’
Signature/Name/Date:
Certification statement
10 ‘I will ensure that the aircraft is maintained in accordance with this maintenance programme and that the maintenance
programme will be reviewed and updated as required’
Signed by the person/organisation responsible for the continuing airworthiness of the aircraft according to M.A.201:
Address:
Telephone/fax:
E-mail:
Signature/Date:
11 Appendices attached:
—Appendix A YES NO
—Appendix B YES NO
Appendix A ‘Minimum Inspection Programme’ (only applicable if a Minimum Inspection Programme different from the
one described in AMC M.A.302(i) is used) (see Section 2 above)
Detail the tasks and inspections contained in the Minimum Inspection Programme being used.
Appendix B ‘Additional Maintenance Requirements’ and ‘Pilot-owner maintenance’ (include only if applicable) (see Sections 4,
5 and 6 above)
Maintenance related to Mandatory Continuing Airworthiness Instructions (ALIs, CMRs, specific requirements in the TCDS, etc.)
Task Description Recommended Indicate: Alternative inspection/task (if Amended interval (if
interval adopted with deviations) adopted with deviations)
‘Adopted’, or
‘Not adopted’, or
‘Adopted with
deviations’
NOTE : List all the applicable maintenance recommendations, even those for which it has been decided not to accomplish the
task or to accomplish it with deviations.
Pilot-owner maintenance tasks contained in AMC to Appendix VIII to CAR-M which are not performed by the Pilot-owner
Pilot-owner maintenance tasks performed by the Pilot-owner additional to those contained in AMC to Appendix VIII to CAR-M
NOTE: This AMC is applicable to those Category 1 light aircraft not involved in
commercial operations for which the owner has elected to apply the provisions of
M.A.302 (h).
— The results of the airworthiness review performed on the aircraft, which may
reveal that the current maintenance programme is not adequate.
For the purpose of reviewing the results of the maintenance performed during
that year, the airworthiness review staff should request the owner/ continuing
When reviewing the results of the maintenance performed during that year and
the results of the airworthiness review, attention should be paid as to whether the
defects found may have been prevented by introducing in the maintenance
programme certain recommendations from the Design Approval Holder which
were initially disregarded by the owner.
However, when issuing a declaration for the maintenance programme, the owner
assumes full responsibility for any deviations introduced to the maintenance
programme proposed by the contracted organisation. The organisation which
developed the maintenance programme is not responsible for such deviations.
These deviations do not need to be justified by the owner.
— The content of the declared (by the owner) maintenance programme cannot
be initially challenged either by the DGCA, the contracted CAMO, or the
contracted maintenance organisation. This declared maintenance programme is
the basis for adequate planning of maintenance as well as for the airworthiness
reviews and the content of the Aircraft Continuing Airworthiness Monitoring
(ACAM) inspections in accordance with M.B.303. Nevertheless, the maintenance
programme will be subject to periodic reviews at the occasion of the airworthiness
review and the DGCA shall be notified in case of discrepancies linked to
deficiencies in the content of the maintenance programme, as described in
M.A.302(h)5, M.A.710(ga), M.A.710(h), M.A.901(l)5, and M.A.901(l)7. The owner
shall amend the maintenance programme accordingly as required by M.A.302
(h)5.
— When the DGCA is notified of deficiencies linked to the content of the declared
maintenance programme for a particular aircraft, the DGCA should contact the
owner, request a copy of the maintenance programme (if it was declared) and
use the information received for the adequate planning of the ACAM programme.
Based on the reported deficiencies and the risks identified, the DGCA will adapt
the ACAM programme accordingly. This notification will also allow that the DGCA
agrees on the changes required to the maintenance programme as required by
M.A.302 (h) 5.
— Although there is no requirement for the owner to send a copy of the declared
maintenance programme to the DGCA, this does not prevent the DGCA from
requesting a copy to the owner at any time, even if deficiencies have not been
reported.
— Since the DGCA is not responsible for the content of a declared maintenance
programme, the DGCA cannot authorise deviations from its content. In such
case, the owner can always declare an amended maintenance programme
The ‘Minimum Inspection Programmes’ defined in this AMC already comply with
the requirements established in M.A.302(i) and may be used in order to define
the basic information for the maintenance programme as required by
M.A.302(h)2. However, the maintenance programme must be customised as
required by M.A.302 (h)3, which may be done by using the standard template
contained in AMC M.A.302(e).
It must be noted that using the ‘1-month’ tolerance permitted by M.A.302(i)1 for
the annual inspection may result in an expired ARC.
A tolerance of one month or 10 h may be applied. However, the next interval shall
be calculated from the date/hours originally scheduled (without the tolerance).
Note 1: Use the manufacturer’s maintenance manual to accomplish each
task/inspection.
Note 2: Proper operation of backup or secondary systems and components
should be included for every instance where a check is performed for
improper installation/operation.
GENERAL
General Remove or open all necessary inspection plates, access doors, fairings, and cowlings.
Clean the aircraft and aircraft engine as required.
Lubrication/servicing Lubricate and replenish fluids in accordance with the manufacturer’s requirements.
Markings Check that side and under-wing registration markings are correct. If applicable, check that
an exemption for alternate display is approved. Identification plate for National Aviation
Authority registered aircraft is present. Other identification markings on fuselage are in
accordance with CAR Section-2 Series F part-I.
Fabric and skin Inspect for deterioration, distortion, other evidence of failure, and defective or insecure
attachment of fittings.
NOTE: When checking composite structures, check for signs of impact or pressure
damage that may indicate underlying damage.
Fuselage structure Check frames, formers, tubular structure, braces, and attachments. Inspect for signs of
corrosion.
Systems and components Inspect for improper installation, apparent defects, and unsatisfactory operation.
Pitot/static system Inspect for security, damage, cleanliness, and condition. Drain any water from
condensation drains.
General Inspect for lack of cleanliness and loose equipment that might foul the controls.
Inspect for condition of moving parts and wear.
Tow hooks
Seats, safety belts and Inspect for poor condition and apparent defects.
harnesses
Windows, canopies and Inspect for deterioration and damage, and for function of emergency jettison.
windshields
Instrument panel Inspect for poor condition, mounting, marking, and (where practicable) improper
assemblies operation.
Flight and engine controls Inspect for improper installation and improper operation.
Speed/weight/manoeuvre Check that the placard is correct and legible and accurately reflects the status of the
placard aircraft.
All systems Inspect for improper installation, poor general condition, apparent and obvious defects,
and insecurity of attachment.
LANDING GEAR
Inspect for wear and deformation of rubber pads, bungees, and springs.
Linkages, trusses and Inspect for undue or excessive wear fatigue and distortion.
members
Floats and skis Inspect for insecure attachment and apparent defects.
All components Inspect all components of the wing and centre section assembly for poor general
condition, fabric or skin deterioration, distortion, evidence of failure, insecurity of
attachment.
Connections Inspect main connections (e.g. between wings, fuselage, wing tips) for proper fit, play
within tolerances, wear or corrosion on bolts and bushings.
FLIGHT CONTROLS
Control circuit/stops Inspect control rods and cables. Check that the control stops are secure and make
contact.
Control surfaces Inspect aileron, flap, elevator, air brake and rudder assemblies, hinges, control
connections, springs/bungees, tapes and seals.
Check and record range of movement and cable tensions, if specified, and check free
play.
EMPENNAGE
All components and Inspect all components and systems that make up the complete empennage assembly
systems for poor general condition, fabric or skin deterioration, distortion, evidence of failure,
insecure attachment, improper component installation, and improper component
operation.
Batteries Inspect for improper installation, improper charge and spillage and corrosion.
Radio and electronic Inspect for improper installation and insecure mounting.
equipment
Wiring and conduits Inspect for improper routing, insecure mounting, and obvious defects.
Bonding and Inspect for improper installation, poor condition, and chafing and wear of insulation.
shielding
Antennas Inspect for poor condition, insecure mounting, and improper operation.
POWERPLANT
Engine section Inspect for visual evidence of excessive oil, fuel or hydraulic leaks and sources of such
leaks.
Studs and nuts Inspect for looseness, signs of rotation and obvious defects.
Internal engine Inspect for cylinder compression (record measures for each cylinder) and for metal
particles or foreign matter in oil filter, screens and sump drain plugs. If there is weak
cylinder compression, inspect for improper internal condition and improper internal
tolerances.
Engine mounts Inspect for cracks, looseness of mounting, and looseness of the engine to mount
attachment.
Engine controls Inspect for defects, improper travel, and improper safe tying.
Lines, hoses and clamps Inspect for leaks, improper condition, and looseness.
Turbocharger and Inspect for leaks, improper condition, and looseness of connections and fittings.
intercooler
Liquid cooling systems Inspect for leaks and proper fluid level.
Electronic engine control Inspect for signs of chafing and proper electronics and sensor installation.
All systems Inspect for improper installation, poor general condition, defects and insecure
attachment.
Cooling baffles and seals Inspect for defects, improper attachment, and wear.
Filters, screens, and chip Inspect for metal particles and foreign matter.
detectors
PROPELLER
Propeller assembly Inspect for cracks, nicks, binds, and oil leakage.
Propeller bolts Inspect for proper installation, looseness, signs of rotation, and lack of safe tying.
Propeller control Inspect for improper operation, insecure mounting, and restricted travel.
mechanism
MISCELLANEOUS
Ballistic rescue system Inspect for proper installation, unbroken activation mechanism, proper securing while on
ground, validity of inspection periods of pyrotechnic devices, and parachute packing
intervals.
Other miscellaneous items Inspect installed miscellaneous items that are not otherwise covered by this listing for
improper installation and improper operation.
OPERATIONAL CHECKS
Power and revolutions per Check that power output, static and idle rpm are within published limits.
minute (rpm)
Fuel and oil pressure Check they are within normal values.
Engine For engines equipped with automated engine control (e.g. FADEC), perform the
published run-up procedure and check for discrepancies.
Engine For dry-sump engines and engines with turbochargers and for liquid cooled engines,
check for signs of disturbed fluid circulation.
Pitot-static system Perform operational check.
Minimum Inspection Programme for Category 1 light aircraft (sailplanes) and Category 1
light aircraft (powered sailplanes) not involved in commercial operations
To be performed:
— every annual/100 h interval (for Touring Motor Gliders (TMG)), whichever
comes first; or
— every annual interval (for other than TMGs).
Note 2: In the case of TMGs, it is acceptable to control the hours of use of the
aircraft, engine and propeller as separate entities. Any maintenance check to be
done between two consecutive annual/100 h inspections may be performed
separately on the aircraft, engine and propeller depending on when each
GENERAL
General — all tasks The aircraft must be clean prior to inspection. Inspect for security, damage, wear,
integrity, drain/vent holes clear, signs of overheating, leaks, chafing, cleanliness and
condition as appropriate to the particular task. Whilst checking composite structures,
check for signs of impact or pressure damage that may indicate underlying damage.
Lubrication/servicing Lubricate and replenish fluids in accordance with the manufacturer’s requirements.
Markings Check that side and under-wing registration markings are correct. If applicable, check
that an exemption for alternate display is approved. Identification plate for National
Aviation Authority registered aircraft is present. Other identification markings on
fuselage in accordance with local (national) rules.
AIRFRAME
Fuselage paint/gel coat, Inspect external surface and fairings, gel coat, fabric covering or metal skin, and
including registration paintwork. Check that registration marks are correctly applied.
markings
Fuselage structure Check frames, formers, tubular structure, skin, and attachments. Inspect for signs of
corrosion on tubular framework.
Release hook(s) Inspect nose and Centre of Gravity (C of G) release hooks and controls. Check
operational life. Carry out operational test. If more than one release hook or control is
fitted, check operation of all release hooks from all positions.
Pitot/static system Inspect pitot probes, static ports and all accessible tubing for security, damage,
cleanliness, and condition. Drain any water from condensation drains.
Bonding/vents drains Check all bonding leads and straps. Check that all vents and drains are clear from
debris.
Cleanliness/loose articles Check under cockpit floor/seat pan and in rear fuselage for debris and foreign items.
Canopy, locks and Inspect canopy, canopy frame and transparencies for cracks, unacceptable distortion,
jettison and discolouration. Check operation of all locks and catches. Carry out an operational
test of the canopy jettison system from all positions.
Seat/cockpit floor Inspect seat(s). Check that all loose cushions are correctly installed and, as appropriate,
energy absorbing foam cushions are fitted correctly. Ensure that all seat adjusters fit
and lock correctly.
Harness(es) Inspect all harnesses for condition and wear of all fastenings, webbing, and fittings.
Check operation of release and adjustments.
Rudder pedal assemblies Inspect rudder pedal assemblies and adjusters.
Flight control Inspect flight controls rods/cables. Check that control stops are secure and make
circuits/stops contact. Pay particular attention to wear and security of liners and cables in ‘S’ tubes.
Inspect self-connecting control devices.
Instrument panel Inspect instrument panel and all instruments/equipment. Check instrument readings
assemblies are consistent with ambient conditions. Check marking of all switches, circuit breakers,
and fuses. Check operation of all installed equipment, as possible, in accordance with
the manufacturer’s instructions.
Check markings of instruments in accordance with the Flight Manual.
Oxygen system Inspect oxygen system. Check bottle hydrostatic test date expiry in accordance with the
manufacturer’s recommendations. Ensure that the bottle is not completely empty (13,8
bars/200 psi minimum) and refill with aviator’s oxygen only. Clean masks and regulators
with suitable cleaning wipes.
Ensure that the oxygen installation is recorded on weight and C of G schedule. CAUTION:
OBSERVE ALL SAFETY PRECAUTIONS.
Colour-coding of controls Ensure that controls are colour-coded and in good condition, as follows:
Tow release: yellow
Air Brakes: blue
Trimmer: green
Canopy normal operation: white
Canopy jettison: red
Other controls: clearly marked but not using any of the above colours.
Equipment stowed in Check for security and condition. Check validity of any safety equipment. Check the
centre section manufacturer’s and the CARs (if required) data plates.
Speed/weight/ Check that the placard is correct and legible and accurately reflects the status of the
manoeuvre placard aircraft.
LANDING GEAR
Front skid/nose wheel Inspect for evidence of hard/heavy landings. Check skid wear. Inspect wheel, tyre, and
and mounts wheel box. Check tyre pressure.
Main wheel and brake Check for integrity of hydraulic seals and leaks in pipe work. Check life of hydraulic hoses
assembly and components if specified by the manufacturer. Remove brake drums, check brake
lining wear. Check disk/drum wear. Refit drum. Check brake adjustment. CAUTION:
BRAKE DUST MAY CONTAIN ASBESTOS.
Check operation of brake. Check level of brake fluid and replenish if necessary. Check
tyre pressure. CAUTION: CHECK TYPE OF BRAKE FLUID USED AND OBSERVE SAFETY
PRECAUTIONS.
Undercarriage Check springs, bungees, shock absorbers, and attachments. Check for signs of damage.
suspension Service strut if applicable.
Undercarriage retract Check retraction mechanism and controls, warning system if fitted, gas struts, doors
system and doors and linkages/springs, over-centre/locking device. Perform retraction test.
Tail skid/wheel Inspect for evidence of hard/heavy landings. Check skid wear. Inspect wheel, tyre, and
wheel box. Check bond of bonded skids. Check tyre pressure.
Wheel brake control Inspect wheel brake control rods/cables. If combined with air brake, ensure correct
circuit rigging relationship. Check parking brake operation if fitted.
Wing attachments Inspect the wing structural attachments. Check for damage, wear, and security. Check
for rigging damage. Check condition of wing attachment pins.
Aileron control Inspect aileron control rods/cables. Check that control stops are secure and make
circuit/stops contact.
Inspect self-connecting control devices.
Air brake control circuit Inspect air brake control rods/cables. Check friction/locking device (if fitted). Inspect
self-connecting control devices.
Wing struts/wires Inspect wing struts for damage and internal corrosion. Re-inhibit wing struts internally
every three years or in accordance with the manufacturer’s instructions.
Wings including Check mainplane structure externally and internally as far as possible. Check gel coat,
underside registration fabric covering, or metal skin. Check that registration marks are correctly applied.
markings
Ailerons and controls Inspect aileron and flaperon assemblies, hinges, control connections, springs/bungees,
tapes, and seals. Ensure that seals do not impair full range of movement.
Flaps Check flap system and control. Inspect self-connecting control devices.
Control deflections and Check and record range of movements and cable tensions, if specified, and check free
free play, and record on play.
worksheets
EMPENNAGE
Tailplane and elevator With tailplane de-rigged, check tailplane and attachments, self-connecting and manual
control connections. Check gel coat, fabric covering, or metal skin.
Rudder control circuit/ Inspect rudder control rods/cables. Check that control stops are secure and make
stops contact. Pay particular attention to wear and security of liners and cables in ‘S’ tubes.
Elevator control Inspect elevator control rods/cables. Check that control stops are secure and make
circuit/stops contact.
Inspect self-connecting control devices.
Trimmer control circuit Inspect trimmer control rods/cables. Check friction/locking device.
Control deflections and Check and record range of movements and cable tensions, if specified, and check free
free play, and record play.
on worksheets
AVIONICS AND ELECTRICS
Electrical Check all electrical wiring for condition. Check for signs of overheating and poor
installation/fuses connections. Check fuses/trips for condition and correct rating.
Battery security and Check battery mounting for security and operation of clamp. Check for evidence of
corrosion electrolyte spillage and corrosion. Check that the battery has the main fuse fitted
correctly.
It is recommended to carry out battery capacity test on gliders equipped with radio,
used for cross-country, controlled airspace, or competition flying.
Radio installations and Check radio installation, microphones, speakers and intercom, if fitted. Check that the
placards call sign placard is installed. Carry out ground function test. Record radio type fitted.
MISCELLANEOUS
Removable ballast Check removable ballast mountings and securing devices (including fin ballast if
applicable) for condition. Check that ballast weights are painted with conspicuous
colour. Check that provision is made for the ballast on the loading placard.
Water ballast system Check water ballast system, wing and tail tanks as fitted. Check filling points, level
indicators, vents, dump and frost drains for operation and leakage. If loose bladders are
used, check for leakage and expiry date as applicable.
Engine pylons and Inspect engine and pylon installation. Check engine compartment and fire sealing.
mountings
Pylon/engine stops Check limit stops on retractable pylons. Check restraint cables.
Electric actuator Inspect electric actuator, motor, spindle drive, and mountings.
Electrical wiring Inspect all electrical wiring. Pay special attention to wiring that is subject to bending
during extension and retraction of engine/pylon.
Limit switches Check operation of all limit switches and strike plates. Make sure that they are not
damaged by impact.
Fuel tank(s) Check fuel tank mountings and tank integrity. Check fuel quantity indication system if
fitted.
Fuel pipes and vents Check all fuel pipes especially those subject to bending during extension and retraction
of engine/pylon. Check that vents are clear. Make sure that overboard drains do not
drain into engine compartment. Check self-sealing.
Fuel cock or shut off Check operation of fuel cock or shut-off valve and indications.
valve
Fuel pumps and filters Clean or replace filters as recommended by the manufacturer. Check operation of fuel
pumps for engine supply or tank replenishment. Check fuel pump controls and
indications.
Spark plugs Carry out spark plug service. It is recommended to replace spark plugs at annual
intervals.
Harnesses and Magneto Inspect low-tension and high-tension wiring, connectors, spark plug caps. Check
magneto to engine timing. Check impulse coupling operation.
Propeller bolts, assembly, Inspect propeller, hub, folding mechanism, brake, pitch change mechanism, stow
mounting, torquing & sensors.
Doors Check engine compartment doors, operating cables, rods, and cams.
Extension and retraction Check that extension and retraction operation times are within limits specified by
manufacturer. Check light indications and interlocks for correct operation.
Exhaust Inspect exhaust system, silencer, shock mounts, and links.
Engine installation Inspect engine and all accessories. Carry out compression test and record results.
Compression test results:
Lubrication Change engine oil and filter. Replenish oil and additive tanks.
Engine instruments Inspect all engine instruments and controls. Check control unit, mounts, bonding and
connections. Carry out internal self-test if fitted.
Flexible vibration dampers Check for poor condition and deterioration.
Engine battery If separate from airframe battery, inspect battery and mountings. If the main fuse is
fitted, check rating and condition.
Placards Check that all placards are in accordance with flight manual and legible.
Oil and fuel leaks With the engine fully serviced, check the fuel and oil system for leaks.
A tolerance of one month may be applied. However, the next interval shall be
calculated from the date originally scheduled (without the tolerance).
1. ENVELOPE
Crown ring and line In place; not corroded; crown line undamaged and has appropriate length.
Vertical/horizontal load Check joints with the crown ring, top of the envelope and wires. All load tapes
tapes undamaged along their entire length. Inspect base horizontal tape and edge of the
envelope top. Inspect joint between base horizontal load tape and vertical load tapes.
Envelope fabric Inspect the envelope fabric panels (including parachute and rotation vents if fitted) for
damage, porosity overheating or weakness. Unrepaired damage is within tolerance
given by the manufacturer.
If substantial fabric porosity is suspected, then a flight test should be performed, but
only after a grab test has demonstrated that the balloon is safe to fly.
Check proper length. Check lines attachments for damage, wear, security.
Control lines and their Inspect for damage, wear, security of knots. Check proper length of the lines.
attachments
Envelope pulleys Inspect for damage, wear, free running, contamination, security of attachment.
2. BURNER
Inspect all hoses for wear, damage, leak, and lifetime limitation.
Hoses
Inspect condition and correct function of the fuel.
Pressure gauges Check Pressure gauge reads zero when no pressure applied, lens present.
Pilot valves/flame Check Shut off, free movement, correct function, lubricate if necessary.
Whisper valves/flame Check Shut off, free movement, correct function, lubricate if necessary.
Main valves/flame Check Shut off, free movement, correct function, lubricate if necessary.
Check for damage, distortion, security of fasteners. Inspect welds for cracking.
Coils
Check security of jets, tighten or replace as necessary.
3. BASKET
4. FUEL TANKS
Cylinder Check periodic inspections for each cylinder is valid (date) (e.g. 10 years’ inspection).
Fixed liquid
Vapour valve Inspect Quick Release Coupling for correct operation, sealing.
5. ADDITIONAL EQUIPMENT
Quick release Functional check and inspect the condition of the latch, bridle and ropes for wear and
deterioration. Check that the karabiners are undamaged and operate correctly.
AMC M.A.305 (d) (4) and AMC M.A.305 (h) aircraft continuing airworthiness
record system
For the purpose of this paragraph, a “component vital to flight safety” means a
component that includes certified life limited parts or is subject to airworthiness
limitations or a major component such as, undercarriage or flight controls.
Cabin or galley defects and malfunctions that affect the safe operation of the
aircraft or the safety of its occupants are regarded as forming part of the aircraft
log book where recorded by another means.
The aircraft technical log system may range from a simple single section
document to a complex system containing many sections but in all cases it
should include the information specified for the example used here which
happens to use a 5 section document / computer system:
Section 1
should contain details of the registered name and address of the operator the
aircraft type and the complete international registration marks of the aircraft.
Section 2
should contain details of when the next scheduled maintenance is due, including,
if relevant any out of phase component changes due before the next
maintenance check. In addition this section should contain the current certificate
of release to service (CRS), for the complete aircraft, issued normally at the end
of the last maintenance check.
Note: The flight crews do not need to receive such details if the next scheduled
maintenance is controlled by other means acceptable to DGCA.
Note 1: Where Section 3 is of the multi-sector ‘part removable’ type then such
‘part removable’ sections should contain all of the foregoing information where
appropriate.
Note 2: Section 3 should be designed so that one copy of each page may remain
on the aircraft and one other copy may be retained on the ground until completion
of the flight to which it relates.
Note 3: Section 3 lay-out should be divided to show clearly what is required to
be completed after flight and what is required to be completed in preparation for
the next flight.
Section 4
should contain details of all deferred defects that affect or may affect the safe
operation of the aircraft and should therefore be known to the aircraft
commander. Each page of this section should be pre-printed with the operator’s
name and page serial number and make provision for recording the following:
i a cross reference for each deferred defect such that the original defect can
be identified in the particular section 3 sector record page.
ii the original date of occurrence of the defect deferred.
iii brief details of the defect.
iv details of the eventual rectification carried out and its CRS or a clear cross-
reference back to the document that contains details of the eventual
rectification.
Section 5
should contain any necessary maintenance support information that the aircraft
commander needs to know. Such information would include data on how to
contact maintenance engineering if problems arise whilst operating the routes
etc.
The aircraft technical log system can be either a paper or computer system or
any combination of both methods acceptable to DGCA. In case of a computer
system, it should contain programme safeguards against the ability of
unauthorised personnel to alter the database.
SUBPART D
MAINTENANCE STANDARDS
M.A.401 Maintenance Data
(a) The person or organisation maintaining an aircraft shall have access to and
use only applicable current maintenance data in the performance of
maintenance including modifications and repairs.
(b) For the purposes of this CAR, applicable maintenance data is:
1. any applicable requirement, procedure, standard or information issued
by DGCA,
2. any applicable airworthiness directive,
3. applicable instructions for continuing airworthiness, issued by type
certificate holders, supplementary type certificate holders and any other
organisation that publishes such data in accordance with CAR 21.
4. any applicable data issued in accordance with 145.A.45(d).
(c) The person or organisation maintaining an aircraft shall ensure that all
applicable maintenance data is current and readily available for use when
required. The person or organisation shall establish a work card or
worksheet system to be used and shall either transcribe accurately the
maintenance data onto such work cards or worksheets or make precise
reference to the particular maintenance task or tasks contained in such
maintenance data.
(b) ensure that the area in which maintenance is carried out is well organised and
clean in respect of dirt and contamination;
(c) use the methods, techniques, standards and instructions specified in the
M.A.401 maintenance data;
(d) use the tools, equipment and material specified in the M.A.401 maintenance
data. If necessary, tools and equipment shall be controlled and calibrated to
an officially recognised standard;
(f) ensure that proper facilities are used in case of inclement weather or lengthy
maintenance;
(g) ensure that the risk of multiple errors during maintenance and the risk of
errors being repeated in identical maintenance tasks are minimised;
(h) ensure that an error capturing method is implemented after the performance
of any critical maintenance task; and
(i) carry out a general verification after completion of maintenance to ensure the
aircraft or component is clear of all tools, equipment and any extraneous
parts or material, and that all access panels removed have been refitted.
If the organisation responsible for the type design involved recommends special
equipment or test apparatuses, personnel should use the recommended
equipment or apparatuses or equivalent equipment accepted by the DGCA.
All work should be performed using materials of such quality and in such a
manner that the condition of the aircraft or its components after maintenance is
at least equal to its or their original or modified condition (with regard to
aerodynamic function, structural strength, resistance to vibration, deterioration
and any other qualities affecting airworthiness).
Facilities should be provided appropriate for all planned maintenance. This may
require aircraft hangars that are both available and large enough for the planned
maintenance.
(a) To minimise the risk of multiple errors and to prevent omissions, the person
or organisation performing maintenance should ensure that:
(2) the grouping of tasks for the purpose of sign-off allows critical steps to be
clearly identified; and
(3) any work performed by personnel under supervision (i.e. temporary staff,
trainees) is checked and signed off by an authorised person.
(b) To minimise the possibility of an error being repeated in identical tasks that
involve removal/installation or assembly/disassembly of several
components of the same type fitted to more than one system, whose
(a) Tasks that may affect the control of the aircraft, flight path and attitude, such
as installation, rigging and adjustments of flight controls;
(c) Tasks that may affect the propulsive force of the aircraft, including installation
of aircraft engines, propellers and rotors; and
(1) the ‘authorised person’ is the person who performs the task or supervises the
task and assumes the full responsibility for the completion of the task in
accordance with the applicable maintenance data;
(2) the ‘independent qualified person’ is the person who performs the
independent inspection and attests the satisfactory completion of the task
and that no deficiencies have been found. The ‘independent qualified person’
does not issue a certificate of release to service, therefore he/she is not
required to hold certification privileges;
(3) the certificate of release to service is issued by the ‘authorised person’ after
the independent inspection has been carried out satisfactorily;
(4) the work card system should record the identification of each person, the date
and the details of the independent inspection, as necessary, before the
certificate of release to service is issued.
(B) a valid pilot licence for the aircraft type issued in accordance with
DGCA regulations or an equivalent national qualification when
national regulations apply;
(ii) additionally, the ‘authorised person’ should assess the qualifications and
experience of the ‘independent qualified person’ taking into account that the
‘independent qualified person’ should have received training and have
experience in the particular task. It should not be acceptable that the
‘authorised person’ shows to the ‘independent qualified person’ how to
perform the inspection once work has been already finalised.
Independent inspection should ensure for example correct assembly, locking and
sense of operation. When inspecting control systems that have undergone
maintenance, the ‘independent qualified person’ should consider the following
points independently:
(1) all those parts of the system that have actually been disconnected or
disturbed should be inspected for correct assembly and locking;
(2) the system as a whole should be inspected for full and free movement over
the complete range;
(3) cables should be tensioned correctly with adequate clearance at secondary
stops;
(4) the operation of the control system as a whole should be observed to ensure
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CAR M Issue 2
that the controls are operating in the correct sense;
(5) if different control systems are interconnected so that they affect each other,
all the interactions should be checked through the full range of the applicable
controls; and
(6) software that is part of the critical maintenance task should be checked, for
example version and compatibility with the aircraft configuration.
(d) What to do in unforeseen cases when only one person is available
REINSPECTION:
(3) The certificate of release to service is issued by the ‘authorised person’ after
the reinspection has been performed satisfactorily.
(4) The work card system should record the identification of the ‘authorised
person’ and the date and the details of the reinspection, as necessary, before
the certificate of release to service is issued.’
Several data sources may be used for the identification of critical maintenance
tasks, such as:
— information from the design approval holder;
— accident reports;
— investigation and follow-up of incidents;
— occurrence reporting;
— flight data analysis;
— results of audits;
— normal operations monitoring schemes;
— feedback from training; and
— information exchange systems.’
An assessment of both the cause and any potentially hazardous effect of any
defect or combination of defects that could affect flight safety should be made in
order to initiate any necessary further investigation and analysis necessary to
identify the root cause of the defect.
All deferred defects should be made known to the pilot/flight crew, whenever
possible, prior to their arrival at the aircraft.
The necessary components or parts needed for the rectification of defects should
be made available or ordered on a priority basis, and fitted at the earliest
opportunity
SUBPART E
COMPONENTS
CA FORM 1 OR EQUIVALENT
UNSERVICEABLE COMPONENTS
(a) The person or organisation that performs maintenance should ensure the
proper identification of any unserviceable components. The unserviceable
status of the component should be clearly declared on a tag together with
the component identification data and any information that is useful to define
actions that are necessary to be taken. Such information should state, as
applicable, in-service times, maintenance status, preservation status,
failures, defects or malfunctions reported or detected, exposure to adverse
environmental conditions, and whether the component is installed on an
aircraft that was involved in an accident or incident. Means should be
provided to prevent unintentional separation of this tag from the component.
(b) Unserviceable components should typically undergo maintenance due to:
(1) expiry of the service life limit as defined in the aircraft maintenance
programme;
(2) non-compliance with the applicable airworthiness directives and other
continuing airworthiness requirements mandated by the DGCA;
(3) absence of the necessary information to determine the airworthiness
status or eligibility for installation;
(4) evidence of defects or malfunctions;
(5) being installed on an aircraft that was involved in an incident or accident
likely to affect the component’s serviceability.
UNSALVAGEABLE COMPONENTS
The following types of components should typically be classified as
unsalvageable:
(a) components with non-repairable defects, whether visible or not to the naked
eye;
STANDARD PARTS
(a) Standard parts are parts that are manufactured in complete compliance with
an established industry, DGCA or other government specification which
include design, manufacturing, test and acceptance criteria, and uniform
identification requirements. The specification should include all the
information that is necessary to produce and verify conformity of the part. It
should be published so that any party may manufacture the part. Examples
of such specifications are National Aerospace Standards (NAS), Army-Navy
Aeronautical Standard (AN), Society of Automotive Engineers (SAE), SAE
Sematec, Joint Electron Device Engineering Council, Joint Electron Tube
Engineering Council, and American National Standards Institute (ANSI), EN
Specifications, etc.
(b) To designate a part as a standard part, the TC holder may issue a standard
parts manual accepted by the competent authority of the original TC holder
or may make reference in the parts catalogue to the specification to be met
by the standard part. Documentation that accompanies standard parts
should clearly relate to the particular parts and contain a conformity
statement plus both the manufacturing and supplier source. Some materials
are subject to special conditions, such as storage conditions or life limitation,
etc., and this should be included in the documentation and/or the material’s
packaging.
STANDARD PARTS
For sailplanes and powered sailplanes, non-required instruments and/or
equipment that are certified under the provision of EASA CS 22.1301(b), if
MATERIAL
(a) Consumable material is any material which is only used once, such as
lubricants, cements, compounds, paints, chemical dyes and sealants, etc.
(b) Raw material is any material that requires further work to make it into a
component part of the aircraft, such as metals, plastics, wood, fabric, etc.
(c) Material both raw and consumable should only be accepted when
satisfied that it is to the required specification. To be satisfied, the material
and/or its packaging should be marked with the applicable specification and,
where appropriate, the batch number.
(d) Documentation that accompanies all materials should clearly relate to the
particular material and contain a conformity statement plus both the
manufacturing and supplier source. Some materials are subject to special
conditions, such as storage conditions or life limitation, etc., and this should
be included in the documentation and/or the material’s packaging.
(e) An CA Form 1 or equivalent should not be issued for such materials and,
therefore, none should be expected. The material specification is normally
identified in the (S)TC holder’s data except in the case where the DGCA has
agreed otherwise.
INSTALLATION OF COMPONENTS
Components, standard parts and materials should only be installed when
they are specified in the applicable maintenance data. This could include
parts catalogue (IPC), service bulletins (SBs), aircraft maintenance manual
(AMM), component maintenance manual (CMM), etc. So, a component,
standard part and material can only be installed after having checked the
applicable maintenance data. This check should ensure that the part
number, modification status, limitations, etc., of the component, standard
part or material are the ones specified in the applicable maintenance data of
the particular aircraft or component (i.e. IPC, SB, AMM, CMM, etc.) where
the component, standard part or material is going to be installed. When the
installation is performed outside a maintenance organization, that is by the
persons referred to in M.A.801(b)(2), M.A.801(b)(3), M.A.801(c) or
M.A.801(d), then these persons are responsible to perform this check before
installation. When the installation is performed by a CAR-M Subpart F
organisation, then the organisation has to establish procedures to ensure
that this check is performed before installation.
(d) By derogation from point (a) and point M.A.801(b)2, certifying staff referred to
in point M.A.801(b)2 may perform, in accordance with component
maintenance data, the following:
This should only be permitted by the DGCA in the case of simple component
maintenance, where the DGCA is satisfied that the certifying staff are
appropriately qualified and the proper tooling and facilities are available. It is
important to note that for more complex component maintenance, special
qualifications may be required and it is not enough with holding a CAR-66 aircraft
maintenance licence.
(b) ‘Secure location under the control of an approved maintenance organisation’ refers
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to a location that is managed by the approved maintenance organisation that
prevents the component from being reused or tampered with. This may include
facilities that are established by the organisation at locations different from the
main maintenance facilities. These locations should be identified in the relevant
procedures of the organisation.
(1) retain such components in the secure location referred to in paragraph (b);
(2) arrange for the component to be mutilated in a manner that ensures that it is
cannot be restored for use, before disposing it; or
MUTILATION OF COMPONENTS
(a) Mutilation should be accomplished in such a manner that the components become
permanently unusable for their originally intended use. Mutilated components
should not be able to be reworked or camouflaged to provide the appearance of
being serviceable, such as by replating, shortening and rethreading long bolts,
welding, straightening, machining, cleaning, polishing, or repainting.
(c) The following procedures are examples of mutilation that are often less successful
because they may not be consistently effective:
SUBPART F
MAINTENANCE ORGANISATION
M.A.601 Scope
The following table identifies the ATA specification 2200 chapter for the
category C component rating. If the maintenance manual (or equivalent
document) does not follow the ATA Chapters, the corresponding subjects still
apply to the applicable C rating.
C6 Equipment 25 - 38 – 44 – 45 – 50
49 - 71 - 72 - 73 - 74 - 75
C7 Engine – APU – 76 - 77 - 78 - 79 - 80 -
81 - 82 -83
27 - 55 - 57.40 - 57.50-
C8 Flight Controls
57.60- 57.70
C9 Fuel 28- 47
C10 Helicopters Rotors 62 - 64 - 66 – 67
C15 Oxygen 35
C16 Propellers 61
C17 Pneumatic & Vacuum 36 – 37
C18 Protection ice/rain/fire 26 – 30
C19 Windows 56
53 - 54 - 57.10 - 57.20 -
C20 Structural
57.30
C21 Water Ballast 41
C22 Propulsion
84
Augmentation
3. The approved data necessary to fabricate the part are those approved
either by DGCA, the TC holder, CAR -21 design organisation approval
holder, or STC holder
5. Fabrication of parts, modification kits etc for onward supply and/or sale
may not be conducted under a M.A. Subpart F approval.
M.A.605 Facilities
2.3. five years aviation experience of which at least three years should be
practical maintenance experience;
(a) In addition to M.A.606(g), certifying staff can only exercise their privileges,
if the organisation has ensured:
1. that certifying staff can demonstrate that they meet the requirements for
issue of DGCA Aircraft maintenance Engineers license,
2. that certifying staff have an adequate understanding of the relevant
aircraft and/or aircraft component(s) to be maintained together with the
associated organisation procedures.
(b) In the following unforeseen cases, where an aircraft is grounded at a
location other than the main base where no appropriate certifying staff is
available, the maintenance organisation contracted to provide
maintenance support may issue an one-off certification authorization as
documented in their approved organisation exposition:
1. to one of its employees holding type qualifications on aircraft of similar
technology, construction and systems; or
2. to any person with not less than three years maintenance experience and
holding a valid ICAO aircraft maintenance licence rated for t2015/1536he
aircraft type requiring certification provided there is no organisation
appropriately approved under this CAR at that location and the contracted
organisation obtains and holds on file evidence of the experience and the
licence of that person.
All such cases must be reported to DGCA within seven days after issuing
such certification authorisation. The approved maintenance organisation
issuing the one-off certification authorisation shall ensure that any such
maintenance that could affect flight safety is re-checked.
(c) The approved maintenance organisation shall record all details
concerning certifying staff and airworthiness review staff and maintain a
current list of all certifying and airworthiness review staff together with
their scope of approval as part of the organisation’s manual pursuant to
point M.A.604 (a) 5.
1. Once the applicant for M.A. Subpart F approval has determined the
intended scope of approval for consideration by DGCA, it will be
necessary to show that all tools and equipment as specified in the
maintenance data can be made available when needed.
2. All such tools should be clearly identified and listed in a control register
including any personal tools and equipment that the organisation agrees
can be used.
1. The control of these tools and equipment requires that the organisation
has a procedure to inspect/service and, where appropriate, calibrate such
items on a regular basis and indicate to users that the item is within any
inspection or service or calibration time-limit. A clear system of labeling
all tooling, equipment and test equipment is therefore necessary giving
information on when the next inspection or service or calibration is due
and if the item is unserviceable for any other reason where it may not be
obvious. A register should be maintained for all the organisation’s
precision tooling and equipment together with a record of calibrations and
standards used.
1. An aircraft component which has been maintained off the aircraft requires
the issuance of a certificate of release to service for such maintenance
and another CRS in regard to being installed properly on the aircraft when
such action occurs. When an organisation maintains a component for use
by the same organisation, an Form CA 1 may not be necessary
depending upon the organisation’s internal release procedures defined in
the maintenance organisation exposition.
These alleviated requirements are based on the fact that credit can be
taken for their technical capabilities and DGCA oversight,
(b) arrange for the performance of specialized services under the control of
the maintenance organisation at another organisation appropriately
qualified, subject to appropriate procedures being established as part of
the Maintenance Organisation Manual approved by DGCA directly;
(c) maintain any aircraft and/or component for which it is approved at any
location subject to the need of such maintenance arising either from the
un serviceability of the aircraft or from the necessity of supporting
occasional maintenance, subject to the conditions specified in the
Maintenance Organisation Manual;
(d) issue certificates of release to service on completion of maintenance, in
accordance with point M.A.612 or point M.A.613.
(e) if specifically approved to do so for Category 1 light aircraft not involved
in commercial operations,
1. perform airworthiness reviews and issue the corresponding
airworthiness review certificate, under the conditions specified in point
M.A.901(l), and
2. perform airworthiness reviews and issue the corresponding
recommendations, under the conditions specified in point M.A.901(l)
and M.A.904(a)2 and (b).
(f) develop the maintenance programme and process its approval in
accordance with point M.A.302 for Category 2 light aircraft not involved in
commercial operations, under the conditions specified in point
M.A.201(e)(ii), and limited to the aircraft ratings listed in the approval
certificate.
The organisation shall only maintain an aircraft or component for which it
is approved when all the necessary facilities, equipment, tooling, material,
maintenance data and certifying staff are available.’
This provision is intended to cover the situation where the larger organisation
may temporarily not hold all the necessary tools, equipment, etc. for an aircraft
type or variant specified in the organisation’s approval. This paragraph means
that the DGCA need not amend the approval to delete the aircraft type or variants
on the basis that it is a temporary situation and there is a commitment from the
organisation to re-acquire tools, equipment, etc. before maintenance on the type may
recommence.
The requirement that the organisation performing the specialised services must
be “appropriately qualified” means that it should meet an officially recognised
standard or, otherwise, it should be acceptable to the DGCA (through the
approval of the Maintenance Organisation Manual).
“Under the control of the Subpart F organisation” means that the Subpart F
organisation should investigate the capability of the subcontracted organization
(including qualifications, facilities, equipment and materials) and ensure that
such organisation:
(a) An approval shall be issued for a maximum period of five years unless
otherwise specified.
It shall remain valid subject to:
1. the organisation remaining in compliance with this part of CAR, in
accordance with the provisions related to the handling of findings as
specified under M.A.619, and;
2. DGCA being granted access to the organization to determine continued
Compliance with this part CAR, and;
3. the approval not being surrendered or revoked;
(b) Upon surrender or revocation, the approval certificate shall be returned to
DGCA.
M.A.619 Findings
SUBPART G
M.A.701 Scope
This Subpart establishes the requirements to be met by an organisation to
qualify for the issue or continuation of an approval for the management of
aircraft continuing airworthiness.
M.A.702 Application
An application for issue or variation of a continuing airworthiness management
organisation approval shall be made on a CA Form 2 (Appendix IX to this CAR).
CAR -145 Exposition (See Equivalent paragraphs in AMC 145. A .70 (a)
Part 0 General organisation
Part 1 Management
Part 2 Maintenance procedures
Part L2 Additional line maintenance procedures
Part 3 Quality system and/or organisational review (as applicable). This
chapter should cover the functions specified in M.A.712 ‘Quality system’
and 145.A.65 ‘Safety and quality system
Part 4 Contracts.
This chapter should include:
— the contracts of the continuing airworthiness management
organisation. With the owners/operators as per Appendix I to Part-M;
‘This exposition defines the organisation and procedures upon which the
DGCA, continuing airworthiness management organisation approval is based.
It is understood that the DGCA will approve this organisation whilst the DGCA
is satisfied that the procedures are followed and the work standard is
maintained. It is understood that the DGCA reserves the right to suspend, limit
or revoke the continuing airworthiness management organisation approval or
the air operator certificate, as applicable, if the DGCA has evidence that the
procedures are not followed and standards not upheld.
Signed .....................................
Dated ......................................
M.A.705 Facilities
1. DGCA shall only accept that the nominated post holder be employed by
the organisation approved under CAR 145 when it is manifest that he/she
is the only available competent person in a position to exercise this
function, within a practical working distance from the operator’s offices.
The approval by the DGCA of the exposition, containing in M.A. 704(a)3 the list
of M.A.706(i) personnel, constitutes their formal acceptance by DGCA and also
their formal authorisation by the organisation.
2. For aircraft not used by air operator certified in accordance with schedule
XI of aircraft rule 1937 of 2730 kg MTOM and below, and balloons, these
staff shall have acquired:
(a) at least three years experience in continuing airworthiness, and;
(b) an appropriate licence in compliance with CAR 66 or an
aeronautical degree or equivalent, and;
(c) appropriate aeronautical maintenance training, and;
(d) a position within the approved organisation with
(c) The organisation shall ensure that aircraft airworthiness review staff can
demonstrate appropriate recent continuing airworthiness management
experience.
(d) Airworthiness review staff shall be identified by listing each person in the
continuing airworthiness management exposition together with their
airworthiness review authorisation reference.
(e) The organisation shall maintain a record of all airworthiness review staff,
which shall include details of any appropriate qualification held together
with a summary of relevant continuing airworthiness management
experience and training and a copy of the authorisation. This record shall
be retained until two years after the airworthiness review staff have left
the organisation.
For all aircraft used by air operator certified in accordance with schedule XI of
aircraft rule 1937 and for any other aircraft, other than balloons, above 2730 kg
MTOM, formal aeronautical maintenance training means training (internal or
external) supported by evidence on the following subjects:
“Relevant sample” means that these courses should cover typical systems
embodied in those aircraft being within the scope of approval
Maintenance methods.
For all balloons and any other aircraft of 2730 Kg MTOM and below, not by air
operator certified in accordance with schedule XI of aircraft rule 1937,
“Relevant sample” means that these courses should cover typical systems
embodied in those aircraft being within the scope of approval
Maintenance methods.
The formal acceptance by the DGCA of the airworthiness review staff is granted
through the corresponding CA Form 4.
Once the airworthiness review staff has been accepted by the DGCA, the
inclusion of their name in the exposition (refer to M.A.704(a)5) constitutes the
formal authorisation by the organisation.
In order to keep the validity of the airworthiness review staff authorisation, the
airworthiness review staff should have either:
In order to restore the validity of the authorisation, the airworthiness review staff
should conduct at a satisfactory level an airworthiness review under the
supervision of the DGCA or, if accepted by the DGCA, under the supervision
of another currently valid authorised airworthiness review staff of the concerned
continuing airworthiness management organisation in accordance with an
approved procedure.
The minimum content of the airworthiness review staff record should be:
- Name,
- Date of Birth,
- Basic Education,
- Experience,
For line maintenance, the actual layout of the IATA Standard Ground Handling
Agreement may be used as a basis, but this does not preclude the from
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ensuring that the content of the contract is acceptable and especially that the
contract allows the continuing airworthiness management organisation to
properly exercise its maintenance responsibility. Those parts of the contract that
have no effect on the technical or operational aspects of airworthiness are outside
the scope of this paragraph.
The intent of this paragraph is that maintenance contracts are not necessary
when the continuing airworthiness, management exposition specifies that the
relevant maintenance activity may be ordered through one-time work orders.
This includes unscheduled line maintenance and may also include component
maintenance up to engines, as long as the maintenance is manageable through
work orders, both in terms of volume and complexity. It should be noted that this
paragraph implies that even where base maintenance is ordered on a case-by-
case basis, there should be a written maintenance contract.
M.A.709 Documentation
(a) The approved continuing airworthiness management organisation shall
hold and use applicable current maintenance data in accordance with point
M.A.401 for the performance of continuing airworthiness tasks referred to
in point M.A.708. This data may be provided by the owner or the operator,
subject to an appropriate contract being established with such an owner or
operator. In such case, the continuing airworthiness management
organisation only needs to keep such data for the duration of the contract,
except when required by point M.A.714.
(b) For aircraft not involved in commercial air transport, the approved
continuing airworthiness management organisation may develop
“baseline” and/or “generic” maintenance programmes in order to allow for
the initial approval and/or the extension of the scope of an approval without
having the contracts referred to in Appendix I to CAR-M. These “baseline”
and/or “generic” maintenance programmes however do not preclude the
need to establish an adequate Aircraft Maintenance Programme in
compliance with point M.A.302 in due time before exercising the privileges
referred to in point M.A.711.’
The sentence “…, except when required by point M.A.714”, means, in particular,
the need to keep a copy of the customer data which was used to perform
continuing airworthiness activities during the contract period.
However, this does not mean that this adaptation must be performed for each
contracted aircraft registration. The reason is that the customer may already
have an approved aircraft maintenance programme, which in that case should
be used by the continuing airworthiness management organisation to manage
the continuing airworthiness of such aircraft.
GM M.A.709 Documentation
2. when satisfied that the airworthiness review has been completely carried
out and that there is no non-compliance which is known to endanger flight
safety.
(f) A copy of any airworthiness review certificate issued or extended for an
aircraft shall be sent to DGCA within 10 days alongwith requisite fees.
(g) Airworthiness review tasks shall not be sub-contracted.
(ga) For Category 1 light aircraft not involved in commercial operations for which
the aircraft maintenance programme has been established in accordance
with M.A.302(h), the aircraft maintenance programme shall be reviewed in
conjunction with the airworthiness review. This review shall be
accomplished by the person who performed the airworthiness review.
(h) Should the outcome of the airworthiness review be inconclusive, or should
the review under point M.A .710(ga) show discrepancies on the aircraft
linked to deficiencies in the content of the maintenance programme, the
DGCA shall be informed by the organisation as soon as practicable but
in any case within 72 hours from the moment the organisation identifies
the condition to which the review relates. The airworthiness review
certificate shall not be issued until all findings have been closed.
— Procedures must make very clear that the final word about the depth of the
inspections (both documental and physical) belongs to the airworthiness
review staff, who can go beyond the depth contained in the CAME if they
find it necessary. At the end, it is the responsibility of the airworthiness
review staff to be satisfied that the aircraft complies with CAR-M and is
airworthy, and the organisation must ensure that no pressure or
restrictions are imposed on the airworthiness review staff when performing
their duty.
— Airworthiness review staff are responsible for the items checked during the
airworthiness review. However, they do not take over the responsibilities
of the continuing airworthiness management organisation, CAR-145,
DOA, POA or any other organisations, not being responsible for problems
not detected during the airworthiness review or for the possibility that the
approved or declared maintenance programme may not include certain
recommendations from the Design Approval Holder. Obviously, if the
airworthiness review staff are not independent of the airworthiness
management process and were nominated on the basis of the option of
having overall authority on such a process, they will be responsible for the
full continuing airworthiness of such aircraft. Nevertheless, this
responsibility will be a consequence of their position related to M.A.706
and not of their position as airworthiness review staff (M.A.707).
Without loss of continuity of the airworthiness review pattern” means that the
new expiration date is set up one year after the previous expiration date. As a
consequence, when the airworthiness review is anticipated, the validity or the
airworthiness review certificate is longer than one year (up to 90 days longer).
This paragraph covers scheduled changes to the CAMO approval. The primary
purpose of this paragraph is to enable the CAMO to remain approved if agreed
by the DGCA during negotiations about any of the specified changes. Without
this paragraph the approval would automatically be suspended in all cases.
4. Paper systems should use robust material which can withstand normal
handling and filing.
5. Computer systems should have at least one backup system which should
be updated within 24 hours of any new entry. Each terminal is required to
contain programme safeguards against the ability of unauthorised
personnel to alter the database.
M.A.716 Findings
(b) A level 2 finding is any non-compliance with the CAR-M requirements which
could lower the safety standard and possibly hazard the flight safety.
SUBPART H
CERTIFICATE OF RELEASE TO SERVICE-CRS
M.A.801 Aircraft Certificate of Release to Service
(a) Except for aircraft released to service by a maintenance organisation
approved in accordance with CAR 145, the certificate of release to service
shall be issued according to this Subpart;
(b) No aircraft can be released to service unless a certificate of release to service
is issued at the completion of any maintenance, when satisfied that all
maintenance required has been properly carried out, by:
1. appropriate certifying staff on behalf of the maintenance organisation
approved in accordance with Section A, Subpart F of CAR-M; or
2. certifying staff in compliance with requirements of. CAR 66, except for
complex maintenance tasks listed in Appendix VII to this CAR for which point
1 applies; or
3. by the Pilot-owner in compliance with point M.A.803;
(c) By derogation from point M.A.801(b)2 for Category 1 Light aircraft not used
in commercial specialised operations or not used in commercial approved
training organisation operations, aircraft complex maintenance tasks listed in
Appendix VII may be released by certifying staff referred to in point
M.A.801(b)2;
(d) By derogation from point M.A.801(b), in the case of unforeseen situations,
when an aircraft is grounded at a location where no approved maintenance
organisation appropriately approved under Subpart F, Section A of CAR-M
or CAR 145 and no appropriate certifying staff are available, the owner may
authorise any person, with not less than three years of appropriate
maintenance experience and holding the proper qualifications, to maintain
according to the standards set out in Subpart D, Section A of CAR -M and
release the aircraft. The owner shall in that case:
1. obtain and keep in the aircraft records details of all the work carried out and
of the qualifications held by that person issuing the certification; and
2. ensure that any such maintenance is rechecked and released by an
appropriately authorised person referred to in point M.A.801(b) or an
organisation approved in accordance with Section A, Subpart F of CAR-M,
or CAR 145 at the earliest opportunity but within a period not exceeding
seven days; and
3. notify the organisation responsible for the continuing airworthiness
management of the aircraft when contracted in accordance with point
‘Endangers flight safety’ means any instance where safe operation could not be
assured or which could lead to an unsafe condition. It typically includes, but is not
limited to, significant cracking, deformation, corrosion or failure of primary
structure, any evidence of burning, electrical arcing, significant hydraulic fluid or
fuel leakage and any emergency system or total system failure. An airworthiness
directive overdue for compliance is also considered a hazard to flight safety.”
SUBPART I
AIRWORTHINESS REVIEW CERTIFICATE
M.A.901 Aircraft Airworthiness Review
(e) For aircraft not used by air operator certified in accordance with Schedule XI
2. The fact that limited pilot-owner maintenance as defined in M.A.803 (b) is not
carried out and released by an approved maintenance organisation does not
change the status of an aircraft in a controlled environment providing the M.A.
Subpart G organisation under contract has been informed of any such
maintenance carried out.
The above items should clearly state the exact reference of the data used in
establishing compliance; for instance the number and issue of the type certificate
data sheet used should be stated. The statement should also confirm that all of
the above is properly entered and certified in the aircraft continuing airworthiness
record system and/or in the operator’s technical log.
AMC M.A.901(g) Aircraft airworthiness review
The words “certifying staff” mean that the personnel meet at the time of the
airworthiness review all the CAR-66 requirements to be certifying staff for the
aircraft subject to review (including also continuing experience requirements)
The formal acceptance of the certifying staff by the DGCA should only be granted
after verification of the qualifications and after the satisfactory performance of an
airworthiness review under supervision of the DGCA.
The sentence “shall not be issued for more than two consecutive years” means
that every three years the airworthiness review has to be perforrmed by the DGCA.
(b) An aircraft must not fly if the airworthiness certificate is invalid or if:
1. the continuing airworthiness of the aircraft or any component fitted to the
aircraft does not meet the requirements of this CAR, or;
2. the aircraft does not remain in conformity with the type design
approved/accepted by DGCA; or
3. the aircraft has been operated beyond the limitations of the approved flight
manual or the airworthiness certificate, without appropriate action being taken;
or
4. the aircraft has been involved in an accident or incident that affects the
airworthiness of the aircraft, without subsequent appropriate action to restore
airworthiness; or
5. a modification or repair has not been approved in accordance with M.A.304.
The recommendation sent to DGCA should contain at least the items described
below.
(a) All the information set forth by AMC M.A 901(d) and (g)
(b) Aircraft information
- aircraft assigned registration
- state of manufacturer
- previous registration
- export certificate number
- TC and TC data sheet numbers
- noise and emissions TC and TC data sheet numbers
- comparison of prior maintenance programme with the proposed new
maintenance programme.
(c) Documents accompanying the recommendation
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- copy of the application,
- original export certificate,
- copy of the approvals of the flight manual and its supplements,
- list of ADs incorporated up to the latest published issue,
- proposed new maintenance programme,
- status of all service life limited components,
- the valid weight and centre of gravity schedule reflecting the
current configuration of the aircraft, and;
- approval reference for all modifications and repairs.
(d) Maintenance
- a copy of the work packages requested by the subpart G
organisation including details of any bridging check to ensure all
the necessary maintenance has been carried out.
(e) Aircraft check flight
- a copy of the check flight report
M.A.905 Findings
(a) A level 1 finding is any significant non-compliance with CAR -M requirements
which lower the safety standard and hazards seriously the flight safety.
(b) A level 2 finding is any non-compliance with the CAR -M requirements which
could lower the safety standard and possibly hazard the flight safety.
(c) After receipt of notification of findings according to point M.B.903, the person
or organisation accountable referred to in point M.A.201 shall define a
corrective action plan and demonstrate corrective action to the satisfaction
of DGCA within a period agreed as agreed upon including appropriate
corrective action to prevent reoccurrence of the finding and its root cause.
Sd/-
(Arun Kumar)
Director General of Civil Aviation
SECTION B
APPENDICES to CAR M
(a) develop a maintenance programme for the aircraft, including any reliability
programme developed, if applicable;
(b) declare the maintenance tasks (in the maintenance programme) that may
be carried out by the pilot-owner in accordance with point M.A.803(c);
(c) organise the approval of the aircraft’s maintenance programme;
(d) once it has been approved, give a copy of the aircraft’s
maintenance programme to the owner / operator ;
(e) organise a bridging inspection with the aircraft’s prior maintenance
programme;
(f) organise for all maintenance to be carried out by an approved
maintenance organisation;
(g) organise for all applicable airworthiness directives to be applied;
(h) organise for all defects discovered during scheduled maintenance,
airworthiness reviews or reported by the owner to be corrected by an
approved maintenance organization;
(i) inform the owner each time the aircraft shall be brought to an approved
maintenance organisation;
(j) manage all technical records;
(k) archive all technical records;
3. organise the approval of any modification to the aircraft in accordance with
CAR21/EASA 21 / FAR 21 before it is embodied;
4. organise the approval of any repair to the aircraft in accordance with CAR
21/EASA 21 / FAR 21 before it is carried out;
5. inform DGCA whenever the aircraft is not presented to the approved
maintenance organisation by the owner as requested by the approved
organisation;
6. inform DGCA whenever the present contract has not been respected;
7. ensure that the airworthiness review of the aircraft is carried out when
necessary and ensure that the airworthiness review certificate is issued or a
recommendation is sent to DGCA;
8. send within 10 days a copy of any airworthiness review certificate issued or
extended to DGCA
9. carry out all occurrence reporting mandated by applicable regulations;
10. inform DGCA whenever the present contract is denounced by either party.
2. General format
2.1 The Certificate must comply with the format attached including block numbers
and the location of each block. The size of each block may however be varied
to suit the individual application, but not to the extent that would make the
Certificate unrecognisable.
2.2 The Certificate must be in ‘landscape’ format but the overall size may be
significantly increased or decreased so long as the Certificate remains
recognisable and legible. If in doubt consult DGCA.
2.3 The User/Installer responsibility statement can be placed on either side of the
form.
2.4 All printing must be clear and legible to permit easy reading.
2.5 The Certificate may either be pre-printed or computer generated but in either
case the printing of lines and characters must be clear and legible and in
accordance with the defined format.
2.6 The Certificate should be in English, and if appropriate, in one or more other
languages.
2.7 The details to be entered on the Certificate may be either machine/computer
printed or hand-written using block letters and must permit easy reading.
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2.8 Limit the use of abbreviations to a minimum, to aid clarity.
2.9 The space remaining on the reverse side of the Certificate may be used by
the originator for any additional information but must not include any
certification statement. Any use of the reverse side of the Certificate must be
referenced in the appropriate block on the front side of the Certificate.
3. Copies
3.1 There is no restriction in the number of copies of the Certificate sent to the
customer or retained by the originator.
4. Error(s) on a certificate
4.1 If an end-user finds an error(s) on a Certificate, he must identify it/them in
writing to the originator. The originator may issue a new Certificate only if the
error(s) can be verified and corrected.
4.2 The new Certificate must have a new tracking number, signature and date.
4.3 The request for a new Certificate may be honored without re-verification of
the item(s) condition. The new Certificate is not a statement of current
condition and should refer to the previous Certificate in block 12 by the
following statement; “This Certificate corrects the error(s) in block(s) [enter
block(s) corrected] of the Certificate [enter original tracking number] dated
[enter original issuance date] and does not cover
conformity/condition/release to service”. Both Certificates should be retained
according to the retention period associated with the first.
Block 6 Item
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Enter line item numbers when there is more than one line item. This block permits
easy cross-referencing to the Remarks block 12.
Block 7 Description
Enter the name or description of the item. Preference should be given to the term
used in the instructions for continued airworthiness or maintenance data (e.g.
Illustrated Parts Catalogue, Aircraft Maintenance Manual, Service Bulletin,
Component Maintenance Manual).
Block 9 Quantity
State the quantity of items.
Block 11 Status/Work
The following describes the permissible entries for block 11. Enter only one of
these terms – where more than one may be applicable, use the one that most
accurately describes the majority of the work performed and/or the status of the
article.
(i) Overhauled. Means a process that ensures the item is in complete conformity
with all the applicable service tolerances specified in the type certificate
holder’s, or equipment manufacturer’s instructions for continued
airworthiness, or in the data which is approved or accepted by the Authority.
The item will be at least disassembled, cleaned, inspected, repaired as
necessary, reassembled and tested in accordance with the above specified
data.
(ii) Repaired. Rectification of defect(s) using an applicable standard (*).
(iii) Inspected/Tested. Examination, measurement, etc. in accordance with an
applicable standard (*) (e.g. visual inspection, functional testing, bench
testing etc.).
(iv) Modified. Alteration of an item to conform to an applicable standard (*).
*Applicable standard means a manufacturing/design/maintenance/quality
standard, method, technique or practice approved by or acceptable to DGCA.
The applicable standard shall be described in block 12.
CA Form 1 Block 12 ‘Remarks’
The CA Form 1 identifies the airworthiness status of an aircraft component in
relation to the work being certified. Block 12 ‘Remarks’ of the CA Form 1 in some
cases contains vital airworthiness-related information (see also Appendix II to
CAR-M) which may need appropriate and necessary actions.
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Examples of information to be entered in block 12 are:
(i) Maintenance data used, including the revision status and reference.
Block 13a-13e
General Requirements for blocks 13a-13e: Not used for maintenance release.
Shade, darken, or otherwise mark to preclude inadvertent or unauthorized use.
Block 14a
Mark the appropriate box(es) indicating which regulations apply to the completed
work. If the box “other regulations specified in block 12” is marked, then the
regulations of the other airworthiness authority(ies) must be identified in block 12.
At least one box must be marked, or both boxes may be marked, as appropriate.
For all maintenance carried out by maintenance organisations approved in
accordance with Section A, Subpart F of CAR M, the box “other regulation
specified in block 12” shall be ticked and the certificate of release to service
statement made in block 12. In that case, the certification statement “unless
otherwise specified in this block” is intended to address the following cases;
(a) Where the maintenance could not be completed.
(b) Where the maintenance deviated from the standard required by CAR M.
(c) Where the maintenance was carried out in accordance with a requirement
other than that specified in CAR M. In this case block 12 shall specify the
particular national regulation.
User/Installer Responsibilities
Place the following statement on the Certificate to notify end users that they are
not relieved of their responsibilities concerning installation and use of any item
accompanied by the form:
“THIS CERTIFICATE DOES NOT AUTOMATICALLY CONSTITUTE AUTHORITY
TO INSTALL. WHERE THE USER/INSTALLER PERFORMS WORK IN
ACCORDANCE WITH REGULATIONS OF AN AIRWORTHINESS AUTHORITY
DIFFERENT THAN THE AIRWORTHINESS AUTHORITY SPECIFIED IN BLOCK
1, IT IS ESSENTIAL THAT THE USER/INSTALLER ENSURES THAT HIS/HER
AIRWORTHINESS AUTHORITY ACCEPTS ITEMS FROM THE
AIRWORTHINESS AUTHORITY SPECIFIED IN BLOCK 1.
STATEMENTS IN BLOCKS 13A AND 14A DO NOT CONSTITUTE
INSTALLATION CERTIFICATION. IN ALL CASES AIRCRAFT MAINTENANCE
RECORDS MUST CONTAIN AN INSTALLATION CERTIFICATION ISSUED IN
ACCORDANCE WITH THE NATIONAL REGULATIONS BY THE
USER/INSTALLER BEFORE THE AIRCRAFT MAY BE FLOWN.”
5. Work
4. Approved Organisation Name and Address
Order/Contract/Invoice
12. Remarks
13 c. 14 c.
13 b . Authorised
Approval/Authorisation 14 b. Authorised Signature Certificate/Approval Ref
Signature
Number No.
User/Installer Responsibilities
THIS CERTIFICATE DOES NOT AUTOMATICALLY CONSTITUTE AUTHORITY TO INSTALL. WHERE THE
USER/INSTALLER PERFORMS WORK IN ACCORDANCE WITH REGULATIONS OF AN AIRWORTHINESS
AUTHORITY DIFFERENT THAN THE AIRWORTHINESS AUTHORITY SPECIFIED IN BLOCK 1, IT IS ESSENTIAL
THAT THE USER/INSTALLER ENSURES THAT HIS/HER AIRWORTHINESS AUTHORITY ACCEPTS ITEMS FROM
THE AIRWORTHINESS AUTHORITY SPECIFIED IN BLOCK 1.
STATEMENTS IN BLOCKS 13A AND 14A DO NOT CONSTITUTE INSTALLATION CERTIFICATION. IN ALL CASES
AIRCRAFT MAINTENANCE RECORDS MUST CONTAIN AN INSTALLATION CERTIFICATION ISSUED IN
ACCORDANCE WITH THE NATIONAL REGULATIONS BY THE USER/INSTALLER BEFORE THE AIRCRAFT MAY BE
FLOWN
CA Form 1
Appendix III
Airworthiness Review Certificate-CA Form 15 a
DGCA INDIA
AIRWORTHINESS REVIEW CERTIFICATE
ARC reference: ……………………………………….
Pursuant to DGCA Regulations for the time being into force, DGCA hereby certifies that the following aircraft
Aircraft Manufacturer:………………………………………………..
1st Extension: The Aircraft has remained in a controlled environment in accordance with point M.A 901 of
CAR-M for the last year. The aircraft is considered to be airworthy at the time of the issue.
2nd Extension: The Aircraft has remained in a controlled environment in accordance with point M.A 901 of
CAR-M for the last year. The aircraft is considered to be airworthy at the time of the issue.
Appendix III
Airworthiness Review Certificate -CA Form 15b
DGCA INDIA
AIRWORTHINESS REVIEW CERTIFICATE
Pursuant to DGCA Regulations for the time being into force, the following continuing airworthiness
management organization, approved in accordance with Section A, Subpart G of CAR M.
Approval Reference:
hereby certifies that it has performed an airworthiness review in accordance with point M.A 710 of CAR-M
on the following aircraft.
Aircraft Manufacturer:………………………………………………..
1st Extension: The Aircraft has remained in a controlled environment in accordance with point M.A 901 of
CAR-M for the last year.The aircraft is considered to be airworthy at the time of the issue.
2nd Extension: The Aircraft has remained in a controlled environment in accordance with point M.A 901 of
CAR-M for the last year. The aircraft is considered to be airworthy at the time of the issue.
3. Within the approval class(es) and rating(s) granted by DGCA, the scope of
work specified in the maintenance organisation exposition defines the exact
limits of approval. It is therefore essential that the approval class(es) and
rating(s) and the organisation's scope of work are compatible.
7. A category D class rating is a self contained class rating not necessarily related
to a specific aircraft, engine or other component. The D1 — Non- Destructive
Testing (NDT) rating is only necessary for a Subpart-F approved maintenance
organisation that carries out NDT as a particular task for another organisation.
A M.A. Subpart F approved maintenance organisation with a class rating in A
or B or C category may carry out NDT on products it is maintaining subject to
the maintenance organisation exposition containing NDT procedures, without
the need for a D1 class rating.
9. Table 1 makes reference to series, type and group in the limitation section of
class A and B. Series means a specific type series such as Cessna 150 or
Cessna 172 or Beech 55 series or continental O-200 series etc. Type means
a specific type or model such as Cessna 172 RG type. Any number of series
or types may be quoted. Group means for example Cessna single piston
engine aircraft or Lycoming non-supercharged piston engines etc.
10. When a lengthy capability list is used which could be subject to frequent
amendment, then such amendment shall be in accordance with a procedure
acceptable to DGCA and included in the maintenance organisation exposition.
The procedure shall address the issues of who is responsible for capability list
amendment control and the actions that need to be taken for amendment.
Such actions include ensuring compliance with Subpart-F for products or
services added to the list.
It should be noted that such an organisation may be further limited by DGCA in the scope
of approval dependent upon the capability of the particular organisation.
Table 1
CLASS RATING LIMITATION
AIRCRAFT A2 Aero planes 5700 kg Will state aeroplane manufacturer or group or series or type
and below 5700 kg and and/or the maintenance tasks
below
A3 Single engined Heli- Will state helicopter manufacturer or group or series or type
copters and/or the maintenance task(s)
A4 Aircraft other than Will state aircraft series or type and/or the maintenance
A1, A2 and A3 task(s)
ENGINES B1 Turbine Will state engine series or type and/or the maintenance
task(s)
B2 Piston Will state engine manufacturer or group or series or type
and/or the maintenance task(s)
B3 APU Will state engine manufacturer or series or type and/or the
maintenance task(s)
COMPONENTS C1 Air Cond & Press Will state aircraft type or aircraft manufacturer or
OTHER THAN C2 Auto Flight component manufacturer or the particular component
COMPLETE
C3 Comms and Nav and/or cross refer to a capability list in the exposition
ENGINES OR
APUs C4 Doors — Hatches and/or the maintenance task(s)
C5 Electrical Power
C6 Equipment
C7 Engine — APU
C8 Flight Controls
C9 Fuel
C10 Helicopter — Rotors
C11 Helicopter — Trans
Appendix V
Approval Certificate CAR M Section A Subpart F Maintenance Organisation
Page 1 of 2
APPROVAL CERTIFICATE
REFERENCE
Pursuant to DGCA Regulations for the time being in force and subject to the conditions specified below, DGCA
hereby certifies
as a maintenance organization as referred to in CAR-M Section A Subpart F approved to maintain the products,
parts and appliances listed in the attached approval schedule and issue related certificates of release to service
using the above reference and when stipulated to issue recommendations and airworthiness review certificate
after an airworthiness review as specificed in point MA 901 (l) of this CAR for those aircraft listed in the attached
approval schedule. .
CONDITIONS:
1. This approval is limited to that specified in the scope of approval section of the approved maintenance
organisation manual, and
2. This approval requires compliance with the procedures specified in the approved maintenance organisation
manual, and
3. This approval is valid whilst the approved maintenance organization remains in compliance with CAR-M
4. Subject to compliance with the foregoing conditions, this approval shall remain valid unless the approval has
previously been surrendered, superseded, suspended or revoked.
CA Form 3
Page 2 of 2
APPROVAL SCHEDULE
Reference:
This approval schedule is limited to the products, parts and appliances and to the activities specified in
the scope of approval section approved maintenance organization manual.
Signed: ………………………………………………………………………
CA Form 3
Date of original issue: It refers to the date of the original issue of the
maintenance organisation manual
Date of last revision approved: It refers to the date of the last revision of the
maintenance organisation manual affecting the content of the certificate.
Changes to the maintenance organisation manual which do not affect the
content of the certificate do not require the reissuance of the certificate.
Revision No: It refers to the revision No of the last revision of the maintenance
organisation manual affecting the content of the certificate. Changes to the
maintenance organisation manual which do not affect the content of the
certificate do not require the reissuance of the certificate.
Appendix VI
Pursuant to DGCA Regulations for the time being in force and subject to the condition specified below, DGCA hereby
certifies :
[COMPANY NAME AND ADDRESS]
As a continuing airworthiness management organisation in compliance with CAR-M, Section A, Subpart G approved to manage
the continuing airworthiness of the aircraft listed in the attached schedule of approval and, when stipulated to issue
recommendations or airworthiness review certificates after an airworthiness review as specified in point M.A.710 of CAR-M
when stipulated.
CONDITIONS
1. This approval is limited to that specified in the scope of approval section of the approved continuing airworthiness
management exposition as referred to in CAR-M, Section A, Subpart G.
2. This approval requires compliance with the approved continuing airworthiness management exposition procedures
specified in the CAR-M
3. This approval is valid whilst the approved continuing airworthiness management organization remains in compliance
with CAR-M.
4. Whenever the continuing airworthiness management organisation contracts under its quality system the services of
an /several organization(s), this approval remain valid subject to such organization(s) fulfilling applicable ontractual
obligations.
5. Subject to compliance with the conditions 1 to 4 above, this approval shall remain valid for duration as specified in
the attached validity schedule unless the approval has previously been surrendered, superseded, suspended or
revoked.
If this form is also used for AOC holders, the AOC number shall be added to the reference, in addition to the
standard number, and the condition 5 shall be replaced by the following extra conditions :
6. This approval does not constitute an authorisation to operate the types of aircraft referred in paragraph 1. The
authorisation to operate the aircraft is the Air Operator Certificate (AOC).
7. Termination, suspension or revocation of the AOC automatically invalidates the present approval in relation to the
aircraft registrations specified in the AOC, unless otherwise explicitly stated by DGCA.
8. Subject to compliance with the previous conditions, this approval shall remain valid for the period as specified in
Approval Validity sheet unless the approval has previously been surrendered, superseded, suspended or revoked.
APPROVAL SCHEDULE
Aircraft type .series. group Airworthiness review authorised Organisation(s) working under
quality system
[YES/NO]
This approval Schedule is limited to that specified in the scope of approval contained in approved Continuing
Airworthiness Management Exposition section………………………………
.
Date of this revision : ……………………………………. Revision No. : ………………………
Signed : ………………………………………………………………………………………………
Page 2 of 2
CA Form 14
-Date of original issue: It refers to the date of the original issue of the continuing
airworthiness management exposition
- Date of last revision: It refers to the date of the last revision of the continuing
airworthiness management exposition affecting the content of the certificate. Changes to
the continuing airworthiness management exposition which do not affect the content of
the certificate do not require the reissuance of the certificate.
-Revision No: It refers to the revision No of the last revision of the continuing airworthiness
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management exposition affecting the content ofthe certificate. Changes to the continuing
airworthiness management exposition which do not affect the content of the certificate do
not require the reissuance of the certificate.
1. The lists here below specify items that can be expected to be completed by an
owner who holds a current and valid pilot licence for the aircraft type involved and
who meets the competence and responsibility requirements of Appendix VIII to
CAR-M.
2. The list of tasks may not address in a detailed manner the specific needs of
the various aircraft categories. In addition, the development of technology and
the nature of the operations undertaken by these categories of aircraft cannot be
always adequately considered.
Appendices to AMCs
1 General Requirements
3 Amendments
The owner or the M.A Subpart G approved organisation may only vary the
periods prescribed by the programme with the approval of DGCA or through a
procedure developed in the maintenance programme and approved by DGCA.
5 Periodic Review of Maintenance Programme Contents
6.5.5.1 The above display of information should include provisions for “nil
returns” to aid the examination of the total information.
6.5.5.2 Where “standards” or “alert levels” are included in the programme, the
display of information should be oriented accordingly.
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6.5.6 Examination, analysis and interpretation of the information.
The method employed for examining, analysing and interpreting the
programme information should be explained.
6.5.6.1 Examination.
Methods of examination of information may be varied according to the
content and quantity of information of individual programmes. These can
range from examination of the initial indication of performance variations
to formalised detailed procedures at specific periods, and the methods
should be fully described in the programme documentation.
6.5.6.2 Analysis and Interpretation.
The procedures for analysis and interpretation of information should be
such as to enable the performance of the items controlled by the
programme to be measured; they should also facilitate recognition,
diagnosis and recording of significant problems. The whole process
should be such as to enable a critical assessment to be made of the
effectiveness of the programme as a total activity. Such a process may
involve:
6.5.6.3 The range and depth of engineering analysis and interpretation should
be related to the particular programme and to the facilities available. The
following, at least, should be taken into account:
a. Flight defects and reductions in operational reliability.
b. Defects occurring on-line and at main base.
c. Deterioration observed during routine maintenance.
d. Workshop and overhaul facility findings.
e. Modification evaluations.
f. Sampling programmes.
g. The adequacy of maintenance equipment and publications.
h. The effectiveness of maintenance procedures.
1.8. The contract should also specify that the subcontracted organisation’s
procedures may only be amended with the agreement of the CAMO. The
CAMO should ensure that these amendments are compatible with its
continuing airworthiness management exposition and comply with M.A
Subpart G.
Note: The CAMO retains the authority to override, whenever necessary for
the continuing airworthiness of their aircraft, any recommendation of the
subcontracted organisation.
1.10. The CAMO should ensure that the subcontracted organisation continues to
have qualified technical expertise and sufficient resources to perform the
subcontracted tasks while complying with the relevant procedures. Failure
to do so may invalidate the CAMO approval.
1.11. The contract should provide for DGCA monitoring.
1.12. The contract should address the respective responsibilities to ensure that
any findings arising from the DGCA monitoring will be closed to the
satisfaction of the DGCA.
2. Accomplishment
The type of aircraft and their registrations, engine types and/or components
subject to the continuing airworthiness management tasks contract should
be specified.
The CAMO should have a system in place to monitor and assess the
effectiveness of the maintenance programme based on maintenance and
operational experience. The collection of data and initial assessment may
be made by the subcontracted organisation; the required actions are to be
endorsed by the CAMO.
The maintenance data used for the purpose of the contract should be
specified, together with those responsible for providing such documentation
and the DGCA responsible for the acceptance/approval of such data, when
applicable. The CAMO should ensure that such data, including revisions, is
readily available to the CAMO personnel and to those in the subcontracted
organisation who may be required to assess such data. The CAMO should
establish a ‘fast track’ means to ensure that urgent data is transmitted to the
subcontractor in a timely manner. Maintenance data may include but is not
necessarily limited to:
— troubleshooting manual.
To fulfil the above responsibility, the CAMO should ensure that it receives
current mandatory continued airworthiness information for the aircraft and
equipment it is managing.
Where the CAMO has subcontracted the day-to-day control of technical log
deferred defects, this should be specified in the contract and should be
adequately described in the appropriate procedures. The operator’s
MEL/CDL provides the basis for establishing which defects may be deferred
and the associated limits. The procedures should also define the
responsibilities and actions to be taken for defects such as AOG situations,
repetitive defects, and damage beyond the type certificate holder’s limits.
For all other defects identified during maintenance, the information should
be brought to the attention of the CAMO which, depending upon the
procedural authority granted by the DGCA, may determine that some
defects can be deferred. Therefore, adequate liaison between the CAMO,
its subcontracted organisation and contracted maintenance organisation
should be ensured.
All incidents and occurrences that meet the reporting criteria defined in
CAR-M and CAR-145 should be reported as required by the respective
requirements. The CAMO should ensure that adequate liaison exists with
the subcontracted organisation and the maintenance organisation.
Check flights are performed under the control of the CAMO. Check flight
requirements from the subcontracted organisation or contracted
maintenance organisation should be agreed by the CAMO.
2. Content
A typical Maintenance Organisation Manual for a small organisation (less than 10
maintenance staff) should be designed to be used directly on a day to day basis.
The working documents and lists should be directly included into the manual. It
should contain the following:
Part A — General
- Table of content
- List of effective pages
- Record of amendments
- Amendment procedure
- Drafting
- Amendments requiring direct approval by DGCA
- Approval
Distribution
- Name or title of each person holding a copy of the manual
Organisational review
- Purpose (to insure that the approved maintenance organisation continues
to meet the requirements of CAR-M)
- Responsibility
- Organisation, frequency, scope and content (including processing of
findings)
- Planning and performance of the review
- Organisational review checklist and forms
- Processing and correction of review findings
- Reporting
- Review of subcontracted work
Training
- Description of the methods used to ensure compliance with the personnel
qualification and training requirements (certifying staff training, specialised
training)
- Description of the personnel records to be retained
Sub contracting of specialised services
- Selection criteria and control
- Nature of sub contracted work
- List of sub contractors
- Nature of arrangements
- Assignment of responsibilities for the certification of the work performed
One time authorisations
- Maintenance checks
- Certifying staff
- Persons/functions involved
- Criteria for choosing suppliers
- Procedures used for incoming inspection and storage of parts, tools and
materials
- Copy of forms and procedure for their use and distribution
Execution
- Persons/functions involved and respective role
- Documentation (work package and work cards)
- Copy of forms and procedure for their use and distribution
- Use of work cards or manufacturer’s documentation
- Procedures for accepting components from stores including eligibility
check
- Procedures for returning unserviceable components to stores
5. Distribution
The manual describes how the organisation works therefore the manual or
relevant parts thereof need to be distributed to all concerned staff in the
organisation and contracted organisations.
Table of Content
Part 0 General Organisation
0.1 Corporate commitment by the accountable manager.
0.2 General information.
0.3 Management personnel.
0.4 Management organisation chart.
0.5 Notification procedure to DGCA regarding changes to the organisation's
activities / approval / location / personnel.
0.6 Exposition amendment procedures.
Part 1 Continuing Airworthiness Management Procedures
1.1 Aircraft technical log utilisation and MEL application.
Aircraft continuing airworthiness record system utilization.
1.2 Aircraft maintenance programmes – development amendment and approval.
1.3 Time and continuing airworthiness records, responsibilities, retention, access.
1.4 Accomplishment and control of airworthiness directives.
1.5 Analysis of the effectiveness of the maintenance programme(s).
1.6 Non mandatory modification embodiment policy.
1.7 Major repair and modification standards.
1.8 Defect reports.
1.9 Engineering activity.
1.10 Reliability programmes.
1.11 Pre-flight inspections.
1.12 Aircraft weighing.
1.13 Check flight procedures.
Part 2 Quality System
2.1 Continuing airworthiness quality policy, plan and audits procedure.
2.2 Monitoring of continuing airworthiness management activities.
2.3 Monitoring of the effectiveness of the maintenance programme(s).
2.4 Monitoring that all maintenance is carried out by an appropriate maintenance
Organisation
2.5 Monitoring that all contracted maintenance is carried out in accordance with the
contract, including sub-contractors used by the maintenance contractor.
2.6 Quality audit personnel.
Part 3 Contracted Maintenance
3.1 Maintenance contractor selection procedure.
3.2 Quality audit of aircraft.
DISTRIBUTION LIST
(The document should include a distribution list to ensure proper distribution of the
manual and to demonstrate to DGCA that all personnel involved in continuing
airworthiness activities have access to the relevant information. This does not mean that
all personnel have to receive a manual, but that a reasonable amount of manuals is
distributed within the organisation(s) so that personnel concerned have quick and easy
access to the manual.
3 DGCA
This exposition defines the organisation and procedures upon which the M.A.
Subpart G approval of XXX under CAR-M is based.
These procedures are approved by the undersigned and must be complied with,
as applicable; in order to ensure that all the continuing airworthiness activities
including maintenance for aircraft managed by XXX are carried out on time to an
approved standard.
DGCA will approve this organisation whilst DGCA is satisfied that the procedures
are being followed. It is understood that DGCA reserves the right to suspend, limit
or revoke the M.A. Subpart G continuing airworthiness management approval of
the organisation, as applicable, if DGCA has evidence that the procedures are
not followed and the standards not upheld.
(This paragraph should describe broadly how the whole organisation [i.e.
including the whole operator in the case of air operator certified in accordance
with DGCA regulation or the whole organisation when other approvals are held]
is organised under the management of the accountable manager, and should
refer to the organisation charts of paragraph 0.4.)
(For clarity purpose, where the organisation belongs to a group, this paragraph
should explain the specific relationship the organisation may have with other
members of that group - e.g. links between XXX Airlines, XXX Finance, XXX
Leasing, XXX Maintenance, etc...)
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(2) Consortiums
(Where the organisation belongs to a consortium, it should be indicated here. The
other members of the consortium should be specified, as well as the scope of
organisation of the consortium [e.g.operations, maintenance, design
(modifications and repairs), production etc...]. The reason for specifying this is
that consortium maintenance may be controlled through specific contracts and
through consortium's policy and/or procedures manuals that might unintentionally
override the maintenance contracts. In addition, in respect of international
consortiums, the respective competent authorities should be consulted and their
agreement to the arrangement should be clearly stated. This paragraph should
then make reference to any consortium's continuing airworthiness related manual
or procedure and to any DGCA agreement that would apply.)
For air operator certified in accordance with Schedule XI of aircraft rule 1937, this
paragraph can make reference to the operations specifications or operations
manual where the aircraft registrations are listed.
(Depending on the number of aircraft, this paragraph may be updated as follows:
1. the paragraph is revised each time an aircraft is removed from or added in
the list.
2. the paragraph is revised each time a type of aircraft or a significant number
of aircraft is removed from or added to the list. In that case the paragraph
should explain where the current list of aircraft managed is available for
consultation.)
d) Type of operation
(This paragraph should give broad information on the type of operations such as:
commercial air transport operations, (commercial) specialised operations,
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training organisation, NCC, NCO, aerial work, long haul/short haul/regional,
scheduled/charter, regions/countries/continents flown, etc)
0.3 Management personnel
a) Accountable manager
(This paragraph should address the duties and responsibilities of the accountable
manager as regards CAR M.A. subpart G approvals and should demonstrate that
he/she has corporate authority for ensuring that all continuing airworthiness
activities can be financed and carried out to the required standard.)
(This paragraph should show that the training and qualification standards for the
personnel mentioned above are consistent with the size and complexity of the
organisation. It should also explain how the need for recurrent training is
assessed and how training recording and follow-up is performed)
This flow chart should give further details on the continuing airworthiness
Management system, and should clearly show the independence of the quality
monitoring system, including the links between the quality department and the
other departments (see example below). This flow chart may be combined with
the one above or subdivided as necessary, depending on the size and the
complexity of the organisation. For example in the case of an AOC holder:
Part 1
Continuing Airworthiness Management Procedures
(1) General
(It may be useful to recall , in this introduction paragraph, the purpose of the
aircraft technical log system and/or continuing airworthiness record system, with
special care to the options of M.A.305 and M.A.306 For that purpose, paragraphs
of M.A.305 and M.A.306 may be quoted or further explained.)
b) M.E.L. application
(The MEL is a document not controlled by the CAMO and the decision of whether
accepting or not operation with a defect deferred in accordance with the MEL is
normally remains the responsibility of the operating crew. This paragraph should
explain in sufficient detail the MEL application procedure, because the MEL is a
tool that the personnel involved in continuing airworthiness and maintenance
have to be familiar with in order to ensure proper and efficient communication
with the crew in case of a defect rectification to be deferred.)
(This paragraph does not apply to those types of aircraft that do not have an MEL)
(1) General
(This paragraph should explain broadly what a MEL document is. The
information could be extracted from the aircraft flight manual.)
(2) MEL categories
(Where an owner/operator uses a classification system placing a time constraint
on the rectification of such defect, it should be explained here what are the
(3) Application
(This paragraph should explain how the continuing airworthiness and
maintenance personnel make the flight crew aware of an MEL limitation. This
should refer to the technical log procedures)
Part 2
Quality System
Part 3
Contracted Maintenance
(This paragraph should explain the procedures that the organisation follows to
develop the maintenance contract. The CAMO processes to implement the
different elements described in Appendix XI to AMC M.A.708(c) should be
explained. In particular, it should cover responsibilities, tasks and interaction with
the maintenance organisation and with the owner/operator.
This paragraph should also describe, when necessary, the use of work orders for
unscheduled line maintenance and component maintenance as per M.A.708(d).
The organisation may develop a work order template to ensure that the applicable
elements of Appendix XI to AMC M.A.708(c) are considered. Such a template
should be included in Part 5.1.
b) Maintenance contractor selection procedure
(This paragraph should explain how a maintenance contractor is selected by the
continuing airworthiness management organisation. Selection should not be
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limited to the verification that the contractor is appropriately approved for the type
of aircraft, but also that the contractor has the industrial capacity to undertake the
required maintenance. The selection procedure should preferably include a
contract review process in order to ensure that:
- the contract is comprehensive and that it has no gap or unclear area,
- everyone involved in the contract [both at the continuing airworthiness
management organisation and at the maintenance contractor] agrees with
the terms of the contract and fully understand their responsibilities.
- that functional responsibilities of all parties are clearly identified.
The CAMO should agree with the operator on the process to select a
maintenance organisation before concluding any contract with a maintenance
organisation.)
Part 4
Airworthiness Review Procedures
Part 5
Appendices
Appendix VII to AMC M.B 702 (f) - CA Form 13- Refer APM
Chapter 3 A.
4 – Stores
• Do the stores meet the criteria in the procedures of the MOM?
• Check by sampling some items in the store for presence of proper
documentation and any overdue items.
5 – Certification of maintenance
• Has maintenance on products and components been properly certified?
• Have implementation of modifications/repairs been carried out with
appropriate approval of such modifications/repairs (sample check).
6 – Relations with the owners/operators
• Has maintenance been carried out with suitable work orders?
• When a contract has been signed with an owner/operator, has the obligations
of the contracts been respected on each side?
7 – Personnel
• Check that the current accountable manager and other nominated persons are
correctly identified in the approved MOM.
• If the number of personnel has decreased or if the activity has increased,
check that the staff are still adequate to ensure a safe product.
• Check that the qualification of all new personnel (or personnel with new
functions) has been appropriately assessed.
• Check that the staff have been trained, as necessary, to cover changes in:
o regulations,
o competent authority publications,
o the MOM and associated procedures,
o the products in the scope of work,
o maintenance data (significant ADs, SBs, etc.).
8 – Maintenance contracted
• Sample check of maintenance records:
o Existence and adequacy of the work order,
o Data received from the maintenance organisation:
Valid CRS including any deferred maintenance,
List of removed and installed equipment and copy of the associated Form 1 or
equivalent.
• Obtain a copy of the current approval certificate (Form 3) of the maintenance
organisations contracted.
5. Scope of approval relevant to this application: see page 2 for possibilities in the case of a Subpart F
CAR 145 Approval:
7. Signature of the
(proposed*) Accountable Manager:…………………………………………………….
8. Place:………………………………………………..
9. Date:……………………………………………………..
Note(1): A note giving the address(es) to which the forms should be sent
*delete as applicable
CA Form 2 Page 1 of 2
CA Form 2 Page 2 of 2
DGCA
1. Name:
2. Position:
Signature: ………………………………………….
Date: ………………………………………………..
Signature: …………………………………………………..
Date: …………………………………………………………
Name: …………………………………………………………
Contracted maintenance
1. Maintenance Contracts
The following paragraphs are not intended to provide a standard maintenance
contract but to provide a list of the main points that should be addressed, when
applicable, in a maintenance contract between CAMO and a maintenance
organisation. The following paragraphs only address technical matters and
exclude matters such as costs, delay, warranty, etc...
When maintenance is contracted to more than one maintenance organisation (for
example aircraft base maintenance to X, engine maintenance to Y and line
maintenance to Z1, Z2&Z3), attention should be paid to the consistency of the
different maintenance contracts.
A maintenance contract is not normally intended to provide appropriate detailed
work instruction to the personnel. Accordingly there should be established
organisational responsibility, procedures and routines in the CAMO and the
maintenance organisations to cover these functions in a satisfactory way such
that any person involved is informed about his/her responsibility and the
procedures that apply. These procedures and routines can be included/appended
to the CAME and to the maintenance organisation’s manual
/ MOE or consist in separate procedures. In other words procedures and routines
should reflect the conditions of the contract.
Aircraft maintenance also includes the maintenance of the engines and APU
while they are installed on the aircraft.
2.1 The type of maintenance to be performed by the maintenance organization
should be specified unambiguously. In case of line and/or base maintenance, the
contract should specify the aircraft type and, preferably include the aircraft’s
registrations.
In case of engine maintenance, the contract should specify the engine scope of
Work
2.2 Locations Identified for the Performance of Maintenance/Certificates
Held
The place(s) where base, line or engine maintenance, as applicable, will be
performed should be specified. The certificate held by the maintenance
organisation at the place(s) where the maintenance will be performed should be
referred to in the contract. If necessary the contract may address the possibility
of performing maintenance at any location subject to the need for such
maintenance arising either from the unserviceability of the aircraft or from the
necessity of supporting occasional line maintenance
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2.3 Subcontracting
The maintenance contract should specify under which conditions the
maintenance organisation may subcontract tasks to a third party (regardless if
third party is approved or not). At least the contract should make reference to
M.A. 615 and 145.A.75. Additional guidance is provided by the associated AMC
/GM. In addition the CAMO may require the maintenance organisation to obtain
the CAMO approval before subcontracting to a third party. Access should be
given to the CAMO to any information (especially the quality monitoring
information) about the maintenance organisation’s subcontractors involved in the
contract. It should however be noted that under the CAMO responsibility both the
CAMO and DGCA are entitled to be fully informed about subcontracting, although
DGCA will normally only be concerned with aircraft,engine and APU
subcontracting.
- Flight Manual,
- engine maintenance manual,
- engine overhaul manual.
If applicable the contract should specify how the subject of pooled parts at line
stations should be addressed.
2.14 Scheduled Maintenance
For planning scheduled maintenance checks, the support documentation to be
given to the maintenance organisation should be specified. This may include, but
may not be limited to:
- applicable work package, including job cards;
- scheduled component removal list;
- modifications to be incorporated.
When the maintenance organisation determines, for any reason, to defer a
maintenance task, it has to be formally agreed with the CAMO. If the deferment
goes beyond an approved limit, refer to paragraph 2.17: ‘Deviation from the
maintenance schedule’. This should be addressed, where applicable, in the
maintenance contract.
2.23 Meetings.
The maintenance contract should include the provision for a certain number of
meetings to be held between the CAMO and the maintenance organisation.
i) The theoretical background behind the risk of fuel tank safety: the
explosions of mixtures of fuel and air, the behavior of those mixtures in an
aviation environment, the effects of temperature and pressure, energy
needed for ignition etc, the ‘fire triangle’, - Explain 2 concepts to prevent
explosions:
ii) The major accidents related to fuel tank systems, the accident
investigations and their conclusions,
iii) SAFR 88 of the FAA and JAA Interim Policy INT POL 25/12: ignition
prevention program initiatives and goals, to identify unsafe conditions and
to correct them, to systematically improve fuel tank maintenance,
iv) Explain briefly the concepts that are being used: the results of SAFR 88 of
the FAA and JAA INT/POL 25/12: modifications, airworthiness limitations
items and CDCCL,
v) Where relevant information can be found and how to use and interpret this
information in the various instructions for continuing airworthiness (aircraft
maintenance manuals, component maintenance manuals…)
vi) Fuel Tank Safety during maintenance: fuel tank entry and exit procedures,
clean working environment, what is meant by configuration control, wire
separation, bonding of components etc.,
vii) Flammability reduction systems when installed: reason for their presence,
their effects, the hazards of an Flammability Reduction System (FRS) using
nitrogen for maintenance, safety precautions in maintenance / working with
an FRS,
viii) Recording maintenance actions, recording measures and results of
inspections.
The training should include a representative number of examples of defects and
the associated repairs as required by the TC/ STC holder’s maintenance data.
F) Approval of training
For M.A.Subpart G approved organizations the approval of the initial and
continuation training programme and the content of the examination can be
achieved by the change of the CAME exposition. The modification of the CAME
should be approved as required by M.A. 704(b). The necessary changes to the
CAME to meet the content of this paragraph should be made and implemented
at the time requested by DGCA.
Organisational reviews may replace a full quality system in accordance with the
provisions of M.A.712(f) and AMC M.A.712(f) and as described in the continuing
airworthiness management exposition (CAME)
As a core minimum, the organisational review system should have the following
features, which should be described in the CAME:
1 – Scope of work
— Check that all revisions to the TC/STC holders Instructions for Continuing
Airworthiness, since the last review, have been (or are planned to be)
incorporated in the maintenance programme, unless otherwise approved by
the DGCA
— Has the maintenance programme been revised to take into account all
modifications or repairs impacting the maintenance programme?
— Have all maintenance programme amendments been approved at the right
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level (DGCA or indirect approval)?
— Does the status of compliance with the maintenance programme reflect the
latest approved maintenance programme?
— Has the use of maintenance programme deviations and tolerances been
properly managed and approved?
— Have all ADs issued since the last review been incorporated into the AD
status?
— Does the AD status correctly reflect the AD content: applicability,
compliance date, periodicity…? (Sample check on ADs)
5 – Modifications/repairs
— Has a contract (in accordance with Appendix I to Part-M) been signed with
each external owner/operator, covering all the aircraft whose airworthiness
is managed by the CAMO?
— Have the owners/operators under contract fulfilled their obligations identified
in the contract? As appropriate:
7 – Personnel
— Check that the current accountable manager and other nominated persons
are correctly identified in the approved CAME.
— If the number of personnel has decreased or if the activity has increased,
check that the organisation still has sufficient staff.
— Check that the qualification of all new personnel (or personnel with new
functions) has been appropriately assessed.
— Check that the staff has been trained, as necessary, to cover changes in:
regulations,
DGCA publications,
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the CAME and associated procedures,
the approved scope of work,
maintenance data (significant ADs, SBs, ICA amendments, etc.).
8 – Maintenance contracted
11 – Airworthiness review