Types of Welding
Types of Welding
Butt welding:
Butt welding is when two pieces of metal are placed end-to-end without overlap and then welded
along the joint (as opposed to lap joint weld where one piece of metal is laid on top of the other or plug welding
where one piece of metal is inserted into the other). Importantly, in a butt joint, the surfaces of the workpieces
being joined are on the same plane and the weld metal remains within the planes of the surfaces.
The weld is triangular in shape and may have a concave, flat or convex surface depending on the
welder's technique. Welders use fillet welds when connecting flanges to pipes and welding
cross sections of infrastructure, and when bolts are not strong enough and will wear off easily.
Tee joint:
Tee welding joints are formed when two pieces intersect at a 90° angle. This results in the edges
coming together in the centre of a plate or component in a 'T' shape. Tee joints are considered to be a type
of fillet weld, and they can also be formed when a tube or pipe is welded onto a base plate.
Lap joint:
Lap welding joints are essentially a modified version of the butt joint. They are formed when two pieces
of metal are placed in an overlapping pattern on top of each other. They are most commonly used to joint
two pieces with differing thicknesses together. Welds can be made on one or both sides
Corner joint:
Corner joint welding refers to instances in which two materials meet in the “corner” to form an L-
shape. You can use corner joints to construct sheet metal parts, including frames, boxes, and similar
applications. Different weld types can include: Fillet weld.
Full penetration welding:
A full penetration weld is a type of weld that has completely consumed the root of the joint. A full
penetration weld is often a requirement for joints that will be subjected to high stresses because it typically
has higher strengths than a partial penetration weld.