UENR1208 ABBREVIATIONS

August 2013
202 201 201 202
ASR AIR SHUT-OFF RELAY GSC GENERATOR SET CONTROL
LOCAL REMOTE
CAN 2 SERVICE CONNECTOR ANNUNCIATOR ANUNCIATOR ATB AC TRANSFORMER BOX HET HIGH ENGINE TEMPERATURE
202

CR CONTROL RELAY HOT HIGH OIL TEMPERATURE

ANNUNCIATOR ANNUNCIATOR
#1 CTR CRANK TERMINATION RELAY KW KILOWATT
#1
P16 J16 P16 J16
55 55
A 10 55 1
D 18 1 1 BATT + 18 1 BATT +
LCL LOW COOLANT LEVEL
2
B 3 2 2 EGR ELECTRONIC GOVERNOR RELAY
E C SCN 2 BATT - 5 2 2 BATT -
D 5 2
F A B 2 LOP LOW OIL PRESSURE
204 SERVICE E 3 3 NC 3 3 NC
55 FCR FUEL CONTROL RELAY
G CONNECTOR SCN
J C 64 SHIELD G407
CAN2+ 64 4 4 CAN2 SH 41 4 4 RS-485+
H CAN2- G 62 POT POTENTIOMETER
CAN2- CAN2- G408 GFR GENSET FAULT RELAY
6A FUSE F 63 63 5 5 CAN2 - 42 5 5 RS-485-
CAN2+ CAN2+ G409
62 6 6 CAN2 + 43 6 6 RS-485 REF SCR SCREEN
GPHI GROUND POST HIGH

205 SMR STARTER MOTOR RELAY

GPLO GROUND POST LOW

NOTE:A 205 201 NOTE:B

SYMBOLS

:2
FUSE POTENTIOMETER

3406 and 3456C Generator Set With

:3 :1

EMERGENCY STOP PUSHBUTTON

205
EMCP3.1, 3.2 and 3.3
11 CHASSIS CUSTOMER TERMINAL

DISCREET I/O MODULE PANEL LAMP

11 CHASSIS DC TERMINAL
6A FUSE
AIR SHUT-OFF
Electrical System R
:10
RELAY COIL
:2 8 CHASSIS AC TERMINAL

206 15 3456: 3406C: TRANZORB

28 DOOR TERMINAL
C1G1-UP C2G1-UP
40-PIN CONNECTOR
INPUT #1 1 300 C2Y1-UP SCREEN CABLE
58
CHASSIS TO DOOR DC SOCKET
203 72 INPUT 1 DEFAULT SPN = 'PRIMARY FUEL TANK LEVEL LOW WARNING'
:1
INPUT #2 11 301
73 INPUT 2 DEFAULT SPN = 'PRIMARY FUEL TANK LEVEL LOW SHUTDOWN R/1 RELAY CONTACT N/O 30
:3 ENGINE SOCKET
INPUT #3 21 302
74 INPUT 3 DEFAULT SPN = 'COOLANT LEVEL LOW WARNING'
INPUT #4 31 303 J
203 201 201 203 75 INPUT 4 DEFAULT SPN = 'COOLANT LEVEL LOW SHUTDOWN' :3 CHASSIS TO DOOR AC SOCKET
INPUT #5 2 304 PANEL LAMP SWITCH
76 INPUT 5 DEFAULT SPN = 'AIR SHUTOFF DAMPER CLOSED' :2
INPUT #6 12 305 POWER TERMINAL
77 INPUT 6 DEFAULT SPN = 'GEN BREAKER CLOSED'
NOTE A: CONNECT TO POSITIVE ON STARTER MOTOR
37 INPUT #7 22 306
NOTE B: CONNECT TO NEGATIVE ON STARTER MOTOR OR BATTERY ISOLATOR SWITCH IF FITTED 78 INPUT 7 DEFAULT SPN = 'UTILITY BREAKER CLOSED' EARTH
(OPTIONAL) FV
FLAP INPUT #8 32 307
VALVE 79 INPUT 8 DEFAULT SPN = 'ATS IN NORMAL POSITION'
INPUT #9 3 308
CANOPY LIGHTING 80 INPUT 9 DEFAULT SPN = 'ATS IN EMERGENCY POSITION' :1 :2
2 INPUT #10 13 309 :3
ENGINE CONTROL SWITCH
81 INPUT 10 DEFAULT SPN = 'SPARE' :4
-VE SUPPLY
INPUT #11 23 310 :5
82 INPUT 11 DEFAULT SPN = 'SPARE'
INPUT #12 33 311
83 INPUT 12 DEFAULT SPN = 'SPARE'
INPUT COMMON #1 4 312
84
INPUT COMMON #2 14 313
85 CIRCUIT BREAKER

INPUT COMMON #3 24 314

86 Volume 1 of 2: EMCP3.1, 3.2 and 3.3, Mechanical Engine
INPUT COMMON #4 34 315
87
OUTPUT #1 (N/O) 7 316
88
OUTPUT #1 (N/C) 5 317
89 OUPUT 1 DEFAULT SPN = 'COOLANT TEMP HIGH WARNING' © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
OUTPUT #1 (COM) 6 318
90
OUTPUT #2 (N/O) 17 319
91
OUTPUT #2 (N/C) 15 320
92 OUPUT 2 DEFAULT SPN = 'OIL PRESSURE LOW WARNING'
OUTPUT #2 (COM) 16 321
93
OUTPUT #3 (N/O) 27 322
94
OUTPUT #3 (N/C) 25 323
95 OUPUT 3 DEFAULT SPN = 'COOLANT TEMP LOW WARNING'
BATTERY CHARGER SPACE HEATER OUTPUT #3 (COM) 26 324 CONNECTION
CONNECTION
CONNECTION TO AREP
133 96
20
TO ALTERNATOR CONNECTION
OUTPUT #4 (N/O) 37 325 TO PMG
97 WINDINGS TO EXCITER
132
17 OUTPUT #4 (N/C) 35 326
133 98 OUPUT 4 DEFAULT SPN = 'GENERATOR CONTROL NOT IN AUTO' U V W
133 20
OUTPUT #4 (COM) 36 327
M4 99
1P 6A
132 328
T1 T2 T3 5+ 6- 14 15 16
MCB
17
OUTPUT #5 (N/O) 10
100

UENR1208 VOL 1 of 2
133 132 OUTPUT #5 (N/C) 8 329
136 101 OUPUT 5 DEFAULT SPN = 'OIL PRESSURE LOW SHUTDOWN' 9 12 11 10
M1 :1 :3
2P 6A OUTPUT #5 (COM) 9 330
MCB :2 :4 102
OUTPUT #6 (N/O) 20 331

(Dimensions: 39 inches x 28 inches)

:4 103
CR/1 OUTPUT #6 (N/C) 18 332
:1 104 OUPUT 6 DEFAULT SPN = 'COOLANT TEMP HIGH SHUTDOWN'
141 AH2 OUTPUT #6 (COM) 19 333
140 105
OUTPUT #7 (N/O) 30 334
106
:5 OUTPUT #7 (N/C) 28 335
107 OUPUT 7 DEFAULT SPN = 'ENGINE OVERCRANK'
CR/2
OUTPUT #7 (COM) 29 336
240V L-N CONTROL :6 108 F28 F29 F30
PANEL MOUNTED OUTPUT #8 (N/O) 40 337
109 (10A) (10A) (10A)
OUTPUT #8 (N/C) 38 338 F28 F29 F30
110 OUPUT 8 DEFAULT SPN = 'ENGINE OVERSPEED'
(10A) (10A) (10A)
OUTPUT #8 (COM) 39 339
111
AH1 AH2

8-PIN CONNECTOR

BATT(+) 1 55
CONSTANT 18 BATTERY POSITIVE(12-24V DC)
MCB VOLTAGE CHARGER
1P BATT(-) 4 2 T1 T2 T3 F1 F2 12-3 12-4 12-5 12-6 12-9 14A 15A 16A
1 M3 36 5
+ 1 + 140 ALTERNATOR
(*) E HEATER

2 132
- 5 - CAN H 2 CAN2 +
62 J1939 DATA LINK - HIGH 14A 15A 16A
CAN L 3 CAN2 -
63 + -
* FOR 5A CHARGER FIT (6A) BREAKER J1939 DATA LINK - LOW
FOR 10A CHARGER FIT (10A) BREAKER SHIELD 5 SHIELD 8
64 10
+ 12 11 10 5 4 3 4 5 6 9 1 2 3
1 2 3
18-32
DIGITAL A.V.R. (WITH PMG) 6
VDC
7

30 Page,
- 2 1 2 3 7 8 9 6 5 4 2 1

SEE TABLE A SHEET 3 FOR WIRE

DESIGNATIONS AND LOCATIONS

1 2 3 4 5 6 7 8 9 10 24 100 24
2.5MM/
12AWG
2.5MM/ 6.0MM/
12AWG 10AWG
6.0MM/
10AWG
4 2 2 28 300 28 9-1 9-2 9-3 9-7 9-8 9-9 9-6 9-5 9-4 S2 S1
11 20
+ + 40 10
EARTH 25
21 30

29 120 29
31 32 33 34 35 36 37 38 39 40 B+ ALT ENCLOSURE DC TERMINAL
A-P+ A-67O 405 185 255 235 235 115 115 115 145 EARTH 300 EARTH
B A B A
+ 145 +
1
DVR 6 PIN PLUG TERMINAL
B-20 B-62O 25 62 2 EARTH 30 30
C C
30 72 255 1 DVR 9 PIN PLUG TERMINAL
C-XT C-19
115
1 DVR 12 PIN PLUG TERMINAL
215 100 100
SPLICE(20) 78 78 78 80 82
450 350 1000
23A SPLICE(2 No. 1)
SPLICE(+) 1000
120
1 2 3
580 450 290 320 3465 1-12 S2 S1 FROM
120 SPLICE(B+) 4 27 3 2 16
T2
1 40 3 2-62 70 GENERATOR
2 1
80 82
40 90
78 80 82 POLARITY M ETERING C.T.s
2 3-15
EF1 EF2 10 25 260 MARKS
78 190 160 2
1 320 60
2 190 160 190 190 30 72
1500 1500 1500 1500 1500
500 EARTH A+ 24 24 1500
1500 EARTH 320 S2 S1 PHASE B
190 160
190
SEE TABLE C SHEET 3 FOR WIRE SENSING CT
DESIGNATIONS AND LOCATIONS
250 150 100 100 480 2 27
82 EF1
80
78 EF2
130 180 RAISE (5 AMP SECONDARY)
10 490 600
24 24 21 22 140 135 115 (1 VA BURDEN)
R L
1000 SPLICE(1)WIRE 2
SPLICE(10)
EARTH A+ SPLICE(2 No. 2) 410 600 2 900 A-10
900 B A
600 LOWER
170 430 90 B-2

C C-18
SEE TABLE B SPLICE(4)WIRE 1
460 260 390 180 170 130 910 315 1025 FOR WIRE DESIGNATIONS 300
AND LOCATIONS 760
160 40 3000 INPUT ADJUST
280 220 1540 21 22 40
250 100 150
900 780 600 70 190 100 60 590 130 FITTED IN CONTROL
150 PANEL
3715 2 (WHEN EQUIPPED)
B A
A-AP+ SPLICE(3)WIRE 10
C SPLICE(2)WIRE 3
80 B-AP- 59 2 SEE TABLE B SHEET 3 FOR WIRE
DESIGNATIONS AND LOCATIONS 650
80 C-FP
40

(CDVR 5000, 6000, 7000 FRAME SIZE)

2
200 200 200 200 200 200 200 200 200 200 200 200 200
B A
A-67L NOTE A: REFER TO EDS
C NOTE B: OR EQUIVALENT PART
B-62L
2 25 + + NOTE C: CONTINUATION, TOTAL QTY IS 19946CM
30 2 2 2 2 30 Y/G 1 1
C-18 6.0MM/ 2.5MM/ 2.5MM/ 6.0MM/ ALL WIRE SIZES 1.5mm/16AWG UNLESS OTHERWISE STATED
10AWG 12AWG 12AWG 10AWG

237-1852 (3456 ENGINE) 393-7246 (3406C ENGINE)

CONNECTOR LOCATIONS FOR HARNESS 237-1852 AND 393-7246

 8 7 6 5 4 3 2 1

F F

NEUTRAL EARTH LINK

T1

CORE
BALANCE BREAKER
C.T.
CORE BALANCE
T2 4 POLE BREAKER OR PTS OPTIONAL
T3
CURRENT TRANSFORMER N
E
IF REQUIRED
METERING C.T.s

T1 P1 P2 L1
S1 S2 CT1
T2 P1 P2 L2
G S1 S2 CT2
T3 P1 P2 L3
S1 S2 CT3
N N

E E

EF2 EF1
10
10
A1 22 21 24 12 51 52 53 50 T1 T2 T3 101
11 30
14 F1 F2 F3
30 14 (2A) (2A) (2A)
14 A2 k l
73
20
EF1
EF1 EF2 2 2 3 4 1
EARTHFAULT 61 62 BOTH OF THESE
RELAY 25 26 WIRES CONNECT
MAGNETIC TO THE STANDARD
EF2
PICK UP No.1 STUD IF THE
108 109 110 101
E OPTIONAL STUD
IS NOT SUPPLIED
E
1
NOT AVAILABLE
E REF.C05 ON EMCP3.1
DOOR
E
101
21 22 E 5
GEN CONN. GEN CONN.
62 64 66 35 36 37
70 WAY 70 WAY
31 32 33 CHASSIS CHASSIS
STANDARD OPTIONAL 108
STUD STUD 6 120 120
1 21 22
1

2
1 21 22 51 52 53 50 108 109 110 101 CAN1+ CAN1- CAN2+ CAN2- M+ M-

AC
67 66 31 47 57 39 13 11 9 7 50 34 42 62 64 63 5 3 4
- +
VC + SRN + SRN + SRN
2 IA IB IC I RETURN - - -
MAG CAN1 J1939 CAN2 J1939 RS485
VB
PICKUP
VA
6 mm 2 1

E
EARTH (MOUNTING SCREW)
2.5mm 2 EMCP 3.1/3.2/3.3
LCD DISPLAY
65
2.5mm 2

2 SINK O/P 1 69 95
CB2 F14 CB1 _ 22
(20A) (10A) (60A) NOT AVAILABLE
BATTERY (12/24Vdc)
ON EMCP3.1
29 55 52 SINK O/P 2 68 96
+ 23
:30 2
24 6 mm
1FCR/1
D :87
D
RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8 NOT AVAILABLE
+ 28 40 ON EMCP3.2
:30 ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL
PS1 SMMS1/1 2FCR/1 CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP START COOLANT LEAK FAULT FUEL I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP
24V LEVEL LEVEL
:87 PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE
I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
- 25 27 DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29
F5
CHARGING
(OPTIONAL) SM1 PS1 FCS ALT (10A) 15 16 19 62 62 62
BATTERY
ALTERNATOR 14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94
ISOLATOR
SWITCH F4 56 57 58 59 60 61 21 20 33 34
(10A) COMMON ALARM GENERATOR RUNNING
KEY 2 GRR/3
6 mm ALR/3 :8 :9
REMOVABLE 37 6 38 NOT AVAILABLE NOT AVAILABLE :8 :9
15 8 16 ON EMCP3.1 ON EMCP3.1 :11
:11
55 38
64 65 66 87 88 89
37 :86 6 :2
36
UENR1208 VOL 1 of 2

AIR :2 46 47 48 49 50 51
1A ALR ALARM
ASOR SHUTOFF RELAY GRR
RELAY :10 REMOTE CONTACTS REMOTE CONTACTS
:10 FOR GENERAL ALARM
18 2 :85 2 2
FOR GENERATOR RUNNING
(Dimensions: 39 inches x 28 inches)

3 COMMON 3 GEN
ALARM RUNNING
VOLTS ADJUST
PANEL :3 POTENTIOMETER
62 GEN CONN.
REF.E02 EMER.
LIGHT STOP FOR USE SEE NOTE A SYMBOLS
70 WAY SWITCH WITH CVDR
:2
31 29 27 55 34 45 46 17 30 :2
REF. A 55
57
B02 :1 :3 :10
11
41 REF. 2 9 78 80 82 R
:2
RELAY COIL CHASSIS CUSTOMER TERMINAL
A05 B 44
32 43 SHIELDED CABLE
40 11 CHASSIS DC TERMINAL
C CAN 1-
H
:2
ECM :11 REMOTE
C
28 CR POWER CR/3 START :10
CHASSIS AC TERMINAL
R RELAY COIL 8
39 :10 LINK :9 CONTACT :2
CAN 1+ 19 12 :1
30
30 J PANEL 9 42 41 45 25 26 R/1 RELAY CONTACT N/O ENGINE SOCKET
:3
LIGHT
23A
59 EARTH MINIATURE CIRCUIT BREAKER
G 14 EF1 EF2
41 10
5 78 80 82
2 POWER TERMINAL
10 11 7 30
F 13 CIRCUIT BREAKER
3 8 CIRCUIT BREAKER TERMINAL
30 2 2 2 D+ 34 3 45 46 17 30 18 59 72 23A
D :3
HC RELAY CONTACT
4 GEN CONN. 49 15 7 8 17 50 48 25 20 59 64 9 13 14 23 19 54 55 56 57 61 62 :2
D- 70 WAY :3 :1
POTENTIOMETER :4

E GROUND
34 10 45 46 17 30
EF1 EF2
SERVICE CONNECTOR
78 80 82
59
7 5 1
3 4 5 ABBREVIATIONS
EMERGENCY
STOP ON
27 ENCLOSURE ALR GENSET ALARM RELAY
30 Page,

8 8 WAY PLUG
9
28 8 6 2 62
EPIR ETHER RELAY
ES- 78 80 82
24
CR CONTROL RELAY

37 4 GND GROUND
64 EF1 EF2
:86
B 35
S-SPD SMMS1 SR FOR USE HC HEATER CONTACTOR B
62 WITH CVDR
:85
36 MCB MINIATURE CIRCUIT BREAKER
D-SPD REF.
63
C06 POT POTENTIOMETER
45
ST SHUNT TRIP
ST4
AVR STR SHUNT TRIP RELAY
18 ETHER START
3
15 16 19 L-N LINE TO NEUTRAL
2 CORE BALANCE
REF. 50 1 CURRENT TRANSFORMER
E03 10 C IF REQUIRED
:86 :86 REF.
A 59 72
E B04 SASV
REF. 1FCR 2FCR 2 B LOW
E04 2 OIL ENG OIL NOT AVAILABLE
:85 :85 FUEL
PRESS TEMP TEMP ON EMCP3.1
E COOLANT LOSS 2 LEVEL
DOOR SWITCH

E HARNESS CHG
CHASSIS

237-1852 08 3456 ENGINE

11 E
BODY IF REQUIRED 393-7246 00 3406C ENGINE
2
60 258-4700 07 EMCP 3
12
2 2

REF.
3 4 5 6 C05 NOTE A:
A A
2
POTENTIOMETER IS NOT REQUIRED WITH CDVR
VOLTS ADJUST RAISE/LOWER SWITCH IS FITTED
WITH THE CDVR.
30
REF CDVR SCHEMATIC

THIS SCHEMATIC IS FOR THE 3406 AND 3456C GENERATOR SET WITH EMCP3.1, 3.2
AND 3.3 ELECTRICAL SYSTEM
VOLUME 1 of 2: EMCP3.1, 3.2 AND 3.3, MECHANICAL ENGINE
MEDIA NUMBER: UENR1208
Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
 UENR1208
August 2013 ABBREVIATIONS

ASR AIR SHUT-OFF RELAY GSC GENERATOR SET CONTROL

ATB AC TRANSFORMER BOX HET HIGH ENGINE TEMPERATURE

133
21
NEUTRAL EARTH LINK
CR CONTROL RELAY HOT HIGH OIL TEMPERATURE
+ 24V DC
T1
132
55 18 CTR CRANK TERMINATION RELAY KW KILOWATT

LCL LOW COOLANT LEVEL

CORE :11 M2 :1 :3 EGR ELECTRONIC GOVERNOR RELAY
BALANCE TO
2P 16A
C.T. CR/3 MCB :2 :4
BREAKER LOP LOW OIL PRESSURE
:8 FCR FUEL CONTROL RELAY
T2 BOX
T3 POT POTENTIOMETER
GFR GENSET FAULT RELAY
N
SCR SCREEN
E GPHI GROUND POST HIGH

137 134 138 SMR STARTER MOTOR RELAY

GPLO GROUND POST LOW
NOTE: IF 4 POLE BREAKER FITTED 4 POLE BREAKER OPTIONAL
CHANGE N (SEE NOTE REF.A01)
CORE BALANCE
CURRENT TRANSFORMER
T1 L1
SYMBOLS
T2 L2

G :A1 :3 :5 :2
T3 L3 FUSE POTENTIOMETER

N N
HC
:A2
:4

JW1
:6

JW2
3406 and 3456C Generator Set With :3 :1

EMERGENCY STOP PUSHBUTTON

E E EMCP3.1, 3.2 and 3.3 11 CHASSIS CUSTOMER TERMINAL

PANEL LAMP

61 62
2

ENGINE
Electrical System R
:10
RELAY COIL
11 CHASSIS DC TERMINAL

HEATER :2 8 CHASSIS AC TERMINAL

25 26 3456: 3406C:
TRANZORB
EF1 EF2 C1G1-UP C2G1-UP 28 DOOR TERMINAL

55 8 9 12 C2Y1-UP SCREEN CABLE

58
CHASSIS TO DOOR DC SOCKET
18 5
`EFU' 13 30 :1
30 14 5
14 7 R/1 30
73 73 RELAY CONTACT N/O
EARTH LEAKAGE RELAY 14
1 2 20 EARTH FAULT 3406 JACKET WATER HEATER AND
:3 ENGINE SOCKET

3406 BLOCK HEATER J

:3 CHASSIS TO DOOR AC SOCKET
PANEL LAMP SWITCH
:2
POWER TERMINAL

EARTH

:1 :2
:3
ENGINE CONTROL SWITCH
:4
:5
UNIT INJECTOR (P91)
INLET AIR TEMPERATURE TDC PROBE CONN (J26)
TURBO OUTLET PRESSURE SENSOR (P89) WOODWARD ELECTRONIC FUEL GOVERNOR (ISOCHRONOUS)
SENSOR (J23) (YELLOW SLEEVE)

BACKUP SPEED/TIMING
SENSOR (P44) 3
ACT+ 3 1 7 CIRCUIT BREAKER
GROUND ACTUATOR
ACT- 4 2
2
5 Volume 2 of 2: EMCP3.1, 3.2 and 3.3, Electronic Engine
TDC PROBE MPU-
CONN (P26) 5
43 :2
MPU+ 6 7
:1 :3
ECM CONN (P2)
42 © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
8

1 2 9 SPEED ADJUST
PRIMARY SPEED/TIMING LINK POTENTIOMETER
SENSOR (P20) 10 (2K W
, 10 TURN)
11
LINK
COOLANT TEMP MAGNETIC 12
SENSOR (P21) PICK UP No.2

COOLANT FLOW
SWITCH (P47)
OIL PRESSURE
SENSOR (J22)
ENGINE RIGHT SIDE
CONTROL RELAY CR
1 1 10 1 2
41
FUEL TEMP 1A 55
SENSOR (P43) 55 10
(BLACK SLEEVE) 55
ECM CONN (P1) 3

260
260

90
90 90 160 160

26 0

0
26
0
6

16
26 0
16

UENR1208 VOL 2 of 2
COMMON ALARM GENERATOR RUNNING 0
160
ATM PRESSURE ENGINE LEFT SIDE 160 8
200 50 20 30 20
SENSOR (J27)
NOTE A: REFER TO EDS 10
30

(Dimensions: 39 inches x 28 inches)

NOTE B: INSTALL TIE STRAPS AT 23A
8 GRR/3 INDICATED BREAKOUTS AND EVERY 16
0
16 70mm BETWEEN BREAKOUT POINTS 160
ALR/3 :12 :14 160 30
6 38 NOTE C: OR EQUIVALENT
3456 ENGINE COMPONENT LOCATIONS :12 :14
:11 NOTE D: ALL SPLICES TO BE ULTRASONICALLY BONDED
37
20
:A1 :A1 AND INSULATED WITH HEAT SHRINK AS LISTED.
38
:11 16
0
ALR GRR NOTE E: TO BE DELIVERED ASSEMBLED AS ONE UNIT
160
:A2 64 65 66 87 88 89 NOTE F: CONTINUATION TOTAL QTY IS 13720 160 55
:A2
49 50 51 NOTE G: OR EQUIVALENT, SPLIT TUBE TO WRAP HARNESS. 108 59
2 46 47 48
FIT TUBING IN THREE OVERLAPPING SECTIONS FOR FLEXIBILITY. 30
2 OVERLAP LENGTH OF 30mm. 73
109 12 0
3 DO NOT PLACE ANY TIE WRAPS ON OVERLAPS 0 16
3 120 160
REMOTE CONTACTS REMOTE CONTACTS ALL WIRES SIZES 1.5mm/16 AWG UNLESS OTHERWISE STATED 110 120 160 77
FOR GENERAL ALARM FOR GENERATOR RUNNING
ES-
20
ES-

0
95

16
0
16
160
160 96
SECT.C-C
ETHER START
DC NEG.

DC POS.

EF2
4 POLE BREAKER OPTIONAL 4 POLE BREAKER OPTIONAL
(SEE NOTE REF.A02) (SEE NOTE REF.A02) 30
EF1

50 SCN
3 :2 3 16

19 90
ETHER
10

1
0
START 11 2 38 51 12 0 CAN1-
T1 L1 T1 L1 0 19
SWITCH :1 120 190
52 120 190 CAN1+
190
19
:5 :2 T2 L2 T2 L2 0 SCN

19 0
19
0
59

190
PANEL LIGH 160
19 ETHER START CAN1-
POWER T3 L3 POWER T3 L3 SWITCH
WIRING FROM WIRING FROM ES- 2 1A 9
CAN1+
GENERATOR GENERATOR CAN1-
N N N N 2 CAN1+
59 :6 :4 :3 :1
SPEED 80 80 80 80
20 93
59 LOWER/RAISE E E E E PANEL LIGHT
570
SWITCH MOT1 MOT2 6 55 94

30 Page,
8 17
SCN
38 39 9 570 30 60 36

19 90
1
0
MOT1 MOT2 2 :C11 2 :C1/C11* 30 ALARM BUZZER 0 M+
19
SASV 3 2:
3 200
190
24V DC 1: 24V DC 190 M-
ST ST E/STOP
SHUNT STR STR/1 SHUNT 200 2
6 TRIP C2/C12 TRIP
8 10: 3: 17 SCN
:C12 :C2/C12* 45 30
14
30 DSPD
60 4 8

0
C2/C12

16
200 DOOR STUD ETH SSPD
231 :11 :12 Q/1 2 233 :14 16
0
REMOTE TERMS 65 REMOTE TERMS 67 100 100 100 160
SATS 30 70
200
FOR BREAKER 233 :13 :14 Q/2 FOR BREAKER 231 :12
OPEN & CLOSED 67 OPEN & CLOSED 65 120 CONTROLLER ETH 30
E/STOP 120
POSITIONS 232 POSITIONS 232 :11 34 50 40 57
66 66 120
BREAKER BREAKER 53 20
46 55
AUXILIARY AUXILIARY

16 60
GENERATOR 30
2

0
1
12 10
-VE SUPPLY
M SYNCHRONISING
*
101
120
0 16
0
MOTOR C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS 80 140 160
SASV - START AID SOLENOID VALVE 140 108 120
SATS - START AID TEMPERATURE SWITCH C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS 140
VOLTAGE 82 90
ADJUST OPTION CHASSIS ETH
ACB MCCB LARNE,CHINA & NEWBERRY 78
91

CHASSIS ETH 50
92

16 60
1
ETH TERM

0
100 97
0
16
250 160
160 98
180 160
16
100 0 99

16 0
16
160-7689

0
58 70

48 57

40 47
600 100 SCN
32 39

CAT
24 31

14 23

SPLICE 50 SPLICE 55 SPLICE 62 SPLICE 2 SPLICE 10 SPLICE 41 SPLICE 30 SPLICE 1 SPLICE 108 SPLICE 17
CAN2+
1 13

CAN2-
EMCP3 CONNECTOR
1100

CONNECTOR LOCATIONS FOR HARNESS 258-4700 (EMCP 3)

 8 7 6 5 4 3 2 1

NEUTRAL EARTH LINK

T1

F CORE
F
BALANCE BREAKER
C.T.
CORE BALANCE
T2 4 POLE BREAKER OR PTS OPTIONAL
T3
CURRENT TRANSFORMER N
E
IF REQUIRED
METERING C.T.s
T1 P1 P2 L1

S1 S2 CT1
T2 P1 P2 L2
G S1 S2 CT2
T3 P1 P2 L3

S1 S2 CT3
N N

E E

EF2 EF1
10 22 21 24 12 51 52 53 50 T1 T2 T3 101
10 A1
11 30
14 2
30 14
14 A2 k l
73
20
EF1 F1 F2 F3
EF1 EF2 MAGNETIC
EARTHFAULT 61 62 (4A) (4A) 4A)
RELAY PICK UP No.1
25 26 2 3 4 1
EF2
1

BOTH OF THESE 108 109 110 101

WIRES CONNECT
TO THE STANDARD
STUD IF THE
OPTIONAL STUD
E IS NOT SUPPLIED E
NOT AVAILABLE
E
DOOR ON EMCP3.1
E
E
GEN CONN. 21 22 101 REF.C05
CHASSIS
70 WAY GEN CONN. CHASSIS OPTIONAL 5 62 64 66 35 36 37
70 WAY
31 32 33 STANDARD STUD
STUD 120 120
108
1 21 22 6
1

2
1 21 22 51 52 53 50 108 109 110 101 CAN1+ CAN1- CAN2+ CAN2- M+ M-

AC
67 66 31 47 57 39 13 11 9 7 50 34 42 62 64 63 5 3 4
- +
VC + SRN + SRN + SRN
2 IA IB IC I RETURN - - -
2 MAG CAN1 J1939 CAN2 J1939 RS485
6 mm VB
PICKUP
VA
1
2
2.5 mm
E
EARTH (MOUNTING SCREW)
EMCP 3.1/3.2/3.3
CB1 CB3 CB2 LCD DISPLAY
(20A) (15A) (60A) 2 65 69 95
_ SINK O/P 1 22
1.5 mm 2 6 mm 2 BATTERY (12/24Vdc) NOT AVAILABLE
2 24
2.5 mm ON EMCP3.1
55 52 SINK O/P 2 68 96
+ 23
A+
+
:30
D 24V
PS1 SMMS1/1 SR/1 NOT AVAILABLE
D
RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8
:87 ON EMCP3.2
ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL
- 40 CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP START COOLANT LEAK FAULT FUEL I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP
25 LEVEL LEVEL
PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE
(OPTIONAL) SM1 PS1 B+ I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
BATTERY ALT DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29
ISOLATOR
F5
SWITCH CHARGING
ALTERNATOR (10A)
KEY 14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94
2
REMOVABLE 6 mm
F4 56 57 58 59 60 61 21 20 33 34
(10A)

37 6 38 NOT AVAILABLE NOT AVAILABLE

REF.E02 15 ON EMCP3.1
8 16 ON EMCP3.1
55 36
6 :2 38 GENERATOR RUNNING
37 :86 COMMON ALARM
UENR1208 VOL 2 of 2

31 29 27 55 1A AIR ALR ALARM

:2 GRR/3
A ASOR SHUTOFF
:10
RELAY GRR
ALR/3 :8 :9
RELAY :8 :9
18 :10
41 2 :85 2 :11
2 2
REF. :11
B 3 3
(Dimensions: 39 inches x 28 inches)

32 A05 COMMON GEN 64 65 66 87 88 89

ALARM RUNNING
31 40 46 47 48 49 50 51
CAN 1+ CAN 1+ :3
30 H PANEL REMOTE CONTACTS REMOTE CONTACTS
39 LIGHT FOR GENERAL ALARM FOR GENERATOR RUNNING
30
CAN 1- CAN 1- SWITCH :2 VOLTS ADJUST
62 1 28 J EMERGENCY POTENTIOMETER
STOP 34 55 45 46 17 30
57 (2KW, 10 TURN)
2 9
REF.
G :2
44
B02 5 43 :3 :1
F :2 :11 REMOTE 80 82
C 3 CR
ECM
POWER CR/3 START
C
7
D+ D+ :10 LINK :9 CONTACT
D 19 12 SYMBOLS

A 9 41 42 25 26
6 4 45
D- D- PANEL 23A
E LIGHT 45 59
EF1 EF2
41 14 :10
11
10 R RELAY COIL CHASSIS CUSTOMER TERMINAL
40 15 :2
SERVICE CONNECTOR 2 80 82
30

D
41 41 REF. 10 11 7 REF.
REF. 13 SHIELDED CABLE 11 CHASSIS DC TERMINAL
C04 B05
C05
29 3 :10
34 46 17 30 18 59 72 23A
30 2 2 2 R RELAY COIL 8 CHASSIS AC TERMINAL
:2

17
GEN CONNECTOR 49 7 8 50 48 25 20 59 64 9 13 14 23 19 55 56 57 61 62 :1
30
28 70 WAY R/1 RELAY CONTACT N/O ENGINE SOCKET

E
:3
45 45 REF.
C04 34 10 46 17 30 EF1 EF2 EARTH MINIATURE CIRCUIT BREAKER
39
15
AP- POWER TERMINAL
23A CIRCUIT BREAKER
59

M
14 70 7 5 1 8 CIRCUIT BREAKER TERMINAL
AP+ 10 10
EMERGENCY :3
HC RELAY CONTACT
:2
9 STOP ON POTENTIOMETER :4
:3 :1
20 21 27 ENCLOSURE GROUND
30 Page,

8 8 8 WAY PLUG
9
8 22 28 8 6 2

2
P+ 62
ES- ES-
24
19
FP 37
4
EF1 EF2 ABBREVIATIONS
64 REF.
B XT
11 21
S-SPD
35
S-SPD
B05
ALR GENSET ALARM RELAY
B
62
22 36 ST4
ENGINE :86 EPIR ETHER RELAY
D-SPD D-SPD REF. R448
MOUNTED 63 SMMS1 SR AVR
C06
:85 CR CONTROL RELAY

GND GROUND
AIR
ETHER START SHUT-OFF
18 SOLENOID HC HEATER CONTACTOR
15 16 19
2 CORE BALANCE
REF. 50 1 CURRENT TRANSFORMER MCB MINIATURE CIRCUIT BREAKER
E03 10 C 59 72 IF REQUIRED
A POT POTENTIOMETER
E SASV LOW ASOS
REF. 2
B FUEL OIL NOT AVAILABLE
E04 2 ENG OIL
LEVEL PRESS ST SHUNT TRIP
COOLANT LOSS 2 SWITCH TEMP TEMP
E ON EMCP3.1
AP- AP+ FP 20 P+ XT DOOR
STR SHUNT TRIP RELAY
E
CHASSIS L-N LINE TO NEUTRAL
B A C B A C
E
11 BODY IF REQUIRED
2

12
2 2
HARNESS CHG

237-1852 08 3456 ENGINE

REF. 393-7246 00 3406C ENGINE

3 4 5 6 C05 258-4700 07 EMCP 3
A A
2

30

THIS SCHEMATIC IS FOR THE 3406 AND 3456C GENERATOR SET WITH EMCP3.1, 3.2
AND 3.3 ELECTRICAL SYSTEM
VOLUME 2 of 2: EMCP3.1, 3.2 AND 3.3, ELECTRONIC ENGINE
MEDIA NUMBER: UENR1208
Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1