Versamax : Important Product Information
Versamax : Important Product Information
Versamax : Important Product Information
IC200CPUE05
GFK-1892TW CPU with Embedded Ethernet Interface
December 2016
CPUE05
PWR
IC200CPUE05 shares the basic features of the other VersaMax *
MAC XXXXXXXXXXXX
OK
RUN
PLC CPUs. It provides powerful PLC functionality in a small,
FAULT
FORCE versatile system. CPUE05 can serve as the system controller for up
to 64 modules with up to 2048 I/O points. Two serial ports provide
PORT 1 IC200CPUE05
PORT 2
PORT 1
RS-232 and RS-485 interfaces for serial communications. CPUE05
also provides a built-in Ethernet Interface. The RS-232 serial port
can be configured for Local Station manager operation to provide
IP ADDRESS access to diagnostic information about the Ethernet interface.
RS232
CPUE05 has 128KB of configurable memory.
PORT 2
*Indicates a trademark of General Electric Company and/or its subsidiaries. All other trademarks are the property of their respective
owners.
© 2001-2016 General Electric Company. All Rights Reserved.
2 CPU with Embedded Ethernet Interface
GFK-1892TW IC200CPUE05
Specifications: IC200CPUE05
Size Width: 4.95” (126mm) - along DIN rail
Length: 5.04” (128mm)
Depth: 2.72” (69.1mm)
Program storage System flash, battery-backed RAM
Power Supply current consumption with no serial port 5Vdc uses 220mA 3.3Vdc uses: 570mA
converter or EZ Program Store device
Power Supply current consumption with serial port 5Vdc uses: 320mA
converter or EZ Program Store device
Floating point Yes
Boolean execution speed 0.8 ms/K (typical)
Real time clock accuracy (for timer functions) 100ppm (0.01%) or ±9sec/day
Time of day clock accuracy 23ppm (0.0023%) or ±2sec/day @ 30°C.
100ppm (0.01%) or ±9sec/day @ full temperature range
Embedded communications RS-232, RS-485, Ethernet
Configurable memory 128K bytes maximum
Ethernet Interface Specifications
Ethernet data rate 10Mbps (half- or full-duplex)
Ethernet port RJ-45, UTP
Number of SRTP server connections 8
Number of Ethernet Global Data (EGD) configuration-based 32
exchanges
EGD Exchange limits 100 data ranges per exchange
1400 bytes of data per exchange
EGD Time Synchronization Not Supported
EGD Selective Consumption Yes
Load EGD configuration from PLC to programmer Yes
Remote Station Manager over UDP Yes
Local Station Manager Via CPU Port 1
(RS-232)
CPU with Embedded Ethernet Interface 3
IC200CPUE05 GFK-1892TW
ATEX Zone 2
This module must be mounted in an enclosure certified in accordance with EN60079-15 for use in Zone 2, Group IIC and
rated IP54. The enclosure shall only be able to be opened with the use of a tool.
4 CPU with Embedded Ethernet Interface
GFK-1892TW IC200CPUE05
Quick Start
Installation and initial startup procedures for the CPUE05 include the following steps. Before installing and operating the
CPUE05, refer to VersaMax PLC User's Manual, GFK-1503 for detailed information.
Pre-Installation check
Carefully inspect all shipping containers for damage. If any equipment is damaged, notify the delivery service
immediately. Save the damaged shipping container for inspection by the delivery service. After unpacking the
equipment, record all serial numbers. Save the shipping containers and packing material in case it is necessary to
transport or ship any part of the system.
Module Installation
This equipment may be mounted on a horizontal or vertical DIN rail. If mounted on a vertical DIN rail, the CPU module
must be located at the bottom. The CPU and connecting carriers must be installed on the same section of 35mm (1.38in)
x 7.5mm (.3in) DIN rail, 1mm (.04in) thick. Steel DIN rail is recommended. The DIN rail must be electrically grounded to
provide EMC protection. The rail must have a conductive (unpainted) corrosion-resistant finish. DIN rails compliant with
DIN EN50022 are preferred. For vibration resistance, the DIN rail should be installed on a panel using screws spaced
approximately 15.24cm (6in) apart.
Rated thermal specifications for the CPU module are based on a clearance of 50.8mm (2in) above and below the
equipment and 25.4 mm (1 inch) to the left of the CPU module.
1. Allow sufficient finger clearance for opening CPU door.
2. Allow adequate clearance for serial port and Ethernet cables.
3. Allow adequate space for power wiring.
The CPU with power supply attached fits into a 70mm (2.76in) deep enclosure.
Before joining module carriers to the CPU, remove the connector cover on the right-hand side of the CPU. Do not
discard this cover: you will need to install it on the last carrier, to protect the connector pins from contamination and
damage during use.
CPU with Embedded Ethernet Interface 5
IC200CPUE05 GFK-1892TW
Panel-Mounting
If excessive vibration is a factor, the CPU should also be screwed down to the mounting panel.
Note 1. Tolerances are ±0.13mm (0.005in) non-cumulative.
Note 2. 1.1-1.4Nm (10-12 in/lbs) of torque should be applied to M3.5 (#6-32) steel screw threaded into material
containing internal threads and having a minimum thickness of 2.4mm (0.093in).
SEE NOTE 2.
FLAT WASHER
4.3mm
0.170in 15.9mm
0.62in REF
5.1mm
0.200in
TAPPED
HOLE IN CPU
PANEL
To replace the battery, use a small screwdriver to gently pry open the battery holder. Replace battery only withACC001
from your PLC supplier, or with Panasonic battery: BR2032. Use of another battery may present a risk of fire or
explosion.
Caution
Battery may explode if mistreated.
Do not recharge, disassemble, heat above 100°C (212°F), or incinerate.
6 CPU with Embedded Ethernet Interface
GFK-1892TW IC200CPUE05
RUN/ON
STOP/OFF
If Run/Stop mode switch operation is enabled, the switch can be used to place the CPU in Run mode.
If the CPU has non-fatal faults and is not in Stop/Fault mode, placing the switch in Run position causes the CPU to go to
Run mode. Faults are NOT cleared.
If the CPU has fatal faults and is in Stop/Fault mode, placing the switch in Run position causes the Run LED to blink for 5
seconds. While the Run LED is blinking, the CPU switch can be used to clear the fault table and put the CPU in Run mode.
After the switch has been in Run position for at least ½ second, move it to Stop position for at least ½ second. Then
move it back to Run position. The faults are cleared and the CPU goes to Run mode. The LED stops blinking and stays
on. This can be repeated if necessary.
If the switch is not toggled, after 5 seconds the Run LED goes off and the CPU remains in Stop/Fault mode. Faults stay in
the fault table.
Ethernet Restart
ETHERNET
RESTART Pushbutton
ETHERNET LAN
STAT
10 MBPS BASE T
PORT 1
ON when the CPU is receiving 5Vdc power from the power supply. Does not indicate the status of the
POWER 3.3Vdc power output.
ON indicates the CPU has passed its powerup diagnostics and is functioning properly. OFF indicates a
CPU problem. Fast blinking indicates that the CPU is running its powerup diagnostics. Slow blinking
OK
indicates the CPU is configuring I/O modules. (Simultaneous blinking of this LED and the green Run LED
indicates that the CPU is in boot mode and is waiting for a firmware update through Port 1.)
Green when the CPU is in Run mode. Amber when the CPU is in Stop/IO Scan mode. If this LED is OFF but
OK is ON, the CPU is in Stop/No IO Scan mode. If this LED is flashing green and the Fault LED is ON, the
RUN
module switch was moved from Stop to Run mode while a fatal fault existed. Toggling the switch will
continue to Run mode.
ON if the CPU is in Stop/Faulted mode because a fatal fault has occurred. To turn off the Fault LED, clear
FAULT both the I/O Fault Table and the PLC Fault Table. If this LED is blinking and the OK LED is OFF a fatal fault
was detected during PLC powerup diagnostics. Contact PLC Field Service.
Blinking indicates activity on that port. (Note: does not blink to indicate local Station Manager activity,
PORT 1 PORT 2 see PORT 1 LED below.)
LAN The LEDs in the lower right corner show the operating mode and status of the Ethernet port. The Ethernet
STAT LEDs turn ON briefly, first amber then green, whenever a restart is performed in the Operational state by
PORT 1 pressing and releasing the Restart pushbutton (see below). This allows you to verify that the Ethernet
LEDs are operational. All three LEDs blink green in unison when a software load is in progress.
Indicates the status and activity of the Ethernet network connection. ON/blinking green indicates
LAN
Ethernet interface is online. When the network is not connected (offline), the LED will be in the OFF state.
Indicates the general status of the Ethernet interface. ON green indicates no “exception” detected. ON
STAT amber indicates an exception. Blinking amber indicates error code. Blinking green indicates waiting for
configuration or waiting for IP address.
ON amber indicates Port 1 is available for local Station Manager use (either by configuration or forced).
PORT 1
OFF indicates PLC CPU is controlling Port 1.
PORT 1 Port 1 is an RS-232 port with a 9-pin female D-sub connector. The pinout of Port 1 allows a simple,
straight-through cable to connect with a standard AT-style RS-232 port. Cable shielding attaches
1 to the shell. Port 1 screw locks are threaded #4-40. Port 1 can be configured for either CPU serial
communications (SNP, RTU, Serial I/O), or local Station Manager use. If Port 1 has been configured
5 for CPU use, it can be forced to local Station Manager operation using the Ethernet Restart
pushbutton. Port 1 remains in that mode until the PLC is power cycled, or the Ethernet Restart
RS232 pushbutton is pressed.
PORT 2
If Port 1 is configured as a local Station Manager, it cannot be used for CPU serial communications
1 and the Ethernet Restart pushbutton will NOT toggle it to the CPU serial protocols.
Port 2 is an RS-485 port with a 15-pin female D-sub connector. This can be attached directly to an
RS-485 to RS-232 adapter (IC690ACC901). Port 2 can be used for program, configuration, and
8
table updates with the EZ Program Store module. Port 2 screw locks are threaded (metric) M3x0.5).
RS485
1 n/c --
4 n/c --
6 n/c --
9 n/c --
Shell SHLD -- Cable Shield wire connection / 100% (Continuous) shielding cable shield connection
Connector Shell: Kit2 – ITT Cannon DE121073-54 [9-pin size backshell kit]:
Metal-Plated Plastic (Plastic with Nickel over Copper)1
Cable Grounding Clamp (included)
40 cable exit design to maintain low-profile installation
Plus – ITT Cannon 250-8501-010 [Extended Jackscrew]:
Threaded with #4-40 for secure attachment to port1
Order Qty 2 for each cable shell ordered
2, 3, 4 n/c --
Shell SHLD -- Cable Shield wire connection / 100% (Continuous) shielding cable shield connection
1 Critical Information – any other part selected should meet or exceed this criteria.
2 Use of this kit maintains the 70mm (2.76in) installed depth.
10 CPU with Embedded Ethernet Interface
GFK-1892TW IC200CPUE05
Cable: Low Capacitance Computer cable, overall braid over foil shield
Belden 8105 5 Twisted-pairs1
Shield Drain Wire 1
30 Volt / 80C (176F)
24 AWG tinned copper, 7x32 stranding
Velocity of Propagation = 78%
Nominal Impedance = 1001
Connector Shell: Kit2– ITT Cannon DA121073-50 [15-pin size backshell kit]:
Metal-Plated Plastic (Plastic with Nickel over Copper) 1
Cable Grounding Clamp (included)
40 cable exit design to maintain low-profile installation
Plus – ITT Cannon 250-8501-009 [Extended Jackscrew]:
Threaded with (metric) M3x0.5 for secure attachment1
Order Qty 2 for each cable shell ordered
Cable Lengths
Maximum cable lengths and the total number of feet from the CPU to the last device attached to the cable are:
Port 1 (RS-232) = 15 meters (50 ft.)
Port 2 (RS-485) = 1200 meters (4000 ft.)
Ethernet Cable
Hub
ETHERNET LAN
STAT
10 MBPS BASE T
PORT 1
Release History
Revision Firmware Date Description/Features
Revision
CPUE05-LT CPU FW - Dec 2016 Ethernet Firmware 3.18 (47A1) addresses the issue where the EGD producers pauses for a
3.10 (35A1) brief 18-20 Sec for every 6 – 10 min of operation when there are more than 11
IC200CPUE05 in network.
Enet FW-
3.18 (47A1) Firmware release 3.10 through 3.18 is ONLY compatible with versions –Jx and later. (i.e.
Firmware 3.10 through 3.18 is incompatible with hardware versions -AA through –HK).
For future revision product users who want to install the new firmware, a firmware
upgrade kit is available for download at http://ge-ip.com/support.
CPUE05-LS CPU FW - Aug 2016 Ethernet Firmware 3.17 (33A1) addresses the issue where the EGD producers stops
3.10 (35A1) producing after 7-15 mins of operation.
Enet FW- Firmware release 3.10 through 3.17 is ONLY compatible with versions –Jx and later. (i.e.
3.17 (33A1) Firmware 3.10 through 3.17 is incompatible with hardware versions -AA through –HK).
For future revision product users who want to install the new firmware, a firmware
upgrade kit is available for download at http://ge-ip.com/support.
CPUE05-LR CPU FW - July 2016 Improvements are made to daughter card assembly
3.10 (35A1)
Enet FW-
3.16 (26A1)
CPUE05-KR CPU FW - June 2016 Ethernet Firmware 3.16 (26A1) addresses the issue where the SRTP connection of
3.10 (35A1) IC200CPUE05 resets after 49 days of operation.
Enet FW- Firmware release 3.10 through 3.16 is ONLY compatible with versions –Jx and later. (i.e.
3.16 (26A1) Firmware 3.10 through 3.16 is incompatible with hardware versions -AA through –HK).
For future revision product users who want to install the new firmware, a firmware
upgrade kit is available for download at http://ge-ip.com/support.
CPUE05-KQ CPU FW - Mar 2016 FPGA updated. No changes to features, functions or compatibility
3.10 (35A1)
Enet FW-
3.14 (53A1)
CPUE05-JP CPU FW - Jan 2016 Ethernet Firmware 3.14 addresses firmware upgrade issue, for details refer IPI GFK-1892T.
3.10 (35A1) Firmware revisions are CPU firmware version:3.10 (35A1) and Ethernet daughterboard
firmware version: 3.14 (53A1).
Enet FW- Firmware release 3.10 through 3.14 is ONLY compatible with versions –Jx and later. (i.e.
3.14 (53A1) Firmware 3.10 through 3.14 is incompatible with hardware versions -AA through –HK).
For future revision product users who want to install the new firmware, a firmware
upgrade kit is available for download at http://ge-ip.com/support.
CPUE05-JN CPU FW - Dec 2015 Ethernet Firmware 3.13 addresses EGD production issue, for details refer IPI GFK-1892S.
3.10 (35A1) Firmware revisions are CPU firmware version:3.10 (35A1) and Ethernet daughterboard
firmware version: 3.13 (49A1).
Enet FW- Firmware release 3.10/3.13 is ONLY compatible with versions –Jx and later. (i.e.
3.13 (49A1) Firmware 3.10/3.13 is incompatible with hardware versions -AA through –HK). For
future revision product users who want to install the new firmware, a firmware
upgrade kit is available for download at http://ge-ip.com/support.
CPUE05-JM CPU FW- Nov. 2015 Firmware update to address SRTP connection issue, for details refer to IPI GFK-1892R.
3.10 (35A1) Firmware revisions are CPU firmware version: 3.10 (35A1) and Ethernet daughterboard
firmware version: 3.12 (43A1).
Enet FW – Firmware release 3.10 is ONLY compatible with versions –Jx and later. (i.e. Firmware
3.12 (43A1) 3.10 is incompatible with hardware versions -AA through –HK). For future revision
product users who want to install the new firmware, a firmware upgrade kit is
available for download at http://ge-ip.com/support.
CPUE05-JL 3.00 Aug. 2015 Hardware and firmware change to address Ethernet daughter board processor
obsolescence issue.
Firmware revisions are CPU firmware version: 3.00 (21A1) and CPU Bootloader Version: 3.20
CPU with Embedded Ethernet Interface 13
IC200CPUE05 GFK-1892TW
(26A1) Ethernet daughterboard firmware version: 3.00 (25A2). Firmware 3.10 (25A2) is not
compatible with any hardware revision prior to IC200CPUE05-JL
Network Time Protocol (NTP) is not supported in this release.
CPUE05-HK 2.38 Apr. 2013 Hardware update to resolve component obsolescence issues. No changes to features,
functions or compatibility.
CPUE05-GK 2.38 Mar. 2012 For details, refer to IPI, CPU with Embedded Ethernet Interface IC200CPUE05, GFK-1892M.
CPUE05-GJ 2.36 Nov. 2011 Hardware and firmware update to address a component obsolescence issue. No changes
to compatibility, functions or performance.
CPUE05-FH 2.36 Mar. 2011 Labeling change. No changes to compatibility, functions or performance.
CPUE05-EH 2.36 June 2010 For details, refer to IPI, CPU with Embedded Ethernet Interface IC200CPUE05, GFK-1892J.
CPUE05-DH
CPUE05-EG 2.35 Mar. 2010 Changed manufacturing location. No changes to compatibility, functionality or
performance.
CPUE05-DG 2.35 Oct. 2008 Updated Power Supply OK signal circuit.
CPUE05-CG 2.35 Jan. 2006 For details, refer to IPI, CPU with Embedded Ethernet Interface IC200CPUE05, GFK-1892E.
CPUE05-CF 2.34 June 2004 For details, refer to IPI, CPU with Embedded Ethernet Interface IC200CPUE05, GFK-1892D.
CPUE05-BE 2.32 June 2003 ATEX approval for Group 2, Category 3 applications.
CPUE05-AD 2.31 Mar. 2003 Support for Modbus RTU Master
CPUE05-AC 2.30 not
released
CPUE05-AB 2.20 Mar. 2002 Added new serial I/O baud rates
CPUE05-AA 2.10 Mar. 2001 Initial Product Release
14 CPU with Embedded Ethernet Interface
GFK-1892TW IC200CPUE05
Functional Compatibility
Subject Minimum Version Required
Programmer version requirements VersaPro software version 2.0 or later and Machine Edition Logic Developer.
CPUE05 Firmware Compatibility CPUE05 Firmware version 3.00 through 3.10 is compatible with CPUE05-JL or later. It is
not compatible with CPUE05-HK or earlier and cannot be downloaded into the older
hardware platforms.
Network Time Protocol (NTP) not Network Time Protocol (NTP) is not supported by CPUE05 firmware version 3.00.
supported
CPU with Embedded Ethernet Interface 15
IC200CPUE05 GFK-1892TW
Should the user select “Download and Start Active Target” with a configuration that
contains EGD, the user should take the PLC out of run mode using “Stop Active Target”
and put back into run mode using “Start Active Target” to get EGD productions to produce.
SRTP Server timeout takes almost 15 When a cable gets disconnected at the SRTP client side, the PLC takes 15 minutes to close
minutes. the connections. The original specification is 7 minutes.
Multicast EGD consumer exchanges When the user downloads Hardware Configurations having EGD Consumer Exchanges, it
take longer to download. takes a longer time to download to the Ethernet daughter card. If a user transitions from
Stop to Run mode immediately after the Hardware Configuration is downloaded,
exchanges may not consume.
To avoid this issue, wait around 40 sec for a maximum of 32 consumer exchanges. This
issue would not be applicable under circumstances where the PLC is powered and is
configured to Run Hardware configuration from Flash.
This is applicable to IC200CPUE05-JL and later versions.
Longer power-up sequence due to In IC200CPUE05-JL, the Ethernet daughter card takes an additional 6 seconds to power
new Ethernet daughterboard. up.
Occasional "Backplane Occasionally, a Backplane Communication Fault may be logged on an intelligent I/O
Communications Fault” after cycling module after power-cycling the main or expansion rack. This is a diagnostic fault that can
power. be cleared.
Network Time Protocol (NTP) not NTP is not supported in this release.
supported.
Operational Notes
Operational Note Description
Receive to transmit delay can be configured at Word 23 of RTU Master Configuration COMMREQ.
This is 8-bit configuration having 10 ms units. The value range is 0 to 255. The default value is 0,
which configures this delay as 3.5 character times at current baud rate.
Configuration for End of Frame Applies to RTU Slave Only
timeout in RTU Slave This feature will allow the user to configure ‘end of frame’ timeout in RTU Slave configuration
Configuration COMMREQ COMMREQ.
This configuration can be set at Word 19 of RTU Slave Configuration COMMREQ. This is 16-bit
configuration with unit of 100 µs and Value range from 0 to 65535. The default value is 0, which
configures this delay as 3.5 character time at current baud rate. The minimum value for this
configuration is 3-character time at current baud rate.
16 CPU with Embedded Ethernet Interface
GFK-1892TW IC200CPUE05
Operational Note Description
Additional Information
For additional information, please refer to the manuals listed below. Manuals can be downloaded from the Support
website, http://support.ge-ip.com.
VersaMax PLC User's Manual GFK-1503
VersaMax Modules, Power Supplies and Carriers User's Manual GFK-1504
VersaMax I/O and Industrial Networking Application Guide GFK-1563
VersaPro Programming Software User's Guide GFK-1670
VersaMax System Ethernet Network Interface Unit User Manual GFK-1860
VersaMax PLC Station Manager User's Manual GFK-1876
VersaMax IP Installation Manual GFK-2307
VersaMax Controllers Secure Deployment Guide GFK-2955
1-800-433-2682
1-434-978-5100
www.ge-ip.com