Kraussmaffei mc4 Ethernet Manual
Kraussmaffei mc4 Ethernet Manual
Kraussmaffei mc4 Ethernet Manual
Table of Contents
Krauss M affei M C4 Ethernet Driver 1
Table of Contents 2
Overview 4
Setup 4
Channel Properties — General 5
Channel Properties — Ethernet Communications 6
Channel Properties — Write Optimizations 6
Channel Properties — Advanced 7
Device Properties — General 8
Operating Mode 9
Device Properties — Scan Mode 9
Device Properties — Timing 10
Device Properties — Communications Parameters 11
Device Properties — Addressing Options 12
Device Properties — Redundancy 12
Address Descriptions 13
Error Descriptions 17
Missing address 17
Device address <address> contains a syntax error 17
Data type <type> is not valid for device address <address> 18
Device address <address> is read only 18
Device <device name> is not responding 18
Unable to write to <address> on device <device name> 19
Winsock initialization failed (OS error = n) 19
Winsock V1.1 or higher must be installed to use the Krauss Maffei MC4 Ethernet Driver 19
Device <device name> detected a message size error (Tag <address>) 19
Device <device name> detected an invalid parameter handle in message (Tag <address>) 20
Device <device name> detected an invalid memory address or address can't be written (Tag
<address>) 20
Device <device name> detected an invalid memory address (Tag <address>) 21
Device <device name> detected an invalid data character in message (Tag <address>) 21
Device <device name> detected a number of parameters error in message (Tag <address>) 21
Device <device name> failed to convert decimal response to a Float or Double number (Tag
<address>) 22
Device <device name> detected a parameter size error in message (Tag <address>) 22
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Device <device name> detected a parameter value that was too large (Tag <address>) 22
Device <device name> detected a parameter value that was too small (Tag <address>) 23
Index 24
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Krauss Maffei MC4 Ethernet Driver 4
CONTENTS
Overview
What is the Krauss Maffei MC4 Ethernet Driver?
Set up
How do I configure a device for use with this driver?
Overview
The Krauss Maffei MC4 Ethernet Driver provides a reliable way to connect Krauss Maffei MC4 Ethernet
devices to OPC client applications; including HMI, SCADA, Historian, MES, ERP, and countless custom applic-
ations. It is intended for communicating with Krauss Maffei MC4-Injection Moulding Machines. The driver
supports the TCP/IP transport protocol.
Set up
Supported Devices
MC4-Injection Moulding Machine
Connection Limitations
Simultaneous device connections are not allowed. The MC4-Injection Moulding Machine only supports 1 con-
nection from a host device at a time.
Supported Protocols
TCP/IP only.
Connection Timeout
This parameter specifies the time that the driver will wait for a connection to be made with a device. Depend-
ing on network load, the connect time may vary with each connection attempt. The default setting is 3
seconds. The valid range is 1 to 60 seconds.
Request Timeout
This parameter specifies the time that the driver will wait on a response from the device before giving up
and going on to the next request. Longer timeouts only affect performance if a device is not responding. The
default setting is 1000 milliseconds. The valid range is 100 to 9999 milliseconds.
Retry Attempts
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This parameter specifies the number of times that the driver will retry a message before giving up and going
on to the next message. The default setting is 3 retries. The valid range is 1 to 10.
Device IDs
Each device on the channel must be uniquely identified by its own IP address.
Identification
N am e: User-defined identity of this channel. In each server project, each channel name must be unique.
Although names can be up to 256 characters, some client applications have a limited display window when
browsing the OPC server's tag space. The channel name is part of the OPC browser information. The prop-
erty is required for creating a channel.
For information on reserved characters, refer to "How To... Properly Name a Channel, Device, Tag, and Tag
Group" in the server help.
Driver: Selected protocol / driver for this channel. This property specifies the device driver that was selected
during channel creation. It is a disabled setting in the channel properties. The property is required for cre-
ating a channel.
N ote: With the server's online full-time operation, these properties can be changed at any time. This
includes changing the channel name to prevent clients from registering data with the server. If a client has
already acquired an item from the server before the channel name is changed, the items are unaffected. If,
after the channel name has been changed, the client application releases the item and attempts to re-
acquire using the old channel name, the item is not accepted. With this in mind, changes to the properties
should not be made once a large client application has been developed. Utilize the User Manager to prevent
operators from changing properties and restrict access rights to server features.
Diagnostics
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Krauss Maffei MC4 Ethernet Driver 6
Diagnostics Capture: When enabled, this option makes the channel's diagnostic information available to
OPC applications allows the usage of statistics tags that provide feedback to client applications regarding
the operation of the channel. Because the server's diagnostic features require a minimal amount of over-
head processing, it is recommended that they be utilized when needed and disabled when not. The default is
disabled.
N ote: This property is not available if the driver does not support diagnostics.
For more information, refer to "Communication Diagnostics" and "Statistics Tags" in the server help.
Ethernet Settings
N etwork Adapter: Specify the network adapter to bind. When left blank or Default is selected, the oper-
ating system selects the default adapter.
Write Optimizations
Optim ization Method: Controls how write data is passed to the underlying communications driver. The
options are:
l Write All Values for All Tags: This option forces the server to attempt to write every value to the
controller. In this mode, the server continues to gather write requests and add them to the server's
internal write queue. The server processes the write queue and attempts to empty it by writing data
to the device as quickly as possible. This mode ensures that everything written from the client applic-
ations is sent to the target device. This mode should be selected if the write operation order or the
write item's content must uniquely be seen at the target device.
l Write Only Latest Value for N on-Boolean Tags: Many consecutive writes to the same value can
accumulate in the write queue due to the time required to actually send the data to the device. If the
server updates a write value that has already been placed in the write queue, far fewer writes are
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needed to reach the same final output value. In this way, no extra writes accumulate in the server's
queue. When the user stops moving the slide switch, the value in the device is at the correct value at
virtually the same time. As the mode states, any value that is not a Boolean value is updated in the
server's internal write queue and sent to the device at the next possible opportunity. This can greatly
improve the application performance.
N ote: This option does not attempt to optimize writes to Boolean values. It allows users to optimize
the operation of HMI data without causing problems with Boolean operations, such as a momentary
push button.
l Write Only Latest Value for All Tags: This option takes the theory behind the second optimization
mode and applies it to all tags. It is especially useful if the application only needs to send the latest
value to the device. This mode optimizes all writes by updating the tags currently in the write queue
before they are sent. This is the default mode.
Duty Cycle: is used to control the ratio of write to read operations. The ratio is always based on one read for
every one to ten writes. The duty cycle is set to ten by default, meaning that ten writes occur for each read
operation. Although the application is performing a large number of continuous writes, it must be ensured
that read data is still given time to process. A setting of one results in one read operation for every write
operation. If there are no write operations to perform, reads are processed continuously. This allows optim-
ization for applications with continuous writes versus a more balanced back and forth data flow.
N ote: It is recommended that the application be characterized for compatibility with the write optimization
enhancements before being used in a production environment.
N on-N orm alized Float Handling: A non-normalized value is defined as Infinity, Not-a-Number (NaN), or as
a Denormalized Number. The default is Replace with Zero. Drivers that have native float handling may
default to Unmodified. Non-normalized float handling allows users to specify how a driver handles non-nor-
malized IEEE-754 floating point data. Descriptions of the options are as follows:
l Replace with Zero: This option allows a driver to replace non-normalized IEEE-754 floating point val-
ues with zero before being transferred to clients.
l Unm odified: This option allows a driver to transfer IEEE-754 denormalized, normalized, non-num-
ber, and infinity values to clients without any conversion or changes.
N ote: This property is not available if the driver does not support floating point values or if it only supports
the option that is displayed. According to the channel's float normalization setting, only real-time driver tags
(such as values and arrays) are subject to float normalization. For example, EFM data is not affected by this
setting.
For more information on the floating point values, refer to "How To ... Work with Non-Normalized Floating
Point Values" in the server help.
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Inter-Device Delay: Specify the amount of time the communications channel waits to send new requests to
the next device after data is received from the current device on the same channel. Zero (0) disables the
delay.
N ote: This property is not available for all drivers, models, and dependent settings.
Identification
N am e: This property specifies the name of the device. It is a logical user-defined name that can be up to
256 characters long, and may be used on multiple channels.
N ote: Although descriptive names are generally a good idea, some OPC client applications may have a
limited display window when browsing the OPC server's tag space. The device name and channel name
become part of the browse tree information as well. Within an OPC client, the combination of channel name
and device name would appear as "ChannelName.DeviceName".
For more information, refer to "How To... Properly Name a Channel, Device, Tag, and Tag Group" in server
help.
Channel Assignm ent: User-defined name of the channel to which this device currently belongs.
Model: This property specifies the specific type of device that is associated with this ID. The contents of the
drop-down menu depends on the type of communications driver being used. Models that are not supported
by a driver are disabled. If the communications driver supports multiple device models, the model selection
can only be changed when there are no client applications connected to the device.
N ote: If the communication driver supports multiple models, users should try to match the model selec-
tion to the physical device. If the device is not represented in the drop-down menu, select a model that con-
forms closest to the target device. Some drivers support a model selection called "Open," which allows users
to communicate without knowing the specific details of the target device. For more information, refer to the
driver help documentation.
ID: This property specifies the device's driver-specific station or node. The type of ID entered depends on
the communications driver being used. For many communication drivers, the ID is a numeric value. Drivers
that support a Numeric ID provide users with the option to enter a numeric value whose format can be
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changed to suit the needs of the application or the characteristics of the selected communications driver.
The format is set by the driver by default. Options include Decimal, Octal, and Hexadecimal.
N ote: If the driver is Ethernet-based or supports an unconventional station or node name, the device's
TCP/IP address may be used as the device ID. TCP/IP addresses consist of four values that are separated by
periods, with each value in the range of 0 to 255. Some device IDs are string based. There may be additional
properties to configure within the ID field, depending on the driver. For more information, refer to the driver's
help documentation.
Operating M ode
Data Collection: This property controls the device's active state. Although device communications are
enabled by default, this property can be used to disable a physical device. Communications are not attemp-
ted when a device is disabled. From a client standpoint, the data is marked as invalid and write operations
are not accepted. This property can be changed at any time through this property or the device system tags.
Sim ulated: This option places the device into Simulation Mode. In this mode, the driver does not attempt to
communicate with the physical device, but the server continues to return valid OPC data. Simulated stops
physical communications with the device, but allows OPC data to be returned to the OPC client as valid data.
While in Simulation Mode, the server treats all device data as reflective: whatever is written to the simulated
device is read back and each OPC item is treated individually. The item's memory map is based on the group
Update Rate. The data is not saved if the server removes the item (such as when the server is reinitialized).
The default is No.
N otes:
1. This System tag (_Simulated) is read only and cannot be written to for runtime protection. The System
tag allows this property to be monitored from the client.
2. In Simulation mode, the item's memory map is based on client update rate(s) (Group Update Rate for
OPC clients or Scan Rate for native and DDE interfaces). This means that two clients that reference
the same item with different update rates return different data.
Simulation Mode is for test and simulation purposes only. It should never be used in a production envir-
onment.
Scan Mode: Specifies how tags in the device are scanned for updates sent to subscribing clients. Descrip-
tions of the options are:
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Krauss Maffei MC4 Ethernet Driver 10
l Respect Client-Specified Scan Rate: This mode uses the scan rate requested by the client.
l Request Data N o Faster than Scan Rate: This mode specifies the value set as the maximum scan
rate. The valid range is 10 to 99999990 milliseconds. The default is 1000 milliseconds.
N ote: When the server has an active client and items for the device and the scan rate value is
increased, the changes take effect immediately. When the scan rate value is decreased, the changes
do not take effect until all client applications have been disconnected.
l Request All Data at Scan Rate: This mode forces tags to be scanned at the specified rate for sub-
scribed clients. The valid range is 10 to 99999990 milliseconds. The default is 1000 milliseconds.
l Do N ot Scan, Dem and Poll Only: This mode does not periodically poll tags that belong to the
device nor perform a read to get an item's initial value once it becomes active. It is the client's
responsibility to poll for updates, either by writing to the _DemandPoll tag or by issuing explicit device
reads for individual items. For more information, refer to "Device Demand Poll" in server help.
l Respect Tag-Specified Scan Rate: This mode forces static tags to be scanned at the rate specified
in their static configuration tag properties. Dynamic tags are scanned at the client-specified scan
rate.
Initial Updates from Cache: When enabled, this option allows the server to provide the first updates for
newly activated tag references from stored (cached) data. Cache updates can only be provided when the
new item reference shares the same address, scan rate, data type, client access, and scaling properties. A
device read is used for the initial update for the first client reference only. The default is disabled; any time a
client activates a tag reference the server attempts to read the initial value from the device.
Communications Timeouts
Connect Tim eout: This property (which is used primarily by Ethernet based drivers) controls the amount of
time required to establish a socket connection to a remote device. The device's connection time often takes
longer than normal communications requests to that same device. The valid range is 1 to 30 seconds. The
default is typically 3 seconds, but can vary depending on the driver's specific nature. If this setting is not sup-
ported by the driver, it is disabled.
N ote: Due to the nature of UDP connections, the connection timeout setting is not applicable when com-
municating via UDP.
Request Tim eout: This property specifies an interval used by all drivers to determine how long the driver
waits for a response from the target device to complete. The valid range is 50 to 9,999,999 milliseconds
(167.6667 minutes). The default is usually 1000 milliseconds, but can vary depending on the driver. The
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11 Krau ss M affei M C4 Eth ern et Driver
default timeout for most serial drivers is based on a baud rate of 9600 baud or better. When using a driver
at lower baud rates, increase the timeout to compensate for the increased time required to acquire data.
Attem pts Before Tim eout: This property specifies how many times the driver issues a communications
request before considering the request to have failed and the device to be in error. The valid range is 1 to
10. The default is typically 3, but can vary depending on the driver's specific nature. The number of attempts
configured for an application depends largely on the communications environment. This property applies to
both connection attempts and request attempts.
Timing
Inter-Request Delay: This property specifies how long the driver waits before sending the next request to
the target device. It overrides the normal polling frequency of tags associated with the device, as well as
one-time reads and writes. This delay can be useful when dealing with devices with slow turnaround times
and in cases where network load is a concern. Configuring a delay for a device affects communications with
all other devices on the channel. It is recommended that users separate any device that requires an inter-
request delay to a separate channel if possible. Other communications properties (such as communication
serialization) can extend this delay. The valid range is 0 to 300,000 milliseconds; however, some drivers may
limit the maximum value due to a function of their particular design. The default is 0, which indicates no
delay between requests with the target device.
N ote: Not all drivers support Inter-Request Delay. This setting does not appear if it is not available.
Port N um ber: This parameter specifies the port number that the remote device is configured to use. The
default setting is 18901.
Protocol: This parameter specifies which protocol the driver should use to connect to the remote device.
Although User Datagram Protocol (UDP) is listed, only Transfer Control Protocol (TCP) is supported.
Request Size Mode: This parameter specifies the number of objects that may be requested from a device
at one time. To refine performance, the request size may be configured as Standard Mode or Extended
Mode. In Standard Mode, up to four objects can be requested at one time. In Extended Mode, up to 16
objects can be requested. The default is Extended Mode.
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Krauss Maffei MC4 Ethernet Driver 12
Param eter Handles: A parameter object name can be up to 36 characters long. To reduce the number of
transmission data, the MC4 computer interface has the facility for allocating an identification number (called
a Parameter Handle) to each parameter object name. Parameter handles consist of 4-figure hexadecimal
numbers that carry the '$' sign as prefix. This means that the parameter object name can be reduced from
the maximum 36 characters down to 5. For example, "$0001" or "$001B". When enabled, the driver acquires
the parameter handle for each tag and then use it to make the request to the MC4 controller. When dis-
abled, the full 3-part parameter object name is used. The default setting is enabled.
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13 Krau ss M affei M C4 Eth ern et Driver
The number of possible elements within an object and the names of these elements are subject to the object
type. The possible values of a parameter element are a function of the element type.
All functionally related parameters are united in a <parameter object>. For instance, parameter object
SCRW1_H_BAR_Z01 contains all parameters that are connected with the barrel heating zone 1 of injection
unit 1. A single element of the parameter object is designated <parameter element>. The number of pos-
sible parameter elements within an object is subject to its type. In the case of a barrel heating zone:
l SET: Set-value.
l ACT: Actual-value.
With the <parameter value> detail, it is determined that the information of the parameter element is to be
read or written. Conventional parameter values are as follows:
To read out the maximum value of the set value of barrel zone 1, the complete parameter name must read
as "SCRW1_H_BAR_Z01.SET.MAX."
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Krauss Maffei MC4 Ethernet Driver 14
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15 Krau ss M affei M C4 Eth ern et Driver
<Objectnam e>.CAVSET.<xxx>
The following values are available with the following parameters:
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Krauss Maffei MC4 Ethernet Driver 16
<Objectnam e>.ALARM.<xxx>
The following values are available with the parameters.
* Value of <Objectname>.ALARM.TIME can be used to determine if the alarm is active or inactive. If the alarm
has been acknowledged and is in an inactive state, the value will be 01/01/80 00:00:00. If the alarm is active,
the value will be the date and time that the alarm occurred (such as 05/01/05 03:17:34).
Caution: Parameter objects that can be written to become effective immediately in the MC4 and will
influence the extrusion process if it is running. Any writes must be treated with care and should be avoided
when production is running.
For a list of parameter objects, refer to the specific Krauss Maffei MC4 device's documentation.
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17 Krau ss M affei M C4 Eth ern et Driver
Address Validation
M issing address
Device address <address> cont ains a synt ax error
Dat a t ype <t ype> is not valid for device address <address>
Device address <address> is read only
M issing address
Error Type:
Warning
Possible Cause:
A tag address that has been specified dynamically has no length.
Solution:
Re-enter the address in the client application.
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Krauss Maffei MC4 Ethernet Driver 18
Possible Cause:
A tag address that has been specified dynamically contains one or more invalid characters.
Solution:
Re-enter the address in the client application.
Dat a t ype <t ype> is not valid for device address <address>
Error Type:
Warning
Possible Cause:
A tag address that has been specified dynamically has been assigned an invalid data type.
Solution:
Modify the requested data type in the client application.
Possible Cause:
A tag address that has been specified dynamically has a requested access mode that is not compatible with
what the device supports for that address.
Solution:
Change the access mode in the client application.
Possible Cause:
The connection between the device and the Host PC is broken.
1. The response from the device took longer to receive than the amount of time specified in the
"Request Timeout" device setting.
3. A second connection to the same device was attempted. The MC4 only supports one connection at a
time.
Solution:
1. Verify the cabling between the PC and the device.
2. Increase the Request Timeout setting so that the entire response can be handled.
3. Verify that the IP address given to the named device matches that of the actual device.
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Possible Cause:
1. The connection between the device and the Host PC is broken.
Solution:
1. Verify the cabling between the PC and the PLC device.
2. Verify that the IP address given to the named device matches that of the actual device.
OS
Indicat ion Possible Solut ion
Error:
Indicates that the underlying network subsystem is
10091 Wait a few seconds and restart the driver.
not ready for network communication.
Limit on the number of tasks supported by the Win- Close one or more applications that may
10067
dows Sockets implementation has been reached. be using Winsock and restart the driver.
Possible Cause:
The version number of the Winsock DLL found on the system is less than 1.1.
Solution:
Upgrade Winsock to version 1.1 or higher.
Device <device nam e> det ect ed a m essage size error (Tag <address>)
Error Type:
Serious
Possible Cause:
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Krauss Maffei MC4 Ethernet Driver 20
1. The connection between the device and the Host PC is broken or intermittent.
Solution:
1. Verify the cabling between the PC and the device.
2. Verify that the IP address given to the named device matches that of the actual device.
Device <device nam e> det ect ed an invalid param et er handle in m essage
(Tag <address>)
Error Type:
Serious
Possible Cause:
1. The connection between the device and the Host PC is broken or intermittent.
Solution:
1. Verify the cabling between the PC and the device.
2. Verify that the IP address given to the named device matches that of the actual device.
Note:
This message is only possible if "Parameter Handles" is enabled in Addressing Options.
See Also:
Addressing Opt ions
Device <device nam e> det ect ed an invalid m em ory address or address
can't be writ t en (Tag <address>)
Error Type:
Warning
Possible Cause:
1. Tag address specifies a parameter object name that does not exist in the device.
Solution:
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21 Krau ss M affei M C4 Eth ern et Driver
Device <device nam e> det ect ed an invalid m em ory address (Tag
<address>)
Error Type:
Warning
Possible Cause:
1. Tag address specifies a parameter object name that does not exist in the device.
Solution:
Determine the name of the correct parameter object.
Device <device nam e> det ect ed an invalid dat a charact er in m essage (Tag
<address>)
Error Type:
Serious
Possible Cause:
1. The connection between the device and the Host PC is broken or intermittent.
Solution:
1. Verify the cabling between the PC and the device.
2. Verify that the IP address given to the named device matches that of the actual device.
Device <device nam e> det ect ed a num ber of param et ers error in m essage
(Tag <address>)
Error Type:
Serious
Possible Cause:
1. The connection between the device and the Host PC is broken or intermittent.
Solution:
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Krauss Maffei MC4 Ethernet Driver 22
2. Verify that the IP address given to the named device matches that of the actual device.
Possible Cause:
1. The connection between the device and the Host PC is broken or intermittent.
Solution:
1. Verify the cabling between the PC and the device.
2. Verify that the IP address given to the named device matches that of the actual device.
Device <device nam e> det ect ed a param et er size error in m essage (Tag
<address>)
Error Type:
Serious
Possible Cause:
1. The connection between the device and the Host PC is broken or intermittent.
Solution:
1. Verify the cabling between the PC and the device.
2. Verify the IP address given to the named device matches that of the actual device.
Device <device nam e> det ect ed a param et er value t hat was t oo large (Tag
<address>)
Error Type:
Warning
Possible Cause:
The value written to the tag is too large. Use the tag's "XXX.XXX.MAX" value to determine the upper limit.
Solution:
Write a value less than or equal to max.
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23 Krau ss M affei M C4 Eth ern et Driver
Device <device nam e> det ect ed a param et er value t hat was t oo sm all (Tag
<address>)
Error Type:
Warning
Possible Cause:
The value written to the tag is too small. Use the tag's "XXX.XXX.MIN" value to determine the lower limit.
Solution:
Write a value greater than or equal to min.
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Krauss Maffei MC4 Ethernet Driver 24
Index
BCD 13
Channel Assignment 8
Communications Parameters 11
Communications Timeouts 10-11
Connect Timeout 10
Connection Limitations 4
Cycle Actual Parameter 15
Data Collection 9
Data type <type> is not valid for device address <address> 18
Data Types Description 13
Date/Time Parameter 14
Decimal 13
Device <device name> detected a message size error(Tag <address>) 19
Device <device name> detected a number of parameters error in message (Tag <address>) 21
Device <device name> detected a parameter size error in message (Tag <address>) 22
Device <device name> detected a parameter value that was too large (Tag <address>) 22
Device <device name> detected a parameter value that was too small (Tag <address>) 23
Device <device name> detected an invalid data character in message (Tag <address>) 21
Device <device name> detected an invalid memory address (Tag <address>) 21
Device <device name> detected an invalid memory address or address can't be written (Tag
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<address>) 20
Device <device name> detected an invalid parameter handle in message (Tag <address>) 20
Device <device name> failed to convert decimal response to a Float or Double number (Tag
<address>) 22
Device <device name> is not responding 18
Device address <address> contains a syntax error 17
Device address <address> is read only 18
Device ID 5
Do Not Scan, Demand Poll Only 10
Double 13
Driver 8
Duration Parameter 14
Element 13
Error Descriptions 17
Extended 11
Float 13
General 8
Handle 12
Help Contents 4
ID 9
Identification 8
Initial Updates from Cache 10
Inter-Request Delay 11
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Limitations 4
Missing address 17
Model 8
Name 8
Network 4
Operating Mode 9
Overview 4
Parameter Handle 12
Port 11
Protocol 4, 11
Redundancy 12
Request 4
Request Size Mode 11
Request Timeout 11
Respect Tag-Specified Scan Rate 10
Retry 4
Scan Mode 9
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TCP 11
Timeout 4
Transfer Control Protocol 11
UDP 11
Unable to write tag <address> on device <device name> 19
User Datagram Protocol 11
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