Hybrid Filter

AutoFilt® TwistFlow Strainer ATF

ATF-1 ATF-2 ATF-2.5 ATF-3 ATF-3.5 ATF-4

Specifications
Nominal size: G 1“ – DN 200
Qs max: 400 m³/h
ps max: 16 bar
Dependent on
Filtration particle nature
ratings: and operating
conditions

1. GENERAL

Product description Technical data – standard models

●● Coarse separation by centrifugal force
with guaranteed filtration ratings

Back-flush line
●● Separation of solids from water and

Inlet / outlet
water-like media

Connection

Connection

Filter area
●● 2-stage separation principle:
ps max
[bar]

Volume
Weight
Stage 1: centrifugal separation

[cm2]

Ts max
Size

[°C]
[kg]
–– deals with high contamination loads PN6 PN10 PN16

[l]
Stage 2: conical filter element 1 l G 1“ G 1“ 15 1.8 150
–– guarantees effective filtration 2 l l l DN   50 DN   50 60 13.5 360
2.5 l l l DN   80 DN   80 135 28 966
Filter element technology 0–90
3 l l l DN 100 DN 100 200 55 1720
Even particles < 100 µm are separated
effectively, depending on their specific 3.5 l l l DN 150 DN 100 263 130 3500
weight (see separation performance table). 4 l l l DN 200 DN 150 418 230 3900
Whereas with conventional hydrocyclones
under changed operating conditions there Filtration performance
is the risk of contamination reaching the
clean side, the conical wedge wire in Efficiency / Specific weight Specific weight Specific weight
the AutoFilt® ATF performs a protective particle size 7.5 g/cm³ 2.6 g/cm³ 1.7 g/cm³
function (safety filter) with defined filtration > 100 µm 99% 98% 77%
ratings and thus prevents contamination 100–75 µm 92% 84% 35%
reaching the clean side. 75–50 µm 87% 78% 21%
●● Conical filter element
●● Wedge wire* 200 to 3000 µm
●● Optional SuperFlush non-stick coating

Product advantages
●● Suitable for wide variability in the
quality of untreated water
●● Copes easily with high contamination
loads
●● Degree of separation associated with
a centrifugal separator combined with
guaranteed cut-offs
●● No transfer of contamination to the
clean side
●● Consistent quality of filtrate
●● No rotating parts
–– Easy to service and low-maintenance
●● For higher flow rates, also available as
a system solution
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*Please observe the filter material restrictions for AutoFilt® ATF system solution for filtering larger flow rates
particular sizes in acc. with model code

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 2. FUNCTION

SPECIAL FEATURES
●● Suitable for wide variability in the quality of untreated water
and large contamination loads
●● Hybrid system combining centrifugal separator and inline
filter
●● Degree of separation associated with a centrifugal
separator combined with guaranteed cut-offs
●● No transfer of contamination to the clean side
●● Consistent quality of filtrate
●● Specially developed conical filter elements provide
optimum flow conditions
●● Permanent self-cleaning of filter
●● Low pressure loss – particularly in comparison with
conventional centrifugal separators of a similar size
●● Cleaning achieved by cross-flow with unfiltrate – no
additional medium is required
●● Space-saving and compact
●● For sizes 2 to 4 there is the option of changing the filter
element without having to open the tank
●● 2-stage functional principle:
–– Stage 1: High contamination loads are tackled by the
cyclone-like flow and it is this that achieves the filtration
performance and efficiency of a centrifugal separator.
–– Stage 2: The conical filter element guarantees the
filtration rating and prevents transfer of contamination
to the clean side – irrespective of fluctuations in the
operating conditions and the contamination density.

MODE OF OPERATION
Filtration
●● Fluid flows into the housing tangentially
●● The tangential in-flow and conical housing cross-section
encourage a downwards spiral flow to form
●● Particles with greater density are pressed against the
housing wall by centrifugal forces and they sediment in the
bottom section
●● Particles with lower density that are not separated
downwards are separated by the conical wedge wire filter
element with a defined filtration rating
Cleaning
●● Particles that have sedimented or been separated at the
conical wedge wire filter element collect in the bottom
section and are removed periodically
●● Cleaning is achieved by cross-flow with unfiltered fluid
●● Continuous filtration operation as only partial flow is used
for flushing
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Filtration Cleaning

2
3. FILTER CALCULATION*

CHECKLIST FOR FILTER CALCULATION

STEP 1: CHECKING THE PREREQUISITES
●● Application data is determined using filter questionnaire
●● The flow velocity of 4 m/s at the flange inlet should not be
exceeded
●● Differential pressure between ATF inlet and desludging
valve must not exceed 4 bar – excess values are not
permitted
●● Maximum permitted temperature for all AutoFilt® ATF is
90 °C
STEP 2: FILTER SIZING
●● Sizing based on the calculation table
STEP 3: DETERMINING THE FILTRATION RATING
●● As a basic rule:
as coarse as possible – as fine as necessary!
STEP 4: CHECKING THE PARTICLE LOAD
●● Be aware of any variations in the contamination loads,
such as those occurring in river water depending on the
season

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* Please contact our Head Office if you have any queries regarding filter calculation

3
 PRESSURE DROP CURVE

ATF-1 (2 - 8 m³/h) ATF-2 (5 - 25 m³/h) ATF-2.5 (15 - 60 m³/h)

ATF-3 (20 - 110 m³/h) ATF-3.5 (80 - 220 m³/h) ATF-4 (100 - 400 m³/h)

1.0
0.9
0.8
0.7
0.6
Δp [bar]

0.5
0.4
0.3
0.2
0.1
0.0
0.1 1 10 100 1000
Q [m3/h]

CIRCUIT DIAGRAM Shut-off valve

Bypass line

Shut-off
valve

Inlet Outlet
max. Δp 4 bar

Desludging valve

Desludging

Orifice at
Δp > 4 bar
Scope of delivery
HYDAC

It must be ensured on the system side that no pressure difference greater than 4 bar can occur between the operating
E 7.727.1/05.16

pressure of the filter and the pressure in the drain line during desludging.
This can be achieving by taking appropriate countermeasures such as using an orifice or selecting the pipe diameter in
accordance with the pipe length and installations in the customer’s drain line.

4
4. FILTER CONFIGURATION*

Standard Optional
Control parameters ●●Without drain valve
0
●●Without control
M Manual
Electro-pneumatic drain valve
EP
without timer function
Electro-pneumatic drain valve
EPZ
with timer function
Electrical drain valve
E
without timer function
Electrical drain valve
EZ
with timer function

Ports ●●DIN flange ●●ASME flange

●●Thread, ATF size 1 only ●●JIS flange
●●NPT thread optional
(only ATF size 1)
Housing manufacture AD 2000 ●●ASME Code Design
with or without U-stamp
●●EN 13445

Housing materials ●●Austenitic Cr-Ni-Mo steel ●●Duplex

●●Carbon steel ●●Superduplex
●●Various qualities of stainless steel
●●Various qualities of carbon steel
Material of filter elements Austenitic Cr-Ni-Mo steel ●●Duplex
●●Superduplex

External corrosion protection 2 coats of primer RAL 7040 in acc. with customer specification
(not required for stainless steel housing)
Internal corrosion protection Inner coating
2-comp. polyurethane coating

Accessories ●●Frame for ATF-2 / ATF-2.5 / ATF-3

●●Mounting clips for
ATF-2 / ATF-2.5 / ATF-3
●●Differential pressure gauge for
customer use

Documentation Operating Instructions ●●Material certificates to DIN EN 10204

●●Manufacturer’s inspection certificate M
DIN 55350-18
●●According to customer specification

Solenoid valve Butterfly valve Butterfly valve

ATF-1 ATF-2 / ATF-2.5 ATF-3 / ATF-3.5 / ATF-4
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* Other versions and customised special solutions after consultation with our Head Office.

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 5. MODEL CODE

MODEL CODE AutoFilt® TwistFlow Strainer ATF

ATF – 2 – EPZ1 – E – NN – 10 – 0 – 0 / UKS2  200 – 12345678
Type
AutoFilt® TwistFlow Strainer ATF
Size/connections
1 = inlet / outlet G 1"
2 = inlet / outlet DN   50
2.5 = inlet / outlet DN   80
3 = inlet / outlet DN 100
3.5 = inlet / outlet DN 150
4 = inlet / outlet DN 200
Control
0 = without valve, without control
M = manually operated drain valve
EP = electro-pneumatically operated drain valve, without timer function
EPZ = electro-pneumatically operated drain valve, with timer function
E = electrically operated drain valve, without timer function
EZ = electrically operated drain valve, with timer function
Type of voltage (EP / EPZ / E / EZ)
1 = control voltage 230 V AC, 50-60 HZ
2 = control voltage 110 V AC, 50-60 HZ
3 = control voltage   24 V AC, 50-60 HZ
4 = control voltage   24 V DC
Housing material
N = carbon steel or ductile iron, primed externally (RAL 7040)
E = austenitic Cr-Ni steel
A = add “A” for ASME flanges
J = add “J” for JIS flanges
T = add “T” for NPT thread (size 1 only)
P = add “P” for inner 2-comp. polyurethane coating
Drain valve
0 = no drain valve
NN = butterfly valve GGG 40 coated, cuff NBR, stainless steel washer
NE = butterfly valve GGG 40 coated, cuff EPDM, stainless steel washer
NV = butterfly valve GGG 40 coated, cuff Viton, stainless steel washer
BN = butterfly valve GGG 40 coated, cuff NBR, bronze washer
BE = butterfly valve GGG 40 coated, cuff EPDM, bronze washer
BV = butterfly valve GGG 40 coated, cuff Viton, bronze washer
E = ball valve, stainless steel (size 1 only)
M = ball valve, brass (size 1 only)
Pressure ranges
6 = PN 6
10 = PN 10
16 = PN 16
Equipment
0 = no accessories
1 = with base frame (ATF-2 / ATF-2.5 / ATF-3 only)
2 = mounting clip set (ATF-2 / ATF-2.5 / ATF-3 only)
3 = differential pressure gauge, pressure gauge aluminium (only for customer use)
4 = differential pressure gauge, pressure gauge stainless steel (only for customer use)
5 = differential pressure gauge, pressure gauge brass (only for customer use)
Modification number
0 = all stainless-steel filters size 1 – 4 and carbon steel filters up to size 2
1 = only carbon steel filters above size 2.5
Filter element set
UKS1 = wedge wire for size 1
UKS2 = wedge wire for size 2
UKS2.5 = wedge wire for size 2.5
UKS3 = wedge wire for size 3
UKD3.5 = wire mesh for size 3.5
UKD4 = wire mesh for size 4
UKL3.5 = perforated plate 3000 µm for size 3.5
UKL4 = perforated plate 3000 µm for size 4
SUKS1 = wedge wire SuperFlush for size 1
SUKS2 = wedge wire SuperFlush for size 2
SUKS2.5 = wedge wire SuperFlush for size 2.5
SUKS3 = wedge wire SuperFlush for size 3
SUKD3.5 = wire mesh SuperFlush for size 3.5
SUKD4 = wire mesh SuperFlush for size 4
SUKL3.5 = perforated plate SuperFlush 3000 µm for size 3.5
SUKL4 = perforated plate SuperFlush 3000 µm for size 4
Filtration rating
200 =   200 μm (not for size 4)
300 =   300 μm (not for size 4)
500 =   500 μm
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1000 = 1000 μm
2000 = 2000 μm
3000 = 3000 μm
Code number for special equipment

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6. DIMENSIONS

Size AutoFilt® ATF-1 Size AutoFilt® ATF-2, ATF-2.5 to ATF-3

(Drawing shows carbon steel variant)

Removal height,
filter elements
b1 b2
Removal height,
filter elements

H3
b1

DN2
H3

h1

DN2
h1

DN1

DN1
H1 max.
h2

H1 max.
H2

D2

h2
D2
H2

DN3 Desludging valve

DN3 Desludging valve

l1

D1

Air vent
E1
l1

D1

The dimensions quoted have ± 10 mm tolerances.

Subject to technical modifications.

Size DN1 DN2 DN3 b1 b2 H1 H2 H3 h1 h2 l1 D1 D2 E1

max.
ATF-1 1" 1" 1" 125 – 490 422 350 89 470 35 220 76 –
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ATF-2 50 50 50 243 269 1157 870 500 234 993 79 340 114.3 G1/4"
ATF-2.5 80 80 80 280 220 1434 1068 650 315 1235 92 395 139.7 G1/4"
ATF-3 100 100 100 322 260 1740 1292 1000 349 1498 105 445 219.1 G1/4"

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 6. DIMENSIONS

Size AutoFilt® ATF-3.5 to ATF-4

(Drawing shows carbon steel variant)

b1 b2

Removal height,
filter elements
H3

DN2
h1

DN1

H1 max.
h2
H2

D2
F1

DN3 Desludging valve

F5

Drain F3
E1
l1

D1

F2

F4

D3

The dimensions quoted have ± 10 mm tolerances.

Subject to technical modifications.
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Size DN1 DN2 DN3 b1

H1 H2 b2
H3 h1 h2 l1 D1 D2 D3 F1 F2 F3 F4 F5 E1
max.
ATF-3.5 150 150 100 435 284 2254 1694 1300 478 1980 119 565 273 22 1127 620 80 700 130 G1/2"
ATF-4 200 200 150 514 367 2584 1871 1170 581 2240 143 670 323.9 22 1170 770 100 850 270 G1/2"

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6. DIMENSIONS

Base frame for AutoFilt® ATF-2, ATF-2.5 and ATF-3 (ATF-3.5 and ATF-4 have support brackets)

The dimensions quoted have ± 10 mm tolerances.

Subject to technical modifications.

Size H max. b1 b2 t1 t2 t3 d1
ATF-2 890 390 350 550 225 500 13
ATF-2.5 1180 430 380 850 320 790 17
ATF-3 1420 510 460 900 345 840 17

NOTE Process Technology GmbH

The information in this brochure relates to the operating conditions and applications Am Wrangelflöz 1
described. D-66538 Neunkirchen
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For applications or operating conditions not described, please contact the relevant Tel.: +49 (0)6897 - 509-1241
technical department. Fax: +49 (0)6897 - 509-1278
Subject to technical modifications. Internet: www.hydac.com
E-mail: [email protected]
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