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HCU Installation Guide

This 3-page document provides instructions for installing the HCU optional board in Enraf series 854 ATG/XTG, 873 SmartRadar, and 877 Field Display & Interface instruments. It describes replacing an existing optional board with the HCU board, connecting wiring according to part number, and notes regarding compatibility. Safety warnings are provided to switch power off before opening covers and ensure no combustible products are present during installation.

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1K views16 pages

HCU Installation Guide

This 3-page document provides instructions for installing the HCU optional board in Enraf series 854 ATG/XTG, 873 SmartRadar, and 877 Field Display & Interface instruments. It describes replacing an existing optional board with the HCU board, connecting wiring according to part number, and notes regarding compatibility. Safety warnings are provided to switch power off before opening covers and ensure no combustible products are present during installation.

Uploaded by

Thái Ngọc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Installation guide

HCU option board


October 2014
Part no. 4416268
Rev. 6

Enraf B.V.
P.O. Box 812
2600 AV Delft
Netherlands

Tel. : +31 15 2701 100


Fax : +31 15 2701 111
E-mail : [email protected]
Website : http://www.honeywell.com/ps

Installation guide HCU option board Page 1


Introduction

Introduction
This installation guide is intended for technicians involved in the installation of the HCU option
board in Enraf series 854 ATG / XTG servo gauges, 873 SmartRadar and 877 Field Display &
Interface. The technician must have basic technical skills and knowledge of safety regulations and
explosion proof equipment in hazardous areas.

Note:
Read carefully the chapter safety in the installation guide of the specific instrument before
continuing installation of the HCU optional board.

Information regarding HCU compatibility


The HCU option board can be used to replace one of the following previous option boards:
 TPU(-2) board (restricted to Pt100 RTD’s only)
 MPU board (for average temperature measurement via VITO Interface)
 HPU board (for average temperature measurement via VITO Interface)
 HSU board (for temperature measurement, restricted to Pt100 RTD’s only)

When the HCU option board is used to replace one of the above mentioned option boards, please
note that an XPU-2 board is required in the servo gauges 854 ATG and 854 XTG.

Notes:
1 When the HCU board is used to replace an option board with average temperature
measurement, please note the following.
The 863 MRT with 862 MIR or the 864 MTT with 864 MIT temperature connection cannot
be maintained:
 The 864 MTT can be connected to the 762 VITO MTT Interface which interfaces to the
HCU option board;
 The 863 MRT can be connected to the 762 VITO MRT Interface which interface to the
HCU option board.

2 The optional data transmission channel on the XPU-2 board (i.s. channel for 977 TSI or
RS-232C/RS-485 channel) can only function when Backplane-2 is installed in the gauge.
Backplane-2 is standard installed in instruments:
 854 ATG with series number: 854-20-400 and higher;
 854 XTG with series number: 894-02-001 and higher;
 873 SmartRadar; all gauges including XPU-2 board;
 877 FDI with series number: 877-17-001 and higher.

The HCU option board can be used to replace an existing option board in the 877 FDI.
Please take care about the notes 1 and 2 above and be informed that when the water bottom
measurement function is added, an XPU-2 board is required.

Page 2
Installation

Installation - common

Warning
Make sure that all power to the instrument is switched off before opening the cover(s).
Failure to do so may cause danger to persons or damage the equipment.
The cover(s) must be closed before switching on the power.

Caution
Do not damage the thread of the cover(s) and instrument and keep the threads free of dirt.
After opening, grease them lightly with anti seize grease.
When closing, turn the cover(s) counter-clockwise until the thread clicks in place, then turn
clockwise until the cover(s) is (are) fully closed.

Caution
Make sure that no dangerous quantities of combustible products are present in the working area.

Installation HCU option board in 8xx

Switch off power from instrument;


Remove the blocking / sealing devices from electronic- and terminal compartment cover;
Open electronic- and terminal compartment cover;
If wiring is connected to XPU-2 board, temporary disconnect the wiring;
Remove the PCB retaining screw and slide locking latch on XPU(-2) board to the right
(refer to Appendix A);
Remove the XPU(-2) board;
If wiring is connected to main board, temporary disconnect the wiring;
Remove the main board;
If an existing option board is installed, disconnect the wiring (including ground wire connected to
frame of backplane) and remove the option board;

Installation guide HCU option board Page 3


Installation

Check for the part number on the HCU option board


Install the HCU option board in the third slot;
Connect the ground wire to the right-hand side of the backplane frame;
Connect the wiring as per figure(s) in one of the Appendixes according to the table below:

HCU option 854 ATG 854 XTG 873 SmartRadar 877 FDI
board p/n Appendix B Appendix C Appendix D Appendix E

S0854930 Fig. 3 Fig. 10 Fig. 16 Fig. 22


S0854931 Fig. 4 Fig. 11 Fig. 17 Fig. 23
S0854932 Fig. 2 Fig. 9 Fig. 15 Fig. 21
S0854933 Fig. 5 / Fig. 7 Fig. 12 / Fig. 13 Fig. 18 Fig. 24
S0854934 Fig. 1, Fig. 6 - Fig. 14, Fig. 19 Fig. 20 , Fig. 25
S0854935 Fig. 1 Fig. 8 Fig. 14 Fig. 20
S0854936 Fig.1, Fig. 3 Fig. 8, Fig. 10 Fig. 14, Fig. 16 Fig. 20, Fig. 22
S0854937 Fig.1, Fig. 3 Fig. 8, Fig. 10 Fig. 14, Fig. 16 Fig. 20, Fig. 22

Note:
When replacing a previous model option board in the 854 ATG by one of the HCU boards with
part no’s: S0854933 or S0854934, it is also required to change the i.s. wire plug for part no.
S2695241 with 8 blue wires.
For part number S0854933 with functions spot temperature Pt100 and HART device(s), the 4
blue wires in the 854 ATG and 854 XTG can be connected as per Fig. 7 and Fig. 13. Please
note the difference of the Ex-i parameters for the HART 1 channel.

Re-install the main board and connect wiring if applicable;


Re-install the XPU(-2) board and connect wiring if applicable;
Place the PCB retaining screw and slide locking latch on XPU(-2) board to the left;
If required, modify / re-arrange the blue intrinsically safe terminals;

Caution
Use only intrinsically safe Ex-approved blue terminals.

Close electronic- and terminal compartment cover;


Place the blocking / sealing devices from electronic- and terminal compartment cover;
Switch on power;
Proceed with checking / programming the required parameters (items) for the new functions.

Page 4
Appendix

Appendix A Instrument lay-out

Installation guide HCU option board Page 5


Appendix

Appendix B Wiring connections in 854 ATG

Page 6
Appendix

Installation guide HCU option board Page 7


Appendix

Appendix C Wiring connections in 854 XTG

Page 8
Appendix

Installation guide HCU option board Page 9


Appendix

Appendix D Wiring connections in 873 SmartRadar

Page 10
Appendix

Installation guide HCU option board Page 11


Appendix

Appendix E Wiring connections in 877 Field Display & Interface

Page 12
Appendix

Installation guide HCU option board Page 13


Appendix

Appendix F HCU migration table

HCU option Sales code


board p/n Function for option *)

S0854930 VITO temperature and/or water probe C

S0854931 VITO temperature and/or water probe + HART device(s) J

S0854932 Spot temperature Pt100 B

S0854933 Spot temperature Pt100 + HART device(s) U

Analog level output + Spot temperature Pt100 +


S0854934 VITO temperature and/or water probe + HART device(s) Y

S0854935 Analog level output V

S0854936 Analog level output + VITO temperature and/or water probe W

S0854937 Analog level output + VITO temperature probe X

*) Sales code for option at position 4 with 854 ATG / XTG servo gauges and 873 SmartRadar and
at position 3 with 877 Field Display & Interface.

Page 14
Notes

Installation guide HCU option board Page 15


Delftechpark 39
2628 XJ Delft

Tel. :+31 15 2701 100


E-mail : [email protected]
Webiste: www.honeywellenraf.com

PO Box 812
2600 AV Delft
The Netherlands

We at Honeywell Enraf are committed to excellence.

Information in this publication is subject to change without notice

Enraf is a registered trade mark. Enraf B.V. Netherlands

Page 16

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