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 KGB Battezjr - Make Your C'hoice Simple

Content

Safety and warning

Chapter One Introduction to the Product

1. Product Characters
2. Main application domain
3. Construction
4. Types and Dimensions
5. Working Principal

Chapter Two Technical characteristic

1. Discharge Curve
2. Charge Performance
3. Internal resistance and short circuit current

Chapter Three Operation and Maintenance

1. Parameters
2. Capacity and Influence Factor
3. Ambient temperature Vs. Battery
4. Requirement for Charge
S. Storage
6. Maintenance

After- sale Service

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Safety and warning

Please read this manual! It provides very important direction for fix and operation,

which can make best capability for the equipment, and elongate the using life.

• For your safety, please do not try to open it, equipment does not contain spare part.

The maintain work can only be done by our trained woke servitors

As a result of the battery’s latent endanger to heath and environment, they should

be only changed in our authorization service center. If you need to change the

battery or maintain the equipment, please call the nearest service center.

Batteries can be reclaimed, if it could not be carefully handled, it would bring a

lot of endangers to environment and heath. Please check laws to get the validity

ways or send the equipment to service center.

The changer of battery can only be done by person who knows well about the

danger and the prevention. When changing the battery, please use the same

model and type sealed lead acid battery.

Warning—do not smoke or use fire near batteries. Warning—

do not use organic solvent to wash batteries Warning—dot not

put batteries into the fire, or it may bombed

Warning—do not open batteries, it contains electrolyte, which can hurt the skin and

eyes.

Please take care of the following marks in using

Electricity Protecting your Watch

Warning With adults custody
danger eye Short-circuits

Do not put The product has

Read the Fire
Circle use batteries into past the UL Safe
manual forbidden
dustbin authentication
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Chapter One Introduction to the Product

The CCB GEL-2V range of gel technology batteries offers outstanding performance
including a 15+ years design life .The CCB GEL-2V series batteries is designed based
on the Eos series. Using the polymer gel electrolyte . Built to the highest standards and
compliant with the latest IEC60896-21/22 standard .This range also offers 100% capacity
out-of-the-box and is capable of handling deep discharges for complete peace of mind. The
use of flexible connectors and the ability to be installed both horizontally and vertically
allows for multiple installation possibilities.

1. Product Characters:
• Design life is above 20 years in float application and cycle life is above 1500

times in 80% DOD (Depth of Discharge) term

Grid alloy with special patented formula

Special patented negative paste formula

4BS paste technology

Extra-thick plate design

• Reliable seal performance, no acid spillage, recombination efficiency reach 99.9%
Patented post sealing structure

“Labyrinth” patented security valve

High precise ABS sealing technology

• Initial capacity above 100%, the remaining capacity above 94% when storage for

3 months (25°C)

• Remarkable high rate discharge performance. Low internal resistance

Patented grid design. Large section copper structure

• Supply the Unique flexible connectors made of rubber wrapped with copper wires

with Patented silver-coated ends and another option is copper bar connector.

Assure the good connections of post and connectors and low connection resistance

Combination of suppleness and rigidity for more flexible connections

Monitor hole designed

• Flexible and convenient installation, slinky outside looking

Shockproof blocking assembling

Satisfy customer’s individual requirements and provide up to 8-class shockproof

Streamline and dime-light battery outside-looking design.
2. Main application domain
• Correspondence exchange and transmission system

• Mobile communication system

• Power plant and power transformer system

• Navigation aid signaling system

• Solar energy system

• Radio and broadcasting station

• Emergency lighting system

• Other spare, circulatory system

3. Construction

Post Valve

Lid

Container

Fig. 1-1 Construction

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4. Types and Dimensions

Table 1-1 type specifications

Rated Rated Capacity (Ah) Dimensions (mm)

Cell Type Voltage Weight
Overall (Kg)
( V) C10 C3 C1 Length Width Height
Height
GEL-2V 200 2 200 150 110 94.5 184.5 360.5 372 14.5
GEL-2V 300 2 300 225 165 123 184.5 360.5 372 19.4
GEL-2V 400 2 400 300 220 166 184.5 360.5 372 26.5
GEL-2V 500 2 500 375 275 194.5 184.5 360.5 372 31.3
GEL-2V 600 2 600 450 330 223 184.5 360.5 372 37.5
GEL-2V 800 2 800 600 440 154 229 555 566 52.7
GEL-2V 1000 2 1000 750 550 186 229 555 566 62.8
GEL-2V 1500 2 1500 1125 825 265.5 229 555 566 93
GEL-2V 2000 2 2000 1500 1100 349 233 555 566 122

5. Working Principal

The chemical reaction-taking place in lead acid battery is as follows:

Discharge
Pb+PbOz+2H 2SO4 2PbSO4”2HtO

Following by-reaction it takes place in ordinary lead acid battery:

2HtO — • 2HzT +O2

This by-reaction makes water loss gradually and pure water need to be added regularly to
keep the battery operate normally.
CCB GEL-2V battery adopts design of barren-liquor and utilizes AGM (micro porous
glass fiber) separator. Thus there is a path existing between the positive and the
negative. Also special alloy grid is chosen to increase vent hydrogen over-potential
gassing on the negative plate, which prevents generation of Hydrogen. Otherwise, the
oxygen generated from positive diffuses through separator to the negative and the
oxygen gas reacts quickly and is recombined into water. The reactions are as follows::
2Pb + 2 — -t£'PbO 2
PbO+ HMSO4 PbSO4 +HtO
So it is possible to build CCB GEL-2V battery in sealed structure.
 Chapter Two Technical characteristic
1. Discharge Curve
Fig. 2-1 Discharge Performance Curves at Different Discharge Rates 25”C

E.0
Voltage

19

1.8

16
00 0.1 U 10 8 H0 100
0
Time (h)

2. Charge Curve
Fig.2-2 recharge characteristics of 100% DOD CCB GEL-2V500 battery with current of
0.1C1 A and limit voltage of 2.35V/Cell (25”C)

12—0
Charge Voltage
2.35—
100

S0 — 0. 10 —

15 —/ 100% DOD

-- 50%DOD

40 p. 95 — 2. 05
/

20 —
Charge Current
0 — 0. 00 -

Charge Time (h)

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Table2-1 Constant current discharge characteristic (25 C)

CCB GEL-2V200
End voltage
per cell Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr

1.60V 418 309 282 209 132 97 77.9 57.2 45.9 38.8 33.5 26.7 22.2 18.7 10 5.05 2.7
1.65V 405 286 263 200 125 93 76.1 55.8 44.7 37.8 33 26.3 21.9 18.5 9.9 5.01 2.66
1.70V 385 266 246 184 120 90 73.3 54.2 44.1 37.5 32.6 25.8 21.6 18.3 9.9 4.97 2.62
1.75V 358 253 233 171 114 86 70.8 52.5 42.9 36.5 32.1 25.5 21.3 18 9.8 4.91 2.55
1.80V 322 240 220 160 107 81 67.7 50.9 41.4 35.6 31.3 25 20.8 17.6 9.6 4.83 2.47
1.85V 274 213 195 143 96 73 61.1 48.3 40.1 34.4 30.3 24.3 20.2 17.2 9.3 4.71 2.39
1.90V 213 182 165 122 86 69 57.3 45.3 38.3 33.1 29.1 23.4 19.6 16.7 9.1 4.58 2.28

CCB GEL-2V300
End voltage
per cell Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr

1.60V 505 463 423 313 198 145 116.9 85.8 68.8 58.2 50.2 40 33.2 28.1 15 7.57 4.05
1.65V 467 429 394 300 188 140 114.2 83.7 67 56.7 49.5 39.5 32.9 27.8 14.9 7.51 3.99
1.70V 436 399 370 276 179 134 110 81.3 66.1 56.3 48.9 38.8 32.4 27.5 14.8 7.45 3.93
1.75V 416 379 350 256 171 130 106.2 78.7 64.3 54.7 48.1 38.3 31.9 27.1 14.7 7.36 3.83
1.80V 400 360 330 240 160 122 101.6 76.3 62.2 53.4 46.9 37.6 31.2 26.4 14.4 7.24 3.7
1.85V 354 319 293 214 145 110 91.7 72.4 60.2 51.6 45.4 36.5 30.4 25.8 13.9 7.07 3.58
1.90V 304 273 247 184 128 103 86 67.9 57.4 49.7 43.7 35.1 29.3 25.1 13.6 6.87 3.41

CCB GEL-2V400
End voltage
per cell Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr

1.60V 673 617 564 418 264 194 155.9 114.4 91.8 77.6 66.9 53.4 44.3 37.4 20 10.1 5.41
1.65V 622 571 526 400 250 186 152.3 111.6 89.4 75.7 66 52.7 43.8 37 19.9 10.02 5.32
1.70V 581 533 493 368 239 179 146.7 108.4 88.2 75 65.2 51.7 43.2 36.6 19.8 9.94 5.24
1.75V 554 506 467 342 228 173 141.5 105 85.8 72.9 64.1 51.1 42.6 36.1 19.6 9.81 5.1
1.80V 533 480 440 320 214 163 135.5 101.8 82.9 71.3 62.5 50.1 41.6 35.2 19.2 9.65 4.94
1.85V 472 426 390 285 193 147 122.2 96.6 80.2 68.8 60.5 48.7 40.5 34.4 18.6 9.43 4.78
1.90V 406 364 330 245 171 137 114.6 90.6 76.5 66.3 58.3 46.8 39.1 33.4 18.2 9.16 4.55
 CCB GEL-2V500
End voltage
Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr
per cell
1.60V 842 771 705 522 330 242 194.9 143 114.7 97 83.7 66.7 55.4 46.8 24.9 12.62 6.76
1.65V 778 714 657 500 313 233 190.4 139.5 111.7 94.6 82.6 65.8 54.8 46.3 24.8 12.52 6.65
1.70V 727 666 616 460 299 224 183.3 135.5 110.2 93.8 81.5 64.6 54 45.8 24.7 12.42 6.55
1.75V 693 632 583 427 285 216 176.9 131.2 107.2 91.2 80.2 63.8 53.2 45.1 24.4 12.27 6.38
1.80V 666 600 550 400 267 203 169.3 127.2 103.6 89.1 78.1 62.6 52 44 24 12.07 6.17
1.85V 590 532 488 357 241 183 152.8 120.7 100.3 86.1 75.6 60.8 50.6 43 23.2 11.79 5.97
1.90V 507 455 412 306 214 171 143.3 113.2 95.7 82.9 72.8 58.5 48.9 41.8 22.7 11.46 5.69

CCB GEL-2V600
End voltage
Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr
per cell
1.60V 1010 926 846 626 396 290 233.8 171.6 137.7 116.4 100.4 80.1 66.5 56.1 29.9 15.15 8.11
1.65V 933 857 788 600 376 280 228.4 167.4 134.1 113.5 99.1 79 65.8 55.5 29.8 15.03 7.99
1.70V 872 799 739 552 359 269 220 162.5 132.2 112.5 97.7 77.5 64.8 54.9 29.7 14.9 7.86
1.75V 831 758 700 513 342 259 212.3 157.5 128.6 109.4 96.2 76.6 63.8 54.1 29.3 14.72 7.65
1.80V 799 720 660 480 320 244 203.2 152.7 124.3 106.9 93.8 75.1 62.4 52.8 28.9 14.48 7.41
1.85V 708 638 585 428 289 220 183.3 144.9 120.3 103.3 90.8 73 60.7 51.6 27.9 14.14 7.16
1.90V 609 546 495 367 257 206 171.9 135.9 114.8 99.4 87.4 70.2 58.7 50.1 27.3 13.75 6.83

CCB GEL-2V800
End voltage
Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr
per cell
1.60 1170 1070 984 800 527 404 324.6 238.3 187.6 155.8 134.3 105.1 87 74 40.3 20.2 10.81
V
1.65V 1000 927 730 498 382 315.4 231.9 184.7 153.9 132.6 104.2 86.6 73.5 39.8 20.04 10.65

1097
1.70 1031 948 877 667 473 364 304.6 221.5 178.3 150 129.4 102.7 85.2 72.9 39.6 19.87 10.49
V
1.75V 898 825 615 446 350 293.4 216.4 174.5 147.5 127.5 101.3 84.5 72.5 39.2 19.63 10.2

973
1.80 919 841 770 576 424 336 284.5 211.6 171.5 144.1 125 99.4 83.4 71.7 38.4 19.3 9.88
V
1.85V 715 655 506 374 301 256.5 194.1 158.6 135.1 118.2 95.4 80 68.5 37.3 18.86 9.55

789
1.90 646 577 517 421 310 251 214.4 173.4 144 122.3 107.3 86.5 72.9 63.3 34.8 18.33 9.1
V
 CCB GEL-2V1000
End voltagE2
per cell Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr

1.60V 1462 1338 1230 1000 659 505 405.8 297.9 234.4 194.8 167.8 131.4 108.8 92.5 50.4 25.25 16.22
1.65V 1371 1250 1158 912 622 477 394.2 289.9 230.9 192.4 165.8 130.2 108.2 91.8 49.7 30.05 15.97
1.70V 1289 1185 1096 834 591 455 380.7 276.9 222.9 187.6 161.8 128.4 106.5 91.1 49.5 29.81 15.73
1.75V 1216 1122 1032 769 558 437 366.7 270.5 218.2 184.3 159.4 126.6 105.6 90.7 49.1 29.44 15.3
1.80V 1149 1051 962 720 530 420 355.7 264.5 214.4 180.1 156.3 124.2 104.2 89.7 48 28.96 14.81
1.85V 986 893 818 633 468 376 320.6 242.6 198.2 168.8 147.8 119.2 99.9 85.7 46.6 28.29 14.33
1.90V 808 722 646 526 387 314 268 216.7 180 152.9 134.1 108.1 91.1 79.1 43.5 27.49 13.66

CCB GEL-2V1500
End voltage
Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr
per cell
1.60V 2194 2007 1846 1500 988 757 608.6 446.8 351.7 292.1 251.7 197.1 163.2 138.8 75.6 37.87 20.27
1.65V 2057 1875 1737 1368 933 715 591.4 434.8 346.4 288.5 248.7 195.4 162.3 137.8 74.5 37.57 19.96
1.70V 1933 1778 1644 1251 886 682 571.1 415.3 334.4 281.3 242.7 192.5 159.7 136.6 74.2 37.26 19.66
1.75V 1824 1683 1547 1153 837 656 550 405.8 327.2 276.5 239.1 189.9 158.4 136 73.6 36.8 19.13
1.80V 1723 1577 1443 1080 795 630 533.5 396.7 321.6 270.2 234.4 186.3 156.3 134.5 72 36.2 18.52
1.85V 1479 1340 1228 949 702 564 480.9 363.9 297.4 253.2 221.7 178.8 149.9 128.5 69.9 35.36 17.91
1.90V 1211 1083 969 789 580 471 402 325.1 270 229.3 201.1 162.1 136.6 118.6 65.3 34.37 17.07

CCB GEL-2V2000
End voltage
Smin 10min 15min 30min 1hr 1.5hr 2hr 3hr 4hr Shr 6hr 8hr 10hr 12hr 24h 48hr 100hr
per cell
1.60V 2925 2676 2461 2000 1318 1010 811.5 595.8 468.9 389.5 335.6 262.7 217.6 185 100.9 50.5 27.03
1.65V 2743 2500 2316 1824 1244 954 788.5 579.8 461.9 384.7 331.6 260.5 216.4 183.7 99.4 50.09 26.62
1.70V 2578 2371 2192 1668 1182 910 761.4 553.7 445.8 375.1 323.6 256.7 213 182.2 99 49.68 26.21
1.75V 2431 2245 2063 1538 1116 875 733.4 541 436.3 368.7 318.8 253.2 211.2 181.3 98.1 49.07 25.5
1.80V 2297 2102 1924 1440 1060 840 711.3 529 428.8 360.3 312.6 248.5 208.4 179.3 96 48.26 24.69
1.85V 1972 1787 1637 1266 936 752 641.2 485.2 396.5 337.6 295.6 238.4 199.9 171.3 93.3 47.14 23.88
1.90V 1615 1443 1292 1052 774 627 536 433.5 360.1 305.8 268.2 216.2 182.1 158.1 87.1 45.82 22.76
 Table2-2 discharge data with constant power (25'c)
CCB GEL-2V200
End voltage
SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR
per cell
1.60V 580 531 485 387 273 213 176 130.6 104.2 86.3 73.7 57.6 47 39.6 21.2
1.65V 551 506 466 366 253 197 162 122.6 98.8 83.3 71.3 55.5 45.9 38.8 20.8
1.70V 530 485 449 356 240 189 157 118.2 95.5 81.4 69.9 54.3 44.5 37.7 20.4
1.75V 513 469 432 344 231 183 152 113.9 93.5 79.4 68.3 52.3 43.9 37.1 20.2
1.80V 499 450 412 332 226 179 149 109.9 90.4 77.2 66.3 50.9 43.2 36.6 19.9
1.85V 454 409 375 295 205 166 137 104 87 73.6 62.8 49.2 41.5 35.3 19.1
1.90V 401 359 326 249 177 142 119 96.5 81 68.7 58.7 46.1 38.5 32.8 17.9
CCB GEL-2V300
End voltage
SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR
per cell

1.60V 869 797 728 580 410 320 265 195.9 156.3 129.4 110.5 86.4 70.5 59.4 31.8
1.65V 827 760 699 548 379 296 243 183.9 148.2 124.9 107 83.2 68.9 58.2 31.2
1.70V 795 728 674 535 361 283 236 177.4 143.2 122.1 104.9 81.4 66.8 56.6 30.6
1.75V 770 703 649 517 347 275 227 170.8 140.2 119.1 102.5 78.4 65.8 55.6 30.3
1.80V 749 675 618 498 339 268 223 164.8 135.7 115.8 99.5 76.4 64.8 54.8 29.8
1.85V 681 614 563 443 308 249 205 156.1 130.4 110.3 94.2 73.9 62.3 53.0 28.6
1.90V 601 539 489 374 265 213 178 144.7 121.4 103.1 88 69.1 57.8 49.2 26.8
CCB GEL-2V400
End voltage
per cell SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR

1.60V 1159 1063 971 773 547 427 353 261.3 208.3 172.6 147.4 115.2 94.1 79.4 42.4
1.65V 1103 1013 932 731 505 395 324 245.2 197.6 166.5 142.7 110.9 91.8 77.5 41.6
1.70V 1060 971 899 713 481 378 314 236.5 190.9 162.8 139.9 108.5 89.1 75.5 40.8
1.75V 1027 937 865 689 462 366 303 227.8 186.9 158.8 136.7 104.5 87.8 74.4 40.4
1.80V 999 900 824 664 452 358 297 219.7 180.9 154.3 132.6 101.8 86.4 73.1 39.8
1.85V 908 819 751 591 411 332 273 208.1 173.9 147.1 125.6 98.5 83.1 70.6 38.2
1.90V 801 718 652 498 354 285 237 192.9 161.9 137.5 117.4 92.1 77 65.8 35.8
 CCB GEL-2V500
End voltage
SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR
per cell
1.60V 1449 1328 1214 966 683 533 441 326.6 260.4 215.7 184.2 144 117.6 99.3 53
1.65V 1378 1266 1165 914 631 493 404 306.5 247 208.2 178.4 138.7 114.8 97.0 52
1.70V 1325 1214 1123 891 601 472 393 295.6 238.7 203.5 174.8 135.7 111.4 94.5 51
1.75V 1284 1171 1081 861 578 458 379 284.7 233.6 198.5 170.8 130.6 109.7 93.0 50.5
1.80V 1248 1125 1030 830 564 447 372 274.7 226.1 192.9 165.8 127.3 108 91.4 49.7
1.85V 1135 1024 939 738 513 415 342 260.1 217.4 183.9 157 123.1 103.8 88.2 47.7
1.90V 1002 898 814 623 442 356 296 241.2 202.4 171.8 146.7 115.2 96.3 82.3 44.7
CCB GEL-2V600
End voltage
SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR
per cell
1.60V 1739 1594 1456 1160 820 640 529 391.9 312.5 258.8 221.1 172.8 141.1 119.0 63.6
1.65V 1654 1519 1398 1097 758 592 485 367.8 296.4 249.8 214 166.4 137.7 116.1 62.4
1.70V 1590 1456 1348 1069 721 567 471 354.7 286.4 244.2 209.8 162.8 133.6 113.2 61.2
1.75V 1540 1406 1297 1033 693 550 455 341.6 280.4 238.1 205 156.8 131.6 111.6 60.6
1.80V 1498 1350 1237 997 677 537 446 329.6 271.3 231.5 199 152.7 129.6 109.7 59.7
1.85V 1362 1228 1126 886 616 498 410 312.1 260.9 220.7 188.4 147.7 124.6 105.9 57.3
1.90V 1202 1078 977 747 531 427 356 289.4 242.9 206.2 176 138.2 115.6 98.7 53.7
CCB GEL-2V800
End voltage
SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR
per cell

1.60V 2014 1843 1695 1401 1014 791 645 478.3 385.9 325.6 286.2 233.1 192.9 164.1 84.8
1.65V 1945 1773 1642 1347 982 756 618 466.3 377.8 317.5 279.8 227.9 188.1 159.6 83.2
1.70V 1880 1729 1599 1302 945 720 593 456.6 368.2 311.1 273.3 224.3 186.5 159.6 81.6
1.75V 1803 1664 1530 1224 891 678 568 447.8 361.7 305.5 265.3 219.5 184.9 158.6 80.8
1.80V 1722 1576 1442 1144 820 637 547 434.1 356.1 297.4 259.7 214.6 181.7 156.2 79.6
1.85V 1518 1375 1260 988 703 571 506 410 336.8 281.4 245.2 202.4 172 147.3 76.4
1.90V 1276 1140 1021 808 596 514 457 373.8 311.9 262.9 231.5 189.7 161.9 140.6 71.5
 CCB GEL-2V1000
End voltage
SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR
per cell

1.60V 2518 2304 2119 1751 1267 989 806 597.9 482.3 407 357.7 291.4 241.2 205.1 106
1.65V 2431 2216 2053 1683 1227 945 772 582.8 472.3 396.9 349.7 284.9 235.1 199.5 104
1.70V 2350 2161 1998 1628 1181 900 742 570.8 460.2 388.9 341.6 280.4 233.1 199.4 102
1.75V 2253 2080 1912 1531 1113 848 709 559.7 452.2 381.8 331.6 274.3 231.1 198.5 101
1.80V 2152 1970 1803 1431 1025 797 683 542.6 445.1 371.8 324.6 268.3 227.1 195.5 99.5
1.85V 1898 1719 1575 1236 878 713 633 512.5 421 351.7 306.5 253 215 184.4 95.5
1.90V 1595 1425 1276 1010 745 643 571 467.3 389.9 328.6 289.4 237.1 202.4 175.7 89.4
CCB GEL-2V1500
End voltage
SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR
per cell

1.60V 3777 3456 3178 2627 1901 1483 1209 896.8 723.5 610.4 536.6 437.1 361.7 307.6 159
1.65V 3646 3324 3079 2525 1841 1417 1159 874.2 708.4 595.4 524.5 427.3 352.7 299.5 156
1.70V 3524 3242 2997 2442 1771 1351 1113 856.1 690.3 583.3 512.5 420.5 349.7 299.1 153
1.75V 3380 3120 2868 2296 1670 1272 1064 839.6 678.3 572.8 497.4 411.5 346.7 297.7 151.5
1.80V 3228 2955 2704 2146 1537 1195 1025 813.9 667.7 557.7 486.8 402.4 340.6 293.1 149.2
1.85V 2847 2579 2362 1853 1317 1070 950 768.7 631.5 527.5 459.7 379.5 322.6 276.5 143.2
1.90V 2393 2138 1914 1515 1117 965 856 700.9 584.8 492.9 434.1 355.7 303.6 263.6 134.1
CCB GEL-2V2000
End voltage SMIN 10MIN 15MIN 30MIN 1HR 1.5HR 2HR 3HR 4HR SHR 6HR 8HR 10HR 12HR 24HR
per cell

1.60V 5036.0 4608.0 4237.0 3502.0 2534.0 1978.0 1612.0 1195.8 964.7 813.9 715.5 582.8 482.3 410.0 212.0
1.65V 4861.0 4432.0 4106.0 3366.0 2454.0 1889.0 1545.0 1165.6 944.6 793.8 699.4 569.7 470.3 399.2 208.0
1.70V 4699.0 4323.0 3996.0 3256.0 2361.0 1801.0 1484.0 1141.5 920.4 777.8 683.3 560.7 466.3 398.9 204.0
1.75V 4507.0 4160.0 3824.0 3061.0 2227.0 1696.0 1419.0 1119.4 904.4 763.7 663.2 548.6 462.2 396.8 202.0
1.80V 4304.0 3940.0 3605.0 2861.0 2050.0 1594.0 1367.0 1085.2 890.3 743.6 649.1 536.6 454.2 390.8 199.0
1.85V 3795.0 3438.0 3150.0 2471.0 1756.0 1427.0 1266.0 1024.9 842.1 703.4 613.0 506.0 430.1 368.6 190.9
1.90V 3190.0 2851.0 2552.0 2020.0 1489.0 1286.0 1142.0 934.5 779.8 657.2 578.8 474.3 404.8 351.4 178.9
 www.ccbbattery.com

3. Internal resistance and short circuit current

The internal resistance of the battery is a dynamic nonlinear parameter that is continuously
changed along with the temperature and discharge state. The internal resistance is the lowest
when battery is fully charged. The table 2-2 shows the internal resistance and short circuit
current of Narada battery in fully charged state according to the IEC60896 standard. Pay
attention to the battery to short-circuit causes the battery voltage to reduce to 0V, and will cause
the battery internal component damage.

Table2-3 Internal resistance and short circuit current (25”C)

Internal Resistance Short Circuit Current

type
I mCt A)

CCB GEL-2V200 0.66 3084

CCB GEL-2V300 0.47 3960

CCB GEL-2V400 0.35 5089

CCB GEL-2V500 0.33 6009

CCB GEL-2V600 0.28 7178

CCB GEL-2V800 0.21 9061

CCB GEL-2V1000 0.18 10696

CCB GEL-2V1500 0.14 14068

CCB GEL-2V2000 0.11 17217

 Chapter Three Operation and Maintenance

1. Parameters
The CCB GEL-2V series battery in -15 ”C - 45 ”C environment, the recommendation is suitable the

temperature is 15 ”C - 25 ”C. Using under the high or low temperature, can reduce the battery life.

The next table is taking the 48V system as an example. The switching power supply parameter

reference establishment value, different uses electricity the environment battery electric discharge.

Because of the frequently power cut in the environment in four kind and above four kinds, the

battery discharges frequently punishes at the same time in the sufficient insufficient condition.

Therefore needs to enhance the floating voltage and the charging current by causes the battery

in the short time the sufficient electricity. The user acts according to the locus the power supply

category comparative table 3-1.

TabIe3-1 Switching power supply parameter establishment table
Below four kinds supplies Four kind and above
Parameter name
four power kinds supplies power
Floating Voltage V) 54 54

Equalization Voltage V 56.4 56.4

Charging Current fA) 0.1C10 0.1C10

Limited Current For Charge IAT 0.2C10 0.2C10

High Voltage Warning V 57.6 57.6

Low Voltage Warning IV) 46 47

Temperature Compensate Ratio With Floating

Voltage mV/”C per cell -3 -3
Temperature Compensate Rratio With
-5 -5
Equalization Voltage mV/”Cper cell

High Temperature Warning ”C ) 35 35

LVDS Broke Voltage IV) 44 45

LVDS Recover Voltage V 49 50

Equalization Charge Cycle days 90 30

Equalization Charge Time h 24 24

Condition TO Change Float Charge To

450 450
Equalization Charge mA/Ah
Condition To Stop Equalization Charge mA/Ah 45 15
2. Capacity and Influence Factor

The capacity of battery is the capacity that battery can be discharged on the established conditions,
expressed as signal C. The usual unit of capacity is ampere-hour, shortened as AH.
The capacity can be expressed in Rated Capacity or Actual Capacity. The Rated Capacity of
CCB GEL-2V battery please see Table 1-1. The Actual Capacity is the product of the discharge
current and the discharge time, the unit is AH.

3. Ambient temperature Vs. Battery

Temperature affects capacity of the battery. Fig. 3-1 is the available capacity (10h rate) curve vs.
ambient temperature. From Fig. 3-1, if the temperature is too low, the capacity will decrease. for
example, the capacity will decrease 20% if temperature decreases form 25 ”C to 0”C; And too
low temperature will cause battery long term insufficient charged, also will cause no discharge
and negative plates sulfate.
The capacity will increase when temperature rises. For example the capacity will increase 5% if
temperature raise 10”C. But it will quicken up plates’ corrosion and water loss if temperature
rises, shortens battery’s life.

Fig.3-1 Available Capacity (10h rate) Curve VS. Ambient Temperature

Capacity %

Ambient Temperature ( °C )
• Temperature and Floating Voltage, Equalization voltage
The purpose of choosing certain floating voltage is to reach the designed life and rated capacity of
the battery. If the floating voltage is higher, then the floating current is also higher; it will
accelerate the corruption the grid and shorten the life of the battery. If the floating voltage is
lower, the battery can’t be kept in fully charged state, this will crystallize PbSO4. decrease the
capacity, and also shorten the life of the battery.
At 25”C, if the floating voltage is 2.25V, In other degree, please adjust according to Table 3-2. Valve
regulated sealed lead sealed lead acid battery need to carry the equalizing charge regularly, in
order to guarantees the battery normal operation. At 25”C,NARADA battery’ s Equalization
voltage is 2.35V 2.40V. It need to be changed by ambient temperature, the temperature
compensation coefficient is-5mV/”C/cell.

Table 3-2 Relationship of ambient temperature and voltage

Ambient
Float Voltage Equalization
Temperature
IV/cell voltage V/cell)
(”C)
5 2.31 2.45
10 2.30 2.43
15 2.28 2.40
20 2.27 2.38
25 2.25 2.35
30 2.24 2.33
35 2.22 2.30
40 2.21 2.28

Fig.3—2 The Voltage Setting Curve Vs. Ambient Temperature

 2.44

2.40
Equal i zat i on Charge
2.36
Voltage (

2.32

2.28 Fl oat i ng Charge

2.24

2.20
0 5 10 15 20 25 30 35 40 45
Tenperat ure ( ’C )

• Ambient temperature Vs. Battery Life

The heat disseminates performance of VRLA battery is bad, it’s liable to cause heat run away when

heat accumulates. When temperature exceeds 25”C, the battery life will decrease half per 10”C

temperature raise.
T 5 /10
L 2s' L T *2

Notes: T the actual ambient temperature;

LT is designed life at T ambient temperature

L25 is designed life at 25”C ambient temperature

Ambient temperature elevating, also will accelerate the battery slab lattice corrosion and the

battery moisture content loss, thus will greatly reduce the battery the life. So suppose to control the

ambient temperature, after the quantity of heat accumulating to the certain degree can damage the

battery, seriously will be able to cause hotly loses control. If indoor temperature reaches too

high, improves the ambient temperature. The battery spacing cannot to be lower than 10mm, at

the same time according to handbook request regulating cell floating and Equalization voltage

value.
4.Requirement for Charge
• Equalization Charge
The battery needs an equalization charge floating operation over three months, and the
voltage of at least two batteries are lower than 2.18V. The method of equalization charge is
suggested as follows: Charge with 2.35V/Cell for 24 hours, Iimiting0.1C10A 0.2C10A,when
the average voltage raise to Equalization voltage, charge by Equalization voltage for 24hours.
• Charge
After discharge, the batteries should be charged in time. The method is recommended as Charge
with 2.35V/Cell for 24 hours, Iimiting0.1C10 A 0.2C10 A.
Whether the batteries are fully charged can be decided according to any one of two standards as
follows;
1. See following table, tabIe3-3 is in different discharge, the time need for 0.1C1 A and
0.2C10A battery.
2. On condition of constant voltage, the value of charge current hasn’t varied for
continuous three hours.

Fig .3-3 The relationship between DOD and charge time

28

24

(h) 12

20 40 60 80

5. Storage

All lead acid batteries experience self-discharge in open circuit. The result is that the voltage of
open circuit is decreased, and the capacity also decreased. During storage please note:
— The self-discharge rate is related with ambient temperature. The self-discharge degree is
smaller when the ambient temperature is lower, otherwise is larger. The requirement
temperature of Narada CCB GEL-2V batteries’s storage environment is from 0”C to
35”C. The storage place must be clean, ventilated and dry.
— An important parameter in storage is open circuit voltage, which is related with density of
the electrolyte. In order to avoid permanent damage to the plate caused by self-
discharge, the batteries should be supplementary charged if they have been stored for three
months. The equalization charge method should be adopted.
— During storage, if the open circuit voltage is lower than 2.10V/Cell, the batteries should be
 supplementary charged before use. The equalization charge method should be adopted.
— All batteries, which are ready to store, should be fully charged before storage. It’s
suggested record the storage time in the periodic maintenance record and record the time
when another necessary supplementary charge should be made.
The quality certificates of CCB GEL-2V batteries record the latest charge time of the batteries,

next charge time can be calculated according to this charge time.

6.Maintenance
In order to assure service life, the batteries should be correctly inspected and maintained. The

maintenance methods of CCB GEL-2V batteries are recommended as follows:

• Monthly Maintenance
Implement the under-mentioned inspection every month:
— Keep the battery-room clean.
— Measure and record the ambient temperature of the battery-room.
— Check each battery’s cleanness; check damage and overheating trace of the terminal,
container and lid.
— Measure and record the total voltage and floating current of the battery system.

• Quarterly Maintenance
— Repeat monthly inspection.
Measure and record floating voltage of every on-line battery. If more than two cells’ voltage is

less than 2.18V after temperature adjustment, the batteries need to be equalization charged. If

the problem still exists after adopting above-mentioned measures, the batteries need yearly

maintenance or even three years’ maintenance. If all methods are ineffective, please contact us

• Yearly Maintenance
— Repeat quarterly maintenance and inspection.
— Check whether connectors are loose or not every year.
Make a discharge test to check with exact load every year, discharging 30-40% of rated
capacity. Make a capacity test every three years and every year after six years’ operation. If the
capacity of the battery decreases to lower than 80% of rated capacity, the battery should be
replaced.
• Operation and Maintenance Precautions
Insufficient Charge
If the floating voltage is not set correctly (too low or not amend according to temperature),
the battery system will in an insufficient charge state for a long period of time. When the
electricity is out, the battery may not be able to work because the acid is saltilized and the
capacity is decreased.
Over Charge
Please do not neglect the performance of rectify to transfer floating charge to equalization
charge. If the rectify cannot transfer charge modes because of its wrong performance or no
 adjustment, the battery system is always in an equalization charge state. Thus may cause
serious problems for battery, such as water loss, life decrease, heat out of control, deformation,
etc.
Too low or too high temperature
We have mentioned that too low temperature will affect the capacity of battery. While too
high temperature will also cause problems, such as water loss, life decrease, heat out of
control, deformation, etc.
Too low end voltage
The end voltage is also an important parameter for battery. The battery shall stop discharge
when reach a certain voltage (The normal end voltage is 1.8V). If the end voltage is too low,
it will be difficult to recharge the battery and decrease the charge efficiency, thus reduce the
life of battery.
Long time after discharge
If the battery is put aside without charge for a long time (2 hours above) after discharge, it will
affect the capacity and life of the battery. Because some large size PbSO4 will create in the
negative which are difficult to transfer to active Pb.

CCB Industrial Battery Co., Ltd.

7E Seascape square, No. 18 Taizi Road Shekou Industrial district Shenzhen 518067, P. R. China
Tel: +86-755-26837780 (81, 82, 83), 26834781 Fax: +86-755-26834780
URL: www.battery-oem.com www.ccbbattery.com E-mail: [email protected]
Annex 1
VRLA Battery Regular Maintenance Record

Type Place
Status Number of battery
Total Voltage IV) Current (A) Temperature
No. Voltage VJ No. Voltage V)
1 13
2 14
3 15
4 16
5 17
6 18
7 19
8 20
9 21
10 22
11 23
12 24

Check by sight
Result:

Tester: Date: