H250 H250 H250 H250: Variable Area Flowmeter With 3W2 Angular Position Transmitter
H250 H250 H250 H250: Variable Area Flowmeter With 3W2 Angular Position Transmitter
H250 H250 H250 H250: Variable Area Flowmeter With 3W2 Angular Position Transmitter
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Copyright 2018 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
1 Safety instructions 5
2 Device description 10
3 Installation 14
4 Electrical connections 19
5 Start-up 23
6 Service 24
7 Technical data 30
8 Notes 38
INFORMATION!
This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in
industrial environment. There may be potential difficulties in ensuring electromagnetic
compatibility in other environments, due to conducted as well as radiated disturbances.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
The variable area flowmeters are suitable for measuring gases, vapours and liquids.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Do not use any abrasive media containing solid particles or highly viscous media.
1.2 Certifications
CE marking
The manufacturer certifies successful testing of the product by applying the CE mark.
An EU declaration of conformity regarding the directives in question and the associated
harmonised standards can be downloaded from our website.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Features
• Local indicator without auxiliary power
• 2-wire current output 4…20 mA - type KINAX 3W2
Use of damping
• Generally when CIV and DIV floats are used for gas measurement.
• For TIV floats (H250/RR and H250/HC only) with an operating primary pressure:
2.3 Nameplate
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
• SN - serial number
• SO - sales order / item
• PA - order
• Vx - product configurator code
• AC - article code
2 Materials / versions
RR - stainless steel
C - PTFE or PTFE/ceramics
HC - Hastelloy®
Ti - Titanium
F - aseptic version (food)
4 Series of indicators
M9 - indicator M9, standard indicator
M9S - indicator with increased impact and corrosion protection
M9R - indicator in stainless steel housing
* positions which are not needed are omitted (no blank positions)
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry, dust-free location.
• Avoid direct exposure to the sun.
• Store the measuring device in the original packaging.
• The permissible storage temperatures for standard devices are: -40...+80°C / -40...+176°F
• The variable area flowmeter must be installed vertically (measuring principle). Flow direction
from bottom to top. For installation recommendations please refer also to directive
VDI/VDE 3513, sheet 3.
H250Hs are installed horizontally and H250U devices are installed vertically with the flow
direction from top to bottom.
• A straight unimpeded inlet run of ≥ 5 DN upstream of the device and a straight outlet run of
≥ 3 DN downstream of the device are recommended.
• Screws, bolts and gaskets are to be provided by the customer and must be selected in
accordance with the pressure rating of the connection or the operating pressure.
• The inside diameter of the flange deviates from the standard dimensions. Flange seal
standard DIN 2690 can be applied without any limitation.
• Align the gaskets. Tighten the nuts with the tightening torques of the appropriate pressure
rating.
For devices with PTFE liner or ceramic liner and PTFE raised faces, refer to chapter
"Tightening torques".
• Control devices are to be positioned downstream of the measuring device.
• Shutoff devices are preferably to be positioned upstream of the measuring device.
• Before connecting, blow or flush out the pipes leading to the device.
• Pipes for gas flow need to be dried before the device is installed.
• Use connectors suitable for the particular device version.
• Align the pipes centrically with the connection bores on the measuring device so they are free
of stresses.
• If necessary, the piping has to be supported to reduce the vibrations transmitted to the
measuring device.
• Do not lay signal cables directly next to cables for the power supply.
Take special note of the installation position for the H250H with horizontal flow
direction:
Figure 3-2: Installation position for the H250H with horizontal flow direction
In order to comply with thermal parameters and measuring accuracy, H250H flowmeters for
horizontal installation are to be installed in the pipeline so that the display is located on the side
of the measuring tube. The maximum medium and ambient temperatures indicated as well as
the measuring accuracy are based on lateral installation of the display.
CAUTION!
The heat insulation 1 may only reach to the rear of the housing 2. The area of the cable entries
3 must be freely accessible.
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Wiring must be planned with great care when it comes to connecting other devices such as
evaluation units or process control. Internal connections in these devices (e.g. GND with PE,
mass loops) may lead to non-permitted voltage potentials which could negatively affect the
function of the converter itself or that of a device connected to it. In such cases a protected extra-
low voltage (PELV) is recommended.
Power supply
INFORMATION!
The supply voltage has to be between 12 VDC and 30 VDC. This is based on the total resistance of
the measuring loop. To calculate this, the resistance of each component in the measuring loop
(not including the device) must be added together).
The required supply voltage can be calculated using the formula below:
Uext. = RL * 22 mA + 12 V
where
Uext. = minimum supply voltage
RL = total measuring loop resistance
INFORMATION!
The power supply has to be able to supply a minimum of 22 mA.
4.3 Grounding
DANGER!
The grounding wire may not transfer any interference voltage.
Do not use this grounding cable to ground any other electrical devices.
DANGER!
After all servicing and maintenance work on the measuring device, the specified protection class
must be ensured again.
6.1 Maintenance
Within the scope of routine maintenance of the system and pipelines, the flowmeter should also
be inspected for signs of fouling, corrosion, mechanical wear and leaks, as well as damage to
the measuring tube and the indicator.
We advise that inspections are carried out at least once per year.
The device must be removed from the pipeline before cleaning.
CAUTION!
Pressurised pipes have to be depressurised before removing the device.
Empty the pipelines as completely as possible.
In the case of devices used for measuring aggressive or hazardous media, appropriate safety
precautions must be taken with regard to residual liquids in the measuring unit.
New gaskets have to be used when re-installing the device in the pipeline.
Avoid electrostatic charges when cleaning the surfaces (e.g. sight window)!
CAUTION!
Without a recalibration an additional measuring error is to be expected.
1 Span ring
2 Float stop
3 Retaining ring
4 Ceramic sleeve
5 Float
This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.
INFORMATION!
For more precise information, please contact your local sales office.
WARNING!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
WARNING!
If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering
products, you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that it is safe to handle and stating the
product used.
Company: Address:
Department: Name:
We hereby confirm that there is no risk to persons or the environment through any residual media contained in the
device when it is returned.
Date: Signature:
Stamp:
6.6 Disposal
LEGAL NOTICE!
Disposal must be carried out in accordance with legislation applicable in your country.
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
According to the directive 2012/19/EU, the monitoring and control instruments marked with the
WEEE symbol and reaching their end-of-life must not be disposed of with other waste.
waste
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.
Measuring system
Application range Flow measurement of liquids, gases and vapors
Operating method / measuring principle Variable area measuring principle
Measured value
Primary measured value Float position
Secondary measured value Operating and standard volume flow
Measuring accuracy
Directive VDI / VDE 3513, sheet 2 (qG = 50%)
H250 /RR /HC /F 2.5%
H250/C (Ceramic, PTFE) 4%
H250H, H250U, H250 (100 : 1)
Operating conditions
Temperature
Max. operating temperature TS -196...+300°C / -321...+572°F
Pressure
Max. operating pressure PS Depending on the version up to 400 barg / 5802 psig
Max. test pressure PT Depending on the version (refer to nameplate)
Min. required operating pressure 2 times greater than pressure loss (refer to measuring
ranges)
Float damping during gas measurement recommended:
DN15...25 / 1/2...1" Operating pressure <0.3 barg / 4.4 psig
DN50...100 / 2...4" Operating pressure <0.2 barg / 2.9 psig
Installation conditions
Inlet run ≥ 5 x DN
Outlet run ≥ 3 x DN
Materials
Device Flange Measuring tube Float Float guide Ring orifice
H250/RR Stainless steel CrNi 1.4404 / 316L
H250/HC Hastelloy® C4 Hastelloy® C4
(2.4610) solid or
plated
H250/F - Food CrNi steel 1.4435 CrNi-steel 1.4435 / 1.4404
H250/C - CrNi steel 1.4571 with TFM/PTFE 2 PTFE or Al2O3 with Al2O3 and Al2O3
Ceramic/PTFE 1 FFKM gasket PTFE
1 DN100/4" only PTFE
2 TFM/PTFE liner (electrically non-conductive), conductive PTFE on request
INFORMATION!
H250/C - DN100 / 4" only PTFE
H250/F: wetted surfaces Ra ≤0.8 μm, optional ≤0.6 μm
Other options:
• Special materials on request: e.g. SMO 254, titanium, 1.4435
• Float damping: ceramic or PEEK
• Gasket for devices with female thread as insert: O-ring FPM / FKM
Temperatures
DANGER!
For devices to be used in hazardous areas, special temperature ranges apply. These can be
found in the supplementary instructions.
a b d h
EN ASME c e Øf g j
[mm] ["] [mm] ["] [mm] ["] [mm] ["] [mm] ["]
DN15 1/2" 110.5 4.35 107 4.22 20 0.79 100 3.94 187 7.37
DN25 1" 110.5 4.35 119 4.69 32 1.26 106 4.18 199 7.84
DN50 2" 123.5 4,86 132 5.20 65 2.56 120 4.73 212 8.35
DN80 3" 123.5 4,86 148 5.83 89 3.51 145 5.71 228 8.98
DN100 4" 123.5 4,86 158 6.22 114 4.49 150 5.91 232 9.14
Weights
H250 Heating
Process connections
Standard Conn. dim. Pressure rating
Flanges (H250/RR /HC /C) EN 1092-1 DN15...150 PN16...250
ASME B16.5 1/2...6" 150...2500 lb
JIS B2220 15…100 10...20K
Clamp connections (H250/RR /F) DIN 32676 DN15...100 10...16 bar
ISO 2852 Size 25...139.7 10...16 bar
Screw connections (H250/RR /HC /F) DIN 11851 DN15...100 25...40 bar
SMS 1146 1...4" 6 barg / 88.2 psig
Female thread welded (H250/RR /HC) ISO 228 G1/2...G2 ≥ 50 barg / 735 psig
ASME B1.20.1 1/2…2" NPT
Female thread (H250/RR /HC) with insert, FPM ISO 228 G1/2…2 ≤ 50 barg / 735 psig
gasket and union nut
ASME B1.20.1 1/2…2" NPT
Thread connection aseptic (H250/F) DIN 11864-1 DN15…50 PN40
DN80…100 PN16
Flange aseptic (H250/F) DIN 11864-2 DN15…50 PN40
DN80…DN100 PN16
Measuring device (H250/RR /HC) with heating:
Heating with flange connection EN 1092-1 DN15 PN40
ASME B16.5 1/2" 150 lb / RF
Heating pipe connection for Ermeto - E12 PN40
For devices with PTFE liner or ceramic liner and PTFE raised face, tighten the flange threads
with the following torques:
Nominal sizes EN
Stud bolts Tightening torques
150 lb 300 lb
1/2" 150 lb / 300 lb 1 4x 1/2" 4x 1/2" 5.2 3.8
1" 150 lb / 300 lb 1 4x 1/2" 4x 5/8" 10 7.2
2" 150 lb / 300 lb 1 4x 5/8" 8x 5/8" 41 30
3" 150 lb / 300 lb 1 4x 5/8" 8x 3/4" 70 51
4" 150 lb / 300 lb 1 8x 5/8" 8x 3/4" 50 36
1 standard connections; other connections on request
Float TIV CIV DIV TIV TIV DIV TIV TIV CIV DIV
Alu. Alu.
Reference condition:
Water: +20°C
Air: +20°C, 1.013 bara
Remarks:
• Air measurement - TIV float: heating not possible.
• The indicated pressure losses are valid for water and air at maximum flow rate.
• Other flow ranges on request.
• Conversion of other media or operating data is performed using the calculation method in
accordance with VDI/VDE directive 3513.
Float TIV CIV DIV TIV TIV DIV TIV TIV CIV DIV
Alu. Alu.
Reference condition:
Water: +68°F
Air: +68°F, 14.7 psia
Remarks:
• Air measurement - TIV float: heating not possible.
• The indicated pressure losses are valid for water and air at maximum flow rate.
• Other flow ranges on request.
• Conversion of other media or operating data is performed using the calculation method in
accordance with VDI/VDE directive 3513.
• Process Analysis
• Services