BFC6-7/BFC6-8

Scale pallet truck

Operation manual

Spare parts catalogue

2009-09

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 Welcome to choose the BFC6 hand pallet truck with scale. Please read this
operation manual carefully before you use it. The manual could provide direct
help for your operation.

Hint: The BFC6 hand pallet truck with scale is only used to weigh up the pallet
cargos at storehouse. This kind of truck possesses the features of stable
lifting, easy operation, safety & reliability and so on. And it is suitable to be
operated indoor on level and hard ground. Meanwhile it can also be used as
a transportation tool.

Note: This type of hand pallet truck with scale adopts lead-acid storage battery,
so it can not be in the state of lack of electricity for a long time. Pay
attention to in-time charge of the storage battery, otherwise it will cause
damage to the battery.

．Main technique indexes

1．
Max weighing：2000Kg
Division value：1kg/0.5kg
Output format：multiple row print (gross weight, tare weigh and net weight)

．Assembly of the hand pallet truck with scale

2．
2.1 Assembly of hand grip
2.1.1 See the fig 1. Dismantle the spring pin 1 from pin roll 2, and then pull out the pin roll
2.

Fig.1 Fig.2
2.1.2 Insert the hand grip 3 to place A. Couple the hand grip 3 and pump body 4 with pin
roll 2. In the portrait direction, the pin roll 2 should not be mounted to the end, and
put apart some place to turn freely.
2.1.3 Turn the pin roll 2, and make sure that the big hole axis of pin roll is just in the
verticality. Put the chain 5 of hand grip get across the middle hole of pin roll 2. See
fig 2.
2.1.4 Take screw nut which is at the end of chain 5 and hitch the groove of lever board 6.
1

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 See fig 2 and fig 5.
2.1.5 Turn the pin roll 2 to the original position, and push longitudinally to the end. Then
put spring pin 1 get across pin roll 2 to reset.
2.1.6 See fig 3, turn the hand grip to the level position, pull out pin 7 and save pin 7 with
care for next use.

Fig. 4

Fig. 3 Fig. 5

2.1.7 Try to rock the hand grip and operate different positions of control handle knob 8 to
examine the lifting, free position and dropping and check that whether the different
positions are normal or not. See fig 4
2.1.8 The screw 9 in fig 5 is used to adjust the truck situation. When the truck body drops
immediately after it is lifted, you should
turn the screw 9 a little counter
-clockwise. And then try the truck again
until truck body could lift normally. If the
truck body couldn’t drop after it is lifted,
you should turn the screw 9 a little
clockwise. And then try to operate truck
again until the truck body could drop
normally. The external hexagon nut 10 at
screw 9 plays the locking function in the
truck. So you should undo the external
hexagon nut 10 before adjustment. And
screw down the nut 10 after you finish
the adjustment.
2.2 Instrument installation
2.2.1 Steelyard stand should be placed as
indicated in fig6 and align the fixed
holes. Fig. 6
2.2.2 Use three screws 11 to fix the steelyard stand as shown in fig 6.

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 ：
3. Operation in using：
3.1 On /Off key

In “power off ”state, hold the key 2 seconds and all display segments will
light. In normal display state, hold this key 2 seconds, the instrument will
show [-OFF- ], then power off.
3.2 Zero

Zero the scale.

O

3.3 Tare

Tare the scale, the display will change to net mode.

T
3.4 Print

Print the current weight.

3.5 Switching Unit

F
Click keys, instrument units kg and lb can be switched between the loop

4. Other operations:
4.1 See printer instruction for the details of printer operation.
4.2 See instrument instruction for other operations of the instrument.

5. Loading type and rated weight

5.1 The best loading type is that the gravity center of the cargo is just in the middle of truck
forks. The rated weight must be reduced when the cargo gravity center is not in the
middle of truck forks. The rated weight is shown as the label.
5.2 See fig 4. When the hand pallet truck with scale is used to weigh or carry some cargo,
3

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 the handle knob 8 should be placed on dropping condition to let the truck forks down
to a certain position. Then insert the forks to the pallet and place the handle knob 8 on
the lifting condition so as to rock the hand grip to lift the truck forks.
5.3 During the process of moving cargo, the handle knob 8 should be placed on the free
position.
6. Oil
6.1 The oil capacity which oil pump needs is about 250ml (or 0.25kg). According to the ISO
oil criterion, the choice of oil is 32# when the environment temperature during
-5~40℃.The choice of oil is low temperature oil when the environment temperature
during -35~-5℃.
6.2 Disposal of waste oil: Dispose the waste oil in terms of relative laws and forbid pouring
out anywhere.

7. Maintenance
The routine check should be carried out daily and every abnormal phenomenon should be
dealt with immediately. Please do not use faulty truck in order to prolong the service life. All
the rotary joints should renew the motor oil every three months. Especially pay more
attention to the place between wheel and axis. Make sure that there is not any yarn or
other rags in order to keep all wheels running with handiness. Make sure the electric power
is full, instrument display and printing is in working condition. If the hand pallet truck with
scale has not been used for a long time, the battery should be removed and the quantity of
electricity should be enough all the time.

8. Working environment conditions

This type of hand pallet truck with scale is applicable to ordinary industrial environments
and business environments. The operating temperature is in the range of -5℃~+40℃. The
requirement of relative humidity is 10-95%RH. The working place must be plane. This type
of hand pallet truck with scale is not suitable to be used in the special place where there are
some explosive materials.

9. Warning level A
9.1 Please read the operation instruction carefully before you operate the hand pallet truck
with scale and learn about all the features of this type of hand pallet truck with scale.
9.2 If you want to let the cargo down by controlling the hand grip, you should lift the truck
forks a little at first, and then let the truck down slowly. It is forbidden to pull the
handle knob with great force, because rapid dropping could cause some damages to
both the hand pallet truck with scale and cargo.
9.3 Don’t rock the hand grip at a high speed and in a high frequency.
4

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 9.4 Don’t load the cargo at a high speed.
9.5 Do not overload the forks. Overloading could keep the hand pallet truck with scale
from working normally.
9.6 The gravity center of cargo should be in the middle of truck forks. The offset of cargo
could make the truck out of balance.
9.7 Non-palletized cargo should not be weighed by this type of hand pallet truck with scale.
9.8 Do not put the cargo on the truck forks for a long time.
9.9 When hand pallet truck with scale does not work, make sure that the truck forks is on
the lowest position and the power should be cut off.
9.10 Do not load people and let them stand on the truck forks and slide. It is strictly
forbidden that put any part of body below the cargo.
9.11 The hand pallet truck with scale should be operated on flat and hard ground and don’t
use it on the slope!
9.12 Do not use the hand pallet truck with scale in environment exposed to rain and sun.
9.13 Do not operate the unspecified position.
9.14 Do not try to repair the hand pallet truck with scale unless you have been trained.
9.15 The power used for the printer is free-maintenance charged battery. Once the battery
is damaged or has been used up, it should be carried to recycle bins and forbid
disposing anywhere.
9.16 This type of hand pallet truck with scale is not suitable for trade settlement.

10. The requirements of hoisting and transportation

10.1 See Fig 10, both of hand grip and steelyard stand should be detached and packed in
another way before hoisting and transportation.
10.2 The hand grip and steelyard stand should be fixed stably in case of gliding and
damages. And then they are packed in a case and transported by forklift truck or
hoisting apparatus.

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 BFD6-7/8 handle assmbly and spare parts list

No. Drawing no. Description Qty. No. Drawing no. Description Qty.
1 DF.1-01a Location plate 1 9 GB879-86 Pin 3x20 1
2 GB879-86 Pin 4x30 2 10 CN.2-13 Pressure roller 1
3 DF.1-02 Roller 1 11 CSB10 Bushing 1220 1
4 GB879-86 Pin 4x20 2 12 DF.1.2-00 Pull rod 1
5 GB879-86 Pin 6x30 1 13 SF-1 Bushing SF-1F2015 2
6 DF.1-03 Handle knob 1 14 Chain C-6-9-04A 1
7 BF.1.1-00 Handle assembly 1 15 GB889-86 Lock nut M5 1
8 DFⅠ.2-04 Pin 1
BFD6-7/8 pump assmbly and spare parts list

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 7

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 No. Drawing no. Description Qty. Remark
1 BF.2-1 Pump plunger 18x97 1
2 AF.2-3 Spring cap 1
3 BF.2-6a Spring 1
4 DH20 Dust ring 18 1
5 UHS20 Y-ring 18 1
6 AM-19 Shaft 1
7 JF.1-17 Seal screw M20x1.5 1
8 JB982-77 Combined washer 20 2
9 AF.2-9 Spring 1
10 SYBC2-07 Valve core 1
11 SYBC.2-08 Valve 1
12 GB308-77 Steel ball 6.35 1
13 BF.2.1-00 Pump house 1
14 GB894.1-86 Axile snap ring 8 1
15 GB308-77 Steel ball 5 1
16 CN.2-26 Steel ball base 1
17 CN.2-27 Spring 2x8x16 1
18 CN.2-28 Adjusted screw M10x1 1
19 JB982-77 Combined washer 10 2
20 CN.2-17 Screw M10x1 2
21 BF.2-5 Spring 1.2x9x22 1
22 AF.2-7 Firing pin 1
23 GB3452.1-82 O-ring 7X1.8 1
24 AF.2-06a Firing pin base 1
25 GB3452.1-82 O-ring 8x2.65 1
26 GB73-85 Lock screw M6x25 1
27 GB6170-86 Hux nut M6 1
AF.2-08 Lever plate 1 Standard
28
AF.2-08Ⅲ Lever plate 3 1 Pedal
29 BF.2-3 Shaft 8x58 1
30 UHS31.5 Y-ring 31.5 1
31 GB3452.1-82 O-ring 65x2.65 1
32 BF.2-2a Guide sleeve 31.5 1
33 GB3452.1-82 O-ring 31.5x3.55 1
34 DH31.5 Dust ring 31.5 1
35 AF.2-4 Piston rod 31.5x263 1
36 GB308-77 Steel ball 19.05 1
8

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 BFC6-7/8 Final assembly drawing and spare parts list

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 No Drawing no Description Qty No Drawing no Description Qty No Drawing no Description Qty

Circlip for shaft

1 BF.1-00 Handle assembly 1 20 GB894.1-86 4 39 AF-09 Roller 2
16
Oil pump
2 BF.2-00 1 21 BFC6.2.1-00 Connecting rod 2 40 GB889-86 Lock nut M6 2
assembly
3 GB889-86 Locknut M8 1 22 AF-02 Long shaft 1 41 BFC6.3-00 Scale pan unit 1
Circliip for hole
4 AF-07 Axle, front wheel 1 23 GB893-86 2 42 DFQ-03 Support plate 4
25
Hexagon bolt Inner hexagon Fork wheel

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5 GB5782-86 1 24 GB70-85 1 43 DFQ-01A/B 4
M8X55 bolt M6X12 60X70
Spring pin shaft
6 GB306-64 Bearing 8111 1 25 BFC6.1-00 Fork frame 1 44 GB879-86 8
5X28
Pin shaft with two
7 BF-03 Support seat 1 26 BFC6-01 Senso 4 45 DFQ-02 4
hole
Circlip for shaft Inner hexagon
8 GB894.1-86 1 27 GB70-85 8 46 BFC6-03 Lid 1
55 bolt M12X30/40
Pan head screw
9 GB879-86 Spring pin 5X28 2 28 GB889-86 Lock nut M10 4 47 GB67-85 4
M6X8
10 DFQ.4-01 Wheel 160X50 2 29 GB879-86 Spring pin 5X30 4 48 BFCD7.2.1-03 Clip for battery 1

11 GB278-64 Bearing 60204 8/12 30 GB879-86 Spring pin 5X22 4 49 3-FM-10 Battery 1
Pin shaft with two
12 AF-05 Semi-circular ring 4 31 BFC6.2-02 2 50 Meter (print) 1
hole 16X111
Pin shaft with two Inner hexagon
13 AF-06 Bowl washer 2 32 DB.3.3-04 2 51 GB70-85 3
hole 16X148 bolt M6X16
Circlip for shaft
14 GB894.1-86 2 33 BFC6.2-01b Wheel frame 2 52 Printer 1
20
Pin shaft with Pressure wheel
15 DF-10 Dustproof cover 2 34 DFQ-05 2 53 BF-01 1
hole axle 20X106
Spring pin shaft
16 BF.3-00 Rocker arm unit 1 35 GB879-86 2 54 GB879-86 Spring pin 5X40 2
5X28
Fork wheel
17 BF-04 Pin roll 16X40 2 36 DFQ-04A/B 2 55 Meter
70X80
Hexagon bolt
18 AF.7-05 Coupling joint 2 37 GB5782-86 2
M6X50

10
Double-groove
19 EF-01 2 38 AF-08 Sleeve 2
pin roll16X52
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