Verrato V4: Combine Harvester Instruction Book
Verrato V4: Combine Harvester Instruction Book
Verrato V4: Combine Harvester Instruction Book
Combine Harvester
Instruction Book
0815179 11/2017
Englanti
THIS BOOK
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utmost importance that the Operator becomes familiar with the structures, adjustments and maintenance
of his machine. Compliance with the advice and instructions given in this manual guarantees the best re-
sults at the lowest costs.
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This manual provides descriptions of as well as operating and maintenance instructions for several mod-
els in the series. One combine does not have all the described features. The actual structure and number
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kept in mind when reading the manual.
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7KH0DQXIDFWXUHUUHVHUYHVWKHULJKWWRPRGLI\WKHVWUXFWXUHDGMXVWPHQWVRUDFFHVVRULHVRIWKHFRPELQH
as well as the service and maintenance instructions without further notice.
–1–
CONTENTS
This book 1
Safety Precautions 3
Type Marking 10
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Conformity to EU Regulations 14
Threshing Equipment 47
Approximate Settings 85
Gears 117
Hydraulics 120
Lubrication 131
–2–
SAFETY PRECAUTIONS
Read carefully these instructions on safety and use before starting to operate the combine. Time spent in becom-
ing familiar with the instructions now, will save you money or may even spare you from injury.
Before accepting the delivery of the combine, make sure it conforms to the delivery contract.
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bine is not responsible for any damage or injury caused by such accessories either to people or property.
Make sure you know the measurements and weights of the combine and the transporter. When driving the com-
ELQHRQWKHURDGFRPSO\ZLWKWKHUHOHYDQWVWDWXWRU\WUDI¿FUHJXODWLRQV8VHLQFUHDVHGW\UHSUHVVXUH%DUWR
improve stability.
Fix the combine securely in the transporter. For road transport, lower the cutting table fully or remove it.
2. DRIVING IN TRAFFIC
3. THRESHING
–3–
Never use the combine for anything but threshing.
Manual feeding of crops onto the cutting table is pro-
hibited.
Before starting, particularly reversing, make sure that
everybody nearby is aware of your intentions.
Test the brakes as soon as you start, and stop immedi-
ately if the brakes or steering operate defectively.
Never adjust the seat or steering wheel while driving.
Never leave the cab while the combine is moving.
Never leave the engine running unattended.
Do not open any guards with the engine running.
Do not open the safety grate on the grain tank cover
with the engine running.
Do not climb on top of the grain tank or the straw walk-
ers with the engine running, and do not let anybody
else do it either.
Beware of the cutting mechanism and the rotating
chopper knife.
Keep in mind that with the chopper rotating, there is a A2
20 m no-access danger zone behind the chopper.
Drive carefully on hillsides; the combine may overturn,
particularly with the grain tank full.
The combine cab is no safety cab.
THE RIGHT-HAND SIDE DOOR OR WINDOW MAY
BE USED AS AN EMERGENCY EXIT. TO OPEN THE
SIDE WINDOW FIRST REMOVE THE WINDOW
GASKET BY PULLING FROM THE LOOP MARKED
:,7+´(;,7´
Note the recommended safety distances when thresh-
ing under power lines.
Stop the engine before cleaning or servicing the com-
bine.
Stop the combine and the engine immediately if there
is an alarm or any abnormal sounds or smells. Find out
the reason for them, and solve the problem before car-
rying on with threshing.
Support or lock the cutting table and the reel before
going beneath them.
Never clean the combine without proper equipment.
When leaving the combine, lower the cutting table,
lock the parking brake, stop the engine and remove A3
the ignition key.
A4
–4–
In Case of an Accident
If there is an accident despite all precautions, keep
calm and consider carefully what to do. First try to re-
verse the combine away from the power line. If there
are other people near, ask them to check that the com-
bine is not stuck in the line.
If the combine is just leaning against the lines, try to
drive it away from them. Follow the advice from the
people nearby. Due to their own safety, they shall stay
a minimum of 20 metres away from the combine touch-
ing the power line.
If the combine cannot be driven off, and you have to
leave the combine, jump down with your feet together
in order not to touch the combine and the ground
simultaneously. Do not make yourself a conductor
through which electricity can pass; the real danger lies
in touching the combine and the ground simultane-
ously. Get away from the combine jumping either with A5
your feet together, or with only one foot on the ground
at a time.
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a distance of 20 metres from the combine.
Beware of broken power lines lying on the ground.
$FRPELQHWRXFKLQJDSRZHUOLQHPD\FDWFK¿UH/HDYHWKHFRPELQHLPPHGLDWHO\LIVPRNHVWDUWVFRPLQJIURPWKH
tyres.
Make sure the combine will be guarded at a safe distance. Do not try to get on the combine even if the power in
the power lines may seem to have gone off.
Remember that open-wire lines never have a ”blown fuse”, but they are always dangerous unless made dead by
an electrician. Even if the power went off, it might come back on in a while due to technical reasons. This may be
repeated several times.
Contact the Electric Company and inform them about the exact site of the accident. By doing this, any risk can be
eliminated and the fault repaired.
Ask the Electric Company for advice and follow it. Inform them about any contact with power lines even if there
was no actual damage.
6RXUFH.RQHYLHVWL0DJD]LQH
–5–
When servicing the hydraulics, be aware of the high pressure in the system. Make sure there is no pressure in
the system or in the pressure accumulator before disconnecting the connectors.
Never use over-sized fuses; they involve risk of accident.
Never start the combine with anything but the ignition key.
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Attach accessories such as the trailer using the appropriate equipment.
Tow the combine only from designated points.
Combine harvester is a complex device, and dangerous if misused. User manual must always be preserved with
the machine at the place reserved for it and if needed, new drivers should be instructed to operate the machine
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your area.
7KLVV\PEROLQWKHPDQXDOUHIHUVWRDVSHFLDOULVNLQYROYHGLQWDNLQJDFHUWDLQPHDVXUHGXHWRZKLFKH[WUD
caution shall be practised.
6. FIRE SAFETY
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regular basis, and the engine compartment daily.
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+LJKWHPSHUDWXUHQHDUWKHH[KDXVWSLSHPDNHVWKHDUHD¿UHSURQH$¿UHPD\DOVREHFDXVHGE\DVKRUWFLUFXLWLQ
the electric system, slipping of an overloaded belt, a damaged bearing or overheating of the brakes.
0DNHVXUHWKHUHLVDWOHDVWRQHNLORFODVV$%¿UHH[WLQJXLVKHUORFDWHGLQLWVPDUNHGSODFHRQWKHFRPELQHDWDOO
times.
In particularly dry and dusty circumstances another similar extinguisher is to be placed near the engine compart-
ment.
–6–
–7–
MARKING THE DANGER POINTS
Although an effort has been made to build the combine as safe to use as possible, there are certain risks involved
in its use. These are to be kept in mind when operating the combine.
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the locations of and the key to these symbols. Ensure that undamaged danger markings are displayed on the
combine. The hazard pictorials are based on the international ISO 11 684 standard.
–8–
HAZARD PICTORIALS
Danger How to avoid it Nr. 6\PERO
Subject to danger due to Read the manual before starting the com-
LQVXI¿FLHQWLQIRUPDWLRQ bine 1
A raised part may fall down Support raised parts before going under
them 2
Gap in belt drive Stop the engine and remove the ignition
key before removing any guards 3
Getting entangled in mov- Stop the engine and remove the ignition
ing parts NH\EHIRUHUHPRYLQJDQ\JXDUGVDQGRU 4
reaching into a danger zone
Getting entangled in rotat- Stop the engine and remove the ignition
ing auge key before removing any guards 5
Getting entangled in rotat- Do not reach into an opening with the en-
ing auger gine running 6
Falling into moving machin- Stop the engine and remove the ignition
ery key before removing any guards 7
Kickback or upward motion Stop the engine and remove the ignition
of arm handle key before inserting the handle 9
–9–
TYPE MARKING
When ordering spare parts or service, always quote the type marking and number shown on he machine plate
of the combine. When ordering parts for the cutting table, also quote the type marking and number shown on the
cutting table.
When ordering engine parts, also quote the engine number.
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Engine Number
Note! Left side of the combine = The side of the cab with the stairs
Right side of the combine = The side with the fuel tank
– 10 –
TECHNICAL SPECIFICATION
(ISO 6689 standard has been used in measuring)
Cutting table
Cutting width (m) 3,45 3,9 4,2 4,5 4,8 5,1
Cutting height (m) -0,20…+1,20
Knife, Number of Strokes 1020 cycles/min
Reel
Diameter (m) 1,05
Speed range (rpm) 16...51 WobbleBox (WB)
15...49 Crank-driven knife (CK)
Threshing Cylinder
Width (m) 1,11 Prethreshing Cylinder 1,11
Diameter (m) 0,5 0,4
Number of rasp bars 7 or 8
Speed range (rpm) 600...1300 MD
400...1150 HD (corn)
Concave
Area (m²) 0,51 Pre Concave 0,34
Angle of wrap 105°
Number of bars 12
Clearance in front (mm) 6...42
Straw Walkers
Number 4 or 5
Separating area (m²) 4,80
Grain Tank
Volume (m³) 3,70 4,20 5,20
RPM 2000
Traction Drive
Hydrostatic
11
Driving speed (km/h)*
Rear
Tyres Weight Limit kg
3450 5700 6000 6200 6600 6800 7100 7500 7700 8600 10500
11.5-15.3 10 PLY 1,2 1,7 1,8 1,8 1,9 1,9 2,0 2,0 2,0
360/70R20 120A8 1,6 1,7 1,7 1,8 1,8 1,8 1,9 1,9 2,0 2,0
420/65R20 125A8 1,6 1,7 1,7 1,7 1,8 1,8 1,8 1,9 1,9 1,9
550/45-22,5 153A8/149B 1,5 1,9 1,9 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1
Rear
Rear axle Tyres
11.5-15.3 360/70R20 420/65R20
Normal 2,2 2,42 (2,43 4WD) 2,42 (2,43 4WD)
Narrow 1,85 2,07 (2,08 4WD) 2,07 (2,08 4WD)
12
Volumes (See manual, LUBRICATION)
Fuel tank (litres) 200
Cooling system (litres) (4 cyl.= 29)
Urea 30
Weight (kg)
Without cutting table and chopper 7700
Length (m) TS
On the road 8,7 9,1
Without cutting table 7,15 7,55
In the field 9,95 10,35
Width (m)
On the road w/o table
Final drive Tyres
18.4R34 520/70R34 600/65R34 750/65R26
DANA 2,82 / 2,99 2,87 / 3,04 2,95 / 3,12 3,30
CIT 2,82 / 2,99 2,87 / 3,04 2,95 / 3,12 3,30
The weighted acceleration subjected to operator's arms does not exceed 2,5 m/s² (ISO-5349)
The weighted acceleration subjected to operator's body does not exceed 0,5 m/s² (ISO-2361)
13
– 14 –
ACCEPTANCE INSPECTION AND GETTING STARTED
The combine leaves the factory packaged in an appropriate way to ensure undamaged delivery.
Before start-up the following steps shall be taken:
IMPORTANT NUMBERS
– 15 –
OPENING THE GUARDS
To ensure safety, the movable guards in the combine
have been equipped with a locking device. They can-
not be opened without the appropriate tool supplied
with every combine, hanging on a hook on the back
wall of the cab. The guards are locked automatical-
ly when closed. Some guards also have additional
clamps.
B2
– 16 –
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released by levering the locking pivot to the right
with the tool. The guard also gets locked in the
upper position and is released correspondingly.
B3
– 17 –
Engine Compartment
B6
To unlock the grain tank cover, turn the lock shaft with
the key.
The cover can also be opened from the inside.
B7
B8
– 18 –
– 19 –
STRUCTURE AND FUNCTIONS OF THE COMBINE
The cutting and feeding equipment takes the crops in for threshing.
The straw dividers limit the crop to be cut and bring it within reach of the reel.
The reel, together with the crop lifters, lift the laid-down crop up and take it from the cutting knife onto the table
auger.
The table auger gathers the cut crop and feeds it onto the crop elevator, which takes the crop forward to be
threshed. Stones and other heavy objects are pushed to the stone trap thus preventing damage to the threshing
mechanism.
The threshing cylinder beats the grain off on the concave. Most of the threshed grain and chaff go through the
concave into the grain pan.
The rear beater and the concave extension take the threshed straw onto the straw walkers.
$IWHUWKHVWUDZZDONHUVWKHVWUDZLVHLWKHUGLVFKDUJHGXQFXWRQWRWKH¿HOGRUWDNHQWRWKHFKRSSHUZKLFKFXWVDQG
spreads it out.
– 20 –
CUT - AWAY PICTURE OF THE COMBINE, Standard Threshing Mechanism
– 21 –
1. Pick-up reel 5. Stone trap 9. Fan 13. Shaker shoe 17. Straw walker 21. Bottom augers
2. Cutter bar 6. Threshing cylinder 10. Grain pan 14. Return auger 18. Straw alarm 22. Filling auger
3. Table auger 7. Concave 11. Grain elevator 15. Sieves 19. Straw chopper 23. Grain tank
4. Crop elevator 8. Rear beater 12. Auger housing 16. Sieve extension 20. Unloading pipe 24. Engine
25. CSP
STRUCTURE AND FUNCTIONS OF THE COMBINE
The cutting and feeding equipment takes the crops in for threshing.
The straw dividers limit the crop to be cut and bring it within reach of the reel.
The reel, together with the crop lifters, lift the laid-down crop up and take it from the cutting knife onto the table
auger.
The table auger gathers the cut crop and feeds it onto the crop elevator, which takes the crop forward to be
threshed. Stones and other heavy objects are pushed to the stone trap thus preventing damage to the threshing
mechanism.
7KHFXWFURS¿UVWFRPHVRQWRWKHSUHF\OLQGHUZKLFKJHQWO\VHSDUDWHVWKHPRVWHDVLO\WKUHVKDEOHJUDLQVDQGHMHFWV
them through the pre-concave to the front of the grain pan. The pre-cylinder also evens out the feed onto the main
cylinder.
The rest of the grains are threshed off by the main cylinder and concave. Most of the threshed grain and chaff go
through the concave into the grain pan.
The rear beater and the concave extension take the threshed straw onto the straw walkers.
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spreads it out.
– 22 –
CUT - AWAY PICTURE OF THE COMBINE; the TS Threshing Mechanism
– 23 –
1. Pick-up reel 6. Threshing cylinder 11. Grain elevator 16. Sieve extension 21. Pre-concave 26. Engine
2. Cutter bar 7. Concave 12. Auger housing 17. Straw walkers 22. Unloading auger 27. CSP
3. Table auger 8. Rear beater 13. Shaker shoe 18. Straw alarm 23. Bottom augers
4. Crop elevator 9. Fan 14. Return auger 19. Straw chopper 24. Filling auger
5. Stone trap 10. Grain pan 15. Sieves 20. Pre-cylinder 25. Grain tank
STANDARD CAB
MECHANICAL TRACTION TRANSMISSION
CAB (FIG. B1A)
A Table Height Indicator
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C Flasher switch, lights and sound signal
D Steering Wheel
E Brake Pedals
F Table Throw-out Clutch
G Instrument Panel
H Gear Lever
J Fan Speed Adjustment Wheel
K Threshing Clutch Control
L Concave Adjustment Wheel
M Grain Tank Unloading
N Seat B1a
O Clutch Pedal
P Parking Brake Lock Lever
LIQRKDQGEUDNH
R Cylinder Speed Adjustment Wheel
S Hydraulic Control Levers
– 24 –
OPERATOR CONTROLS AND
INSTRUMENTS
STANDARD CAB
HYDROSTATIC TRANSMISSION
CAB (FIG. B1B)
A Table Height Indicator
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C Flasher switch, lights and sound signal
D Steering Wheel
E Brake Pedals
F Table Throw-out Clutch
G Instrument Panel
H Gear Lever
J Traction Speed Control Lever
K Threshing Clutch Control B1b
L Concave Adjustment Wheel
M Grain Tank Unloading
N Seat
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33DUNLQJ%UDNH/RFN/HYHULIQRKDQGEUDNH
STOP
Stop Control Lever
Reel Speed Control
Horn
Emergency Flasher
Flasher
Swinging of Unloading Pipe
Dip Switch
Headlights
Grain Tank Full
Working Light
Grain Elevator Alarm
Windscreen Wiper
Bottom Auger Alarm
Temperature Control
Return Auger Alarm
Air Conditioning
Straw Alarm
Hand Brake
– 27 –
OPERATION AND ADJUSTMENT
K1a
K1b
K1c
– 28 –
The SEAT Seat STD (K2e)
K2e
K2g
– 29 –
BRAKES (Fig. K3a) While Driving
and Turning
The mechanical outer shoe brakes operate on the
front wheels through the drive shafts. They may be
used separately as steering brakes by releasing lock-
ing pin A. When driving on the road, the brake pedals
must be latched together.
K3a
K3b
K4
– 30 –
Starting the ENGINE (Fig. K5) with
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The combine has a safety starting system, which
prevents the combine from moving when the engine is
starting up. It allows starting on the following conditions
only depending on the type of traction transmission:
Mechanical:
With the clutch depressed
Hydrostatic:
With the drive lever in its mid position depressed to the
slot on the right
It is advisable to start the engine only with the gear lever
in its neutral position.
(OHFWULFDOO\FRQWUROOHGHQJLQHV)LJ.
Electrically controlled engines have no throttle lever but
a throttle control switch with three positions. On idle the
switch rear is depressed. Fig. K6.
The power is switched on by turning the ignition key to
the right. The alternator and oil pressure warning lights
will come on.
To start turn the key to position HS. Do not start until the
lights have come on. It takes some time to activate the
control unit. K6
Cold weather starting in freezing temperatures is done in the following manner depending on the type of en-
gine. Four-cylinder engines with a distributor pump are equipped with a Thermostart device. Turn the ignition key
to ignition position H for some 20 seconds and then immediately start the engine. If the engine has not started
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Six-cylinder engines and all Common Rail engines are equipped with a pre-heating resistance controlled by the
engine control unit. In cold weather it functions automatically. When pre-heating switches itself on, control light C,
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switches itself on again for some time.
– 31 –
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(QJLQHPDOIXQFWLRQOLJKW(¿J.IXQFWLRQVDVDIDXOWFRGHLQGLFDWRUIRUWKHHQJLQHFRQWUROXQLW)RUPRUHLQIRUPD-
tion, see the engine manual. To activate code inquiry, press button D with a pin as soon as the power has been
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ORZHVWVWDUWLQJWHPSHUDWXUHLV±R
Turning the ENGINE (Figs. K5 and K6) off / Listening to the Radio
Before turning the engine off, move the throttle to the idling position and disengage the threshing mechanism. To
stop electrically controlled engines, turn the ignition key to the STOP position.
Engines equipped with mechanical regulators are turned off by pulling STOP B up.
7KHHQJLQHPXVWQRWEHWXUQHGRIILPPHGLDWHO\DIWHUWKUHVKLQJEXWOHWLWFRROGRZQRQLGOHIRUVRPHPLQ-
utes to equalize the temperatures.
The ignition key can only be turned left from the STOP position while pressing the key down. This will turn on the
current to the radio only.
– 32 –
TRANSMISSION, mechanical
1. Mechanical Transmission has Four Speed
Ranges
– 33 –
75$160,66,21K\GURVWDWLF
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Ranges (Fig. K10b)
Engine power is transmitted to the hydraulic pump by
means of a multi-groove belt. Transmission from the
pump to the hydraulic motor of the gearbox takes place
by means of liquid. Pump output is adjusted steplessly
PRYLQJWKHGULYHOHYHUEHWZHHQSRVLWLRQDQGWKH
maximum.
There are three gear speed ranges, which are selected
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and range 3 for driving on the road. Never use range 3 on
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GULYHOHYHU%¿J.ELQLWVPLGSRVLWLRQ
The speed and direction of the combine are controlled
XVLQJGULYHOHYHU%¿J.E:LWKWKHOHYHULQLWVPLGSR- K10b
sition, the combine is stationary if the gear is on and the
engine running.
The combine will move forward when the drive lever is
pushed forward from its mid position. The further the le-
ver is pushed, the higher the speed.
To reverse the combine, pull the lever backward from the
mid position.
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SDUNLQJEUDNHPXVWDOZD\VEHHQJDJHG$K\GUDXOLF
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period.
– 34 –
7KHGLIIHUHQWLDOORFNPD\RQO\EHXVHGRQWKH¿HOGIt must not be used in speed range III.
The differential lock considerably improves combine manoeuvrability in soft soil or on slippery
ground and steep slopes. It must, however, never be used when not necessary.
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PRUHHI¿FLHQWO\DQGPD\OHYHUWKHFRPELQHLQWRWKHGLWFK
To disengage the lock, step on both the steering brakes in turn or turn the steering wheel back and forth. This may
be necessary when the tractive wheels grip unevenly, or when the driver has attempted to turn the combine, which
has strained the lock.
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EUDNHVDUHZRUNLQJ
The lock is operated by hydraulic pressure obtained from the lifting cylinder on the cutting table. A valve guides
the pressure either to push the lock on or keep if disengaged. Therefore there shall always be pressure in the cut-
ting table lifting line.
Note! When driving with the cutting table disengaged, the crop elevator shall be in its top position so
that the pressure gauge on the instrument panel indicates green.
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SUHVVXUHKRVHVVKDOOEHSOXJJHGDQG´E\UDLVLQJWKHWDEOH´SUHVVXUHVKDOOEHFUHDWHGLQ
the table lifting line and the pressure accumulator so that the pressure gauge on the instrument
panel indicates green.
These measures are necessary to prevent the minor over-pressure in the hydraulic return line from engaging the
lock. These measures guarantee safe operations in every circumstance.
– 35 –
STAIRS CAN BE TURNED UNDER (FIGS.
K12A AND K12B)
Standard Cab
Stairs turning horizontally can be turned away from their
normal position between the front wheel and the cutting
table, as follows:
Turn handle A to upright position. Twist and lift the handle
to disengage the locking. Turn the stairs against the stop
and lock them.
The stairs shall always be turned when the combine is
driven on the road without the cutting table. Fig. K12a.
K12a
K12b
– 36 –
De Luxe Cab (Fig. K12c)
The stairs to the cab can be turned from their normal po-
sition forward to the front of the wheel to reduce the width
of the combine. When standing on the ground, release
the locking by lifting lever A. When standing on the cab
platform, release the locking by lifting knob B.
The stairs shall always be turned when the combine is
driven on the road without the cutting table.
K12c
– 37 –
MASTER SWITCH (Fig. K13) Controls Elec-
WULFLW\IRUWKH:KROH&RPELQH
There is a master switch to control the electrical
equipment of the combine.
It is located on the side of electric box, left side of the
combine. Cabin is equipped with a backlight feature,
which keeps the light on when the ignition switch is set
to zero positon, but the main power is switched on.
(OHFWULFDOO\&RQWUROOHG0DVWHU6ZLWFK
– 38 –
CAB (fig. K14) Fresh-air Fan Provides Good
Ventilation
– 39 –
TOWING (Figs. K16 and K17) Allowed from
7RZLQJ3RLQWV2QO\
:KHQWRZLQJRQWKHURDGVWDWXWRU\WUDI¿FUHJXODWLRQV
shall be followed.
K17
– 40 –
TABLE TRAILER (Figs. K20, K21 and K22)
for Road Transport of Wide Cutting Tables
The need for a table trailer depends on farm condi-
tions. The trailer may be necessary for a 3.9m cutting
table if transportation is necessary on busy, narrow
roads. Tables 4.2 m and 4.5 m wide should always be
transported on a trailer in order not to inconvenience
WUDI¿FDQGULVNWKHVDIHW\RIURDGXVHUV
The trailer has no traction unit, but shall be towed at-
tached to the combine. No other cargo except a cut-
ting table must be transported on the trailer, nor must
any other attachment except a trailer be hooked to the
combine towing hook. In case the trailer is attached to
another traction unit, a tractor, for example, the attach-
ment shall be made in accordance with instructions,
DQGVWDWXWRU\WUDI¿FUHJXODWLRQVVKDOOEHIROORZHG
K20a
Placing the Table on the Trailer
K20b
K20c
– 41 –
Drive the table above the trailer from the left-hand side
so that the knife is level with the trailer marking sticks
DQGEUDFNHWV$¿J.DUHEHWZHHQFDUULHUV%/RZHU
the table slowly.
Make sure the table is positioned correctly:
Reverse slowly so that the rear end of the table is
against both the carrier limiters.
Lower the crop elevator further so that it becomes dis-
engaged from the cutting table and back up the combine
with caution. Raise the crop elevator as soon as pos-
sible.
Push the rear locking pins into their locking position.
Turn front lockings C on top of the knife and tighten. Fig.
K21.
)LWWKHJXDUGSODWHRYHUWKHIHHGHULQOHW¿J.
Hook the trailer to the combine and plug in the electric
cable.
Trailer on Tow
K21b
K22
– 42 –
– 43 –
7KHHQJLQHGLVSOD\
Mode 2:
The load percentage
The battery voltage
Oil pressure
$G%OXHFRQVXPSWLRQ/+
Mode 3, temperatures 1:
The fuel temperature
Coolant temperature
Ad-temperature blue
Mode 4, temperatures 2:
The charge air temperature
The outdoor temperature
([KDXVWWHPSHUDWXUHVFU
– 44 –
Mode 5:
Operating Hours
7RWDOIXHOFRQVXPSWLRQ/
Fuel Tripmeter 1 and 2
– 45 –
The self-diagnostics monitors different functions in the engine giving a fault report in case of possible disturbance.
Additionally in certain cases, it limits the engine power, performing a so called delayed stopping or a so called
forced stopping. The code in the display tells the cause as described on the last pages of the engine manual.
Engine fault
SCR failure
Glow
Navigation OK
– 46 –
THRESHING EQUIPMENT
STANDARD CAB
1. 5HHOKHLJKWLVFRQWUROOHGE\OHYHU$¿J/D
2. 5HHOVSHHGLVFRQWUROOHGE\VZLWFK%¿J/D
Speed can only be adjusted with the reel rotating.
3. The fore and aft adjustment is made with screws
G at both ends of the table. Note! Make sure clear-
ance L is the same on both sides. Tighten the lock-
QXWDIWHUDGMXVWPHQW,IWKHIRUHDQGDIWDGMXVWPHQW
LVPDGHHOHFWULFDOO\XVHVZLWFK&¿J/E
4. The adjustment of reel angles is made with screw D
VODFNHQHG¿J/DRUXVLQJWKHTXLFNDGMXVWPHQW
OHYHUGHSHQGLQJRQWKHW\SHRIWDEOH¿J/D
When harvesting laid-down crops, the tines are L5a
DGMXVWHGWRJDWKHUWKHFURSVHI¿FLHQWO\7KHUHHOLV
¿WWHGZLWKRYHUORDGFOXWFK(WKHIXQFWLRQRIZKLFK
should be checked at the beginning of each harvest
season. See instructions under Maintenance.
L6a
L7a
– 48 –
(OHFWULFDOO\&RQWUROOHG$GMXVWPHQWV)LJV
L5b, L6b and L7b)
1. 5HHOKHLJKWLVFRQWUROOHGE\VZLWFK$¿J/E
2. 5HHOVSHHGLVFRQWUROOHGE\VZLWFK%¿J/E
Speed can only be adjusted with the reel rotat-
ing.
3. The fore and aft adjustment is made by switch C,
¿J/E
4. The adjustment of reel angles is made with
VFUHZ'VODFNHQHG¿J/ERUXVLQJWKHTXLFN
adjustment lever depending on the type of table,
¿J/E
3ODFHORFNLQJ)¿JV/EDQG/ERQWKH
reel in support position if working beneath
a raised reel.
L6b
L7b
– 49 –
The REEL Has Four Adjustable Settings
'(/8;(&$%
(OHFWULFDOO\&RQWUROOHG$GMXVWPHQWV)LJV
5c 6c and 7c)
1. 5HHOKHLJKWLVFRQWUROOHGE\VZLWFKHV$¿J/F
2. 5HHOVSHHGLVFRQWUROOHGE\VZLWFKHV%¿J/F
The switches are positioned on the front of the le-
ver. Speed can only be adjusted with the reel rotat-
ing.
3. The fore and aft adjustment is made by switches C,
¿J/F
4. The adjustment of reel angles is made with screw
'VODFNHQHG¿J/FRUXVLQJWKHTXLFNDGMXVW-
PHQWOHYHUGHSHQGLQJRQWKHW\SHRIWDEOH¿J/F
L5c
When harvesting laid-down crops, the tines are
DGMXVWHGWRJDWKHUWKHFURSVHI¿FLHQWO\7KHUHHOLV
¿WWHGZLWKRYHUORDGFOXWFK(WKHIXQFWLRQRIZKLFK
should be checked at the beginning of each har-
vest season. See instructions under Maintenance.
3ODFHORFNLQJ)¿JV/FDQG/FRQWKH
reel in support position if working beneath a
raised reel.
L6c
L7c
– 50 –
CUTTING KNIFE Must Be Kept in Good
Condition!
Actual knife adjustments cannot be made during thresh-
ing. The knife must be in perfect condition to produce
good threshing results. For more precise service and
adjustment instructions, see under Maintenance. A spare
knife is stored in the case at the top of the table.
7DEOHZLGWKXSWRP¿J/D L8a
Loosen screws A at both ends of the cutting table. Now
the table auger can be lifted or lowered as required.
Clearance X between the table auger and the bottom
must be equal at both ends of the table. Average clear-
ance is approx. 15 mm. After moving the table auger,
FKHFNWKHIHHG¿QJHUDGMXVWPHQWDQGGULYHEHOWWHQVLRQ
/RRVHQVFUHZ(WRDGMXVWWKHIHHG¿QJHUSRVLWLRQXVLQJ
lever B at the right hand end of the cutting table. A mini-
mum clearance of 10 mm is required between the feed
¿QJHUVDQGWKHWDEOHERWWRP7KH¿QJHUVPXVWUHFHGH
LQWRWKHDXJHUVXI¿FLHQWO\HDUO\WRDOORZWKHFURSWREH
transported forward.
7DEOHZLGWKVPDQGZLGHU¿J/E
Loosen screws A at both ends of the cutting table. Now
the table auger can be lifted or lowered as required.
Clearance X between the table auger and the bottom
must be equal at both ends of the table. Average clear-
ance is approx. 15 mm. After moving the table auger,
FKHFNWKHIHHG¿QJHUDGMXVWPHQWDQGGULYHEHOWWHQVLRQ
/RRVHQVFUHZ'WRDGMXVWWKHIHHG¿QJHUSRVLWLRQXVLQJ L8b
lever C at the right hand end of the cutting table. A mini-
mum clearance of 10 mm is required between the feed
¿QJHUVDQGWKHWDEOHERWWRP7KH¿QJHUVPXVWUHFHGH
LQWRWKHDXJHUVXI¿FLHQWO\HDUO\WRDOORZWKHFURSWREH
transported forward.
7KHHOHYDWRUKDVD¿[HGWRSUROOHUDQGDÀRDWLQJERWWRP
UROOHUWRHQDEOHWKHHOHYDWRUWRÀXFWXDWHDFFRUGLQJWRWKH
ÀRZRIFURSRQLW$GMXVWWKHFOHDUDQFHEHWZHHQWKHERW-
tom roller and the bottom of the elevator housing using
screws C. Correctly adjusted, there should be a clear-
ance of 20 mm between the lowest slats and the housing
at middle of bottom roller.
The tension of the crop elevator chain is adjusted with
screws D. To check the tension, open the inspection door
at the top of the elevator housing. The tension is correct
ZKHQWKHGHÀHFWLRQPLGZD\EHWZHHQWKHWRSDQGERWWRP
rollers is approx. 65-70 mm. If the chain is assembled too L9
tight, it wears out quickly and in some cases it may even
break.
– 51 –
CUTTING AND FEEDING MECHANISM RE-
VERSE DRIVE
(OHFWULFDOO\&RQWUROOHG5HYHUVH'ULYH)LJ
L10a) Eliminates Blockage on the Table
Blockage in crop feed may stop the table auger and crop
elevator. This is cleared by running the feed mechanism
backwards. To do this, disengage the drive to the table
and press reverse switch A. The table auger and elevator
will rotate in reverse direction and clear the blockage.
L10b
L11
– 52 –
Height of the CUTTING TABLE (Figs. L12a,
L13a and L14a)
STANDARD CAB
Lever Adjustments
/HYHU$¿J/DDGMXVWVWKHKHLJKW
&XWWLQJKHLJKWLVVKRZQRQWKHVFDOH¿J/D
The cutting table is eased using a gas accumulator, and
WKHHDVLQJSUHVVXUHLVVKRZQRQJDXJH$¿J/D:LWK
WKHQHHGOHLQWKHJUHHQ¿HOGRIWKHJDXJHWKHWDEOHIXOO\
rests on the gas accumulator. When lowering the table
onto the ground, the easing effect of the gas accumula-
WRUGHFUHDVHVDQGWKHQHHGOHJRHVWRWKHUHG¿HOG7KH
farther red the needle goes, the more heavily the table
lies against the ground, in which case soil or stones get
easily onto the table and damage it.
When threshing laid-down crops, adjust the table height L12a
VRWKDWWKHQHHGOHLVLQWKHJUHHQ¿HOGRURQWKHERUGHU
between the green and red where the easing effect of the
JDVDFFXPXODWRULVVWLOOVXI¿FLHQW
L13a
L14a
– 53 –
Height of the CUTTING TABLE (Figs. L12b,
L13b and L14b)
STANDARD CAB
(OHFWULFDOO\&RQWUROOHG$GMXVWPHQWV
6ZLWFK$¿J/EDGMXVWVWKHKHLJKW
Table lowering speed can be adjusted steplessly by turn-
ing the knob in the control valve above the right-side
front fender. Speed increases clockwise and decreases
counter-clockwise.
&XWWLQJKHLJKWLVVKRZQRQWKHVFDOH¿J/E
The cutting table is eased using a gas accumulator, and
WKHHDVLQJSUHVVXUHLVVKRZQRQJDXJH$¿J/E:LWK
WKHQHHGOHLQWKHJUHHQ¿HOGRIWKHJDXJHWKHWDEOHIXOO\
rests on the gas accumulator. When lowering the table L12b
onto the ground, the easing effect of the gas accumula-
WRUGHFUHDVHVDQGWKHQHHGOHJRHVWRWKHUHG¿HOG7KH
farther red the needle goes, the more heavily the table
lies against the ground, in which case soil or stones get
easily onto the table and damage it.
When threshing laid-down crops, adjust the table height
VRWKDWWKHQHHGOHLVLQWKHJUHHQ¿HOGRURQWKHERUGHU
between the green and red where the easing effect of the
JDVDFFXPXODWRULVVWLOOVXI¿FLHQW
L13b
L14b
– 54 –
Height of the CUTTING TABLE (Figs. L12c,
L13c and L14c)
'(/8;(&$%
(OHFWULFDOO\&RQWUROOHG$GMXVWPHQWV
6ZLWFKHV$¿J/FDGMXVWWKHKHLJKW
Table lowering speed can be adjusted steplessly by
turning the knob in the control valve above the right-side
front fender. Speed increases clockwise and decreases
counter-clockwise.
&XWWLQJKHLJKWLVVKRZQRQWKHVFDOH¿J/F
The cutting table is eased using a gas accumulator, and
WKHHDVLQJSUHVVXUHLVVKRZQRQJDXJH$¿J/F
:LWKWKHQHHGOHLQWKHJUHHQ¿HOGRIWKHJDXJHWKHWD-
ble fully rests on the gas accumulator. When lowering
the table onto the ground, the easing effect of the gas L12c
accumulator decreases and the needle goes to the red
¿HOG7KHIDUWKHUUHGWKHQHHGOHJRHVWKHPRUHKHDYLO\
the table lies against the ground, in which case soil or
stones get easily onto the table and damage it.
When threshing laid-down crops, adjust the table height
VRWKDWWKHQHHGOHLVLQWKHJUHHQ¿HOGRURQWKHERUGHU
between the green and red where the easing effect of
WKHJDVDFFXPXODWRULVVWLOOVXI¿FLHQW
L13c
L14c
– 55 –
STONE TRAP (Fig. L15) Must Be Emptied
5HJXODUO\
The stone trap prevents stones from getting into the
concave. It is located between the crop elevator and
concave. The hinged bottom can be opened and locked
using lever A.
The stone trap must be emptied daily; the contents of it
must be of soft nature. When harvesting short stubble on
VWRQ\¿HOGVHPSW\WKHVWRQHWUDSPRUHRIWHQ
L15
L16
2SWLRQDOVWRQHEORFN$FDQEH¿WWHGRQWKHFXWWLQJWDEOH
behind the knife. Fig. L17. It has proved extremely useful
RQ¿HOGVZLWKDORWRIVPDOOVWRQHV7KH\DUHVWRSSHGE\
the stone block and can be removed from there by hand.
$OZD\VVWRSWKHFRPELQHDQGWKHHQJLQHDQG¿WWKHVXS-
ports for the table and the pick-up reel before carrying
out any work on the cutting table.
L17
– 56 –
Stepless Control of THRESHING CYLINDER
Speed (Crank Adjustment) (Fig. L18a)
L18a
– 57 –
Stepless Control of THRESHING CYLINDER
6SHHG(OHFWULFDOO\&RQWUROOHG)LJ/E
The speed of the threshing cylinder is adjusted step-
lessly using switch A. The speed may be adjusted only
with the threshing mechanism running. Cylinder speed is
displayed in gauge A on the instrument panel with display
switch B in its cylinder position.
Settings for various crops are given in the “Approximate
Settings“ table on the cab window.
L18b
– 58 –
6WDQGDUG7KUHVKLQJ&\OLQGHU
Adjusting of CONCAVE Clearance (Figs.
L20a and L22a)
L23a
– 59 –
7KH767KUHVKLQJ&\OLQGHU
L23b L22b
– 60 –
CONCAVE FILLER PLATES (Fig. L24)
Remove the Barbs
Chaff Alarm
The switch on top of the chaff hood lights an alarm lamp
on the instrument panel if an excessive accumulation of
straw causes a blockage.
Immediately disengage the threshing mechanism, clear
WKHEORFNDJHDQG¿QGWKHFDXVHIRUWKHWURXEOHEHIRUH
going on working.
L25a
127($OZD\VFKHFNWKHRSHUDWLRQRIWKH
alarm before starting harvest.
L25b
– 61 –
&636WUDZ5XIÀHU¿J/F
'HSHQGLQJRQWKHVSHFL¿FDWLRQWKHUHPD\EHD
FKDLQGULYHQUXIÀLQJGUXPDERYHWKHVWUDZZDONHUVWR
ÀXIIXSWKHPDVVRIVWUDZWRLPSURYHJUDLQVHSDUDWLRQ
7KHUXIÀHU¿QJHUDQJOHFDQEHDGMXVWHGE\FKDQJLQJ
the position of the adjustment lever on the left side of
the combine. The normal position is in the upper part of
WKHDGMXVWPHQWUDQJH
:KHQWKHOHYHULVPRYHGGRZQZDUGVWKH¿QJHUVZLOO
retract earlier in the direction of rotation. This should be
GRQHZKHQWKUHVKLQJWXUQLSUDSHRIÀD[
$VSHHGPRQLWRUPRQLWRUVWKHUXIÀHUURWDWLRQ,WVRSHUD-
tion is connected to the straw alarm. Thus an activated
straw alarm may indicate either a blockage caused by
straw accumulation or a speed drop in the CSP drum.
&KHFNWKHGULYHFKDLQWHQVLRQUHJXODUO\
L25c
L25d
– 62 –
SHAKER SHOE Adjustments (Fig. L28)
The shaker shoe houses two sieves; the top one is an
adjustable chaffer sieve and the bottom one either an
exchangeable grain sieve or an adjustable lamella sieve.
Settings for various crops are given in the “Approximate
Settings“ table.
The space between the lamellas is adjusted by screw A
at the rear of the sieve.
Fig. L28 illustrates how the space between the lamellas
is measured.
L27
L28
L28a
– 63 –
Changing and Locking of SIEVES (Figs. L29
and L30)
To change the grain sieve, release pawls A on the exten-
VLRQERWWRP¿J/DQGIXOO\ORZHUWKHERWWRP8Q-
VFUHZVFUHZV%RIORFNLQJDUP$¿J/DQGSXOOORFN-
ing pieces C out of the holes on the shaker shoe wall, to
draw locking arm A and the grain sieve off the frame.
7RFOHDQWKHFKDIIHUVLHYHXQVFUHZVFUHZV$¿J/
DQGUHPRYHWKHSODWHORFNLQJSLHFHVIURPWKH¿[LQJKROHV
on the shaker shoe walls. First remove the sieve plate in
the extension and then the chaffer sieve.
L29
L30
5DLVHWKH6,(9((;7(16,21RQ6ORSLQJ
Ground (Fig. L31)
L31
– 64 –
CLEANING FAN (Figs. L32, L33 and L34)
3URYLGHV6XI¿FLHQW$LU)ORZ
7KHDLUÀRZLVDGMXVWHGVWHSOHVVO\E\FKDQJLQJWKHYDULD-
tor speed.
On electrically adjustable combines the speed regulating
switch is located on the instrument panel.
On lever adjustable combines the speed is regulated us-
LQJWKHFUDQNRQWKHOHIWKDQGVLGHRIWKHFDE¿J/
The tachometer or mechanical indicator B shows the
change in the number of revolutions.
:LWKVPDOOHUVHHGVUHTXLULQJDZHDNHUDLUÀRZRSHQ
L32
GRRU$EHQHDWKWKHIDQXVLQJOHYHU%¿J/DQG¿QG
WKHFRUUHFWDLUÀRZE\DGMXVWLQJWKHYDULDWRUZLWKWKHGRRU
open.
$GMXVWWKHDLUÀRZGLUHFWLRQXVLQJUHJXODWLQJURG&¿J
L34. With the rod in its front position, the air is directed
forward and up. By moving the rod backwards, the air
direction turns down and rearwards.
L33
L34
– 65 –
AUGER HOUSING (Fig. L35) Bottoms Can
Be Opened from the Side
From the shaker shoe, the grains fall onto the front
transport auger and the returns to the rear transport
auger. The bottom troughs can be opened by lifting wire
A from groove B and letting locking levers C go down,
which will open the doors. To close the doors, lift the
wire back to groove B and turn up the locking levers.
An alarm indicates if the return bottom auger is blocked.
Immediately stop the machine, clear the blockage and
¿QGWKHFDXVHIRUWKHWURXEOH
L35
GRAIN ELEVATOR AND GRAIN AUGER (Fig.
L36) Must Be Kept Clean and the Alarms in
Working Order
The grain elevator and the auger attached to it are on
the right-hand side of the combine.
The elevator doors enable the Operator to check the
tension of the chains and clean the elevator. An alarm
ZLOOLQGLFDWHDGURSLQWKHHOHYDWRUVSHHGDQGRUVOLS-
ping of the overload clutch. Any blockage can be cleared
through the elevator service doors. After having cleared
a blockage, operate the threshing mechanism at low
speed for some time before continuing threshing.
7KHDXJHUQH[WWRWKHHOHYDWRU¿OOVWKHJUDLQWDQN'RRUV
both in the lower end of the auger and in the auger
housing inside the grain tank can be opened to clean the
auger. Especially when harvesting in damp conditions,
the grain transport system must be cleaned often to
maintain its transporting capacity.
L37
– 66 –
Safe Working in the GRAIN TANK (Figs
L38b and L39b)
7KHJUDLQWDQNLV¿OOHGE\WKHJUDLQDXJHUDQGDQDODUP
sounds when it is full. The height of the alarm sensor
can be adjusted by moving the sensor from one hole to
another. This will either advance or postpone the alarm.
L39b
– 67 –
Turning of UNLOADING PIPE
1RWH7KHZDUQLQJOLJKWÀDVKHVDQGWKHFRQWUROOLJKW
is on during turning. Unloading must not be switched
RQXQWLOWKHSLSHLVDOOWKHZD\XSDQGWKHFRQWUROOLJKW
has come off.
L42a
– 68 –
Turning of the UNLOADING PIPE
(OHFWULFDOO\&RQWUROOHG&RPELQHV)LJ/E
STANDARD CAB
The unloading pipe is turned into unloading position by
pressing the front of switch A.
1RWH7KHZDUQLQJOLJKWÀDVKHVDQGWKHFRQWUROOLJKW
is on during turning. Unloading must not be started
XQWLOWKHSLSHLVDOOWKHZD\XSDQGWKHFRQWUROOLJKW
has come off.
L42b
– 69 –
Turning of the UNLOADING PIPE
'HSHQGLQJRQWKHVSHFL¿FDWLRQWKHUHPD\EHDTXLFN
operation to turn the pipe. In this case pressing one but-
ton will turn the pipe to its extreme position. The move-
ment will stop if either button is pressed during turning.
Another press will turn the pipe in the required direction.
The movement can also be stopped by depressing
SAFETY SWITCH B on the instrument panel. The
VZLWFKVKDOODOZD\VEHGHSUHVVHGZKHQGULYLQJ
LQWUDI¿F To release the safety switch, turn the knob L41c
clockwise.
1RWH7KHZDUQLQJOLJKWÀDVKHVDQGWKHFRQWUROOLJKW
is on during turning. Unloading must not be started
XQWLOWKHSLSHLVDOOWKHZD\XSDQGWKHFRQWUROOLJKW
has come off.
(QJDJLQJRI8QORDGLQJ)LJF
– 70 –
Danger Zone behind the STRAW CHOPPER
(Figs. L45, L46 and L47)
127()RUVDIHW\UHDVRQVDOZD\VUHPRYHWKHEHOW
DQGKDQJLWRQWKHKRRNVZKHQWKHVSUD\KRRGLV
turned against the straw hood.
L47
– 71 –
ENGINE, Source of Power
The engine is a water-cooled four-stroke direct-injection
diesel. For a more detailed description of the engine, see
the engine manual.
The power is transmitted from the rear of the engine to
the traction, threshing mechanism, grain tank unloading
and hydraulic pump. At the front of the engine, one belt
drives the fan and alternator and another the compressor
of the optional cab cooling system.
– 72 –
4th generation AGCO SISU POWER motors has
adopted exhaust gas treatment with SCR technology
6HOHFWLYH&DWDO\WLF5HGXFWLRQ,Q6&5WHFKQRORJ\D
OLTXLGFDOOHG'()'LHVHO([KDXVW)OXLGLVLQMHFWHGLQWR
exhaust gases. Most commonly known trademarks of
DEF are AdBlue, Air1 and Greenox.
L51B
Be careful when handling DEF. DEF is aggressive to some materials and corrosive
WRVRPHPHWDOV'()EHFRPHVFU\VWDOOLQHZKHQLQFRQWDFWZLWKDLU,QFDVHRIDVSLOODJH
ULQVHZLWKSOHQW\RIZDWHUDQGGU\ZLWKDFOHDQFORWK
(YHQVPDOODPRXQWVRIGLHVHOIXHOLQ'()WDQNPD\GDPDJHWKHJDVNHWVRIWKH6&5
V\VWHP
Combine is not equipped with a heating system for DEF, so use of combine below -10 ° C temperatures is
prohibited. Start up and short-term transfers are possible.
AGCO SISU POWER SCR system is durable and almost maintenance free. Only main filter change for
supply module is required in normal use. AGCO SISU POWER SCR is equipped with on-board diagnostic,
ZKLFKZLOOZDUQWKHRSHUDWRURUOLPLWWKHXVDJHRIWKHPDFKLQHLIDQ\SUREOHPVHJOHDNDJHVRUEORFNLQJ
RIOLQHVRFFXULQWKHV\VWHP
– 73 –
/XEULFDWLRQ6\VWHP
&RROLQJ6\VWHP
When the combine leaves the factory, the engine cool-
L52
ing system has antifreeze added. Do not use ordinary
water as coolant because of the risk of corrosion.
Check the radiator coolant level daily before starting. It
PXVWEHPPEHORZWKH¿OOHUQHFN
The coolant temperature gauge on the instrument
panel indicates the temperature of the engine cool-
ant. In normal working conditions the needle must be
between 80 -100°C. A control light on the front pillar
and a buzzer indicates engine overheating. The alarm
temperature is approx. 106°C. If the temperature starts
to rise, check that the outside of the radiator is not
clogged. Direct compressed air from the side of the fan
through the radiator, or use a brush for cleaning. Al-
ways be careful not to damage the lamellas. To clean
the equipment, open protective cover E above the ra-
GLDWRU¿J/$Q\LPSXULWLHVDUHUHPRYHGWKURXJKWKH
emptying door below.
L53
– 74 –
&$3$&,7<021,7256HQWU\
OPERATION
User interface
Figure : User interface buttons
The LEDs on each bar graph indicate the current relative loss value as measured by the straw walker sensor and
the sieve sensor.
When the monitor is turned on, the bottom LED in each graph will be on, indicating the power is on and the sys-
tem is running as expected. Press the + and - buttons to change the sensor gain, which in turn alters the reading
on one of the graphs up or down by one light. Hold the
button to continue raising or lowering the gain.
,IWKHUHDGLQJLVDERYHWHQWKHUHDGLQJFDQQRWEHLQFUHDVHG
,IWKHUHDGLQJLVEHORZRQHWKHUHDGLQJFDQQRWEHGHFUHDVHG
,IWKHORVVLVYHU\ORZLWPD\QRWEHLQFUHDVHGWRWKHPD[LPXPEXWZLOOEHDGMXVWDEOHWRWKHKLJKHVWSRVVLEOHYD-
lue
NOTE: To ensure that the grain loss readings are as accurate as possible, it is recommended to check the reading
of the monitor against actual grain loss frequently, as described in Estimation of Threshing Losses.
– 75 –
6HWWLQJXSWKHFDSDFLW\PRQLWRU
Not even the best capacity indicator can prevent grain from being lost. The purpose of the monitor is to inform the
operator of the approximate
amount of grain being lost.
It is also important to understand that the loss readings from the monitor are not absolute measurements, but are
instead meant to indicate how the loss is perceived when harvesting variables change.
For example, if the grain lost doubles but speed does not change, the reading on the monitor doubles. If, however,
the grain lost doubles and the speed doubles, the reading on the monitor is unchanged. If the grain lost is unchan-
ged and the speed doubles, the reading on the monitor is halved.
To obtain the most accurate relative readings, set up the monitor as follows:
1. Adjust the combine harvester to an acceptable loss without using the capacity monitor, following the guidelines
in Estimation of Threshing Losses.
2. Set the combine harvester to a consistent speed.
3. While driving, simultaneously press the + and - buttons on the straw walker loss bar graph, then release them
WRVHWWKHEDUJUDSKWRWKHPLGGOHRIWKHVFDOH
4. While driving, simultaneously press the + and - buttons on the sieve loss bar graph, then release them to set
WKHEDUJUDSKWRWKHPLGGOHRIWKHVFDOH
– 76 –
'LVSOD\LQGLFDWLRQV
A correctly adjusted monitor will indicate with the LEDs both the relative grain loss and when the combine harves-
ter capacity is being fully utilized. Figures describes the conditions that different readings indicate.
– 77 –
Storage of values
When + or - is pressed, the gain for both graphs are saved to the monitor. When the monitor is turned off, these
gain values are preserved.
When the monitor is restarted, it begins working at the gain settings applied before power off.
6XSSO\YROWDJHPRQLWRULQJ
The monitor constantly checks to ensure that the power supply voltage is between 8-16 Volts.
A supply voltage outside of this range could cause inaccurate readings. If the voltage is outside of this range, the
ERWWRP/('RQHDFKJUDSKZLOOÀDVKWKHWRS/('RQHDFKJUDSKZLOOEHFRQWLQXRXVO\OLWDQGWKHPRQLWRUZLOOFHDVH
reporting grain loss readings.
When the supply voltage returns to the acceptable range, the monitor will return to normal operating and grain
loss reading resumes.
Speed compensation
When the monitor is connected to a speed sensor, the monitor automatically compensates for the measured
forward speed, so that the indicated loss remains constant for the area covered.
In this case, the grain loss reported is a “loss per area” value, and this mode of operation is know as a “Capacity
Indicator”
The monitor automatically detects the type of speed sensor connected. No speed sensor calibration is needed.
NOTE: If no speed impulses are received for eight seconds, the monitor will switch to “loss per time” mode and
ZLOODVVXPHDVSHHGRINPK
6HQVRUVHQVLWLYLW\SRVLWLRQDQGFOHDQLQJ
In most cases, the straw walker sensor sensitivity should not be changed from the NORM position. If a crop has
exceptionally large seeds, sensitivity may be adjusted to MIN, or if the crop has exceptionally small seeds, sensiti-
vity can be adjusted to MAX, but in general it is preferable to control the readings with the gain on the monitor.
Sensors often become covered in a layer of dirt during use, particularly when harvesting green or moist crops.
Clean this dirt from the sensor with hand cleaner as often as required.
– 78 –
DRIVING AND THRESHING INSTRUCTIONS
$OZD\V¿UVWSXOOWKHWUDFWLRQVSHHGFRQWUROOHYHUEDFNIRUDPRPHQWIRUVORZVSHHG
Fully depress the clutch pedal and select the required speed range.
Remove your foot from the clutch calmly but quickly.
Adjust ground speed with the traction speed control level.
Select the required gear with the traction speed control lever in its mid position.
Push the lever slowly forward or backward to drive the combine in the respective direction.
Adjust ground speed with the traction speed control level.
If the temperature is below 0oC, idle the engine for some 15 minutes before starting off to allow the oil
LQWUDFWLRQK\GUDXOLFVWRZDUPXS
1RWH6SHHGUDQJHLVRQO\PHDQWWREHXVHGZKHQGULYLQJRQWKHURDGZLWKWKHJUDLQWDQNHPSW\8VLQJLW
RQWKH¿HOGLVSURKLELWHG
Changing Gears:
+\GURVWDWLF7UDFWLRQ7UDQVPLVVLRQ
On hydrostatic combines gears must always be changed with the combine stationary on level ground. First
change the gear to neural and then select the required gear. If necessary, “drive” on hydraulics for a while to en-
gage the gear. This brings the gears to the right positions in relation to each other.
– 79 –
When Driving on the Road:
The brake pedals must be latched together.
Brake smoothly as the rear wheels easily rise from the ground when applying the brakes violently.
Never drive downhill with the gear in neutral.
,QDFFRUGDQFHZLWKWKHVWDWXWRU\WUDI¿FUHJXODWLRQVZKHQGULYLQJRQWKHURDGWKHFXWWLQJWDEOHJXDUGVVKDOOEH
mounted, the front and rear lights correctly aligned, only the headlights on and the grain tank empty.
To improve the carrying capacity, the front tyre air pressure may be reduced by approx. 20 kPa
EDUEHORZWKHQRUPDOSUHVVXUH
Do not reduce the air pressure in the rear tyres.
:LWKUHGXFHGW\UHSUHVVXUHRQO\KDOI¿OOWKHJUDLQWDQN
When returning to normal harvesting conditions or the road, return to recommended pressures.
On Steep Slopes:
7RLPSURYHWKHVWDELOLW\RIWKHFRPELQHLQFUHDVHWKHW\UHSUHVVXUHE\DSSUR[N3DEDU
above the normal pressure.
7RHOLPLQDWHWKHULVNRIRYHUWXUQLQJRQO\KDOI¿OOWKHJUDLQWDQN
– 80 –
Threshing Instructions
Before starting the harvest, make sure that the crop to be threshed is ripe and dry enough. The germinating power
RIPRVWFURSVLVHDVLO\UHGXFHGLIWKHWKUHVKLQJPRLVWXUHH[FHHGV
Moreover, moist crops complicate harvesting and overload the threshing mechanism. They also easily stick onto
the surfaces of the separating equipment and elevators, which will increase the need for cleaning.
3DUWLFXODUO\LQGU\FRQGLWLRQVZLWKPRLVWXUHEHORZVWUDZEHFRPHVFKRSSHGH[WUHPHO\HDVLO\7KLVZLOOKLQGHU
the straw walker operation and burden the shaker shoe excessively.
Always run the engine at maximum revolutions when threshing. When threshing, it is important to adjust the for-
ward speed, the cutting height and the reel according to crop conditions to achieve as even feed as possible. Do
not cut too low. Leafy matter moistens the straw leading to a poor threshing result.
(PSW\WKHVWRQHWUDSGDLO\%HIRUHHPSW\LQJVWRSWKHHQJLQHORFNWKHSDUNLQJEUDNHDQG¿WWKHFXWWLQJWDEOHVXS-
port.
,QWKHWDEOHDWWKHHQGRIWKLVFKDSWHU\RXZLOO¿QGVHWWLQJV
and adjustments for different crops. After adjusting your
combine according to these recommended settings, test
run the combine at the speed you will use in harvesting.
Monitor the quality of the grain in the tank and the losses
LQWKH¿HOG
1RWH:KHQVWRSSLQJWKUHVKLQJKHDY\VWUDZHGFURSV
without the chopper, it is important to make sure that
all the straw comes out of the straw walkers without
clogging the chaff hood.
M2
– 81 –
For laid-down crops, set the reel forward, reel speed
higher than the combine ground speed and the reel an-
gled to facilitate the gathering of the crop, the knife cut-
WLQJEHORZWKHKHDGV¿J0:KHQXVLQJFURSOLIWHUV
the reel should feed the cut crop onto the table auger
with the reel tines in the normal position.
$GMXVWWKHKHLJKWRIWKHGLYLGHUVZLWKVOLGHSLHFH'¿J
M4, so that in laid-down crops the dividers follow the
FRQWRXUVRIWKH¿HOGEHQHDWKWKHFURS,QVWDQGLQJFURSV
the head of the divider should be set 10…cm above the M3
knife.
M4
Estimation of Threshing Losses
LVJHQHUDOO\FRQVLGHUHGWKHPD[LPXPDFFHSWDEOHWKUHVKLQJPHFKDQLVPORVV7KHORVVHVFDQEHFDOFXODWHGDV
IROORZV(VWLPDWHG\LHOGNJKDWKHZHLJKWRIJUDLQVJ:LWKLQWKHFXWWLQJZLGWKRIWKHFRPELQHPD[
3 grains may be found in a palm-sized area of 1 sq.dm.
6KHGGLQJLQWKH¿HOGEHIRUHKDUYHVWLQJ
The table
Unthreshed grain
The shaker shoe
The straw walkers
Before making any readjustments, make a methodical check in the above order to determine the cause for the
loss. Make one adjustment at a time and check the result with a test run.
Check the crop in front of the combine well to ensure that shedding has not occurred before the machine has
touched the crops.
To test for the table loss, stop the combine and reverse it one combine length; any grain loss can easily be seen in
WKH¿HOG
– 82 –
Causes for table loss:
7KHUHHOKDVWKUHVKHGWKHJUDLQRQWRWKH¿HOGGXHWRWRRKLJKRUORZUHYROXWLRQVDQGWRRZLGHDFOHDUDQFH
/RFDOEORFNDJHLQWKHNQLIHFDXVHVDGHSUHVVHGDQGXQFXWVHFWLRQLQWKH¿HOG7KLVPD\EHGXHWRDGDPDJHG
NQLIHSODWHRU¿QJHU
Remember that uneven feed onto the cylinder causes disturbances in the whole threshing mechanism and leads
to extensive grain losses.
$OZD\VDLPDWHYHQIHHGZKHQWKUHVKLQJ
Unthreshed Grain
Check that the grain gets threshed off the heads. Check the long straw on the straw walkers as the chopper also
UHPRYHVWKHXQWKUHVKHGJUDLQVHI¿FLHQWO\
Cylinder speed should be moderate and concave clearance as wide as possible to obtain unbroken grain and
straw as well as minimal grain losses. It is not necessary to aim at complete threshing. Particularly when threshing
seed grain, the minimal recommended speed setting for the cylinder should be used, as high cylinder speed dam-
ages germinability more easily than minimal concave clearance.
8QWKUHVKHGJUDLQORVVFDQEHFDXVHGE\
Cylinder speed too low
Cylinder-concave clearance too wide
Uneven feed
Crop too green in parts
Damaged cylinder or concave.
Uneven feed
%ORFNHGFRQFDYHDQGRUVWUDZZDONHUV
Excessive forward speed
Cylinder-concave clearance too small
Too much weed
Crop too damp
If the sample coming from the straw walkers shows grain being lost, check for the following:
Uneven feed
%ORFNHGFRQFDYHDQGRUVWUDZZDONHUV
Excessive forward speed
Cylinder-concave clearance too small
Too much weed
Crop too damp
4XDOLW\RI*UDLQLQWKH7DQN
If there is crushed or cracked grain in the sample, the reason could be
– 83 –
If the sample is not clean, the reason could be:
,QVXI¿FLHQWIDQVSHHG
Incorrect direction of fans
Grain sieve holes too large for crop
Chaffer sieve set too wide open
)RUZDUGVSHHGWRRORZLQVXI¿FLHQWORDGRQWKHWKUHVKLQJPHFKDQLVP
Crop sparse in places and weedy
Cylinder-concave clearance too small
7RRPDQ\EUHDNVLQWKUHVKLQJWXUQLQJHWF
Malfunction Problems
– 84 –
$3352;,0$7(6(77,1*6
Standard Threshing Mechanism
This table only gives recommended settings. While threshing, adjust the settings according to the harvesting con-
ditions.
ZLWKWKHERWWRPGRRURSHQ
The normal front:rear clearance ratio is 2:1 in the main concave. In dry conditions when straw is extremely brittle, it
LVDGYLVDEOHWRXVHFRQFDYHUDWLRVHH¿J/,HFOHDUDQFHDWWKHUHDURIWKHFRQFDYHLVELJJHUWKDQLQ
the normal setting. This will reduce straw damage and walker losses.
The setting is changed by adjusting the rear supports of the concave longer as explained in chapter ”Mainte-
QDQFH´¿J3$QRQVWDQGDUGUDWLRVKDOOEHFKHFNHGHYHU\WLPHFOHDUDQFHLVDGMXVWHGIURPWKHFDE7KHDGMXVW-
ment mechanism automatically maintains the 2:1 clearance ratio.
ZLWKWKHERWWRPGRRURSHQ
The normal front:rear clearance ratio is 2:1 in the main concave. In dry conditions when straw is extremely brittle,
LWLVDGYLVDEOHWRXVHFRQFDYHUDWLRVHH¿J/,HFOHDUDQFHDWWKHUHDURIWKHFRQFDYHLVELJJHUWKDQ
in the normal setting. This will reduce straw damage and walker losses. The setting is changed by adjusting the
UHDUVXSSRUWVRIWKHFRQFDYHORQJHUDVH[SODLQHGLQFKDSWHU´0DLQWHQDQFH´¿J3$QRQVWDQGDUGUDWLRVKDOOEH
checked every time clearance is adjusted from the cab. The adjustment mechanism automatically maintains the
2:1 clearance ratio. Return to the standard setting when working in normal conditions again.
– 86 –
SERVICE AND MAINTENANCE
6DIHW\
Installations and adjustments can only be made by a
SHUVRQZLWKWKHUHTXLUHGVNLOOVDQGTXDOL¿FDWLRQVDQGWKH
necessary knowledge of the machine in question.
General Instructions
Make sure you are skilled enough to service the
combine before undertaking any maintenance work.
,IQRWVXUHFRQWDFWDTXDOL¿HGVHUYLFHPDQ
Get acquainted with the combine structure and the
following service instructions before undertaking any
work.
Wear appropriate protective clothing.
Use appropriate tools and other equipment.
Handle the combine and any work materials in such
a manner that there is no risk of injuring yourself or
anybody else, or harming the environment.
WELDING
The regular service measures required do not involve
welding, but it may sometimes be necessary when doing CTA
UHSDLUV2QO\TXDOL¿HGKRWZRUNRSHUDWRUVDUHDOORZHGWR
weld.
:HOGLQJFDXVHVDFRQVLGHUDEOH¿UHULVN&OHDQWKHFRP-
bine carefully before undertaking any welding work and
PDNHVXUH\RXKDYHD¿UHH[WLQJXLVKHUKDQG\$SSURSUL-
DWH¿UHZDWFKVKDOOEHVHHQWR
&KHFNWKHUHYHUVLQJSRLQWVRIWKHNQLIH¿J37KHNQLIH
VHFWLRQVVKRXOGFHQWUHLQWKHNQLIH¿QJHUVDWWKHLQQHU
and outer extremity of its stroke.
,IWKHUHLVQHHGIRUDGMXVWPHQW¿UVWHQVXUHWKDWWKHNQLIH
P1
drive joint has been turned into the right depth at the end
RIWKHNQLIH¿J37KH¿QDODGMXVWPHQWLVPDGHE\
XQGRLQJERWKORFNLQJQXWV%RQNQLIHGULYHVKDIW$¿J
P3, and turning the shaft in the required direction. When
turned clockwise the reversing point is shifted to the left,
when turned counter-clockwise it is shifted to the right.
One turn of the shaft shifts the reversing point by some
7.5 mm.
P2
P3
– 88 –
CHANGING OF THE KNIFE
1 Crank-driven Knife
5HPRYH¿[LQJVFUHZV$¿J3RQWKH
connecting lever and remove the knife.
When changing the knife, loosen lock
nut B on the ball joint and count the
number of turns required to unscrew the ball joint from
the knife.
Screw the ball joint into the end of the new knife using
the same number of turns and check if the reversing
point of the knife needs adjusting. Theoretically correct
PHDVXUHPHQW&¿J3LVPP
2 Belt-driven Knife
First remove the lower guard of the knife drive. Re-
PRYH¿[LQJVFUHZV$¿J3RQWKHFRQQHFWLQJOHYHU
and remove the knife.
P5
Check the Knife Fore/Aft and Up/Down Po-
sitions
7KHIRUHDIWGLUHFWLRQLVDGMXVWHGXVLQJVFUHZMRLQW$
¿J3
7KHIRUHDIWSRVLWLRQLVFRUUHFWZKHQWKHNQLIHWDQJDQG
WKHMRLQW¿[LQJSLHFHFDQPRYHIUHHO\IRUWKHZKROH
length of the stroke without brushing the edges of the
groove or the heads of the locking screws on the knife
¿QJHU
7KHXSGRZQSRVLWLRQLVFRUUHFWZKHQWKHERWWRP
VXUIDFHRIWKH¿UVWNQLIHVHFWLRQEUXVKHVWKHFXWWLQJ
VXUIDFHRIWKHNQLIH¿QJHU8VXDOO\WKLVGRHVQRWQHHG
adjusting.
7KHXSGRZQSRVLWLRQLVDGMXVWHGE\VKLIWLQJWKHGULYH
lever in its groove joint.
Make sure the knife moves lightly when turning the
drive pulley of the knife drive unit by hand with the belt
disengaged.
– 89 –
Replacing of a KNIFE SECTION
Screw-on knife sections
Screw-on knife sections can be replaced without remo-
ving the knife from the cutting table. Ensure that adjacent
knife sections are aligned with each other. If necessary,
UHPRYHWKHNQLIHDQGDOLJQDVVKRZQLQ¿JXUHV3DQG
P14 or replace bent knife sections.
P13
&KHFNWKHKHLJKWZLVHSRVLWLRQRIWKHNQLIH¿QJHUV7KH
heightwise difference between the cutting surfaces of ad-
MDFHQW¿QJHUVPXVWQRWH[FHHGPP9LVXDOLQVSHFWLRQ
FDQEHPDGHE\FKHFNLQJWKHDOLJQPHQWRIWKH¿QJHUV
from the side of the table.
6WUDLJKWHQRUUHSODFHEHQWNQLIH¿QJHUV
,WLVLPSRUWDQWWRUHPHPEHUWKDWWKHWZRSDLUVRINQLIH¿Q-
JHUVRQWKHOHIWGLIIHUIURPWKHRWKHU¿QJHUV
P14
– 90 –
TABLE AUGER FINGERS Must Be Straight
6WUDLJKWHQRUUHSODFHDEHQW¿QJHU7RUHPRYHWKH¿QJHU
which is necessary in both cases, open the door in the ta-
ble auger housing and turn the auger until locking screw
$FDQEHXQVFUHZHG¿J3
Place reel supports before undertaking any work!
$EHQW¿QJHUZLOOZHDUWKHJXLGLQJEHDULQJ
and crankshaft bearing quickly. When re-
SODFLQJD¿QJHU
check the bearing condition and replace
the bearings, if necessary.
7KHIHHG¿QJHUKDVDJURRYHDWZKLFKWKH
¿QJHUZLOOEUHDNZKHQLWFRPHVLQWRFRQWDFWZLWKDKDUG
REVWDFOH7KHEURNHQ¿QJHUZLOOIDOOLQVLGHWKHIHHGHUDX-
JHU5HSODFHWKH¿QJHUDQGUHPRYHWKHEURNHQSDUWIURP
inside the auger.
P15
Check the OVERLOAD CLUTCHES of the
CUTTING TABLE Before Starting Threshing
The function of the overload clutches protecting the knife,
table auger and reel must be checked annually before
starting threshing. The best way to do this is to slacken
QXW$¿J3ZKLFKWLJKWHQVWKHFXSVSULQJSDFNVR
that spring pack B will slacken. After this, turn belt pulley
&DQGWKHUHHOWRHQVXUHWKDWIULFWLRQSODWH'LVQRWVWXFN
Open the clutch, if necessary, and remove any rust from
the friction surfaces. After checking, tighten the spring
pack to its original measure E.
P17
– 91 –
6ODFNHQWKHWDEOHGULYHEHOWE\WXUQLQJOHYHU$¿J
P18, and remove the belt off the drive pulley of the
sliding coupling shaft.
Disconnect the feed cable for the table reverse
from the quick release.
3ODFHWKHWDEOHVXSSRUWLQEHWZHHQWKHNQLIH¿Q-
gers, in the approximate centre of the knife, as
VKRZQLQ¿J3
Lower the table ensuring that the support remains
in position and that the table comes away from the
crop elevator.
When the crop elevator is entirely off the table,
reverse the combine, checking that the table does
not move.
P18
P20
– 92 –
Adjusting of the CUTTING TABLE ANGLE in
Soft Conditions:
P21
&\OLQGHU&RQFDYH&/($5$1&(
Periodically, preferably at the beginning of each harvest-
ing season, check the position of the concave in relation
WRWKHWKUHVKLQJF\OLQGHULHWKHF\OLQGHUFRQFDYHFOHDU-
ance. Use tool R152308.
– 93 –
Checking of PRE-CYLINDER Clearance, Fig.
P23
Check the clearance using R152308.
First turn the pre-concave to position 20.
Turn down to position 12 mm.
Make sure the clearance between the pre-cylinder
and the concave is 12 mm.
If necessary, adjust the length of supporters A with
QXWV%¿J3
Check the clearance on both sides of the combine.
P23
– 94 –
BELT TENSIONING
Check the tension of all the transmission belts on a reg-
ular bases in accordance with the instructions.
NOTE: Check the tension of all the belts after
WKH¿UVWGD\RIKDUYHVWLQJDQGDOZD\VDIWHUDEHOW
change.
7RWHQVLRQWKHEHOWVODFNHQORFNQXW$¿J3DQGWXUQ
nut B to achieve the required belt tension with the belt
engaged. Check that the clutch disengages the belt reli-
ably after the adjustment.
P26
STRAW CHOPPER BELTS
P27
– 95 –
FAN VARIATOR BELTS
To tension the belts, slacken nut A on the middle shaft of
WKHYDULDWRUSXOOH\VDQGUHJXODWRUQXW%¿J31XW&
is slackened to move the variator pulleys in the direction
indicated by the arrow, which will tension the belts. After
the adjustment, tighten the slackened nuts.
After the adjustment, check the adjustment range of the
variator. If necessary, adjust limiter nuts D so that the
belts on the variator pulleys do not rise above the outer
rims of the pulleys in their extreme positions.
P32
– 96 –
COOLER UNIT DRIVE
(Rotating Inlet Screen)
Belt tension is correct when length A of the spring is
VDPHDVOHQJWKRIWKHWXEHFRYHULQJLWPP
If necessary, turn nut B to tension the belt. Fig. P30.
P30
FAN DRIVE BELT
(Rotating Inlet Screen)
P31
7HQVLRQLVFRUUHFWZKHQWKHEHOWGHÀHFWVVRPHPP
1 NJZKHQSUHVVHGZLWKWKHWKXPE
6ODFNHQORFNLQJQXWV$DQGUHJXODWLQJQXW%¿J3
Turn the compressor to tension the belt. Tighten
screws B and A.
P32
– 97 –
THRESHING CYLINDER VARIATOR BELT
– 98 –
THRESHING CYLINDER VARIATOR BELT
PRE-CYLINDER BELT
The belt is tensioned by a spring-loaded jockey pulley.
7KHWHQVLRQLVFRUUHFWZKHQVSULQJOHQJWK$¿J3LV
76+2 mm.
P34
– 99 –
GRAIN ELEVATOR BELT
P35a
Gear Driven Top Auger
Belt tension is maintained by a spring-loaded jockey pul-
ley. The tension is correct when length X of the spring,
¿JELVPP:KHQQHFHVVDU\WXUQEXVKLQJ$
¿J3EWRWLJKWHQWKHEHOW
&RPELQHVZLWKD¿OOLQJDXJHUHTXLSSHGZLWKDJHDUER[
)LJEKDYHDODUJHGLDPHWHUVLQJOHGLVFVDIHW\
FOXWFK7KHUHDUHWHQEHOOHYLOOHVSULQJV¿WWHGZLWKWZR
plates always facing in the same direction and the pairs
alternately facing each other.
Clutch spring tension is correct when thickness C of the
VSULQJSDFNLVPP¿J3
P36
– 100 –
GRAIN ELEVATOR CHAIN
– 101 –
RETURN AUGER BELT and Overload
Clutch
P39
– 102 –
DRIVE VARIATOR BELTS
&RPELQHVZLWKPHFKDQLFDOWUDQVPLVVLRQ
CLUTCH
P42
– 103 –
DRIVE BELT IN THE HYDRAULIC
TRANSMISSION
P45
– 104 –
CUTTING TABLE CLUTCH BELT
Check the tension with the belt drive engaged as fol-
lows:
6ODFNHQORFNQXWV$¿J3
Tighten screw B while gripping nuts A until measure-
ment of springpack C is 6,5mm. The tension is easier
to adjust with the belt drive disengaged, but it must be
checked while engaged. Lock nut A after adjustment.
P47
7RWHQVLRQWKHEHOWVVODFNHQORFNLQJQXW$¿J3RQ
the drawbar and turn nut B until measurement X is 78
mm with the belt engaged.
P48
– 105 –
REEL VARIATOR BELTS
7RWHQVLRQWKHEHOWVVODFNHQQXW$¿J3DDWWKHHQG
of the middle shaft and turn screw B so that the pulleys
move upward tensioning both belts evenly.
P49a
P49b
– 106 –
KNIFE DRIVE BELT
P50
– 107 –
%(/76:,7+),;('7(16,21
To tension the drive belts in the shaker shoe and table
DXJHUVODFNHQPLGGOHVKDIW$¿J3RIWKHMRFNH\
SXOOH\DQGHLWKHUE\VFUHZLQJQXW%WDEOHDXJHURU
moving the jockey pulley using a suitable lever tension
the belt as required.
6KDIWGLVWDQFH 'HÀHFWLRQ
DPP IPP
less than 500 20
500 - 1000 30
1000 -1500 50
1500 - 2000 70
P51
7RWHQVLRQWKHFKDLQORRVHQVFUHZ$DQGQXW%¿J3
and turn eccentric plate C in the direction indicated by
the arrow. Tighten nut B and lock screw A in their origi-
nal positions. There must not be slackness in the chain,
but it must rotate lightly without any jerks.
P53
– 108 –
Changing of CHOPPER KNIVES
,IWKHURWRUNQLYHVRUNQLIHDUHZRUQWKH\FDQEHLQ-
verted. Broken or damaged knives must be replaced.
To maintain the rotor balance, it is important always to
change the two opposite knives as well.
P56
– 109 –
Removing a GIB KEY with a Tool
5HPRYLQJDQG5H¿WWLQJRID%HDULQJ/RFNHG P58
with an ECCENTRIC RING
A Removing:
Slacken the grub screw in the locking ring and open the
eccentric ring by hitting the ring in the opposite direction
of shaft rotation with a mandrel.
8QVFUHZWKHÀDQJHORFNLQJVFUHZVUHPRYHWKHRXWHU
ÀDQJHDQGSXOOWKHEHDULQJRIIWKHVKDIW
B5H¿WWLQJ
)LWWKHLQQHUEHDULQJÀDQJH
)LWWKHEHDULQJORFNLQJULQJDQGRXWHUEHDULQJÀDQJH)LW
WKHIDVWHQLQJVFUHZVRIWKHÀDQJHVDQGWLJKWHQE\KDQG
&KHFNWKHVKDIWSRVLWLRQDQGWLJKWHQWKHÀDQJHVFUHZV
Lock the locking ring in the direction of shaft rotation by
hitting it with a mandrel.
Lock the grub screw on the locking ring.
P60
P61
– 110 –
Adjustment of DRIVING BRAKES
P62
P63
P64
– 111 –
CAB Ventilation, Heating and Air Condition-
ing
5HJXODUGDLO\FOHDQLQJRIWKHVXFWLRQDLU¿OWHUVLVWKH
PRVWLPSRUWDQWPDLQWHQDQFHPHDVXUH7KH¿OWHULVRI
WZRVWDJHW\SH$WWKHIURQWWKHUHLVDFRXUVHPHVK¿OWHU
LQDIUDPH%HKLQGLWWKHUHLVD¿QH¿OWHUDUHSODFHDEOH
SDSHUHOHPHQW'HSHQGLQJRQWKHW\SHRIFDEWKH¿OWHU
is located either at the back of the ceiling or on the left
side of the cab. Fig. P65.
7RUHPRYHWKHVLGH¿OWHUXQVFUHZVFUHZ$DQGVODFNHQ
VFUHZ%7RUHPRYHWKHEDFN¿OWHUWXUQWKHKROGHUSODWH
7KHEHVWZD\WRFOHDQWKH¿OWHUVLVZLWKFRPSUHVVHGDLU
7KHFRXUVHPHVK¿OWHUPD\EHZDVKHGLQZDVKLQJXS
OLTXLGLIQHFHVVDU\7KHSDSHU¿OWHUPXVWEHUHSODFHG
minimum once a year.
The condenser in the air conditioning equipment on the
back wall of the engine compartment must be cleaned
P65
daily, if necessary, by blowing air into the cell from the
engine side. Any debris may be removed from the sieve
chamber by opening the chamber cover and bottom.
Take care not to damage the heating cell.
The evaporator and the heating cell as well as the air
channels and the fan shall be cleaned minimum once
a year, and in dusty conditions more often. This can be
EHVWGRQHXVLQJFRPSUHVVHGDLUDQGRUDYDFXXPFOHDQ-
er through the cab sunroof.
– 112 –
ENGINE
&RPSOHWHVHUYLFHDQGPDLQWHQDQFHLQVWUXFWLRQVIRUWKH
HQJLQHDUHSURYLGHGLQDVHSDUDWHHQJLQHPDQXDO
2LO&KDQJH$OZD\VDIWHUWKH+DUYHVWLQJ
Season
The oil is changed every 300 h and in
connection with the winter service.
The old oil is drained from the warm
HQJLQHE\UHPRYLQJSOXJ$RIIWKHRLOGUDLQSLSH¿J
P70 on the left side of the combine.
Used oil is problem waste, which shall be disposed of
in an appropriate manner.
Fig. P71
P71
Fuel Filters
Filters are located in the side of the engine.
)XHOSUH¿OWHU%)LJXUH3
,QFRQQHFWLRQZLWKWKHSUH¿OWHULVDOVRDZDWHUVHSDUD-
tor. Weekly drain water from the water separator.
3ULPDU\¿OWHU$)LJXUH3
7KH¿OWHULVUHSODFHGWKURXJKWKHVHUYLFHGRRURQWKH
back wall of the grain tank.
5HSODFHWKH¿OWHUVDVLQVWUXFWHGLQWKHVHUYLFHWDEOHRU
PRUHRIWHQLQFDVHRIFORJJHG¿OWHUV)DXOWFRGH³/2:
)8(/35(6685(´UHIHUVWRDFORJJHGSUH¿OWHURUDLU
leak in the pipes.
8VHG¿OWHUVDUHSUREOHPZDVWHZKLFKVKDOOEHGLV-
posed of in an appropriate manner.
6HHLQVWUXFWLRQVIRU¿OWHUUHSODFHPHQWLQWKHHQJLQH
manual.
P72
– 113 –
Air Filter
7KHHQJLQHVXFWLRQDLULVSXUL¿HGE\DSUH¿OWHUDQGD
GRXEOHHOHPHQWGU\SDSHU¿OWHU3HUIHFWIXQFWLRQLQJRI
WKH¿OWHULVDQHVVHQWLDOSUHUHTXLVLWHIRUORQJHQJLQHOLIH
7KH¿OWHUKRXVLQJLVORFDWHGLQWKHHQJLQHFRPSDUWPHQW
attached on the rear wall of the grain tank or beneath
the left-side guard.
On the instrument panel there is a blockage indicator for
WKHDLU¿OWHU7KHLQGLFDWRUPHDVXUHVWKHXQGHUSUHVVXUH
in the suction channel. The indicator will show red when
WKH¿OWHUQHHGVFOHDQLQJ7KHLQGLFDWRUZLOOVWD\LQWKH
alarm position although the engine is switched off. The
indicator is reset by pressing the button at its top after
WKH¿OWHUKDVEHHQFOHDQHG
7KHFRYHURIWKH¿OWHUKRXVLQJLVDWWDFKHGZLWKORFNLQJ
EUDFNHWVDQGWKH¿OWHUFDUWULGJHVDUHXQGHUWKHFRYHU
¿J3%RWKWKH¿OWHUVVKDOODOZD\VEHUHSODFHGDWWKH
beginning of the harvesting season.
P73
7KHRXWHU¿OWHUFDUWULGJHVKDOOEHUHSODFHGZKHQWKH
EORFNDJHLQGLFDWRUVKRZVWKH¿OWHUQHHGVVHUYLFLQJRU
at least once a year. 7KHRXWHUFDUWULGJHPD\DOVREH
cleaned. The outer cartridge can be cleaned a maxi-
PXPRI¿YHWLPHV
2SHQWKHFDWFKHVRQWKH¿OWHUEDFNFRYHUDQGWZLVWWKH
cartridge out of the housing. Be careful not to damage
the paper. Do not remove the inner cartridge unless it
QHHGVUHSODFLQJ7KH¿OWHUSURWHFWVWKHVXFWLRQFKDQQHO
against impurities during service.
%ORZGU\FRPSUHVVHGDLUQRWH[FHHGLQJEDULQVLGH
WKH¿OWHU7DNHFDUHQRWWRGDPDJHWKH¿OWHUFDUWULGJHQRU
allow dust inside the cartridge.
$IWHUFOHDQLQJWKHFRQGLWLRQRIWKH¿OWHULVFKHFNHG'L-
UHFWDVWURQJOLJKWWRWKHLQVLGHRIWKH¿OWHU,QFDVHWKH
RXWHU¿OWHUFDUWULGJHLVEURNHQLWVKDOOEHUHSODFHG7KH
LQQHU¿OWHUVKDOODOVREHUHSODFHGDVLWKDVEHFRPHGLUW\
2WKHUZLVHWKHLQQHUFDUWULGJHLVUHSODFHGDIWHU¿YHVHUY-
ices or at least every other year.
&OHDQWKHLQVLGHRIWKH¿OWHUKRXVLQJFDUHIXOO\EHIRUHUH-
PRYLQJWKHLQQHUFDUWULGJH:KHQUH¿WWLQJWKH¿OWHUVHQ-
sure that the gaskets are intact, mating surfaces clean P74
DQGWKDWWKH¿OWHU¿WVSURSHUO\
:KHQVHUYLFLQJWKH¿OWHUFKHFNWKHFRQGLWLRQDQGDW-
tachment of the air hoses and the purity of the hose in
the exhaust fume ejector.
1RWH'RQRWUXQWKHHQJLQHZLWKRXW¿OWHUV
– 114 –
Cleaning of the ENGINE RADIATOR (Fig. P76)
'HSHQGLQJRQWKHFRPELQHVSHFL¿FDWLRQLQDGGLWLRQWR
water-cooling, the combine may be equipped with oil
cooling, intermediate cooling for intake air and AC cool-
ing.
Depending on the type of engine, the cooling fan is
¿WWHGHLWKHUWRWKHHQJLQHZDWHUSXPSRULQIURQWRIWKH
cooling cells.
The cooling system has cleaning doors both on the top
and bottom to facilitate cleaning. Models with a rotating
DLULQWDNHVFUHHQKDYHDWRSGRRU¿[HGZLWKODWFKHV$
¿J3
The easiest way to clean the radiator is to blow com-
pressed air from the side of the engine. Loose debris
may be removed with a soft brush. Always be careful
not to damage the lamellas.
In connection with every service, make sure that the
GXVWJDVNHWVDUHXQGDPDJHGDQGSURSHUO\¿WWHGDQG P76
that all the doors close tightly. Even the slightest air
leaks at the front of the radiator allow debris into it.
5HPRYLQJDQG5H¿WWLQJRIWKH527$7,1*
SCREEN
– 115 –
COOLING SYSTEM
'UDLQLQJRIWKH&RROLQJ6\VWHP
)LOOLQJRIWKH&RROLQJ6\VWHP
7KHFRROLQJV\VWHPLV¿OOHGZLWKFRRODQWZLWK
RIHWK\OHQHJO\FRODGGHG1HYHUXVHSODLQZDWHUDV
FRRODQW%HIRUH¿OOLQJWKHV\VWHPWKHHQJLQHPXVWKDYH
FRROHGRIIHQWLUHO\:KHQUH¿OOLQJWKHFRROLQJV\VWHP
remember that the coolant expands considerably when
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way up, but the upper tank shall be left 20-30 mm below
WKHULP'HSHQGLQJRQWKHW\SHRIFRPELQHWKH¿OOHULV
HLWKHURQWRSRIWKHUDGLDWRURUWKHH[SDQVLRQWDQN6HH
LQVWUXFWLRQVLQWKHHQJLQHPDQXDO$IWHU¿OOLQJUXQWKH
engine with the heater in its maximum position for ap-
prox. 5 min. to bleed the air from the heater. Check the
liquid level after this.
P78
– 116 –
GEARS
*($5%2;)LJ5
Change the oil every 600 h or once a year.
The oil is drained by unplugging oil drain A.
1HZRLOLVSRXUHGLQWR¿OOHU%7KHRLOOHYHOVKDOOEHEH-
WZHHQWKHORZHUHQGRIWKH¿OOHUGLSVWLFNDQGWKHPDUNHU
with the cap screwed on.
Used oil is problem waste, which shall be disposed of in
an appropriate manner.
Use an oil type in accordance with the oil table. Check
and clean, if necessary, the breather on the cover.
R1
CLOSED FINAL DRIVES (Figs. R2a and
R2b) on Models Equipped with Them
R2a
R2b
– 117 –
KNIFE DRIVE UNIT (Fig. R3)
R3
*($5%2;,17+(5(7851$8*(5)LJ
R4)
R4
– 118 –
DIFFERENTIAL LOCK (Fig. R5)
5DLVHWKHWDEOHRUMXVWWKHFURSHOHYDWRU
to its top position and make sure it will
VWD\XS6HUYLFHVXSSRUWDQGWUHVWOH
EHQHDWKWKHWDEOH0DNHVXUHWKDWWKHWDEOHSUHV-
VXUHJDXJHLQGLFDWRUZLOOVWD\LQWKHJUHHQ¿HOG
Raise one of the front wheels off the ground and
support it with a trestle. Set blocks on both sides of R5
the other wheel.
(QJDJHWKHORFNDQGJHDU7KHLJQLWLRQNH\VKDOOEH
LQSRVLWLRQ,ZLWKWKHHQJLQHQRWUXQQLQJ
Rotate the raised front wheel by hand until the lock
gets engaged and the wheel stops.
Slacken nuts A and C. Turn nut A until it touches part B. Then turn it two rounds to slacken.
Tighten nuts A against part B.
6ODFNHQVFUHZV'DQGPRYHWKHOLJKWVZLWFKIDVWHQHGZLWKWKHPDVIDUOHIWDVLWHDVLO\PRYHV7KHOLJKWVZLWFK
JRHVWRWKHERWWRP7LJKWHQVFUHZV'
Disengage the lock and gear and lower the wheel.
Test-drive the combine to make sure the lock and control light function correctly.
Warning!
Never disconnect any hydraulic hoses in the differential lock before all the pressure has been removed from the
table lifting mechanism and the table has been supported safely. Disconnecting the hoses makes the table
ORZHUVXGGHQO\
– 119 –
HYDRAULICS
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General Description
'DLO\6HUYLFH
Oil Change
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once a year before the beginning of the harvesting sea-
son to remove any condensed water from the system
after the winter. The oil is drained by opening drain A,
¿J5D$IWHUGUDLQLQJRIWKHRLOUHSODFH¿OWHUFDUWULGJH
&&OHDQWKHDUHDURXQGWKH¿OWHUFDUHIXOO\EHIRUHUHPRY-
LQJWKH¿OWHU&KHFNDQGLIQHFHVVDU\FKDQJHWKH¿OWHU
FRYHUJDVNHWEHIRUHUH¿WWLQJ8VHRULJLQDO¿OWHUVRQO\WR
HQVXUHSHUIHFWIXQFWLRQLQJRIWUDQVPLVVLRQ)LOOWKH¿OWHU
housing with pure oil before closing the cover. R12
– 120 –
8VHGRLODQG¿OWHUDUHSUREOHPZDVWHZKLFKVKDOOEH
disposed of in an appropriate manner.
Use an oil type in accordance with the oil table. Make
sure the oil is free from any impurities. Always use a
clean funnel.
After oil change let the engine idle for some 15 minutes
during which time no hydraulics must be used. During
WKLVWLPHWKHRLOFLUFXODWHVWKURXJKWKH¿OWHUVVHYHUDO
WLPHVDQGWKHLPSXULWLHVLQWKHRLODUH¿OWHUHGRII0RQL-
WRUWKHRLOOHYHODQGFKHFNIRUOHDNVLQWKH¿OWHU
$OVRWKHEUHDWKHUZKLFKIXQFWLRQVDVD¿OOHUVKDOOEH
changed every 1200 h or every two years.
Check the condition of the hydraulic hoses periodically.
Replace damaged hoses immediately with new original
ones.
Air is bled from the system by turning the steering
wheel several times from one extreme to the other with
the engine running. Monitor the oil level in the measur-
ing hose and add oil if necessary.
3UHVVXUH¿OWHU R13
7KHSUHVVXUH¿OWHULVORFDWHGXQGHUQHDWKWKHFDELQ7KH
SUHVVXUH¿OWHULVUHSODFHGE\WXUQLQJWKHERWWRPRIWKH
¿OWHURIIDIWHUZKLFKWKH¿OWHUFDQEHUHSODFHGE\KDQG
¿J57KH¿OWHULVUHSODFHGDIWHUWKH¿UVWKRXUV
after which the changeover interval in every two years.
Chaff Spreader
– 121 –
– 122 –
ELECTRICAL SYSTEM
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disconnected with the engine running.
FUSES
Mainfuses are also located in rear switchboard under left side guard. The control relays for different functions
are located inside the instrument panel in the cabin and electricity box in the rear left side of the combine. The
functions and locations of the relays are illustrated on the instruction sticker stuck on the inside of the service
door to the instrument panel.
S1B
Fuses, Rear switchboard Rear switchboard
F100 20A Nox sensors, waste gate K102 Relay, nox sensors, waste gate
F101 10A Reversing alarm K103 Relay, Reversing alarm
F102 K104 Relay, urea main heater
F103 10A Workinglight, sieve area K105 Relay, workinglight rear
F104 25A Worklights K106 Relay, start
F105 25A Start K107 Relay, Diesel supply
F106 20A +12V machine back part, workinglight sidecovers
F107 5A Diesel
F108
F109 10A Electrical Main switch light
F110
F112 25A Diesel
F113 10A Nox sensors engine
F114 10A Waste gate
F115 10A Electrical Main switch
F116 15A heater urea module
– 123 –
FUSES
S1
– 124 –
5HOD\VLQVLGHWKH,QVWUXPHQW3DQHO
&RQQHFWLQJ5HOD\V
K1 Flasher relay
K2 Alarm relay
K3 Working light relay
K4 Working light relay
K5 Cutting mech. reverse relay
K6 Starting stop relay
K8 Working hydr. safety relay
. *UDLQWDQNDODUPUHVHWUHOD\ZLWKVRXQG
K13 Grain tank full alarm relay
K14 Grain elevator low speed alarm relay
K29 Radio relay
K31 Return auger low speed alarm relay
. *UDLQ7DQNVLJQDO
. *UDLQWDQNFRQWUROOLJKWUHOD\!
URWDWLQJÀDVKHU
K107 Gear lock
K116 CSP low speed alarm relay
S3
– 125 –
ELEVATOR, RETURN AUGER and CSP
Speed Monitor
The rotation of the elevator bottom auger and the return
auger is controlled by an electronic monitor the alarm
sensitivity of which can be regulated by adjusting the
sensor inside the instrument panel.
Fig. S5
Alarm limit is set on knob S2. The numbers on the scale
refer to a hundred revolutions per minute.
Alarm delay is set on knob S1.
Green led light L1 is on when the relay is supplied
with electricity. Red led light L2 is on when the relay is
alarming.
– 126 –
Sensors of ELECTRICAL SPEEDOMETERS
7KHVHQVRUVRIHOHFWULFDOVSHHGRPHWHUVGULYLQJVSHHG
DVZHOODVIDQDQGF\OLQGHUVSHHGVDUHORFDWHGLQWKH
gearbox and at the ends of the respective shafts. To
guarantee the correct functioning of the sensor, make
sure that distance a between the sensor and the pulse
GLVFRUWKHJHDULVPP)LJ0DNHDQ\QHF-
HVVDU\DGMXVWPHQWVE\WXUQLQJWKHVHQVRU¿[LQJQXWV
The sensor must not touch the rotating pulse disc. Max-
imum tightening torque 5 Nm.
S6
– 127 –
BATTERY
7KHJDVJHQHUDWHGE\WKHEDWWHU\LVYHU\H[SORVLYH$YRLGRSHQ¿UHDQGVSDUNVLQWKHYLFLQLW\
of the battery. When servicing any electrical equipment, disconnect the negative cable of the battery.
&KHFNLQJWKH&KDUJH6WDWHRIWKH%DWWHU\
During the harvesting period the engine recharging equipment keeps the battery charged. At other
times, check the state of the battery at regular intervals and recharge if necessary. An acid gauge
may be used for checking. In the table below you can see the charge state of the battery compared
ZLWKWKHDFLGVSHFL¿FZHLJKW
6SHFL¿FZHLJKW &KDUJHGVWDWH
reading
1 280 Fully charged
´
´
´
1 120 No charge
'RQRWOHDYHDÀDWEDWWHU\XQXVHGIRUDORQJWLPH$ORZFKDUJHGEDWWHU\IUHH]HVHDVLO\DQGH[SRVXUHWRIURVWZLOO
cause extensive damage. If a recharging device is available, recharging can also be done at home.
Before starting to recharge:
Disconnect the battery cables.
Unplug the cells.
&KHFNWKHÀXLGOHYHO
8VHRIWKH$KRIWKHEDWWHU\IRUFKDUJLQJFXUUHQW)RUH[DPSOH$$KEDWWHU\PD\EHUHFKDUJHGXVLQJ
5-10 ampere current. Recommended recharging interval is 6 -10 weeks.
&OHDQLQJRIWKH%DWWHU\DQG2WKHU0DLQWHQDQFH
1RWH:URQJFRQQHFWLRQRIHLWKHUWKHEDWWHU\RUWKHJHQHUDWRUZLOOGDPDJHWKHJHQHUDWRU
%HIRUHHOHFWULFDOZHOGLQJGLVFRQQHFWWKHEDWWHU\DQGJHQHUDWRUFDEOHV
– 128 –
8VLQJ$X[LOLDU\%DWWHU\
:KHQ¿WWLQJDGGLWLRQDOHOHFWULFDOHTXLSPHQWWRWKHFRPELQHWKHFDSDFLW\RIWKHFKDUJLQJJHQHUDWRUPXVWEHWDNHQ
into account, 120A. The total consumption of a standard combine is over 60 A in the dark comprising:
Head lights 12 A
Working lights 35 A
Gauge lights 3A
Fan in the cab 14 A
Air conditioning 10 A
Electronic engine regulator 10 A
– 129 –
LUBRICATION
Do not lubricate while the engine is running. Remove the key and lock the parking brake before starting lubricat-
ing. The cutting table and reel supports must be locked or lowered when lubricating.
The table below gives recommended lubricants to be used in different temperatures. The table also gives different
types of air conditioning liquids, although they do not normally have to be changed.
Recommended
Oil grade API SAE Grade Filling quantity litres Change intervals
lubricant
-10...+30C +10...+45C
Engine Depending 300h
AgcoSisuDiesel on cyl. number or
- Common Rail CJ-4 10W30 15W40 4 cyl. 13 l 1 year
$:)O
6 cyl. 25 l
Gearbox GL-5 80W90 85W140 3.5 l 600h or 1 year
Final drive DANA left 6.0 l 1200h or 2 year
GL-5 80W90 85W140
right 5.5 l
Final drive CIT left 3.0 l 1200h or 2 year
GL-5 80W90 85W140
right 3.0 l
Working hydraulics Shell Tellus T46 Tellus T46 O&KDQJH 600h or 1 year
Esso Univis N46 Univis N46
Grain elevator Gadus S3 Gadus S3
Shell 0.25kg
gear box V120G V120G
Return auger gear
GL-5 80W90 85W140 0.35 l 600h or 1 year
box
Knife drive unit GL-5 80W90 85W140 0.5 l 600h or 1 year
Lubrication with oil &%&& 10W30 10W30 15W40
Lubrication with
Lithium grease NLGI 2 NLGI 2
grease
Oil in the AC PAG 500SUS 500SUS O¿UVW¿OOLQJ
Agent in the AC HFC R134a 1.2kg
7KHFRPELQHOHDYHVWKHIDFWRU\¿OOHGZLWKRLOLQWHQGHGWREHXVHGLQWHPSHUDWXUHV&H[FHSWZLWK6KHOO
7HOOXV69;LQWKHWUDFWLRQK\GUDXOLFV\VWHP:LWKUH¿OOVLWLVDGYLVDEOHWRVWDUWXVLQJRLOW\SHVLQWHQGHGIRUORFDO
temperatures.
If the combine is used in areas where only biologically decomposable hydraulic oils should be used, the Manufac-
turer should be consulted about the choice of oil.
Correct lubrication is of major importance to the perfect functioning and long working life of the combine, due to
which the lubrication recommendations shall be followed carefully while simultaneously monitoring if any place
demands more lubrication.
$OOWKHOXEULFDQWVVKDOOEHSXUH(YHQVOLJKWHVWLPSXULWLHVPD\FDXVHGDPDJH2LO¿OOHUVDQGQLSSOHVVKDOOEHZLSHG
clean. The nipples are lubricated with grease in accordance with the lubrication table. Apply machine or engine oil
to places to be oiled.
The overload clutches and the variator pulleys must be lubricated carefully. Excessive lubrication will cause un-
necessary slipping of the clutches and damage to the belts, if lubricants come into contact with the belts or friction
plates.
After lubrication the variator pulleys are adjusted with the threshing mechanism running between different speed
ranges, which will spread the lubricants evenly on the surfaces
– 130 –
Mechanical, Closed Final Drives
– 131 –
+\GURVWDWLF&ORVHG)LQDO'ULYHV
– 132 –
TS-Model
– 133 –
SUMMARY OF PERIODICAL MAINTENANCE PROCEDURES
For more detailed instructions on engine adjustments and maintenance, see the engine manual.
'DLO\ (YHU\ZRUNLQJKRXUVRU\HDUO\
– 134 –
STORAGE WHEN NOT IN USE
To guarantee the operating reliability of the combine, proper service and storage are of great importance. The ser-
vice before winter storage can be divided into three parts, in order of performance: cleaning, checking and protec-
tion. A dry store or shed is ideal storage for the combine.
Cleaning:
Open the stone trap and all doors. Remove and wash all detachable guards, sieves, the bottom cassettes of the
JUDLQSDQDQGVWUDZZDONHUVDVZHOODVWKHJUDLQWDQNERWWRPDXJHUV'LUWLVHI¿FLHQWO\UHPRYHGIURPDGU\FRP-
bine by compressed air. A high-pressure washer may be used with caution. To reduce drying time use warm water
and idle the threshing machinery.
Do not direct water jets at the bearings as the packing does not hold against a strong spray of water.
In normal seasons, it is not necessary to wash the inner parts of the combine in water; the inside of the combine
can be raked clean with a suitable tool. Apply suitable solvent on heavily greasy spots before washing.
Start cleaning from the top. Clean the radiator cells by blowing air from the direction of the engine.
Checking:
Take a pen and paper and write down all the shortcomings and required service measures in the following order:
Condition of knives.
'UDZLQ¿QJHUVDQGEHDULQJV
Slip damages and breaks in belts and the remaining tensioning margin.
Condition of and basic settings for the cylinder and concave.
Condition of the grain pan and shaker shoe packing.
Bearing clearances and fastenings.
Wear, corrosion and dents.
Rotor knives and counter-knives of the chopper as well as rotor bearings.
,WLVLPSRUWDQWWRKDYHWKHUHFRUGHGGHIHFWVUHSDLUHGEHIRUHVWRUDJHWRHQVXUHWKHHI¿FLHQWIXQFWLRQLQJRIWKHFRP-
bine at the beginning of the following harvesting season.
Protection:
Use pure engine oil or special protective oil in a sprayer.
Places to be protected:
.QLIHSURWHFWLYHRLO
'UDZLQ¿QJHUVSURWHFWLYHRLO
:RUQSDLQWSDLQW
(OHFWULFDOFRQQHFWLRQVVSHFLDOSURWHFWLYHVSUD\
&KDLQVRLOURWDWHWKHPHFKDQLVPE\KDQGWRHQVXUHHYHQOXEULFDWLRQ
7UDQVPLVVLRQFKDLQVXQORDGLQJDQGWKHUHHOVKDOOEHGLVHQJDJHGFOHDQHGZLWKDVROYHQWDQGOXEULFDWHGZLWK
molybdenic oil.
Lubrication of the rotor knife joints of the chopper.
After protection all the cleaning doors, the grain pan and straw walker bottoms and sieves are left open to produce
a draught inside the combine. This will prevent rodents from nesting in the inner parts of the combine.
– 135 –
Pre-storage Service of Engine:
Clean the engine on the outside.
&KDQJHWKHIXHO¿OWHUV
Change the engine oil.
&KDQJHWKHHQJLQHRLO¿OWHU
Drain and clean the fuel tank.
Check the anti-freezing quality of the coolant. It must be a minimum of - 25oC.
Run the engine min. 10 minutes.
6HDOWKHH[KDXVWSLSHLQOHWRSHQLQJRIWKHDLU¿OWHUDQGWKHEUHDWKHUZLWKHJPDVNLQJWDSHRUSODVWLF¿OP
After-storage Attention
Remove the engine opening covers.
)LWQHZDLU¿OWHUVHQJLQHDQGFDE
)DVWHQWKHIXOO\FKDUJHGEDWWHU\WKHSRVLWLYHSROH¿UVW
Check the coolant level.
&KDQJHWKHRLODQG¿OWHUVLQWKHZRUNLQJK\GUDXOLFVDQGLQWKHWUDFWLRQK\GUDXOLFV
Check the hydraulic and gear box oil levels.
Check the belt and chain tensions.
Make sure the rotor knives of the chopper turn.
Turn the coolant pump by the fan to loosen a possibly stuck sealing.
Open slightly the bottom plug of the fuel tank and drain any condensed water from the tank bottom.
Disengage the belt clutches.
Run the engine on the starter a few revolutions with the stopper in the stop position or with the running sole-
noid cable disconnected to allow oil pressure into the bearings prior to the actual starting.
Check that there are no foreign objects inside the combine.
Start the engine and let it run on fast idle for about 3 minutes.
Watch the oil pressure and alternator warning lights.
Check for any coolant, oil or fuel leaks.
Carefully engage the threshing mechanism.
Gradually raise the RPM to the normal level, simultaneously monitoring the function of the threshing mecha-
nism.
Stop the threshing mechanism and the engine and close all doors.
6HWWKHWKUHVKLQJVHWWLQJVIRUWKH¿UVWWKUHVKLQJ
– 136 –
RECOMMENDED TOOLS AND ACCESSORIES
For do-it-yourself maintenance it is necessary to replenish the tools supplied with the combine with the special
tools mentioned under Maintenance as well as with the fork, ring and socket wrench kits, observing the wrench
gap table below and the wrench gaps of 16, 17.5 and 27 mm for the hose and pipe couplings.
SCREW JOINTS
It is important to tighten the screw joints into the correct tightening torque. Wrench gaps and torque for the screws:
Screw Wrench Torque for screws
size gap mm of 8.8 strength class
M 6 10 11 Nm
M 8 13 25
M 10 17 47
M 12 19 78
M 14 22 120
M 16 24 180
M 20 30 335
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DISCARDING OF THE COMBINE
Even the best of products will come to the end of its useful lifetime and it is time to discard it. It is important to
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consider before discarding the combine:
Do not let the discarded combine spoil the scenery. Store it indoors.
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Remove the battery and take it to an appropriate problem waste collection centre.
Drain all the fuel into a spare tank.
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dish. Drain the oil from all the pipes, cylinders and hydraulic components.
Drain the coolant into a collection dish.
If the combine is equipped with air conditioning, let an authorised service outlet drain the cold gas and oil.
– 138 –