10/10/21 07:23 SIS 2.

SMCS - 4157 i02405909

Assembly Procedure
Required Tools 

Tool  Part Number  Part Description  Qty 

A  5P-0960  Grease Cartridge  1 

Table 1

Illustration 1 g01201742
(1) O-ring seals
(2) Backup rings
(3) Backup rings
(4) Piston
(5) Fill valve
(6) Relief valve
(7) Stopper plate assembly
(8) Cylinder
(9) Seal

1. Make sure that all of the parts of the hydraulic track adjuster are clean and free of dirt and
debris prior to assembly. Replace O-ring seals (1) and backup rings (2) and (3).

2. Completely fill the seal grooves for piston (4) with Tooling (A). This will allow grease to
flow out of the grooves, when the seals are installed.
Note: Install backup rings (2) and (3) and O-ring seals (1) on piston (4), as shown.
Backup rings (2) and (3) can be identified by color. Backup ring (2) is brown. Backup ring
(1) is black. Do not interchange the position of the backup rings and the O-rings. When
piston (4) is installed in cylinder (8), make sure that the piston is kept square with the
cylinder in order to prevent possible damage to the backup rings and the O-ring seals.

3. Install O-ring seals (1) and backup rings (2) and (3) on piston (4), as shown.

4. Install relief valve (6) and fill valve (5) in the cylinder. Tighten the relief valve (6). Do not
tighten fill valve (5).

5. Apply a small amount of Tooling (A) on the sliding surface of piston (4) and a minimum of
60 cc (3.7 in3) of grease to the flat end of the piston. This will prevent air from getting in
the cylinder during installation of the piston.

6. Make sure that the grease covers backup rings (2) and (3) and O-ring seals (1).

7. Also, put grease to the inside diameter of cylinder (8).

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 10/10/21 07:23 SIS 2.0

8. Fill the flat bottom of cylinder (8) with Tooling (A). Do not fill the passage for the relief
valve and the passage for the fill valve with grease.

9. Make sure that backup rings (2) and (3) and O-ring seals (1) are in the grooves of piston
(4).

10. Center piston (4) in cylinder (8). It may be necessary to use a soft hammer to install the
piston in the cylinder.

11. Make sure that the grease is expelled from the vent hole of fill valve (5). Tighten fill valve
(5) to a torque of 34 ± 5 N·m (25 ± 4 lb ft).
Excavator  Excavator  349D L  JGB
12. Add approximately 5 cc (0.3 in3) of Tooling (A) through fill valve (5).
 Dashboard  Parts  Repair  Service 13. Apply a force to piston (4) and open relief valve (6) in order to purge all the air. Tighten
Track Carrier Roller Remove
relief valve (6) to a torque of 34 ± 5 N·m (25 ± 4 lb ft).
Track Carrier Roller - Install 2005/10/27 Track Adjuster - Assemble (RENR9574)  
14. Apply a small amount of Tooling (A) in the groove for lip seal (9) at the end of the cylinder.
Track Roller - Remove

Track Roller - Install 15. Install lip seal (9) even with the outside surface of the cylinder. Do not install the seal
Track - Separate - Non-PPR2 more than 1.0 mm (0.04 inch) below the outside surface of the cylinder.

Track - Separate - PPR2 16. Add Tooling (A) through fill valve (5) until the outside diameter of the piston contact the lip
Track - Connect - Non-PPR2 seal.
Track - Connect - PPR2
17. Make sure that the lip seal and the piston have total contact in order to restrict the entry
Front Idler, Recoil Spring and Hydraulic Tr… of air or debris.
Recoil Spring - Disassemble
18. Install stopper plate assembly (7) and the two bolts which secure the stopper plate
Recoil Spring - Assemble
assembly.
Track Adjuster - Disassemble
End By:
Track Adjuster - Assemble

Front Idler, Recoil Spring and Hydraulic Tr… a. Install the hydraulic track adjuster. Refer to Disassembly and Assembly, "Front Idler,
Recoil Spring and Hydraulic Track Adjuster - Remove and Install".
Sprocket - Remove and Install

Counterbalance Valve (Travel) - Remove BWY1-UP, BYC1-UP, D3S1-UP, DHP1-UP, DKN1-UP, EEH1-UP, ELS1-UP, ESD1-UP, FPC1-
UP, GAX1-UP, GCL1-UP, GKF1-UP, GPH1-UP, JGB1-UP, JKN1-UP, KFH1-UP, KHS1-UP,
KLH1-UP, LKY1-UP, LYS1-UP, M2R1-UP, M3E1-UP, M3F1-UP, MEN1-UP, MLK1-UP, NEG1-
UP, NLM1-UP, NNF1-UP, P271-UP, P5D1-UP, PBT1-UP, PFD1-UP, PJW1-UP, PZG1-UP,
RAE1-UP, RAJ1-UP, RAN1-UP, RBJ1-UP, RGD1-UP, RGG1-UP, S5M1-UP, SCN1-UP, SDM1-
UP, SPC1-UP, TAH1-UP, TAJ1-UP, TBA1-UP, TDG1-UP, WDE1-UP, WTD1-UP, XAC1-UP,
YAE1-UP, YAG1-UP, YEE1-UP

PPI-000334F2
2021/10/10
11:22:56-04:00
i02405909
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https://sis2.cat.com/#/detail?keyword=FINAL DRIVE&tab=service&mediaNumber=SEBP5662&ieSystemControlNumber=SEBP56620371&componentId=00002431&serialNumber=JGB00741&infoType=8&serviceMe… 2/2