Akronex1230 Installation Manuals Axim1230 Manual Rev.00-Np

AKRONEX 1230 Extinguishing Systems - Installation, Operation and Maintenance Manual
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INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR
AKRONEX 1230
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FIRE EXTINGUISHING SYSTEMS
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0 First issue 07/19

REV. REASON DATE
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INDEX
0 APPROVALS AND CERTIFICATIONS 5
1 INTRODUCTION 6
2 USE AND LIMITATIONS 7
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3 GENERAL 8
4 SYSTEM DESCRIPTION 9
4.1 MODULAR SYSTEMS 10
4.1.1 60 BAR MODULAR SYSTEM 10
4.1.2 42 BAR MODULAR SYSTEM 11
4.2
4.1.3 25 BAR MODULAR SYSTEM
CENTRALIZED SYSTEMS
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15
4.2.1 60 BAR BANK SYSTEMS 15
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4.3 COMPONENTS DESCRIPTION 21
4.3.1 DISCHARGE VALVES 21
4.3.2 RELEASE DEVICES 31
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4.3.3 PRESSURE GAUGE/SWITCH 38

4.3.4 DISCHARGE HOSES 43
4.3.5 ACTUATING HOSES 48
4.3.6 CHECK VALVES (for centralized systems) 51
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4.3.7 MOUNTING BRACKETS AND STRAPS 53

4.3.8 PIPING 55
4.3.9 MANIFOLD DISCHARGE PIPE 56
4.3.10 NOZZLES 57
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4.3.11 ASSEMBLY LABELS 59

4.4 PILOT CYLINDER ASSEMBLY – PN SH70025411 64
4.5 FITTINGS 65
4.6 PLACARDS AND SIGNS 66
5 INSTALLATION INSTRUCTIONS 69
5.1 Installation of Support System 69
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5.1.1 Installation of cylinder mounting bracket and straps 69

5.1.2 Installation of manifold pipe supports 71
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5.2 Installation of Check Valves 73
5.3 Installation of Discharge Hoses 74
5.3.1 42 bar/60 bar Extinguishing systems 74
5.3.2 25 bar Extinguishing systems 75
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5.4 Installation of Pneumatic Cones 77
5.5 Installation of Actuating Hoses 79
5.5.1 Extinguishing Systems at 42/60 bar 79
5.5.2 Extinguishing Systems at 25 bar 80
5.6 Installation of the Decompression Screw 81
5.7
5.8 Installation of the G. ¼” Relief Valve
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Installation of Pressure Switch on Manifold 83
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5.9 Installation of Nozzles 86
6 ELECTRICAL INSTALLATION 87
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6.1 Electrical installation of the pressure switch on manifold 88
6.2 Electrical installation of the solenoid valve 89
6.3 Electrical installation of the pressure switch gauge 91
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7 OPERATION 92
7.1 Operation of container valve models V20IX, V25IX, and V40IX 92
7.1.1 Actuation by Manual Lever Release 92
7.1.2 Actuation by Solenoid Valve 93
7.1.3 Valve actuation by Solenoid Valve fitted with G. ⅛” pneumatic outlet and by Pneumatic
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Manual Release 94
7.1.4 Valve actuation by Pneumatic Cones 95
7.2 Operation of container valve model V65IX 96
7.2.1 MANUAL LEVER RELEASE ACTUATION 98
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7.2.2 SOLENOID VALVE ACTUATION 99

7.2.3 PNEUMATIC HEAD ACTUATION (AUXILIARY CYLINDER) 100
8 COMMISSIONING 101
8.1 BLOW OUT WITH NITROGEN 103
8.2 GAS INTEGRITY PNEUMATIC TEST FOR OPEN PIPES 104
8.3 OPERATING TEST FOR THE PRESSURE SWITCH WITH LOCKING DEVICE 105
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8.4 RELEASE CIRCUIT PNEUMATIC INTEGRITY TEST 106

8.5 OPERATING TEST FOR RELEASE SOLENOID VALVES 107
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9 RETURN OF AKRONEX 1230 EXTINGUISHING SYSTEM TO OPERATIONAL CONDITIONS
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9.1 Manual operations after an actuation 108
9.1.1 Re-Assembly of Pressure Switch with Locking Device 108
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9.1.2 Release Line Decompression 109
9.2 Actions after a cylinder bank discharge 110
9.2.1 AT THE HAZARD 110
9.2.2 CYLINDER BANK LOCATION 110
10 MAINTENANCE AND INSPECTION 111
11 STORAGE, HANDLING AND TRANSPORT
11.1 Storage
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11.2 Handling 116
11.3 Transportation 116
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12 AKRONEX 1230 SYSTEM COMPONENTS DATA SHEET 117
13 PART NUMBERS LIST 142
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0 APPROVALS AND CERTIFICATIONS
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AKRONEX INTERNATIONAL YANGIN MÜHENDISLIK A.S got and maintains the following certifications:
- QUALITY MANAGEMENT SYSTEM AS PER TS EN ISO 9001:2015
ISO 9001 CERTIFICATE NO. TR-KYS-261, ISSUED BY TÜV AUSTRIA TURK;
Scope: Automatic gaseous fire suppression systems, Maintenance and Repairing, Filling, Research
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and Development, Consulting Services, Import and Export.
- MANAGEMENT SYSTEM AS PER TS EN ISO 14001:2015
ISO 14001 CERTIFICATE NO. 20104193005496, ISSUED BY TÜV AUSTRIA TURK
Scope: Automatic gaseous fire suppression systems, Maintenance and Repairing, Filling, Research
and Development, Consulting Services, Import and Export.
- OCCUPATIONAL HEALTH AND SAFETY MANAGEMENT SYSTEM AS PER OHSAS 18001:2007
ISO 18001 CERTIFICATE NO. TR-SC-261, ISSUED BY TÜV AUSTRIA TURK.
- UL AUTHORIZED FILLING STATION AS PER UL FILE EX6264 VOL. 3.
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1 INTRODUCTION
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This manual, P/N. AXIM1230, is to be used by qualified and factory-trained personnel, knowledgeable of
applicable standards, installing, operating and/or maintaining AKRONEX 1230 engineered fire extinguishing
systems pressurised at 25 bar, or 42 bar, or 60 bar @ 21°C, manufactured by AKRONEX INTERNATIONAL
Yangin Mühendislik A.S.
Refer also to the Design Manual, P/N AXDM1230.
AKRONEX Engineered Systems use pressurized equipment; therefore, personnel responsible for fire
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suppression systems must be aware of the dangers associated with the improper handling, installation or
maintenance of this equipment.
Charged and pressurized cylinders are extremely hazardous and if not handled properly are capable
of violent discharge. This may result in serious property damages, body injuries or even death.
Before handling AKRONEX system products, all personnel must be thoroughly trained in the safe handling
of the cylinders as well as in the proper procedures for installation, removal, filling, and connection of other
system components.
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THE AKRONEX 1230 FIRE EXTINGUISHING SYSTEM STORAGE CONTAINERS ARE ALLOWED FOR
VERTICAL TRANSPORTATION AND STORAGE ONLY.
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The information quoted within the manual is property of AKRONEX; the reproduction, modification, total
or partial translation is not allowed for any purposes other than internal use. Every effort has been made
to ensure accuracy of information contained herein, however, AKRONEX disclaims any liability for the use
that may be made of this information. Anyone using the data contained in this manual does so under his
own responsibility and takes whatever consequence he may encounter.
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Any questions concerning the information presented in this manual should be addressed to:
AKRONEX INTERNATIONAL YANGIN MÜHENDISLIK A.S

Istasyon Mh. 1495. Sk. No:13
41400 Gebze Kocaeli TURKEY
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Gsm: +90 532 749 17 15

Phone: +90 262 655 46 46 (Pbx)
Fax: +90 262 655 46 41
E-mail: [email protected]
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Website: www.akronex.com
This information is property of Safety Hi-Tech S.r.l. (SHT) who reserve the right to carry out changes without prior
notice. No reproduction, modification, total or partial translation is allowed for any purpose than internal use. Every
effort has been made to ensure accuracy of information contained herein, however, SHT disclaims any liability for
the use that may be made of this information. Anyone using the data contained in this manual does so under his
own responsibility and takes whatever consequence he may encounter.
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2 USE AND LIMITATIONS
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There are two different useful ways of using this manual. Firstly, following the index accurately (mainly
when is the first system to be installed and the personnel has no previous experience) and secondly, as a
reference book. In both cases, it is necessary the use of the drawings provided with the system as a
reference.
In the first case, the manual layout allows the installation of a system chronologically. It is also convenient
to refer to the drawings in order to identify the position and number of the components to be installed.
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As for the second case, this manual is used when the installer, with previous experience, checks in the first
place the drawings provided with the system. Since the naming and technical data sheet of each part
appears in them, each component is easily located in the index and therefore, the appropriate chapter can
be consulted.
Intention of this manual is to give specific instructions for installation, maintenance and functional testing
for AKRONEX systems and components. In any case, it is not intended to replace any requirements of NFPA
2001 “Standard on Clean Agent Fire Extinguishing Systems” which has to be fulfilled.
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3 GENERAL
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AKRONEX 1230 engineered fire extinguishing systems are designed as heavy duty equipment, reliable and
easy to mount, with simple test routines to check their operating condition as described in this manual.
However, AKRONEX wishes to clarify the following:
• All personnel who are assigned to the equipment should be properly trained in its use, inspection,
tests and maintenance. AKRONEX recommends at all times the adoption of safe working practice in
accordance with current health legislation and safety procedures. It is recommended that personnel
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in charge of installation and maintenance of the fire extinguishing system should be properly trained
in its safe use and should read the whole of this manual before initiating any of the operations
mentioned above.
• All personnel working in an enclosure protected by NAF S® 1230 fire protection systems should be
warned of the effects on personnel and protected properties. Personnel in the protected area should
be trained in the modes of actuation in case of alarm and in the different types of system activation.
• During installation and maintenance operations personnel should be protected by wearing protective
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clothing and shoes and when necessary helmet and gloves (Personal Protective Equipment – PPE).
Safety glasses or facemask should be worn whenever holes are drilled for pipe supports or cylinder
bank brackets. Such protection is also needed when dealing with particle emission.
• Due to possible false alarm of the detection system (if installed) produced by dust or smoke caused
by installation works, the detection system in the area should be isolated or disconnected prior to
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starting and during the assembly operations.
• All the equipment and pipe system should be installed in accordance with the project drawings.
Systems are made up of units tested within limitations. The system designer must be consulted
whenever changes are planned for the system or area of protection. Constructive drawings should
be corrected, and modifications included in the project.
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• An authorized installer or system designer must be consulted after the system has discharged.
• Protective cap must always be installed on the discharge valve when a cylinder is being transported
to its final destination.
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• Use one or several of the following to seal thread joints:

o 0.4 mm thread joint compound;
o Teflon tape.
Whichever sealing compound is used, never cover the two first threads to ensure internal cleanliness of
the pipe system.
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4 SYSTEM DESCRIPTION
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AKRONEX 1230 Engineered Extinguishing System is developed as heavy duty, reliable equipment and easy
to mount.
NAF® S 1230 fluid is stored in steel cylinders as a liquid, superpressurized with Nitrogen to 25 bar (360 psi),
or 42 bar (600 psi), or 60 bar (870 psi) at 21°C (70°F).
The cylinder valve assembly is equipped with a pressure gauge/switch for monitoring cylinder pressure and
a safety burst disc. In addition, each cylinder and valve assembly is provided with a protection cap to
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prevent uncontrolled, accidental discharge.
The AKRONEX 1230 Engineered System equipment described in this manual is designed for an operating
temperature range of 0°C to 50°C. The maximum fill density is 1.121 kg/l and the minimum one is 0.24 kg/l.
A typical extinguishing system consists of the following four main elements:
Storage Systems
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Comprising steel cylinders containing the extinguishing agent; they are allowed for vertical
transportation and storage only.
Release System
Controlling the activation and discharge of the agent contained in the cylinders. It consists of a Pilot
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Valve, which integrates the different release devices, such as manual release, solenoid valve
electrical release and pneumatic release, which control opening of cylinder valves or auxiliary
cylinders.
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Distribution System
Directing the agent discharge from the cylinders to the protected zone.
Support System
Consisting of a metallic structure (brackets), which supports the cylinder lock. Single row
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configuration is available.
All personnel who are assigned to this equipment in commissioning, inspection, tests and maintenance
operations should be thoroughly trained in the functions they perform.
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The number of cylinders required to protect the hazard area is determined by specific calculation for each
application by using the specific UL Approved flow calculation software, IX1230 FCS.
All systems may be actuated automatically by means of the solenoid valve or manually.
Personnel in the protected area should be instructed in the modes of actuation in case of alarm and in
system manual actuation.
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4.1 MODULAR SYSTEMS
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In this case, the system consists of only one cylinder, which contains the extinguishing agent, and the valve
incorporating all actuation and discharge release systems. The valve makes use of the pressure contained
in the cylinder to open. This system is normally fitted with manual and electrical solenoid valve actuation
devices. Pneumatic actuation is also possible for special applications.
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60 bar modular assembly models cover 140 L, 160 L, or 180L cylinders fitted with valve model V40IX.
Table 4.1.1.1 and Table 4.1.1.2 show some dimensional details and filling range respectively for typical 60
bar valve/cylinder assemblies in vertical installations.
Table 4.1.1.1: 60 bar valve/cylinder assemblies for vertical installation only

Assembly Cylinder Valve size Assembly height, Cylinder Diameter,
Part No.
AXFKBCA140
AXFKBCA160
Capacity, L
140
160
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(outlet), in
1 - 1/2
1 - 1/2
mm
1880
1980
mm
360
360
AXFKBCA180 180 1 - 1/2 2285 360
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Table 4.1.1.2: Filling Range for 60 bar assemblies for vertical installation only
Cylinder Fill Range, kg Gross weight, kg
Assembly Cylinder
average tare
Part No. Capacity, L MIN MAX Min Fill Max Fill
weight, kg
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AXFKBCA140 140 129 33.6 156.9 175.9 299,2

AXFKBCA160 160 140 38.4 179.4 192,2 333,2
AXFKBCA180 180 156 43.2 201.8 213,6 372,1
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incorporates all actuation and discharge release systems. The valve makes use of the pressure contained in
the cylinder to open. This system is normally fitted with manual and electrical solenoid valve actuation
devices (see Figure 4.1.2.1). Pneumatic actuation is also possible for special applications.
42 bar modular assembly models cover:
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- 5 L, 13.4 Land 26.8 L cylinder fitted with V20IX valve;
- 40.2 L and 67.5 L cylinders fitted with V25IX valve;
- 75 L, 100 L and 120 L cylinders fitted with V40IX valve.

Assembly
Part No.
Cylinder
Capacity, L
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Valve size
(outlet), in
Assembly height,
mm
Cylinder Diameter,
mm
AXFKBCA005 5,0 3/4 615 140
AXFKBCA013 13,4 3/4 1250 140
AXFKBCA026 26,8 3/4 1000 229
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AXFKBCA040 40,2 1 1370 229
AXFKBCA067 67,5 1 1625 267
AXFKBCA075 75 1 - 1/2 1785 267
AXFKBCA100 100 1 - 1/2 1460 358
AXFKBCA120 120 1 - 1/2 1680 358
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Assembly Cylinder
average tare
weight, kg
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AXFKBCA005 5,0 8.1 1.2 5.6 14.8 19.2

AXFKBCA013 13,4 15.6 3.2 15.0 24.9 36.8
AXFKBCA026 26,8 32.6 6.4 30.0 44.9 68.5
AXFKBCA040 40,2 44.0 9.6 45.1 62.1 97.5
AXFKBCA067 67,5 67.8 16.2 75.7 92.6 152.1
AXFKBCA075 75 73.8 18.0 84.1 105.2 171.3
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AXFKBCA100 100 87.3 24.0 112.1 124.0 212.1

AXFKBCA120 120 101.0 28.8 134.5 143.1 248.8
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Pos Description
1 Modular cylinder with V40IX valve
2 Solenoid valve
3 Manual release
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5
6
Discharge hose
Bracket
Nozzle
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Figure 4.1.2.1: 42 bar modular system
A control panel, via a solenoid valve (2) may activate modular cylinders (1) automatically. For manual
actuation (3) it is necessary to access the manual release lever, remove the safety seal and pull the lever.
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incorporates all actuation and discharge release systems. The valve makes use of the pressure contained in
the cylinder to open. This system is normally fitted with manual and electrical solenoid valve actuation
devices (see Figure 4.1.3.1). Pneumatic actuation is also possible for special applications.
25 bar modular assembly models cover:
- 175 L and 240 L cylinder fitted with V65IX valve.
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Assembly Cylinder Valve size Assembly height, Cylinder Diameter,
Part No. Capacity, L (outlet), in mm mm
AXFKBCA175
AXFKBCA240
175
240
ED 2–½
2–½
1540
1945
445
445
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Assembly Cylinder
average tare
weight, kg
AXFKBCA175 175 86 42.0 196.2 146.1 300.3
AXFKBCA240 240 109 57.6 269.0 186.0 397.5
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A control panel via a solenoid valve may activate modular cylinders automatically. For manual actuation, it
is necessary to access the manual release lever, remove the safety seal and pull the lever.
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N. Description N. Description
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1 Modular cylinder with V65IX valve 5 Rigid discharge hose 2 ½” V 2,5-3

2 High pressure manual lever 6 Grooved flexible coupling E-77 for 3” Victaulic
3 Solenoid valve 13W/24V 7 Modular cylinder bracket
Rounded spanner  65 – 155 mm (for V65IX:
4 Solenoid blind cap 8
Victaulic + filling tool)
Figure 4.1.3.1: 25 bar modular system
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4.2 CENTRALIZED SYSTEMS
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4.2.1 60 BAR BANK SYSTEMS
4.2.1.1 60 BAR BANK SYSTEMS CONTAINING UP TO 8 CYLINDERS
A “Master Cylinder” is one of the bank cylinders and is filled with the same quantity of extinguishing agent
as an “Auxiliary Cylinder”. In this system pressure released at the opening of the master cylinder is directed
towards the pneumatic release cones of the auxiliary cylinder used to pierce the release discs incorporated
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in their valves.
V40IX valve is used on master and on auxiliary cylinders of 140, 160 and 180 litres capacity.
The cylinder bank is delivered fitted with devices to prevent actuation through micro-leakage (Relief Valve
for bank Solenoid Valve) and to control release of residual pressure in pneumatic release circuit
(Decompression Screw).
The control panel via a solenoid valve may actuate the system automatically. For manual actuation, it is
necessary to access the master cylinder release, remove the safety seal and pull the lever.
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Pos Description Pos Description
1 Auxiliary assembly (V40IX/cylinder) 9 2” Check valve
2 Master assembly (V40IX/cylinder) 10 Rigid hose G. 1 ½” FG-FG
3 Manual pneumatic release 11 Blind cap NPT threaded
4 Solenoid valve fitted with 1/8” pneum. outlet 12 Discharge manifold
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5 PTFE Release hose G.1/8”x160 mm 13 Rack with straps
6 2 ways pneumatic cone 14 V40IX cylinder flange
7 1 way pneumatic cone + “L” decompression screw 15 Pressure switch with locking device
8 PTFE Release hose G.1/4”x700 mm
4.2.1.2 ED
60 BAR BANK SYSTEMS CONTAINING FROM 9 UP TO 10 CYLINDERS
A pilot cylinder of reduced volume filled with dry nitrogen at 110 bar @ 21°C is used. In this case the pilot
cylinder contents are not used as effective extinguishing agent. The pressure released at the opening of the
pilot cylinder is directed towards the auxiliary cylinder pneumatic release cones in order to pierce the
release discs incorporated in their valves. Valve used on the pilot cylinder is AKRONEX V20-N2 (technical
data sheet No. 332). Auxiliary cylinders of 140, 160 and 180 litres capacity are fitted with V40IX valves. A
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single pilot cylinder is suitable to operate up to 10 cylinders of the installed extinguishing system.
The cylinder bank is delivered fitted with devices to prevent actuation through micro-leakage a well as
controlled release evacuation of residual pressure in the pneumatic release circuit.
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necessary to access the pilot cylinder manual lever, remove the safety seal and pull the lever.
After actual system activation, it is necessary to release residual pressure trapped within the pneumatic
release circuit. Therefore, see instructions for the use of the Decompression Screw in section 5.6.
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4.2.2.1 42 BAR BANK SYSTEMS CONTAINING UP TO 8 CYLINDERS
A “Master Cylinder” is one of the bank cylinders and is filled with the same quantity of extinguishing agent
as an “Auxiliary Cylinder”. In this system pressure released at the opening of the master cylinder is directed
towards the pneumatic release cones of the auxiliary cylinder used to pierce the release discs incorporated
in their valves.
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V40IX valve is used on master and on auxiliary cylinders of 75, 100 and 120 litres capacity, while V25IX valve
is assembled on cylinders of 67.5 litres capacity.
The cylinder bank is delivered fitted with devices to prevent actuation through micro-leakage (Relief Valve
for bank Solenoid Valve) and to control release of residual pressure in pneumatic release circuit
(Decompression Screw).
necessary to access the master cylinder release, remove the safety seal and pull the lever.
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Pos Description Pos Description

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1 Master cylinder (V25IX) 10 R2F Release hose

2 Auxiliary cylinder (V25IX) 11 2 ways pneumatic cone
3 Manual pneumatic release 12 Discharge manifold
4 Solenoid valve fitted with 1/8” pneum. outlet 13 1” Check valve
5 V25IX Valve 14 1-way pneumatic cone + “L” screw
6 Rack with straps 15 V25IX cylinder flange
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7 Pressure switch with locking device 16 Blind cap NPT threaded

8 PTFE Release hose 1/4” 17 Rounded spanner 35-50 mm (for solenoid valve)
9 PTFE Release hose 1/8”
Fig. 4.2.2.1.1: Example of 42 bar bank system up to 8 cylinders
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4.2.2.2 42 BAR BANK SYSTEMS CONTAINING FROM 9 UP TO 10 CYLINDERS

A pilot cylinder of reduced volume filled with dry nitrogen at 110 bar @ 21°C is used. In this case the pilot
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cylinder contents are not used as effective extinguishing agent. The pressure released at the opening of the
pilot cylinder is directed towards the auxiliary cylinder pneumatic release cones to pierce the release discs
incorporated in their valves. Valve used on the pilot cylinder is AKRONEX V20-N2 (technical data sheet No.
332). Auxiliary cylinders of 75, 100 and 120 litres capacity are fitted with V40IX valves, and V25IX in the case
of auxiliary cylinders of 67.5 litres capacity. A single pilot cylinder is suitable to operate up to 10 cylinders
of the installed extinguishing system.
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The cylinder bank is delivered fitted with devices to prevent actuation through micro-leakage a well as
necessary to access the pilot cylinder manual lever, remove the safety seal and pull the lever.
After actual system activation, it is necessary to release residual pressure trapped within the pneumatic
release circuit. Therefore, see instructions for the use of the Decompression Screw in section 5.6.
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Pos Description Pos Description Pos Description

2 Slave cylinder 11 2 ways pneumatic cone 24 Rack with straps pilot cylinder
3 Manual actuator 12 Discharge manifold 25 PTFE release hose ¼” x 700
4 Solenoid valve 13 Check valve 26 Coupling ¼” to hose
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5 V25IX valve 14 1-way pneumatic cone with “L” screw 27 Tee ¼” male to 2 x ¼” female
6 Rack with straps 15 V25IX cylinder flange 28 Depressurization valve ¼”
7 Pressure switch 16 Blind cap NPT threaded 29 Reduction 21.8” to ¼” H-H
8 PTFE release hose ¼” 21 Pressure gauge Rounded spanner 35-50 mm (for
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10 R2F release hose 23 N2 pilot cylinder solenoid valve)
Fig. 4.2.2.2.1: Example of 42 bar bank system containing 9 cylinders and a pilot assembly
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4.2.3.1 25 BAR BANK SYSTEMS OF 2 OR 3 CYLINDERS
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A cylinder of the battery is used as a master cylinder which is filled with the same amount of gas as the
auxiliary cylinders. Pressure released at the opening of the head of the master cylinder is directed towards
the auxiliary cylinder pneumatic release heads and it is used to pierce the release discs incorporated in their
valves.
V65IX valve is used on master and modular cylinders. The head cap has outlet ports to connect: pneumatic
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head, pressure gauge/pressure switch, pressure switch (optionally), solenoid valve and manual lever
release. Auxiliary cylinders use the AKRONEX V65IX valve but the head cap is different. This is a blind cap
where it is possible to only install the pressure gauge/pressure switch and the pneumatic head.
This valve incorporates a safety disk to evacuate the cylinder gas if overpressure takes place.
necessary to access the master cylinder manual lever, remove the safety seal and pull the lever.
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N. Description N. Description
1 Master cylinder with V65IX valve 11 Solenoid valve 13 W/24 V
2 High pressure manual lever 12 Retention valve  2 ½” for 4” manifold
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3 2 ways Pneumatic release head for V65IX valve 14 NPT Manifold joining nut
5 Rigid discharge hose 2 ½” V 2,5-3 15-16 Grooved Flexible Coupling E-77 for 3” Victaulic
6 PTFE flexible hose G. ¼” x 700 mm 18 Manifold "U" fixing
9 Manifold seat for 175 and 240 l cylinders 19 Pressure switch with locking device
10 Decompression screw, model “C”
Fig. 4.2.3.1.1: Example of 25 bar bank system containing 3 cylinders
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4.2.3.2 25 BAR BANK SYSTEMS CONTAING FROM 4 TO 5 CYLINDERS

Cylinder manifolds comprising of 4 to 5 cylinders require a pilot cylinder for actuation. The pilot cylinder
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charged with dry nitrogen at 110 bar (@ 21°C) is used. The pressure released at the opening of the pilot
cylinder is directed towards the auxiliary cylinder pneumatic release cones to pierce the release discs
incorporated in their valves. The pilot cylinder uses a AKRONEX V20/N2 valve.
A single pilot cylinder is suitable to operate from 4 up to 5 NAF S® 1230 fire extinguishing system
cylinders.
Each cylinder is delivered fitted with devices to prevent actuation through micro-leakage as well as
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The system can be actuated via a solenoid mounted on the pilot cylinder, actuated by a control panel. For
manual actuation, it is necessary to access the pilot cylinder manual lever, remove the safety seal and pull
the lever.
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Pos Description Pos Description Pos Description

1 N2 pilot cylinder 7 Release hose ¼” x 700 13 Decompression screw, model “C”
2 Manual Release 8 Manifold seat 14 Check valve
3 Electric actuator 9 Discharge manifold 15 Cylinder Brackets
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4 V65IX valve 10 Manifold "U" fixing 16 Rack with straps pilot cylinder
5 2-way Pneumatic head 11 Manifold Pressure Switch 17 NPT Manifold joining nut
6 Discharge hose 2 ½” 12 Grooved flexible coupling E-77 for 3”
Figure 4.2.3.2.1: Example of 25 bar bank system containing 4 valve/cylinder assemblies
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4.3 COMPONENTS DESCRIPTION
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4.3.1 DISCHARGE VALVES
AKRONEX discharge valve models - used on Engineered NAF S® 1230 Clean Agent Fire Suppression Systems
– are pressure operated container valves, made of brass.
P/N AXFK200V20 –V20IX DISCHARGE VALVE
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P/N AXFK200V25 – V25IX DISCHARGE VALVE
PART NO. Pressure Rating, bar

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They incorporate a safety disk to prevent cylinder over pressurisation, having the following specifications:
, mm Description
SHFK130D10 130 ± 10 10 Safety burst disc, V20IX/V25IX valve
SH20150APR 95  7 10 Safety burst disc, V25IX valve (ALTERNATE CONSTRUNCTION)
SHFK130D18 130 ± 10 18 Safety burst disc, V40IX valve
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SH95116004 60 ± 3 18 Safety burst disc, V65IX valve
Each model is equipped with a pressure gauge to monitor the system pressure.
V40IX container valve is used both in 60 bar extinguishing system assemblies and in 42 bar ones, while
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models V20IX and V25IX are assembled on 42 bar system cylinders only.
All three valve models are of similar operation, accessories, release system and characteristics. The only
difference is their external aspect and flow route.
Figure 4.3.1.1-A shows an enlargement of valve model V20IX.
Figure 4.3.1.1-B shows an enlargement of valve model V25IX.
Figure 4.3.1.1-C shows an enlargement of valve model V40IX.
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V65IX container valve is assembled only on 25 bar system cylinders (see Figure 4.3.1.2).
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Table 4.3.1.1-A: V20IX valve components.
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Pos. Description Pos. Description
1 VALVE BODY 18 OR  8 x 3
2 VALVE PISTON AXLE 19 BURST DISC 230-260 bar, Ø 14 mm
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3 OR  9,19 X 2,62 20 BURST DISK FIXER (AISI 303)
4 RECOVERING SPRING 21 OR  21 X 2
5 PISTON 22 BLIND COVER FOR BURST DISC
6 OR  20,29 X 2,62 23 BLIND COVER FOR SOLENOID VALVE
7 OR  36,17 X 2,62 24 SOLENOID VALVE FIXING NUT
8 VALVE HEAD CAP 25 OR  6 x 2
9 SAFETY DISK PLUG 26 VALVE OUTLET CAP G.¾”
10
11
12
PTFE CLOSING JOINT
JOINT HOLDER
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SAFETY DISC 130 ± 10 BAR,  10 mm 27
28
29
CHAIN
CHAIN SCREW
PRESSURE SWITCH CAP
13 SEALING JOINT WASHER 30 OR  9,19 X 2,62
14 SCHRADER RETENTION VALVE M.8x1 31 OR  2,5 X 1,2
15 PRESSURE GAUGE PROTECTOR
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32 RELEASE VALVE RESET SPRING
16 MIJA PGS 2IN1, short type UL 33 RELEASE VALVE PISTON
17 PRESSURE GAUGE NUT 34 RELEASE VALVE PISTON FIXER
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The relief valve device on the head cap (made up of items nos 31, 32, 33, and 34) prevents accidental
cylinder discharge caused by micro leakage of pressure produced by some release devices.
The safety disk (item no. 10) prevents an excessive rise in pressure (for example, due to overheating) by
releasing the internal cylinder pressure, that may cause the assembly to explode.
The burst disk (item no. 19) allows actuation of manual and pneumatic release devices. When this disk
bursts by means of the release system connected to it, the valve opens. Its set pressure does not allow
bursting caused by cylinder over pressure.
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Table 4.3.1.1-B: V25IX valve components.
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1 VALVE BODY 18 SCHRADER RETENTION VALVE M.8x1

2 VALVE PISTON 19 BURST DISC 230-260 bar, Ø 14 mm
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3 OR  9,19 X 2,62 20 BURST DISK FIXER (AISI 303)
4 RECOVERING SPRING 21 OR  21 X 2
5 OR  36,09 X 3,53 22 BLIND COVER FOR BURST DISC
6 OR  51,5 X 3,55 23 BLIND COVER FOR SOLENOID VALVE
7 VALVE HEAD CAP 24 SOLENOID VALVE FIXING NUT
8 SAFETY DISK PLUG 25 OR  21 x 2
9 SAFETY DISC 130 ± 10 BAR,  10 mm 26 VALVE OUTLET CAP
10
11
12
SEALING JOINT WASHER
PTFE CLOSING JOINT
JOINT HOLDER
ED 27
28
29
CHAIN
CHAIN SCREW
PRESSURE SWITCH CAP
13 OR  43 X 3 30 OR  9,19 X 2,62
14 PRESSURE GAUGE PROTECTOR 31 OR  2,5 X 1,2
15 MIJA PGS 2IN1, short type UL
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32 RELEASE VALVE RESET SPRING
16 PRESSURE GAUGE NUT 33 RELEASE VALVE PISTON
17 OR  8 x 3 34 RELEASE VALVE PISTON FIXER
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Table 4.3.1.1C: V40IX valve components.
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1 VALVE BODY 18 BURST DISC 230-260 bar, Ø 14 mm

2 VALVE PISTON 19 RELEASE VALVE PISTON FIXER
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3 OR  11,6 X 2,4 20 RELEASE VALVE PISTON
4 RECOVERING SPRING 21 RELEASE VALVE RESET SPRING
5 OR  52,07 X 2,62 22 OR  2,5 X 1,25
6 OR  69,45 X 3,53 23 PRESSURE SWITCH CAP
7 VALVE HEAD CAP 24 SEALING JOINT WASHER (AISI 303)
8 SAFETY DISK PLUG 25 PRESSURE GAUGE NUT
9 SAFETY DISC 130 ± 10 BAR, Ø 18 mm 26 OR  53,64 X 2,62
10
11
12
PTFE CLOSING JOINT
JOINT HOLDER
OR  8 x 3
ED 27
28
29
OR  59,92 X 3,53
BLIND COVER FOR SOLENOID VALVE
OR  6 x 2
13 PRESSURE GAUGE PROTECTOR 30 SOLENOID VALVE FIXING NUT
14 MIJA PGS 2IN1, long type UL 31 OR  9,19 X 2,62
15 BLIND COVER FOR BURST DISC
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32 SCHRADER RETENTION VALVE M.8x1
16 OR  21 x 2 33 VALVE OUTLET CAP
17 BURST DISK FIXER (AISI 303) 34 CHAIN SCREW
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To prevent an accidental discharge during the installation or maintenance of the system and whenever the
valve needs to be manipulated, it is necessary to lock the locking screw device (see Fig. 4.3.1.3). This screw
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device locks the movement of the piston avoiding the discharge of the valve.
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Figure 4.3.1.3
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4.3.2 RELEASE DEVICES
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4.3.2.1 MANUAL RELEASE DEVICES (FOR MODULAR SYSTEMS) – P/N AX31009401
This device is assembled on modular assembly, allowing the manual actuation of the fire‐fighting system
(see Figure 4.3.2.1.1). It consists of an operating lever, secured in the closed position by a safety pull pin
against accidental discharge.
By removing the safety pin, the lever can be manually rotated to the open position, pushing a needle against
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a release disk located on the valve body; the bursting of the release disk opens the valve and then allows
the discharge of the extinguishing agent.
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Figure 4.3.2.1.1 – Manual Release Device

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4.3.2.2 PNEUMATIC MANUAL RELEASE DEVICE (FOR CENTRALIZED SYSTEMS) – P/N AX31009402
This device (see Figure 4.3.2.2.1) is assembled on the master cylinder of a bank system, consisting of 8 or
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less units.
It allows the manual actuation of the master cylinder, which – through the connections to the adjacent
slave cylinders – transfers the required pressure and allows the discharge the entire system virtually
simultaneously; in other words, the slave cylinders’ actuation is purely pneumatic.
For the manual actuation of the master cylinder, it is necessary to access the manual lever, remove the
safety seal and pull the lever itself.
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Figure 4.3.2.2.1 – Pneumatic Manual Actuator

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4.3.2.3 SOLENOID VALVE (FOR MODULAR SYSTEMS)- PN SH21006403

The solenoid actuator (see Figure 4.3.2.3.1) is an electro mechanical device that allows the AKRONEX Fire
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Suppression Systems to be actuated electrically from a control panel or, another electric signal.
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Figure 4.3.2.3.1 – Solenoid Valve for Modula System
As a standard, the AKRONEX discharge valve models of a modular system incorporate a manual lever release
and a solenoid valve as it is shown in Figure 4.3.2.3.2.
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Figure 4.3.2.3.2
The discharge valve makes use of cylinder internal pressure for opening, letting the piston move
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downwards.
When the discharge valve is at rest, the piston is positioned inside the solenoid valve. When solenoid valve
is energized, the piston moves backwards allowing the free passage of pressure, which pushes the needle-
piston and allows the bursting of the disk.
At that moment, the pressure retained by the burst disk is released and allows the piston opening.
Release is also possible by directly actuating the manual release lever.
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4.3.2.4 SOLENOID VALVE OUTLET G.1/8” (FOR CENTRALIZED SYSTEMS) - PN SH21006404

For cylinder banks consisting of 8 or less cylinders, one of them is used as a master cylinder. This master
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cylinder incorporates all cylinder bank external actuation systems. As a standard master cylinder valve
incorporates double manual-pneumatic release and a solenoid valve provided with 1/8" pneumatic outlet,
as it is show in the following figure:
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Figure 4.3.2.4.1
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As per Figure 4.3.2.4.1, the G. 1/8” pneumatic outlet has the function to activate other release devices
throughout the proper connecting hose.
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4.3.2.5 PNEUMATIC CONES

As per par. 4.3.2.4, for cylinder banks consisting of 8 or less cylinders, the master cylinder incorporates all
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cylinder bank external actuation systems, that is the double manual-pneumatic release (P/N AX31009402)
and a solenoid valve provided with 1/8" pneumatic outlet (PN SH21006404), and it is able to actuate the
system auxiliary cylinders.
The pressure released at the opening of the master cylinder is directed towards the pneumatic cone
installed on the near auxiliary cylinders and is used to pierce the burst discs of the other container valves
(see Figure 4.3.2.5.1):
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Figure 4.3.2.5.1: Auxiliary cylinder valve equipped with pneumatic cone.

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The pneumatic cone equipped with a 2-way “T” coupling (see Figure 4.3.2.5.2) is used on intermediate
battery cylinders, while the same component equipped with a 1‐way “T” coupling (see Figure 4.3.2.5.3) is
used on the last battery cylinder (see Figure 4.3.2.5.4).
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P/N SH30027302 – 1-WAY PNEUMATIC CONE
P/N SH30027303 – 2-WAYS PNEUMATIC CONE
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Figure 4.3.2.5.2: 2‐ways pneumatic cone
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Figure 4.3.2.5.3: 1‐way pneumatic cone
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Figure 4.3.2.5.4: Bank system – auxiliary cylinders equipped with pneumatic cones
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4.3.3 PRESSURE GAUGE/SWITCH

Pressure gauge indicates the internal cylinder pressure. It is colour coded to display the acceptable
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operating range (green zone), under pressure range, and over pressure range (red zones).
The device assembled on AKRONEX valves is a “Mija 2n1 Not Powered” proprietary electronic pressure
switch that is integrated with mechanical gauges to deliver visual and electronic supervision of the cylinder
content; if pressure falls below a predetermined level, the 2n1 triggers a signal indicating the cylinder needs
attention.
This model is a not powered device, with normally closed switch configuration; the output cables are
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18AWG, 11” length, black and white respectively.
P/N SH123060BL (PGS 2N1 60bar V40IX long UL – NAF S 1230)

The device shown in Figure 4.3.3.1 is installed on V40IX valves assembled on 60 bar extinguishing system
cylinders (140, 160, 180 liters capacities).
The configuration is normally open switch with crossover signal @ 55 bar ± 2.4 bar.
It is calibrated at 60 bar ± 2.4 bar.
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P/N SH123042BS (PGS 2N1 42bar V20IX/25IX short UL – NAF S 1230)
The device shown in Figure 4.3.3.2 is installed on V20IX or V25IX valves assembled on 42 bar extinguishing
system cylinders (5, 13.4, 26.8 liters capacities, or 40.2, 67.5 liters capacities respectively).
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The device shown in Figure 4.3.3.3 is installed on AKRONEX V40 valves assembled on 42 bar extinguishing
system cylinders (75, 100, 120 liters capacities).
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The device shown in Figure 4.3.3.4 is installed on V65IX valves assembled on 25 bar extinguishing system
cylinders (175, 240 liters capacities).
It is calibrated at 25 bar ± 1 bar.
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Figure 4.3.3.1: PGS for NAF S® 1230 extinguishing system @ 60 bar
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Figure 4.3.3.2: PGS for NAF S® 1230 extinguishing system @ 42 bar, short type
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Figure 4.3.3.3: PGS for I NAF S® 1230 extinguishing system @ 42 bar, long type
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Figure 4.3.3.4: PGS for NAF S® 1230 extinguishing system @ 25 bar, long type
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Requirements for Pressure Gauges and Indicators to be used in Extinguishing System Units
A pressure gauge/switch intended to be installed on a NAF S® 1230 extinguishing system unit to monitor its
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internal pressure shall be manufactured in compliance with specification quoted in UL2166.
a. The operating range of the gauge shall take into account the operating temperature-pressure
relationship of the extinguishing system unit, except that the minimum operating pressure line is
able to be higher than the pressure that corresponds to the minimum operating temperature.
b. The pressure gauge face shall indicate the appropriate units for which the gauge is calibrated.
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c. The gauge dial face shall comply with the following requirements:
- The maximum indicated gauge pressure shall be between 150 and 250 percent of the indicated
operating pressure, and not less than 120 percent of the pressure at 48.9°C (120°F).
- The zero, operating, and maximum indicated gauge pressures shall be shown in numerals and
with marks.
- The minimum use temperature shall be marked on the left side of the operable pressure range,
an operating temperature value shall be marked at indicated charging pressure and the
maximum use temperature shall be marked on the right side of the operable pressure range.
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- For gauges with 110°C of arc or greater between the minimum and maximum use temperature
at least five separate pressures shall be shown in marks on the portion of the arc between the
minimum use temperature and the operating pressure; and the same identifications shall be
made between the operating pressure and the maximum use temperature.
- For gauges with less than 110 degrees of arc between the minimum and maximum use
temperature, at least two separate pressures shall be shown on each side of the operating
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pressure.
- The portion of the arc between the minimum operating pressure mark and the maximum
operating pressure marking shall be indicated in green, except the lower portion of the arc is
able to be higher than the minimum operating pressure, but no higher than 90 percent of the
operating pressure and the upper portion of the arc is able to be lower than the maximum
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operating pressure, but no lower than 110 percent of the operating pressure.
- The background of the gauge face in the area defined as being that above radial lines
connecting each of the maximum and minimum markings to the center of the gauge shall be
red. The arc of the dial from the zero pressure point to the minimum use temperature marking
shall have a red or white background and shall be marked ″Recharge″. The arc of the dial from
the maximum use temperature to the maximum indicated pressure shall have a red or white
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background and shall be marked ″Overcharged″. All numerals, letters, and characters shall be
black, and the remaining background of the gauge shall be white.
- Pointers shall be yellow, and the tip of the pointer shall end in the arc of the pressure indicating
dots, and they shall have a maximum tip radius of 0.25 mm (0.010 inch). The minimum length
of the pointer from center point of the dial to the tip shall be 9.53 mm (0.375 inch).
- The minimum length of the arc from the zero pressure to the operating pressure shall be 25.4
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mm (1 inch) measured from the center line of the zero pressure mark to the center line of the
operating pressure mark.
- The mark used to indicate the operating pressure shall be not less than 0.64 mm (0.025 inch)
nor more than 1.02 mm (0.040 inch) wide.
- The pressure gauge face shall be marked to indicate: ″Use with _____ Only″. The blank is to
contain a description of the clean agent.
d. The gauge dial face shall comply with the following requirements:
- The pressure gauge shall be marked with the gauge manufacturer’s identifying mark.
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- The pressure gauge shall also be marked according to the following, as applicable, using a line
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extending as wide as, and of the same stroke thickness as, the manufacturer’s identifying mark:
i) To indicate galvanic compatibility with aluminum valve bodies – a horizontal line above the
manufacturer’s identifying mark; or ii) To indicate galvanic compatibility with brass valve
bodies – a horizontal line below the manufacturer’s identifying mark; or iii) To indicate galvanic
compatibility with aluminum and brass valve bodies – a line above and a line below the
manufacturer’s identifying mark, or only the manufacturer’s identifying mark without any
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additional line.
e. A pressure gauge shall have a pressure relief that provides for venting in the event of a Bourdon
Tube leak.
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4.3.4 DISCHARGE HOSES

A discharge hose routes the extinguishing agent from the storage cylinder to the discharge piping. It is
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connected to the discharge outlet of the AKRONEX Engineered System cylinder valve and terminates at the
system piping or discharge manifold.
4.3.4.1 DISCHARGE HOSE FOR MODULAR SYSTEMS
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Discharge hoses for modular systems equipped with V20IX or V25IX valve models are flexible type, rubber
covered with wire braided reinforcements (see Figure 4.3.4.1.1).
P/N SH30506070 - Hose R2  ¾"x 400 mm, FG/FF (V20IX modular)
P/N SH30502140 - Hose R2  1"x 400 mm, FG/FF (V25IX modular)
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Figure 4.3.4.1.1 – Flexible discharge hose for V20IX/V25IX valve models

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The discharge hose for modular systems equipped with V40IX valve (both for 42 bar systems, and 60 bar
systems) is a long radius 90° bend, rigid type (see Figure 4.3.4.1.2).
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P/N SH30508080 – Rigid Hose  1 ½", FG/MF (V40IX modular)
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Figure 4.3.4.1.2 – Rigid Discharge Hose for modular V40IX valve

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The discharge hose for modular systems equipped with V65IX valve is a long radius 90° bend, rigid type (see
Figure 4.3.4.1.3) equipped with a Victaulic Style 77 flexible coupling, 2 ½”/DN65 (P/N SH9FK25VIC) at the
discharge valve outlet and a Victaulic 3”/DN80 groove fitting (P/N SH9FK30VIC) to connect the hose to the
piping.
P/N SH23070204 - Rigid Hose 2 ½” – 3” for V65IX valve
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Figure 4.3.4.1.3 - Rigid Hose for V65IX modular

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Table 4.3.4.1.1.
PART NO. BEND RADIUS, mm WP, bar Burst TP, bar

SH30506070 121 240 960
SH30502140 305 185 740
SH30508080 - 132 396
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SH23070204 - 36 108
As per the latest edition of NFPA 2001, section 4.2.1, discharge hoses and fittings shall be compliant to the
outlined requirements.
The thickness “shall be calculated in accordance with ASME B31.1” or any international/national approved
standard; NAF S® 1230 fire extinguishing systems use a minimum piping pressure of 25 bar.
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4.3.4.2 DISCHARGE HOSE FOR CENTRALIZED SYSTEMS

The discharge hose for bank systems equipped with V25IX valve models are flexible type, rubber covered
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with 2 wire braided reinforcements made of high tensile free-cutting steel EN 10087 (see Figure 4.3.4.2.1).
P/N SH30506001 - R2 Hose  1" x 400 mm, HG/HG (V25IX bank)
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Figure 4.3.4.2.1 - Flexible discharge hose SH30506001

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The discharge hose for centralized systems equipped with V40IX valve (both for 42 bar systems, and 60 bar
systems) is a long radius 90° bend, rigid type (see Figure 4.3.4.2.2).
P/N SH30508000 – Rigid Hose  1 ½", FG/FG (V40IX bank)

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Figure 4.3.4.2.2 – Rigid Discharge Hose SH30508000

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The discharge hose for bank systems equipped with V65IX valve is the same component used for modular
systems, as per Figure 4.3.4.1.3. Some specs are listed in Table 4.3.4.2.1.
P/N SH23070204 - Rigid Hose 2 ½” – 3” for V65IX valve.
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Table 4.3.4.2.1.: Bank hoses – some specs
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SH30506001 305 185 740
SH30508000 - 132 396
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4.3.5 ACTUATING HOSES
Flexible Actuation Hoses are used in multiple cylinder systems. NAF S® 1230 Engineered Bank Systems can
be equipped with the following items:
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P/N SH30503290 - PTFE RELEASE HOSE  ⅛" X 160 mm, FG/MF (connection manual release/solenoid valve)
– see also Figure 4.3.2.4.1
P/N SH30506014 - TEFLON HOSE  ¼" x 580 mm, MG/MG (Pneumatic Cones - Bank cylinders 67.5/75 L)
P/N SH30522001 - TEFLON HOSE  ¼" x 700 mm, MG/MG (Pneumatic Cones - Bank cylinders from 100L up
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to 240L) - see also Figure 4.3.2.4.1
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Figure 4.3.5.1. Teflon flexible hose

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Some specs of the actuating hoses are listed in the following Table 4.3.5.1.
Table 4.3.5.1.: Actuating hoses – some specs

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SH30503290 30 132 396
SH30506014 30 132 396
SH30522001 30 132 396
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Figure 4.3.5.1 - Actuation hoses assembled on a V40IX/100L bank system

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Hose SH30503290 is assembled on the former G. ⅛” pneumatic outlet of the manual pneumatic actuator
on one side, and on the G. ⅛” port of the electric releasing device P/N SH21006404 on the other side; it has
the function to activate the electric releasing device of the master cylinder of the bank system.
On the latter G. ⅛” port of the manual pneumatic actuator is screwed the proper actuation hose (i.e.
SH30506014 for bank cylinders’ capacities 67.5L or 75 L and SH30522001 for bank cylinders’ capacities from
100 L up to 240 L); it has the function to activate the other electric releasing devices of the auxiliary cylinders
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and discharge the extinguishing agent in the protected volume.

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4.3.5.1 ADAPTERS
The following adapters connect actuation hoses to pressure operated actuation items in centralized system
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installations:
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P/N SH35000209: Adapter G. ⅛” M – G. ¼” F to assemble hose SH30506014 or SH30522001 to the G. ⅛” F
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screwed port of the manual pneumatic actuator.
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P/N SH20010033: Adapter G. ⅛” M – G. ⅛” M to assemble hose SH30503290 to the G. ⅛” F screwed port of

the manual pneumatic actuator on one side, and on the G. ⅛” F screwed port of the bank releasing device
SH21006404.
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4.3.6 CHECK VALVES (for centralized systems)

The check valve is a device which prevents gas returning from the manifold pipe to the cylinders. It acts as
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a safety component during maintenance operations that is in case of disconnected cylinders an accidental
discharge happens, and the discharged extinguishing agent flows towards the manifold, it would lock the
exit of the gas.
Some specs of the check valves for NAF extinguishing systems are listed in the following Table 4.3.6.1.
Table 4.3.6.1. – Check valves specs
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PART NO. DN TP, bar (UL2166, sec.25)
SH21006300 1” 260
SH21006302 2” 260
SH23070221 3” 150
4.3.6.1 60 BAR BANK SYSTEMS ED

2” Diameter check valve (P/N SH21006302) is used in bank systems cylinders of 140, 160 and 180 liters
capacity equipped with V40IX valve.
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Figure 4.3.6.1.1 – 2” Check Valve
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4.3.6.2 42 BAR BANK SYSTEMS
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1” Diameter check valve (P/N SH21006300) is used in bank systems cylinders of 40.2, and 67.5 liters capacity
equipped with V25IX valve (see Figure 4.3.6.2.1).
2” Diameter check valve (P/N SH21006302) is used in bank systems cylinders of 75, 100 and 120 liters
capacity equipped with V40IX valve (see Figure 4.3.6.1.1).
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4.3.6.3 25 BAR BANK SYSTEMS

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3” Diameter check valve (P/N SH23070221) is used in bank systems cylinders of 175, and 240 liters capacity
equipped with V65IX valve (see Figure 4.3.6.3.1).
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4.3.7 MOUNTING BRACKETS AND STRAPS

Steel straps and brackets are used to mount the cylinders in a vertical position.
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Each extinguishing system unit is equipped with two stainless steel clamps to hold the cylinder in place and
wall brackets; Figure 4.3.7.1 shows the type of bracket and straps for cylinders capacities from 100L up to
240L:
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Figure 4.3.7.1: Steel straps and bracket for cylinders capacities from 5L up to 240L
Colour: black painted

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Bracket and Strap thickness = 5 mm
Material: Carbon Steel C15 (UNI EN 10277)
They are available for all size cylinders as shown in the following Table 4.3.7.1.
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Table 4.3.7.1: Dimensions–Cylinder Mounting Straps and brackets, Standard
CYLINDER CYLINDER
PART NO. H1, mm H2, mm L, mm A, mm
CAPACITY, L O.D., mm
SH30621310 5.0 140 76 151 225 25
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SH30621310 13.4 140 76 151 225 25
SH30625010 26.8 229 151 271 325 30
SH30625010 40.2 229 151 271 325 30
SH30626710 67.5 267 170 310 365 30
SH30626710 75 267 170 310 365 30
SH30621010 100 355 204 389 425 30
SH30621010 120 355 204 389 425 30
SH140180BR 140 360
ED 207 394 515 60
SH140180BR 160 360 207 394 515 60
SH140180BR 180 360 207 394 515 60
SH30601175 175 445 250 480 605 60
SH30601175 240 445 250 480 605 60
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Figure 4.3.7.2: Bracket and its section
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4.3.8 PIPING
AS per NFPA 2001, clause 4.2, “pipe shall be of material having physical and chemical characteristics such
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that its integrity under stress can be predicted with reliability. Special corrosion-resistant materials or
coatings shall be required in severely corrosive atmospheres.”
“The thickness of the piping shall be calculated in accordance with ASME B31.1. The internal pressure used
for this calculation shall not be less than the greater of the following values:
✓ The normal charging pressure in the agent container at 21°C;
✓ Eighty percent of the maximum pressure in the agent container at a maximum storage temperature of
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not less than 55°C, using the equipment manufacturer’s maximum allowable fill density, if applicable.
In no case, shall the value used for the minimum pipe design pressure be less than that specified in Table
4.2.1.1.1(b), that is:
Table 4.3.8.1: Minimum Piping Design Pressure
Agent/ Agent Container Agent Container Min Piping

Max Fill density Pressure @ 21°C Pressure @ 55°C Design Pressure
NAF® S 1230
1121 kg/m3
25 bar
42 bar
60 bar
ED 28 bar
48 bar
67.4 bar
25 bar
42 bar
60 bar
Pipes should be installed in accordance with the isometric drawing accompanying the project, being
determined pipe dimensions and layout, fitting location and elevation changes.
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Measurements, dimensions and pipe quality have to be in compliance with the indications in the drawing,
as any modifications relating to pipe dimensions or measurements would impair system operation. In case
of any modification being required, the engineering department responsible for the system design should
be notified as appropriate.
Pipe class shall be Sch. 40 or larger, made of seamless steel in compliance with ASTM A106 grade B or
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analogous reference standard.

The following pipe dimensions are available:
Pipe size Max WP @ 21°C Pipe Class

¾”
1”
1 ¼”
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1 ½” Sch.40 or
25/42/60 bar
2” greater
2 ½”
3”
4”
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The UL Approved calculation software IX1230 FCS has only been verified for use with the
piping, inside pipe diameter and fittings specified in this manual. When unspecified piping and
fittings are used for unbalanced systems, there is a risk that the system will not supply the
required quantity of AKRONEX 1230 Engineered System.
Each pipe section shall be cleaned internally after preparation and before assembly by means of swabbing,
utilizing a suitable non-flammable cleaner. The pipe network shall be free of particulate matter and oil
residue before installation of nozzles or discharge devices.
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4.3.9 MANIFOLD DISCHARGE PIPE

The same types of manifold pipes are used for all AKRONEX 1230 extinguishing systems.
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The discharge manifold is a pipe where the extinguishing agent from all bank cylinders is discharged and
conveyed to the appropriate pipe distribution system.
The discharge manifold is made of carbon steel in accordance with ASTM A-105, Sch.40 at least, testing
pressure 100 bar, black or red painted (graphite black RAL 9011, or flame red RAL 3000).
They shall be Approved under PED Directive 2014/68/EU.
As per Fig. 4.3.9.1, manifold pipe is NPT threaded (1) at both outlets for the connection to the piping system;
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furthermore, it has threaded connections for check valves (4) and a G. ½” threaded outlet for the assembly
of the pressure switch with locking device (2). Manifold is supplied with a blind cap (5), while the threaded
joining nut (3) is optional.
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Fig. 4.3.9.1: Discharge manifold

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Once the pipe/manifold is assembled and the containers connected, the pipe/manifold should not be
supported by the containers. The piping should be secured with pipe hangers or brackets to support the
manifold when the containers are removed for service.
Manifold pipes can have nominal diameter from ¾" to 4"; if the manifold is used for multiple container
application, the type and limit on the number of containers connected to a single manifold is calculated by
AKRONEX’s Flow Calculation program IX1230 FCS.
Every container must be the same type, same size, and identical fill weight.
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Check Valves are required for each container being connected to the manifold (see also par. 4.3.6 and 5.2).
PTFE thread tape or joint compound shall be used on all threaded joints.
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4.3.10 NOZZLES
The 180° and 360° discharge nozzles are designed to provide the proper flow rate and distribution of NAF®
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S 1230 fluid within the protected enclosure. As per NFPA 2001, par. 4.2.5.1 they are listed for the intended
use (ref. UL File Ex6264).
The 180° nozzle is engineered to provide a 180° discharge pattern for sidewall applications, while the 360°
nozzle offers a full 360° discharge pattern for installations where nozzles are located in the center of the
hazard.
They consist of a body containing a multiple number of orifices in the interior, in which a diaphragm is fitted
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with one single calibrated orifice, drilled as per the software calculation results (see Figure 4.3.10.1 and
4.3.10.2).
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Figure 4.3.10.1: 360° Nozzle for AKRONEX 1230 engineered extinguishing systems
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Figure 4.3.10.2: 180° Nozzle for AKRONEX 1230 engineered extinguishing systems
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The pressure in the pipe system will depend on the pressure losses (pressure drop) of the pipe and the
orifice used in the diaphragm. This orifice should be calibrated in accordance with the hydraulic calculation
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for each installation.
Discharge nozzles for AKRONEX 1230 engineered systems are available in nominal pipe sizes of ½”, ¾”, 1”,
1 ¼”, 1 ½”, and 2”.
The complete list of part numbers for the nozzles and some specs are detailed in the following Table
4.3.10.1 and Table 4.3.10.2:
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Table 4.3.10.1 – 360° Nozzles
PART NO. SIZE A, mm B, mm  C (mm) x no. of drills

SHFK304001 ½” (15 mm) 30 50 4 x 24
SHFK304002 ¾” (20 mm) 35 55 5 x 24
SHFK304003 1” (25 mm) 40 64 6.5 x 24
SHFK304004 1 ¼” (32 mm) 50 75 9 x 24
SHFK304005 1 ½” (40 mm) 60 90 10 x 24
SHFK304006 2” (50 mm)
ED 80 105 13 x 24
Table 4.3.10.2 – 180° Nozzles
PART NO. SIZE A, mm B, mm  C (mm) x no. of drills

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SHFK304008 ½” (15 mm) 30 50 4 x 18
SHFK304009 ¾” (20 mm) 35 55 5 x 18
SHFK304010 1” (25 mm) 40 64 6.5 x 18
SHFK304011 1 ¼” (32 mm) 50 75 9 x 18
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SHFK304012 1 ½” (40 mm) 60 90 10 x 18

SHFK304013 2” (50 mm) 80 105 13 x 18
Use the AKRONEX Engineered Flow Calculation Software IX1230 FCS as a tool to determine the selection of
the required orifice area and nozzle.
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Maximum orifice area to pipe area ratio

The ratio between the nozzle orifice area both for a 360° nozzle and a 180° nozzle at the given node and
the pipe cross sectional area for the pipe segment preceding that nozzle is 75%.
Minimum orifice area to pipe area ratio:

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The ratio between the nozzle orifice area both for a 360° nozzle and a 180° nozzle at the given node and
the pipe cross sectional area for the pipe segment preceding that nozzle is 15%.
As per NFPA 2001, par. 4.2.5.3 and UL2166, par. 58.7, discharge nozzles shall be permanently marked to
identify the manufacturer and type.
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4.3.11 ASSEMBLY LABELS

With each delivery, AKRONEX supplies one adhesive identifying label for each cylinder delivered for
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AKRONEX 1230 fire extinguishing systems. To prevent labels from deterioration during transport and
cylinder installation, they are delivered together with the accompanying documentation. These labels
identify the gas contained in the cylinder, the quantity of gas contained, the weight of the empty cylinder,
the working pressure, the cylinder identification number and the date/place of fill.
As a legal requirement and in compliance with UL2166 specification, it is compulsory for each cylinder to
have its own agent identifying label. Therefore, it is very important for the installer to have each label
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attached to its cylinder as soon as the installation is finished. To perform this operation, the manufacturing
lot number on each cylinder shoulder should be compared with the identifying numbers printed on the
labels supplied. The labels should be attached directly onto cylinder body, in a visible location and in a
normal reading position. To facilitate adhesion of the labels, first wipe away dirt, dust, oil or grease from
cylinder area where the label is going to be placed.
The agent identifying label shall be UR Component Recognized under UL Category code PGDQ2 and
provided by a UL authorized supplier/manufacturer.
The NAF S® 1230 identifying label (see Figure 4.3.11.1) is supplied by Pesa Labeling Systems Inc., Model
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FE001, for use on epoxy powder painted surfaces (PGDQ2.MH25484).
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Just below the proper NAF S® 1230 identifying label, the following customized label (P/N AX31012135)
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specifying the UL Authorized Manufacturing Location where the filling is done, shall be stuck:
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Figure 4.3.11.2: AKRONEX customized label (P/N AX31012135)
In addition to the above-mentioned labels, each cylinder/valve assembly shall be labelled also with:
✓ Transport Label (P/N SHFK30LA00), where the following information shall be recorded: UN no. (i.e.
UN 3500, Chemical under pressure, N.O.S. (Nitrogen), 2.2), max filling admissible, cylinder tare
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weight and the date of the cylinder next hydraulic test (see Figure 4.3.11.3);
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Figure 4.3.11.3: Transport label UN 3500 (P/N AXFK30LA00)

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4.5 FITTINGS
Fittings shall have a minimum rated working pressure equal to or greater than the minimum design
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working pressure specified in Table 4.3.8.1 within this manual.
Cast-iron fittings shall not be used.
Class 150 fittings shall not be used.
All threads used in joints and fittings shall conform to ANSI B1.20.1 or ISO 7-1. Joint compound, tape, or
thread lubricant shall be applied only to the male threads of the joint.
Welding shall be performed in accordance with national or international standards, for example
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“Qualification Standard for Welding and Brazing Procedures, Welders, Brazers and Welding and Brazing
Operators”, Section IX ASME Boiler and Pressure Vessel Code, or PED Directive 2014/68/UE, Annex 1, clause
3.1.2
Where copper, stainless steel, or other suitable tubing is jointed with compression-type fittings, the
manufacturer’s pressure and temperature ratings of the fitting shall not be exceeded.
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4.6 PLACARDS AND SIGNS
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As per NFPA 2001 requirements, warning and instruction signs at entrances to and inside protected areas
shall be provided; they shall be readily visible to personnel in the protected area.
Warning and instruction signs shall be located also outside each entrance to clean agent cylinder storage
rooms.
The safety sign format, colour, and the letter style of the signal words shall be in accordance with ANSI
Z535.2 or any other equivalent international/national applicable standard.
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As per UL2166, par.60 the manufacturer shall provide the placards or signs required by the standard on
Clean Agent Fire Extinguishing Systems, NFPA 2001 with the extinguishing system unit which contain the
warning and instruction information regarding clean agent usage.
The following caution signs are available; as they are an optional item, each specific sign must be ordered
separately referring to the relevant part number.
P/N SHFKWS0001: CAUTION - AREA PROTECTED BY AKRONEX 1230 EXTINGUISHING SYSTEM

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This sign alerts personnel that the room is protected by an AKRONEX 1230 Fire Extinguishing System and
they should not enter the area during or after discharge. The sign indicates also that the door must be kept
closed. This sign is 330 mm x 250 mm.
P/N SHFKWS0002: WARNING - AREA PROTECTED BY AKRONEX 1230 EXTINGUISHING SYSTEM

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This sign alerts personnel that the room is protected by an AKRONEX 1230 Fire Extinguishing System and
they should not enter the area when the alarm sounds. This sign is 330 mm x 250 mm.
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P/N SHFKWS0003: CAUTION – EXIT AREA
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This sign alerts personnel that the AKRONEX 1230 fire extinguishing system will be discharged soon if the
alarm device is active (flashing or sounding), and they shall leave immediately the area. This sign is 330 mm
x 250 mm. ED
P/N SHFKWS0004: WARNING – COMBUSTION BY-PRODUCTS
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This sign alerts personnel that the area is protected by a AKRONEX 1230 fire extinguishing system, and in
case of discharge they shall avoid exposure to combustion by-products. This sign is 250 mm x 330 mm.
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P/N SHFKWS0005: CAUTION –MANUAL RELEASE
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This sign alerts personnel that the area is protected by an AKRONEX fire extinguishing system, and it shall
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be actuated by a manual release device. This sign is 250 mm x 330 mm.
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5 INSTALLATION INSTRUCTIONS
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AKRONEX 1230 Engineered Fire Suppression System equipment must be installed to facilitate proper
inspection, testing, manual operation, recharging and any other required maintenance operation as may
be necessary.
Equipment must not be subject to severe weather conditions or mechanical, chemical or other damage that
could render the equipment inoperative. Equipment must be installed in accordance with Standard NFPA
2001, current edition.
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Prior to starting installation check the drawings and lists of materials to ensure that all components have
been delivered. Check that the components are not damaged; any defective components should be
replaced.
Check the position of the cylinders and lengths of pipes in the drawings.
Prior to starting installation check the cylinder bank location (generally indicated in the drawings). The
location advisable for the cylinder bank would be a room as near as possible but outside of hazard
protected, big enough to house the equipment and to facilitate mounting and maintenance operations.
Mounting operations and components for each system are described as follows. The sequence in which
5.1 Installation of Support System

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components are described is at the same time the order in which they should be installed.
At the time of performing the installation of support system, make sure that:
✓ the area where the system is going to be located is thoroughly cleaned;
✓ the floor where the system is going to be mounted is as flat as possible;
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✓ the wall where the support item is going to be fixed (if necessary) is solid and in perpendicular position
from the floor (if possible, avoid partition walls);
✓ the cylinder bank to be installed fits perfectly in the chosen location as per the drawing measurements.
Always complete the final installation of brackets, cylinders and manifold pipe prior to
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performing connection between the manifold pipe and the nozzle system. This method prevents
many adjustment problems during installation of different cylinder bank components.
5.1.1 Installation of cylinder mounting bracket and straps

The bracket is designed for securing modular or bank cylinder. Place the brackets (no. 2 pcs for each cylinder
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starting from 75L cylinder capacity) against the wall at the height indicated in the working drawings and fix
them to the wall using no. four (4) M.12 bolts (see Fig.5.1.1.1). Once the cylinder is in place, fix it taking
care that the pressure gauge and manual actuation system are easily visible and accessible.
Tighten the straps using no. four (4) M.10 bolts (see Fig. 5.1.1.2), so that cylinder is secure.
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Fig.5.1.1.1: M12 Bolt
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Fig.5.1.1.2: M10 Bolt
In order to fix the cylinders to the brackets, 2 couples of straps per cylinder must be used. The number of
straps needed for the installation is therefore four times the number of cylinders for a single-row
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configuration. They must be fixed to the brackets, using an assembly composed by a nut, a bolt and a
washer. The dimensions of the straps vary in relation to the dimensions of the cylinder to be fixed, as
specified in par. 4.3.7.
As already stated, the wall where the support item is going to be fixed should be solid and in perpendicular
position from the floor; partition walls should be avoided as far as possible.
If the bracket has necessarily to be fixed to a partition wall, plates to support the bracket on the opposite
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face of the partition wall should be used in accordance with Fig.5.1.1.3.
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Fig.5.1.1.3: Bracket fixing on a partition wall
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5.1.2 Installation of manifold pipe supports

The manifold pipe is supported by special squares independent from the rest of the bracket, and also fixed
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to the wall. This is a simple structure, easy to install, as per Fig. 5.1.2.1.
The characteristic of this type of supporting element is that there is no need of vertical support columns.
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No. DESCRIPTION
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1 U-Bracket
2 Manifold bearing
3 Washer
4 Hex Socket Cap Stainless Steel Plain Socket Screw
5 Wall plug
6 Nut
7 Washer
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Fig. 5.1.2.1: Manifold pipe support.
The manifold pipe is located above the cylinder bank, on the square supports directly fixed on the wall. The
manifold pipe installation shall be performed at the same time as the mounting of the cylinders’ brackets
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and straps. Avoid to position the manifold by initially connecting it to the distribution system as such
operation may modify the elevation between the manifold connections and the location of bank cylinders.
All manifold threaded connections should be sealed with Teflon tape. Do not apply any Teflon tape to the
first two threads.
Table 5.1.2.1 lists some items for the installation of the manifold support system.
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Table 5.1.2.1: Some details for the Manifold Support System
P/N DESCRIPTION
SH30600050 U-Bracket ¾"
SH30600060 U-Bracket 1"
SH30600070 U- Bracket 1 ¼"
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SH30600080 U- Bracket 1 ½"
SH30600090 U- Bracket 2"
SH30600100 U- Bracket 2 ½"
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5.2 Installation of Check Valves
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Once the manifold is mounted onto the brackets, mount all the check valves as per the design drawings.
They are always located between the discharge hose connected to the cylinder and the discharge manifold.
All valves must be installed with the arrow on the valve body pointing in the proper direction of the flow
(see Figure 5.2.1).
To mount 1” check valve (P/N SH21006300) and 2” check valve (P/N SH21006302), apply joint sealing
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compound or Teflon tape to the manifold pipe threaded connection (apart from the two first rows of
thread) where the check valve is fitted. The inlet of the check valve shall be assembled directly on to the
outlet of the NAF S® 1230 discharge hose.
Tighten the joint firmly using a fixed wrench.
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Figure 5.2.1: 2” Check Valve
Valves greater than two inches in size, i.e. 3” check valves (P/N SH23070221) are welded to the manifold.
They are installed between the rigid discharge hose (P/N SH23070204) connected with the cylinder and the
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manifold.
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5.3 Installation of Discharge Hoses

5.3.1 42 bar/60 bar Extinguishing systems
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Both ends of the flexible discharge hose (P/N SH30506001, P/N SH30506070 and P/N SH30502140) are
equipped with an identical type of threaded connection, both to the container valve outlet and to the
manifold check valve.
Apply Teflon tape to male threaded connection. Tighten securely.
Flexible hose assemblies are engineered to provide maximum service life when properly installed. It is
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important to note that improper installation, incorrect flexing or careless handling in an application will
reduce the effective service life of the hose and cause premature failure of an assembly.
Do not twist the hose assembly during installation; extreme care shall be taken to install the hose
considering its minimum bend radius, which represents the radius to which the hose can be bent in service
without damage or appreciably shortening its life. The radius is measured to the inside of the curvature.
The installed bend radius of the flex hose must not be less than the minimum bend radius specified.
It is recommended that two spanners be used in making the union connection: one to prevent the hose
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from twisting and the other to tighten the coupling.
Always install the hose so that the flexing takes place in only one plane. This plane must be the plane in
which the bending occurs.
Rigid discharge hose P/N SH30508080 for modular systems equipped with container valve V40IX has a fixed
male thread on one side, which shall be connected directly to the piping, and a swivel female thread on the
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other one, which shall be threaded to the outlet of the container valve (G. 1 ½” male).
Apply Teflon tape to male threaded connection. Tighten securely.
Rigid discharge hose P/N SH30508000 for bank systems equipped with container valve V40IX is G. 1 ½”
female threaded on both ends; screw the former side of the discharge hose into the G. 1 ½” male thread of
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the check valve, and the latter on the male threaded outlet of the container valve.
Table 5.3.1.1. lists the main measures relevant to the installation of discharge hoses as per Figure 5.3.1.1.
Table 5.3.1.1: Some specs for the installation of discharge hoses in 42/60 bar systems
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Cylinder Valve Discharge Hose A, mm B, mm

5/13,4/26,8 L V20IX R2  ¾"x 400 mm (V20IX mod., SH30506070) - -
Hose R2  1"x 400 mm (V25IX mod., SH30502140) - -
40,2/67,5 L V25IX
R2 Hose  1" x 400 mm (V25IX bank, SH30506001) - -
Rigid Hose  1 ½" (V40IX mod., SH30508080) 157 237
75/100/120 L V40IX
Rigid Hose  1 ½" (V40IX bank, SH30508000) 145 237
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Rigid Hose  1 ½" (V40IX mod., SH30508080) 157 237

140/160/180 L V40IX
Rigid Hose  1 ½" (V40IX bank, SH30508000) 145 237
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Figure 5.3.1.1: Installation of flex discharge hose
5.3.2 25 bar Extinguishing systems

Rigid discharge hose P/N SH23070204 for systems equipped with container valve V65IX is fitted with a 3”
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coupling, which shall be connected to the check valve P/N SH23070204 through the 3” Victaulic Flex
Coupling Type 77 (P/N SH9FK30VIC), and with a 2 ½” coupling on the other side, which shall be connected
to the V65IX outlet through the 2 ½” Victaulic Flex Coupling Type 77 (P/N SH9FK25VIC). See Figure 5.1.4.2.1.
Install the coupling housings over the gasket, making sure the housings’ keys engage the grooves
completely on both pipe ends.
Install the bolts, and thread a nut finger-tight onto each bolt. Make sure the oval neck of each bolt seats
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properly in the bolt hole.

Tighten the nuts evenly by alternating sides until metal-to-metal contact occurs at the bolt pads. Make sure
the housings’ keys engage the grooves completely. It is important to tighten the nuts evenly to prevent
gasket pinching.
Keep hands away from coupling openings during tightening.
Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved.
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Failure to follow these instructions could cause joint failure, serious personal injury, and property damage.
Depressurize and drain the piping system before attempting to install, remove or adjust any Victaulic piping
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products.
Wear safety glasses, hardhat, and foot protection.
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Figure 5.3.2.1.: Hose SH23070204 and Victaulic Flex Coupling Type 77

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Table 5.3.2.1 lists the main measures relevant to the installation of hoses SH23070204, where the
dimensions of “A” and “B” are defined in Figure 5.3.1.1.
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Table 5.1.4.2.1: Some specs for the installation of discharge hoses in 25 bar systems
Cylinder Valve Discharge Hose A, mm B, mm

175/240 L V65IX Rigid Hose 2 ½” – 3” (V65IX, SH23070204) 230 300
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5.4 Installation of Pneumatic Cones

Mount the pneumatic coupling P/N SH30027303 (4) (or SH30027302) onto the pneumatic cone body (1)
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and tighten with the Hexagon Head G. ¼” plug (fixing screw) P/N SH30000100 (5), not forgetting to insert
the o-ring  21x2 EPDM, P/N SH22001505 (6), and  12.37x2.62 NBR, P/N SH22000112 (7).
The release line hoses are mounted on connections (2, 3).
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Figure 5.4.1a: 2-ways Pneumatic cone
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Figure 5.4.1b: 2-ways Pneumatic cone – disassembled items
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Before fitting the pneumatic cone to the AKRONEX 1230 discharge valve ensures that the
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operating pin inside the piston is fully retracted by pushing it down with a screwdriver. The
operating pin must not be protruding from the pneumatic cone.
Afterwards, using a ruler check that the needle is fully retracted within the cone with a 3.0 mm - 4.5 mm
clearance as it is shown in Figure 5.4.2.
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Figure 5.4.2: Resetting the Piston in the Pneumatic Cone
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Failure to reset the actuator prior to fitting onto the container valve will result in the immediate
operation of the container valve itself and the potentially hazardous discharge of the container.
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Use an appropriated rounded spanner for tightening. Do not apply sealing compounds to the threaded joint
as the o-ring seals it. Repeat the operation until all cylinders are fitted with a release cone.
Locate the release cones on each cylinder in accordance with the sketch for cylinder bank mounting, then
tighten. Next place screws (5) into each cone in accordance with the cylinder bank release drawing.
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5.5 Installation of Actuating Hoses

5.5.1 Extinguishing Systems at 42/60 bar
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As per Figure 4.3.2.4.1, the G. ⅛" Teflon hose, 160 mm length, P/N SH30503290, is used for the pneumatic
connection between the solenoid valve provided with 1/8" pneumatic outlet (bank systems) and the
manual-pneumatic release; this hose has the function to activate other release devices throughout the
proper connecting hose.
Firstly, fit the adapter P/N SH20010033, G. ⅛” M – G. ⅛” M on the swivel female threaded end of the Teflon
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hose, and then connect it to the G. ⅛” F screwed port of the manual pneumatic actuator.
Then connect the other side of the hose, G. ⅛" male threaded, on the G. ⅛” F screwed port of the bank
releasing device SH21006404.
Tighten the threaded connections using a fixed wrench, taking care to not twist the hose assembly during
installation; extreme care shall be taken to install the hose considering its minimum bend radius (30 mm).
Always install the hose so that the flexing takes place in only one plane. This plane must be the
plane in which the bending occurs.
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¼ in. Diameter actuating hoses, P/N SH30506014, and P/N SH30522001 are used to connect from the outlet
of the pilot container/pneumatic port on the pneumatic manual actuator to the inlet of the pneumatic cone
on the first AKRONEX 1230 valve/cylinder assembly and then to interconnect between the remainder of
the pneumatic cones fitted to the other cylinder assemblies of the bank system.
The bending radius is 30 mm.
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Firstly, fit the actuation hoses between the pneumatic cones fitted to the valves; tighten the threaded
connections using a fixed wrench but no sealant is required when fitting hoses to the pneumatic cones (see
Figure 5.5.1.1).
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Figure 5.5.1.1: Connection of Teflon flexible hose to a pneumatic cone.
considering its minimum bend radius.
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5.5.2 Extinguishing Systems at 25 bar
The actuating hose P/N SH30522001, bending radius 30 mm, is mounted on the pneumatic head of the
V65IX valve of the bank system.
Fit the actuation hose between the pneumatic cones fitted to the valves; tighten the threaded connections
using a fixed wrench but no sealant is required when fitting hoses to the pneumatic cones (see Figure
5.5.2.1).
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Figure 5.5.2.1: Connection of Teflon flexible hose to a 2-ways pneumatic head

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considering its minimum bend radius.
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5.6 Installation of the Decompression Screw

After actuation of a cylinder bank, the pneumatic release circuit retains pressure from the pilot
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cylinder/master cylinder. To enable the release of the circuit in a safe and guided way, a decompression
screw is fitted onto the last pneumatic cone in place of the usual pneumatic cone fixing screw.
The pneumatic cone is equipped with an Hexagon Head G. ¼” plug (P/N SH30000100), which has to be
removed prior to installing the decompression screw (see Fig. 5.6.2).
Two models are available (see Fig. 5.6.1):
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a. G. ¼" decompression screw “L”, long type (P/N SH30027300); and
b. G. ¼" decompression screw “C”, short type (P/N SH30027301).
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Pos. Description
1 Long decompression screw body (P/N SH3080019L, Brass EN 12164)
2 Short decompression screw body (P/N SH3080029C, Brass EN 12164)
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3 OR  5.5x1.5 NBR (P/N SH22001400)

4 Schrader retention valve  5.2x0.705 (P/N 42356-06)
5 M10x1 hex. socket head pipe plug (P/N SH3080021L, Brass EN 12164)
6 OR  8x2 NBR (P/N SH22000505)
7 G. ¼” screwed cap with Hex. 22 head (P/N SH3080020L, Brass EN 12164)
Figure 5.6.1: Decompression screws
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“L” model is used in 42/60 bar bank extinguishing systems (see Fig. 5.6.2).
“C” model is used in 25 bar bank extinguishing systems (see Fig. 5.6.3), and it’s is mounted directly on the
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pneumatic head of the last cylinder of the battery
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Fig. 5.6.2: Long decompression screw mounted on a pneumatic cone (42/60 bar systems)
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Fig. 5.6.3: Short decompression screw mounted on a pneumatic head (25 bar systems)
Connect the decompression screw to the relevant release component using a fixed wrench; no sealing
compound is needed.
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5.7 Installation of Pressure Switch on Manifold

The pressure switch with locking device (P/N SH30330010) is mounted onto the discharge manifold and is
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used to provide an electrical indication of the release of agent, as it closes (or opens) an electrical circuit
after a system discharge.
The electric signal may be monitored by a control panel or used to operate and/or shut down other
electrical devices.
Once activated it may be reset only manually: pull and release the knob (2) on the side of the unit (see Fig.
5.7.1).
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Figure 5.7.1: Pressure switch with locking device

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This component can be used in all AKRONEX 1230 engineered extinguishing systems (25/42/60 bar).
The pressure switch with locking device shall be connected to the G. ½” port of the manifold pipe (see Fig.
5.7.2), in an upright position as shown on the relevant drawings.
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Apply Teflon tape to the threaded connection, taking care to not apply the sealant to the two first threads.
Tighten the union with a suitable spanner; place the wrench on the pressure switch brass body, never on
the pipe port.
The electrical connection should be performed when installation is complete, and in accordance with the
instructions detailed in section 6 of the manual, “Electrical Installation”.
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Fig. 5.7.2: Pressure switch installed on a manifold pipe
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5.8 Installation of the G. ¼” Relief Valve

The G. ¼” relief valve, P/N SH21006304, (see Fig. 5.8.1) is used in the actuation line of a bank system with
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a pilot cylinder to avoid unintentional increase of pressure, for example due to a micro-leakage, and the
resulting accidental discharge.
This component is used both in high (42/60 bar) and low pressure (25 bar) AKRONEX 1230 engineered
systems.
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Figure 5.8.1: G. ¼” relief valve
In 42/60 bar extinguishing systems containing from 9 up to 40 cylinders, the G. ¼” relief valve is mounted
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on the pilot cylinder valve, on a "T" coupling (P/N SH30801414), as shown in Fig. 5.8.2.
The connection does not require any sealing item.
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Figure 5.8.2: G. ¼” relief valve mounted on a pilot cylinder assembly

For NAF S® 1230 extinguishing systems pressurized at 25 bar, the G. ¼” relief valve is mounted on the 2-
ways pneumatic head installed on the master cylinder or, for a bank containing more than 3 cylinders, the
component is assembled on the pilot cylinder valve as per Fig. 5.8.2.
The connection does not require any sealing item.
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5.9 Installation of Nozzles

Nozzles and the relevant orifice sizes to be installed are specified in the flow calculation programs print out.
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Before connection, ensure the pipework supports have been fitted at the correct intervals and are adequate
for purpose.
Locate the diaphragm inside the nozzle and lock its position by threading it all the way up.
To fit the nozzle, apply thread sealing compound or Teflon tape to the male thread on a pipe or fitting
ensuring that the first two threads have no sealant. Then screw the nozzle on to the male thread and tighten
using a suitable wrench
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Fixing of the nozzles and nozzle alignment is very important. The nozzles should never point at
false ceilings or mobile parts as gas discharge could raise the ceiling tiles or drag objects. Never
locate discharge nozzles directly on the valve discharge opening.
It is very important never to install nozzles directly at cylinder outlet for two reasons. Firstly, if nozzle is
installed directly on valve outlet there are many possibilities that the nozzle will be at a person's height. In
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case of cylinder discharge (accidental or otherwise) pressure released could cause serious injuries to
personnel who might be somewhere near the cylinder.
Secondly, the strength of reaction produced by the discharge is always generated at the gas outlet. If
coupled to the cylinder outlet, the result could be that the wall bracket could be violently pulled out.
The distance between the nozzle and its pipe fixing support should be as short as possible:
✓ For nozzles with a diameter smaller or equal to 25 mm, the maximum distance from the last support
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to nozzle should be 100 mm.
✓ For nozzles with a diameter greater than 25 mm, the maximum distance from the last support to
nozzle should be 250 mm.
The coverage and height limitations relevant to AKRONEX 1230 nozzles configuration to be observed to
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ensure proper agent distribution are detailed in the design manual P/N AKDM1230.
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6 ELECTRICAL INSTALLATION
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As general rule, the extinguishing system shall be adequately bonded and earthed to minimize the risk of
electrostatic discharge.
All wiring systems shall be properly installed in compliance with the appropriate national/international
standard, and the system installation drawings. The AC and DC wiring shall not be combined in a common
conduit unless properly shielded and earthed.
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Once the pneumatic actuation line is completed the various electrical components can be electrically
connected.
It is recommended that the top cap on the pilot container valve is removed while carrying out the
electrical installation as then if there is an accidental operation of the electrical solenoid the pilot
container will not operate.
If the system is equipped with V65IX valves, tight the locking screw device to lock the piston of the auxiliary
cylinders.
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NAF S® 1230 electrical components do not have polarity. All electrical connections should be undertaken in
such a way that the cables reach right to the device to prevent cables confusion in case of maintenance
operations.
The electrical connections for the various components are described in the following sections.
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All field wiring should be installed using fire rated cables in compliance with NFPA 72, “National Fire Alarm
and Signalling Code”, or as per international/national electrical codes.
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6.1 Electrical installation of the pressure switch on manifold

To prevent injury, de-energize all electrical components before installing the pressure switch on manifold
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(P/N SH30330010).
This component shall be connected to the discharge manifold in an upright position.
For a normally closed circuit connect to terminals 21 and 22 (see Figure 6.1.1).
For a normally open circuit connect to terminals 13 and 14 (see Figure 6.1.1).
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Fig. 6.1.1: Electrical connections of the pressure switch on manifold.

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6.2 Electrical installation of the solenoid valve

The solenoid valve, model S3023024SHT (P/N SH21006403, and SH21006404), is normally supplied factory
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fitted to the cylinder/valve assembly. The threaded nut provided for the securement of the coil to the valve
body is factory secured against removal with a thread type adhesive compound in compliance with UL
requirements.
Make sure that the electrical power supply is disconnected during electrical connections, and that the
container valve top cap is removed. Connect solenoid valve as shown in Figure 6.2.1.
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The wiring diagram is marked on each unit together with the electrical ratings, in volts, amperes, and watts:
Nominal voltage: 24 VDC
Cold consumption: 13 W
Hot consumption: 10 W
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Where: 1 = negative pole; 2 = positive pole; = grounded conductor connection

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Figure 6.2.1
In order to address the releasing device monitoring requirements per NFPA 2001, a supervised disconnect
switch shall be provided, and the disconnect switch shall cause the annunciation of a supervisory signal at
the required operator interface for the releasing service fire alarm control panel (see NFPA 2001, par. 4.3.6
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“Unwanted System Operation”) – see scheme below in Figure 6.2.2. Both disconnect switch and fire alarm
control panel shall be UL listed and compatible with each other.
The electrically operated releasing devices, actuators, solenoids, etc. are not to be removed during the
installation and servicing of the system. The valve body (1) and the nut securing the coil (2) (see Figure
6.2.3) for electrically operated releasing devises (agent discharge valves and selector valves) are
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mechanically secured against removal using a thread type adhesive (LOCTITE® 577™). The coil is not to be
removed from the releasing solenoid for the maintenance of the system. Please reference the Disablement
Switch Instructions for these devices.
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Figure 6.2.1: NFPA 72 requirements about wiring
AKRONEX does not recommend removing the solenoid valve from the pilot/modular cylinder valve;
in case of malfunction or for any other reason, this component should be removed, please send
the valve + cylinder + solenoid valve assembly to AKRONEX.
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Figure 6.2.3: Solenoid valve with ⅛” outlet
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6.3 Electrical installation of the pressure switch gauge

The 2n1 Not Powered Mija device is a proprietary electronic pressure switch integrated with a pressure
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mechanical gauge to deliver visual and electronic supervision of the contents of a compressed gas cylinder.
If pressure falls below a predetermined level, the 2n1 triggers a signal indicating the cylinder needs
attention.
This device not needs for an independent pressure switch and it’s compatible with all fire protection
monitoring systems.
It’s a 2-wires model, being the tether wiring colour code black and white respectively (Switch Contact
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Output)
No specific electrical installation instructions are required. The main product specifications are the
following, as per Table 6.3.1:
Table 6.3.1: Mija PGS, model 2n1 Not Powered: some specs
SWITCH CONFIGURATION
OUTPUT CONTACT RATING
SWITCHING CURRENT
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Switching voltage 200V DC
0.5A DC
STANDARD OUTPUT CABLE 18 AWG
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The pressure switch gauges are provided factory fitted to the NAF S® 1230 cylinder/valves assembly or
ordered separately to be fitted on site if necessary (see also par. 4.3.3).
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7.1.4 Valve actuation by Pneumatic Cones

The combination of manual pneumatic release device (P/N AX31009402) and solenoid valve provided with
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1/8" pneumatic outlet (P/N SH21006404) is assembled on the master cylinder valve in a bank system
consisting of 8 or less cylinders.
As per par. 7.1.3, the master cylinder of a bank system incorporates the system actuation devices, that is
the double manual-pneumatic release and a solenoid valve provided with 1/8" pneumatic outlet, and is
able to actuate the other system auxiliary cylinders.
The pressure released at the opening of the master cylinder is directed towards the pneumatic cone
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installed on the near auxiliary cylinders and is used to pierce the burst discs of the other container valves
(see Figure 4.3.2.5.3).
The 2-way pneumatic cone (P/N SH30027303) is used on intermediate battery cylinders, while the 1‐way
pneumatic cone (P/N SH30027302) is assembled on the last battery cylinder.
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Figure 7.1.4.1a Figure 7.1.4.1b

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As AKRONEX 1230 container valves make use of cylinder internal pressure for opening, the only way to
activate the valve is by letting the piston (11) move downwards.
When valve is at rest (see Figure 8.1.4.1a), the pressure is retained by the sealing element (12) and the
release disk (8).
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The release pneumatic cone (13) incorporates a needle-piston (14); when the pressure released by the pilot
cylinder or by the master cylinder approaches the rear of the needle-piston (14), it moves and let the
rupture disk (8) burst (see Figure 7.1.4.1b). At that moment, the pressure retained by the rupture disk (8)
is released and driven over the piston (11). Given that the ratio of the surface area of the piston (11) and
that of the sealing element (12) is 3:1, the piston moves downwards and thus it opens the container valve.
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7.2 Operation of container valve model V65IX

25 bar modular system equipped with container valve model V65IX are provided with a blind pneumatic
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head (P/N AXFK025001); furthermore, it incorporates the solenoid valve (P/N SH21006403), and the
manual lever release (P/N AX31009401) as actuation system (see Figure 7.2.1).
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Fig. 7.2.1: NAF S® 1230 extinguishing system - modular V65IX valve
The master cylinder valve of a bank system includes the manual lever release AX31009401, the solenoid
valve SH21006403, and the 2-ways pneumatic head AXFK025002 as actuating system (see Figure 7.2.2).
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Fig. 7.2.2: AKRONEX 1230 extinguishing system - master V65IX valve
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The auxiliary cylinders’ valves of the system bank are equipped with 2-ways pneumatic heads AXFK025002,
where on both screwed ports are assembled Teflon hoses SH30522001,  ¼" x 700 mm. The last bank
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container valve is equipped again with a 2-way pneumatic head, where on the inner side G. ¼" screwed
port is connected the end coupling of the Teflon hose, while on the other side is connected the
decompression screw, model “C” P/N SH30027301. (see Fig. 7.2.3).
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Fig. 7.2.3: AKRONEX 1230 extinguishing bank system at 25 bar

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7.2.1 MANUAL LEVER RELEASE ACTUATION

This actuation system is used for master and modular cylinders. The only way to activate the valve is making
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the piston (1) move upwards.
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Figure 7.2.1.1a Figure 7.2.1.1b
When the valve is at rest (see Fig. 7.2.1.1a), the pressure of the upper chamber is equal to the pressure
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inside the cylinder; in this configuration, the piston closing body (1) is placed down and its joint holder
piston (2), which has a sealing function, maintains the valve closed.
The manual lever release device incorporates in its interior a needle piston (7). When the extinguishing
system is activated manually by pulling the lever (6) backwards (see Fig. 7.2.1.1b), the needle piston (7)
moves and let the fracture disk (8) burst allowing free passage of pressure. This pressure is directed through
the pneumatic head (3) and forces the needle piston (5) to burst the fracture disk (4); at this moment, the
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pressure retained in the upper chamber is released and piston (1) moves upward letting the valve open.
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8 COMMISSIONING
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The owner is responsible for the commissioning of the fire protection systems and integration with related
systems. Fire suppression system commissioning is a quality assurance or quality control process used to
ensure system performance reliability demonstrated through inspection, testing, and documentation of the
system at all stages from inception to acceptance. Without commissioning it is challenging to ensure that
fire protection systems will meet the prescribed code minimum requirements, established performance-
based design requirements and/or end user requirements.
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In particular, being clean agents fire protection systems far very complex, they shall be commissioned to
confirm that the systems are installed properly, are complete, and are functioning. They must be started
and operated properly, and the owner must be provided with documentation and training.
Applicable codes and standards define the minimum requirements for design and acceptance testing.
Standard EN ISO 15004-1, “Fixed firefighting systems - Gas extinguishing systems - Part 1: Design,
installation and maintenance”, Section 8 outlines that the completed system shall be reviewed and tested
by a competent person to meet the approval of the authority. Only equipment and devices designed to
national standards shall be used in the systems.
In particular, it’s requested:
✓ ENCLOSURE CHECK
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- Determine that the protected enclosure is in general conformance with the plans.
✓ REVIEW OF MECHANICAL COMPONENTS
- Inspect the piping distribution system to determine that it is in compliance with the design and
installation documents.
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- Check that nozzles and pipe size and, if appropriate, pressure-reducing devices are in compliance with
system drawings.
- Check that piping joints, discharge nozzles and piping supports are securely fastened to prevent
unacceptable vertical or lateral movement during discharge, and not potentially cause injury to
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personnel.
- Inspect internally the piping distribution system to detect the possibility of any oil or particulate matter
which could soil the hazard area or affect the extinguishant distribution due to a reduction in the
effective nozzle orifice area.
- Inspect that all extinguishant storage containers are properly located in accordance with construction
drawing and securely fastened.
- Check the detection devices to ensure that the types and locations are as specified in the system
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drawings and are in accordance with the manufacturer's requirements.

- Check all auxiliary functions (such as alarm sounding or displaying devices, remote annunciators, air
handling shutdown, power shutdown, etc.) for proper operation in accordance with system
requirements and design specifications.
- Check that manual release devices are properly installed and are readily accessible, accurately
identified and properly protected to prevent damage.
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- Check that the control panel is properly installed and readily accessible.
- A discharge test for extinguishant is generally not recommended. However, if a discharge test is to be
conducted, the mass of extinguishant shall be determined by weighing or other approved methods.
Other assessment methods may normally be used to reduce unnecessary discharge into the
environment, for example, the door fan pressurization test specified in Annex E. However, a discharge
test may be conducted if acceptable to the authority.
- A test using nitrogen, or a suitable alternative, shall be performed on the piping network to verify that
flow is continuous and that the piping and nozzles are unobstructed.
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✓ REVIEW OF ENCLOSURE INTEGRITY

- All total flooding systems shall have the enclosure checked to locate and then effectively seal any
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significant air leaks that could result in a failure of the enclosure to hold the specified extinguishant
concentration level for the specified holding period. Unless otherwise required by the authority, the
Door Fan Test shall be used.
✓ REVIEW OF ELECTRICAL COMPONENTS
- All wiring systems shall be properly installed in compliance with the appropriate national standard and
the system drawings. The AC and DC wiring shall not be combined in a common conduit unless properly
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shielded and earthed.
- All field circuitry shall be tested for ground fault and short circuit condition.
✓ PRELIMINARY FUNCTIONAL TESTS
- Where a system is connected to a remote central alarm station, notify the station that the fire system
test is to be conducted and that an emergency response by the fire department or alarm station
personnel is not required. Notify all concerned personnel at the end-user's facility that a test is to be
conducted and instruct them as to the sequence of operation.
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- Disable or remove each extinguishant storage container release mechanism and selector valves, where
fitted, so that activation of the release circuit will not release extinguishant; after testing, reconnect
the release circuit.
- Check each resettable detector for proper response.
✓ SYSTEM FUNCTIONAL OPERATIONAL TEST
- Operate the detection initiating circuit: all alarm functions shall occur according to the design
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specifications.
- Operate the manual release device and verify it’s properly functioning.
- Confirm that visual and audible supervisory signals are received at the control panel.
- Check pneumatic equipment, where fitted, for integrity to ensure proper operation.
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✓ COMPLETION OF FUNCTIONAL TESTS

- When all functional tests are complete, reconnect each storage container so that activation of the
release circuit will release the extinguishant. Return the system to its fully operational design
condition.
✓ COMPLETION CERTIFICATE AND DOCUMENTATION
- The installer shall provide to the user a completion certificate, a complete set of instructions,
calculations and drawings showing the system as-installed, and a statement that the system complies
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with all the appropriate requirements.
NFPA Standards Council recently approved for publication the latest edition of NFPA 3, “Recommended
Practice for Commissioning of Fire Protection and Life Safety Systems”, a guide intended to ensure fire
protection and life safety systems perform according to their design intent. The rule describes acceptance
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testing and check that the fire protection systems comply with the basis of design.
The following tests should be run.
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8.1 BLOW OUT WITH NITROGEN

This test should be done for all types of NAF S® 1230 extinguishing systems.
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The blowing out of the pipe system with Nitrogen (or any other suitable gas) ensure that the inner pipe
section and nozzles are clean and without obstructions. Nitrogen flow should be continuous. To run the
blowing out, follow the steps below:
✓ For 42/60 bar extinguishing systems, remove the cylinder valve head caps; for 25 bar systems,
dismantle the head cap of the pilot cylinder, disconnect the flexible release hose of the first auxiliary
cylinder pneumatic head and lock the pistons of the valves using the locking screw device.
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✓ Remove the manifold pressure switch with locking device.
✓ Connect a dry nitrogen source with the output set at 15 bar to the manifold free port (see Fig.
8.1.1).
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Figure 8.1.1
✓ Remove all system nozzles to be blown out. To reinstall nozzles, it is very important to follow design
documentation and isometric drawings paying particular attention to different diaphragm drilling
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sizes if any.
✓ Plug all the free pipe ends, except one.
✓ Open the Nitrogen cylinder valve and let it flow for approximately 5 seconds.
Pressure escape through the free end is dangerous. Check that there are no personnel
inside the room and evacuate or fix objects, which could be thrown by the effect of
the pressure. Clouds of dust may be produced during this test. Liquid and solid residues
may be thrown through the free outlet.
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✓ Repeat the operation by removing a different pipe end plug each time and plugging the others until
all the pipe ends have been checked.
✓ Remove all the plugs and replace the nozzles into their original position.
✓ Disconnect the nitrogen cylinder and reconnect the pressure switch with locking device.
✓ For 42/60 bar extinguishing systems, replace all the cylinder valve head caps; for 25 bar systems
you should mount the head cap of the pilot cylinder, install the flexible release hose of the first
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auxiliary cylinder pneumatic head and unlock the piston of the valves unscrewing the locking screw
device.
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8.2 GAS INTEGRITY PNEUMATIC TEST FOR OPEN PIPES

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The aim of this test is verifying the gas integrity for the pipe distribution system.
This test is not required only when:

- Other pipe gas integrity tests have been already performed; or
- The distribution system is very simple, fitted with no more than one accessory, which
changes the flow direction between the manifold and the nozzle.
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To run this testing, follow the steps below:
✓ For 42/60 bar extinguishing systems, remove the cylinder valve head caps; for 25 bar systems,
dismantle the head cap of the pilot cylinder, disconnect the flexible release hose of the first auxiliary
cylinder pneumatic head and lock the pistons of the valves using the locking screw device.
✓ Remove the manifold pressure switch with locking device.
✓ Connect a nitrogen cylinder to the pressure switch port (nitrogen or any other suitable gas) with
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the output set at 3 – 5 bar (see also Fig. 8.1.1).
✓ Remove all system nozzles to be blown out. To reinstall nozzles, it is very important to follow design
documentation and isometric drawings paying particular attention to different diaphragm drilling
sizes if any.
✓ Plug all the free pipe ends except one.
✓ Connect to the free end a 0-10 bar pressure gauge or a pressure recording device. Pressure
recording may be continuous or carried out only at the beginning and end of test.
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✓ Pressurise the pipe slowly at 3 - 5 bar. Wait for 10 minutes and register the initial pressure value.
Shut off the pressure supply, keeping the pressurisation for 10 minutes. After 10 minutes, register
the pressure value again.
The test result is successful only if the end pressure value is at least 80% of the initial
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pressure value. In case of testing failure, check for system leakage: being the pipe under
pressure, check with soapy water the pipe and accessory joints. If any leakage is found,
depressurise the piping and redo all the threaded joints. Repeat the test.
✓ Depressurise the piping by the relief valve assembled onto the nitrogen connection.
✓ Disconnect the nitrogen supply and reconnect the pressure switch on manifold with locking device.
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✓ Disconnect the pressure meter and unplug the free pipe ends. Locate the nozzles into their initial
position.
✓ For 42/60 bar extinguishing systems, replace all the cylinder valve head caps; for 25 bar systems
you should mount the head cap of the pilot cylinder, install the flexible release hose of the first
auxiliary cylinder pneumatic head and unlock the piston of the valves unscrewing the locking screw
device.
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8.3 OPERATING TEST FOR THE PRESSURE SWITCH WITH LOCKING DEVICE
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This test should be run only when the pressure switch is already connected, both to the manifold and to
the alarm control panel, and it is not going to be disconnected again.
Proceed as per the following instructions:
✓ Remove the box cover of the electrical system.
✓ Remove the box electric body without disconnecting the wiring. With the help of a ballpoint pen or
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a rod, push the lower piston (see Fig. 8.3.1) until the upper terminals in the box are short circuited
by the contact rod. Check that the control panel receives a corresponding alarm signal.
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Figure 8.3.1
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✓ Re-insert the pressure switch body into its box, replace the box cap and re-arm the pressure switch,
by pulling and releasing the knob (see also par. 5.7).
Run this test again in case of pressure switch disconnection for maintenance operations or for
any other reason.
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8.4 RELEASE CIRCUIT PNEUMATIC INTEGRITY TEST

This test should be done for all types of NAF S® 1230 extinguishing systems as per the following instructions.
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✓ Remove the head caps from the auxiliary cylinders of the bank system.
✓ Disconnect the flexible hose (or copper pipe), which supplies the release cone of first cylinder (see Fig.
8.4.1).
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Figure 8.4.1
✓ Disconnect the release cones corresponding to the auxiliary cylinder valves. Holding the cone in the
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hand, remove the piston-needle assembly by pushing down with a screwdriver onto the narrowest
part of the cone as per Fig. 8.4.2.
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Figure 8.4.2
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✓ Turn over the piston-needle assembly and reinsert it in the cone until it butts, with the needle pointing
towards the narrowest part of the cone. Reinstall the cones on the valves with piston turned over (see
Fig. 8.4.3).
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Figure 8.4.3
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✓ Connect a Nitrogen cylinder with a regulator set at 50 bar to the free end of the flexible hose line.
✓ Pressurise the line. Check the tightness of the flexible hose with soapy water. Check that there is no
gas leakage through the head orifice of the valve (without its head cap).
✓ Depressurise and replace each cone piston-needle assembly to its initial position.
✓ Reconnect the first bank cylinder to the line coming from the pilot cylinder.
✓ Replace the auxiliary cylinder valve caps.
See also par. 5.4.
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8.5 OPERATING TEST FOR RELEASE SOLENOID VALVES

This test should be done for all types of NAF S® 1230 extinguishing systems as per the following instructions.
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✓ Study carefully technical drawings and the installation instructions of the electric circuit supplying
the solenoid valves.
✓ Switch off the disablement switch of the solenoid valve.
✓ As per Fig. 8.5.1, disassemble the connector (4) from the coil.
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Figure 8.5.1
✓ Measure the resistance of the coil, through the parallel pins. The value shall be in the range of 43
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Ohm ±5% @ 20°C. More simply, the measurement could be done even at the closest wiring
connection box, disconnecting at least one off two wires.
✓ Reassemble the connector onto the coil.
✓ Switch on the Disablement Switch
For whatever reason, it is decided to SEPARATE THE MAIN VALVE BODY FROM A SOLENOID
VALVE STEM it is imperative to disconnect the master cylinder main valve gauge first. This
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operation shuts off the pressure supply to the solenoid valve.

In case of malfunction, AKRONEX recommends not to dismantle the solenoid valve but to
submit the master cylinder + solenoid + valve assembly to the AKRONEX technical service
department for verification.
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9 RETURN OF AKRONEX 1230 EXTINGUISHING SYSTEM TO OPERATIONAL

CONDITIONS
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As specified in NFPA 2001, par. 7.7.2.7.5, “When all pre-discharge work is completed, each agent storage
container shall be reconnected so that activation of the release circuit will release the agent. The system
shall be returned to its fully operational design condition. The system shall be returned to its fully operational
design condition. The alarm-receiving office and all concerned personnel at the end user’s facility shall be
notified that the fire system is complete and that the system has been returned to full service condition.”
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9.1 Manual operations after an actuation
The following operations should always be performed manually after a discharge (see also par. 9.2 Actions
after a cylinder bank discharge):
✓ Re-assembly of the pressure switch with locking device;
✓ Decompression of the release line.
9.1.1
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Re-Assembly of Pressure Switch with Locking Device
To reset the pressure switch on manifold after activation pull and release the knob (02) on the side of the
unit (see Fig. 9.1.1.1)
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Figure 9.1.1.1: Pressure switch on manifold

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9.1.2 Release Line Decompression

After an AKRONEX 1230 system discharge, the release line piping remains pressurised all along its length,
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from the pilot or master cylinder to the last release cone or pneumatic head.
Following a discharge, the following procedure is to be used to release the agent trapped in the pneumatic
actuation line (see Fig 9.1.2.1) by operating the decompression screw (see also par. 4.2 and 5.6):
✓ Remove cap (7).
✓ Using a flat screwdriver remove the M10x1 plug (5).
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✓ Reverse the M10x1 plug (5) and re-install in the decompression screw. The hexagon will be facing
outwards. Fit cap (7) back onto the unit and begin to tighten using a 6mm Allen wrench. As you
tighten pressure will begin to escape from the pneumatic actuation line.
✓ When all internal pressure has been vented unscrew cap (7) remove the M10x1 plug (5) and re-
install in its original orientation.
✓ Re-fit cap (7) checking that its o-ring is properly retained in its groove.
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Figure 9.1.2.1: Decompression screw, models “long” and “Short”

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9.2 Actions after a cylinder bank discharge

9.2.1 AT THE HAZARD
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Prior to opening the door or to operating hazard ventilation where discharge has taken place, wait for the
arrival of the fire brigade.
Once the hazard is controlled clean the area.
Check visually condition of the NAF S® 1230 installation within the hazard (general pipe condition, nozzle
condition).
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9.2.2 CYLINDER BANK LOCATION
Verify that all AKRONEX 1230 installation cylinders have been properly discharged, that is check that all the
assembled pressure gauges indicate 0 bar. Otherwise, remove manually the cylinder head caps in high
pressure systems or lock the V65IX valve piston in low pressure systems.
Contact the manufacturer technical department.
In case that it was not possible to remove the cylinder head cap manually, DO NOT FORCE THEM
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and notify to AKRONEX Technical Department.
Reset the pressure switch on manifold as per par. 9.1.1.

Cut the electricity supply to the pilot or master cylinder solenoid valve.
Decompress the release line by means of the decompression screw. (see par. 9.1.2).
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Visually check the condition of the AKRONEX 1230 installation within the hazard (general condition of
system components). It is recommended to follow also the section 10 relevant to maintenance and
inspection instructions.
Disassemble cylinders from their support brackets and send them to AKRONEX to be recharged as well as
all damaged components for repair or replacement.
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After replacing cylinders and their components, check all equipment release systems and reassemble (e.g.
replace manual release seals, replace release burst disks, etc.).
Installation hand-over and commissioning of fire extinguishing system should be carried out again.
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10 MAINTENANCE AND INSPECTION
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This section provides general guidance on the maintenance of AKRONEX 1230 Fire Extinguishing Systems.
It must be recognised that correct system design, installation and maintenance are fundamental to the safe
and effective use of any fire extinguishing system, ensuring that it is in perfect operating conditions.
A proper and punctual maintenance activity is also useful for identification of problems due to age,
accidental and environmental damage, unauthorised handling, changes in the contents of protected
volume, uses, openings communicating with rooms and in general all those factors which may negatively
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affect the predicted performance of the extinguishing system.
Before carrying out any checks, ensure the extinguishing system is isolated electrically and mechanically.
Remove all electrical and pneumatic actuators if fitted.
Likewise, upon completion of all checks ensure all electrical/mechanical and pneumatic actuators are reset
and refitted.
AKRONEX 1230 fire extinguishing systems should be subject to a preventive maintenance program ensuring
the proper operation in case of fire. This program and the maintenance operations should comply with
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regulations applicable in the country or region where the system is installed. As a manufacturer, AKRONEX
advises all system owners and end users to demand, as a minimum, execution of the maintenance
operations described in this manual.
Maintenance as far as installation should only be done only by qualified personnel, properly trained in
system operation, the required safety conditions for maintenance and the effects of the agent on personnel
and property.
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During maintenance operations, proper and approved personal protective equipment shall be worn.
EXTRACT FROM NFPA 2001 – 2015 EDITION, CHAPTER 7 “INSPECTION, TESTING, MAINTENANCE, AND
TRAINING”
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Inspection and Tests

At least annually, all systems shall be thoroughly inspected and tested for proper operation by personnel
qualified in the installation and testing of clean agent extinguishing systems. Discharge tests shall not be
required.
The inspection report with recommendations shall be filed with the owner of the system, and shall be
permitted to be stored and accessed using paper or electronic media.
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At least semiannually, the agent quantity and pressure of refillable containers shall be checked.
For halocarbon clean agents, if a container shows a loss in agent quantity of more than 5 percent or a loss
in pressure (adjusted for temperature) of more than 10 percent, it shall be refilled or replaced.
Halocarbon clean agent removed from refillable containers during service or maintenance procedures shall
be recovered and recycled or disposed of in accordance with any applicable laws and regulations.
Recovered halocarbon clean agents shall not be released into the atmosphere. Halocarbon clean agent
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containers shall not be disposed of in any manner that could result in eventual agent release.
For halocarbon clean agents, the date of inspection, gross weight of cylinder plus agent or net weight of
agent, type of agent, person performing the inspection, and, where applicable, the pressure at a recorded
temperature shall be recorded on a tag attached to the container.
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Container Test
U.S. Department of Transportation (DOT), Canadian Transport Commission (CTC), or similar design clean
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agent containers shall not be recharged without retesting if more than 5 years have elapsed since the date
of the last test and inspection. For halocarbon agent storage containers, the retest shall be permitted to
consist of a complete visual inspection as described in 49 CFR. Cylinders continuously in service without
discharging shall be given a complete external visual inspection every 5 years or more frequently if required.
The visual inspection shall be in accordance with Section 3 of CGA C-6, except that the cylinders need not
be emptied or stamped while under pressure. Inspections shall be made only by competent personnel, and
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the results recorded on both of the following:
(1) A record tag permanently attached to each cylinder
(2) A suitable inspection report
A completed copy of the inspection report shall be furnished to the owner of the system or an authorized
representative. These records shall be retained by the owner for the life of the system. Where external
visual inspection indicates that the container has been damaged, additional strength tests shall be required.
Enclosure Inspection
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The enclosure protected by the clean agent shall be thoroughly inspected at least every 12 months to
determine if penetrations have occurred that could lead to agent leakage, if other changes have occurred
that could change volume of hazard, or both. Where the inspection indicates conditions that could result
in the inability of the enclosure to maintain the clean agent concentration, the conditions shall be corrected.
If uncertainty still exists, the enclosure shall be retested for integrity. An enclosure inspection shall not be
required every 12 months if a documented administrative control program exists that addresses barrier
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integrity.
Maintenance
These systems shall be maintained in full operating condition at all times. Actuation, impairment, and
restoration of this protection shall be reported promptly to the authority having jurisdiction. Any troubles
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or impairments shall be corrected in a timely manner consistent with the hazard protected. Any
penetrations made through the enclosure protected by the clean agent shall be sealed immediately. The
method of sealing shall restore the original fire resistance rating of the enclosure.
Training
All persons who could be expected to inspect, test, maintain, or operate fire extinguishing systems shall be
trained and kept trained in the functions they are expected to perform. Personnel working in an enclosure
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protected by a clean agent shall receive training regarding agent safety issues.
Annex III consists of extracts from the most important Regulation points on system maintenance. In brief,
this rule specifies the following:
1st) The last person responsible for the maintenance of the installation is the final user or owner of such.
2nd) In all cases, the maintainer, as well as the user or owner, should keep written proof of compliance of the
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preventive maintenance program, indicating, as a minimum, the operations carried out, the results of verifications
and tests and replacement of defective parts carried out. Annotations should be up to date and should be at the
disposal of the appropriate official inspection services.
3rd) Quarterly maintenance operations established under the Regulations may be carried out directly by the
installation user or owner without requiring the assistance of any external official service provider.
AKRONEX has carried out a maintenance program in compliance with all the Regulatory specifications for Fire Fighting
Installations and Apparatus, including other maintenance operations recommended by AKRONEX as a manufacturer.
This program specifies the following terms and operations:
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Quarterly:
a) Check the general condition of installation using the list in Annex III, Checklist for maintenance inspection
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of gas systems.
b) Check that the installation identification notices, the user and warning signs as well as the cylinder
adhesive labels are in their appropriate location.
c) The safety apparel for system handling and maintenance are in perfect condition.
Annually:
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d) Nozzles: in dusty atmospheres check that the discharge orifices are not obstructed.
a) Releases: carry out an operating test for the solenoid valves. The test is described in section 6.2.5. in this
manual.
b) Alarms: check the audible and visual function of the alarm devices, giving the instructions from control
panel. Check the pressure switch with locking device for operation according to the test described in
6.2.3.
Every ten years:
the Regulations established by the ADR.

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a) Carry out re-stamping of the bank cylinders (auxiliary cylinders and pilot cylinders), in accordance with
b) Carry out a hydraulic test for integrity of the flexible hose and the manifold. This test consists of
subjecting the components to a hydraulic test, pressurising up to 1.5 times the component working
pressure. Any repair or maintenance operation performed in addition to those mentioned above should
be done with the approval of routine inspection in Annex III.
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EXTRACT FROM EN 15004 – 1, 2008 EDITION, CHAPTER 9 “INSPECTION, MAINTENANCE, TESTING, AND
TRAINING”
In accordance with the European legislation, the requirements of this clause are reserved to the national
body of rules and regulations of each Member State.
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Inspection
At least annually, or more frequently as required by the authority, all systems shall be thoroughly inspected
and tested for proper operation by competent personnel. The inspection report with recommendations
shall be filed with the owner.
At least every 6 months, the container contents shall be checked: for halocarbon extinguishants, if a
container shows a loss in extinguishant quantity of more than 5 % or a loss in pressure (adjusted for
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temperature) of more than 10 %, it shall be refilled or replaced. All extinguishant removed from containers
during service or maintenance procedures shall be collected and recycled, or disposed of in an
environmentally sound manner, and in accordance with existing laws and regulations. The date of
inspection and the name of the person performing the inspection shall be recorded on a tag attached to
the container. Containers shall be subjected to periodical tests as required by the relevant national
standard. All system hoses shall be examined annually for damage. If visual examination shows any defect,
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the hose shall be replaced.

At least every 12 months it shall be determined whether boundary penetration or other changes to the
protected enclosure have occurred that could affect leakage and extinguishant performance. If this cannot
be visually determined, it shall be positively established by repeating the test for enclosure integrity in
accordance with Annex E. Where the integrity test reveals increased leakage that would result in an inability
to retain the extinguishant for the required period, remedial action shall be carried out.
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Where it is established that changes to the volume of the enclosure or to the type of hazard within the
enclosure, or both, have occurred, the system shall be redesigned to provide the original degree of
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protection.
It is recommended that the type of hazard within the enclosure and the volume it occupies, be regularly
checked to ensure that the required concentration of extinguishant can be achieved and maintained.
Maintenance
The continued capability for effective performance of a fire fighting system depends on fully adequate
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service procedures with, where possible, periodic testing.
The installer shall provide the user with instructions for use specifying the requirements for inspection and
the training of personnel for personal safety measures. Information on residual risks shall be added where
necessary.
The user shall carry out a program of inspection, arrange a service schedule, and keep records of the
inspections and servicing.
Installers shall provide the user with a record in which inspection and service details can be entered.
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The installer shall provide the user with an inspection program for the system and components. The
program shall include instructions on the action to be taken in respect of faults.
The user's inspection program is intended to detect faults at an early stage to allow rectification before the
system may have to operate. A suitable program is as follows:
a) Weekly: Visually check the hazard and the integrity of the enclosure for changes which might
reduce the efficiency of the system. Carry out a visual check that there is no obvious damage to
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pipework and that all operating controls and components are properly set and undamaged. Check
pressure gauges and weighing devices, if fitted, for correct reading and take the appropriate action
specified in the users' manual.
b) Monthly: Check that all personnel who may have to operate the equipment or system are properly
trained and authorized to do so and, in particular, that new employees have been instructed in its
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use.
A service schedule shall include requirements for periodic inspection and test for the complete installed
system, including pressurized containers, as specified in the appropriate national standards.
The schedule shall be carried out by a competent person who shall provide to the user a signed, dated
report of the inspection, advising any rectification carried out or needed.
During servicing, every care and precaution shall be taken to avoid release of extinguishant. A suitable
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schedule is provided in Annex F.
Training
All persons who may be expected to inspect, test, maintain or operate fire-extinguishing systems shall be
trained and kept adequately trained in the functions they are expected to perform.
Personnel working in an enclosure protected by a gaseous extinguishant shall receive training in the
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operation and use of the system, in particular regarding safety issues.
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Annex F (EN 15004-1, 2008 Ed.)

(informative)
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System performance verification
A suitable procedure for verification of the system is as follows.

a) Every 3 months: test and service all electrical detection and alarm systems as recommended in the
appropriate national standards.
b) Every 6 months: perform the following checks and inspections:
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1) externally examine pipework to determine its condition; replace or pressure test and repair as
necessary pipework showing corrosion or mechanical damage;
2) check all control valves for correct manual function and automatic valves additionally for
correct automatic function;
3) externally examine containers for signs of damage or unauthorized modification, and for
damage to system hoses;
4) check pressure gauges of extinguishing containers, liquefied gas should be within 10% and non-
liquefied gases within 5 % of correct charge pressure; replace or refill any showing a greater
loss;
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5) for liquefied gases, check weigh or use a liquid level indicator to verify correct content of
containers. Replace or refill any showing a loss of more than 5 %.
c) Every 12 months: carry out a check of enclosure integrity using the method described in 9.2.4.1. If
the measured aggregate area of leakage has increased from that measured during installation
which would adversely affect system performance, carry out work to reduce the leakage.
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d) As required by statutory regulations, but otherwise when convenient, remove the containers and
pressure test when necessary.
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11 STORAGE, HANDLING AND TRANSPORT
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11.1 Storage
NAF® S 1230 extinguishing agent is a liquid substance at room temperature with a low vapor pressure which
allows for ease in handling, storage and shipping when compared to other clean extinguishing agents.
The pure substance can be stored in its original container or other approved containers. All containers must
be opaque or not allow the transmission of ultraviolet light to the product. Containers made from steel,
amber glass, opaque plastic or Aluminium may be acceptable. All containers must be tightly sealed and not
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allowed to vent to the atmosphere. Containers must be clean and dry, should be stored indoors, in a well-
ventilated place, out of direct sunlight at temperatures below 40°C.
11.2 Handling
NAF® S 1230 extinguishing agent is liquid at room temperature allowing it to be transferred using
conventional pumping or pouring methods. A gravity feed method may be employed to fill both storage
containers and extinguishing systems cylinders in lieu of pumping. Special procedures shall be used to
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prevent moisture contamination from ambient air into the storage containers.
When transferring the extinguishing agent, the receiving containers should be free of water and purged
with dry nitrogen prior to filling to remove moisture if any. Local exhaust ventilation at transfer points shall
be provided. In compliance with general rules referring to safety of workers, during handling, production,
storage, transportation or disposal, proper and approved personal protective equipment shall be worn and
general occupational safety and hygiene procedures should be followed, such as:
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- Do not eat, drink and smoke in work areas;
- Wash hands after use;
- Remove contaminated clothing and protective equipment before entering eating areas;
- Prevent discharges of the product into the environment.
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11.3 Transportation
The transportation of pure, unpressurized NAF® S 1230 (FK-5-1-12) agent meets all applicable shipping
regulations as non-dangerous good, since it is not flammable, nor toxic, nor compressed or liquefied gas.
Therefore, being the substance an unregulated hazardous material, shipment may be done by road, by sea
or by air.; in other words, there isn’t a UN designation. On the contrary, a cylinder containing NAF® S 1230
(super-pressurized with Nitrogen at 25/42/60 bar is classified as dangerous good and need a UN
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classification, i.e.
UN, IMDG, IATA No UN 3500

UN, IMDG, IATA proper shipping name: Chemical under pressure, N.O.S. (Nitrogen), 2.2(C/E)
Transport hazard class 2 (Class 8A)
Packing instructions P206
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Label:
Special precautions for user Kemler No.: 20 (Asphyxiant Gas)

EMS number: F-C, S-V
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12 AKRONEX 1230 SYSTEM COMPONENTS DATA SHEET
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13 PART NUMBERS LIST
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P/N DESCRIPTION
NAF S 1230 VALVE/CYLINDER ASSEMBLIES
AXFKBCA005 NAF S 1230 - 5 L CYL ASSEMBLY 42 BAR
AXFKBCA013 NAF S 1230 - 13,4 L CYL ASSEMBLY 42 BAR
AXFKBCA026
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NAF S 1230 - 26,8 L CYL ASSEMBLY 42 BAR
AXFKBCA160
AXFKBCA180
AXFKBCA175
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NAF S 1230 - 160 L CYL ASSEMBLY 60 BAR
AX70025411 3LT PILOT CYL N2 TP 300BAR TPED UL
NAF S 1230: CONTAINER VALVES
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AXFK200V20 NAF S 1230: Valve V20IX PGS UL - 42 bar
AXFK200V40-60 NAF S 1230: Valve V40IX PGS UL - 60 bar
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AX26025001 BLIND HEAD FOR MODULAR AKRONEX V65
AX26025002 PNEUMATIC AUXIL.HEAD 2 WAYS AKRONEX-V65
CYLINDERS
SH10005004 CYLINDER TPED 5 L - 1" NGT, 42 bar
SH10013004 CYLINDER TPED 13,4 L - 1" NGT, 42 bar
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SH10027004 CYLINDER TPED 26,8 L - 1" NGT, 42 bar

SH10040004 CYLINDER TPED 40,2 L - G. 1 ½", 42 bar
SH10068004 CYLINDER TPED 67,5 L - G. 1 ½", 42 bar
SH10075004 CYLINDER TPED 75 L - 2 ½"- 12UN-2A, 42 bar
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SHFK100140 CYLINDER TPED 140 L - 2 ½"- 12UN-2A, 60 bar
SH11756000 CYLINDER TPED 175 L - 3 ½"- 12UN-2B, 25 bar
SH12406000 CYLINDER TPED 240 L - 3 ½"- 12UN-2B, 25 bar
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P/N DESCRIPTION
CONTAINER VALVES ACTUATORS
SH21006403 Electric Releasing Device - NAF S 1230 modular
SH21006404 Electric Releasing Device G. ⅛" - NAF S 1230 bank
SH30027305 Relief valve M.10x1 for Electric Releasing Device G. ⅛"
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AK31009401 Manual Release
AX31009402 Manual Pneumatic Release
SH30027302 1-way pneumatic cone
SH30027303 2-ways pneumatic cone
PRESSURE GAUGE SWITCHES
SH123025BL PGS 2N1 25bar V65 long UL - NAF S 1230
SH123042BL PGS 2N1 42bar V40 long UL - NAF S 1230
SH123042BS
SH123060BL
SH30025001
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PGS 2N1 42bar V20/25 short UL - NAF S 1230
PGS 2N1 60bar V40 long UL - NAF S 1230
PRESS.GAUGE/SWITCH 0-160BAR SHORT V20-N2 UL
BURSTING DISCS
SHFK130D10 Safety burst disc, 130 ± 10 bar,  10 mm - V20IX/V25IX
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SHFK130D18 Safety burst disc, 130 ± 10 bar,  18 mm - V40IX
SH20150APR Safety burst disc, 95 ± 7 bar,  10 mm - V25IX (ALTERNATE CONSTRUCTION)
SH95116004 Safety Disc, 60 ± 3 bar,  18 mm - V65/V65IX
SH20999999 BURST DISK V20/V25/V40/V65, 230-260 bar,  14 mm
HOSES
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SH30506070 Hose R2  ¾"x 400 mm, FG/FF (V20/V20IX modular)

SH30502140 Hose R2  1"x 400 mm, FG/FF (V25/V25IX modular)
SH30506001 R2 Hose  1" x 400 mm, HG/HG (V25IX bank)
SH30508080 Rigid Hose  1 ½", FG/MF (V40/V40IX modular)
SH30508000 Rigid Hose  1 ½", FG/FG (V40/V40IX bank)
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SH23070204 Rigid Hose 2 ½” – 3” for V65/V65IX valve

SH30503290 PTFE RELEASE HOSE  ⅛" X 160 mm, FG/MF (connection manual release/solenoid valve)
SH30506014 TEFLON HOSE  ¼" x 580 mm, MG/MG (Pneumatic Cones - Bank cylinders 67.5/75 L)
SH30522001 TEFLON HOSE  ¼" x 700 mm, MG/MG (Pneumatic Cones - Bank cylinders from 100L to 240L)
CHECK VALVES
SH21006300
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Check valve 1"

SH21006302 Check valve 2"
SH23070221 Check valve 3"
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P/N DESCRIPTION
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DISCHARGE NOZZLES
SHFK304001 Discharge Nozzle 360° ½"
SHFK304002 Discharge Nozzle 360° ¾"
SHFK304003 Discharge Nozzle 360° 1"
SHFK304004 Discharge Nozzle 360° 1 ¼"
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SHFK304005 Discharge Nozzle 360° 1 ½"
SHFK304008 Discharge Nozzle 180° ½"
SHFK304009 Discharge Nozzle 180° ¾"
SHFK304011 Discharge Nozzle 180° 1 ¼"
SHFK304012 Discharge Nozzle 180° 1 ½"
SHFK304013
SH30440005
Discharge Nozzle 180° 2" ED
NOZZLE DIAPHRAGMS - UNDRILLED
THREADED DIAPHRAGM ¾" UNDRILLED
SH30440006 THREADED DIAPHRAGM 1" UNDRILLED
SH30440007 THREADED DIAPHRAGM 1¼" UNDRILLED
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SH30440008 THREADED DIAPHRAGM 1½" UNDRILLED
SH30440009 THREADED DIAPHRAGM 2" UNDRILLED
SH30440042 THREADED DIAPHRAGM ½" DRILLED
SH30440052 THREADED DIAPHRAGM ¾" DRILLED
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SH30440062 THREADED DIAPHRAGM 1" DRILLED

SH30440072 THREADED DIAPHRAGM 1¼" DRILLED
SH30440082 THREADED DIAPHRAGM 1½" DRILLED
SH30440092 THREADED DIAPHRAGM 2" DRILLED
MISCELLANEOUS COMPONENTS
SH35000209 Adapter G. ⅛” M – G. ¼” F connect SH30506014/SH30522001 to M-P actuator
NT
SH20010033 Adapter G. ⅛” M – G. ⅛” M connect SH30503290 to M-P actuator and bank releasing device
SH30027300 Decompression Screw, Model "L", Long
SH30027301 Decompression Screw, Model "C", Short
SH30027306 Pneumatic Cone 1-way + "L" Decompression Screw
SH30330010 Pressure Switch on Manifold
CO
SH9FK25VIC Victaulic Style 77 flexible coupling, 2 ½”/DN65

SH9FK30VIC Victaulic Style 77 flexible coupling, 3”/DN80
SH21006304 Relief valve G. ¼"
SH23070227 Transport Diaphragm 2½"
SH30801414 ¼" TEE MC-2 OF ¼" HL 1581313
SH30830015 Reducer 21.8 - ¼" H/H
SH30880009 Joint ¼" to hose bicone M/F
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PY
P/N DESCRIPTION
CYLINDERS BRACKETS
SH30621310 BRACKET FOR 5/7/13 LT CYLINDER
SH30625010 BRACKET FOR 26/40 LT CYLINDER
CO
SH30621010 BRACKET FOR 100/120 L HP - 26/40/75/120 L LP CYL
SH140180BR BRACKET FOR 140/160/180 LT CYLINDER - NAF S 1230
SH30620310 BRACKET FOR 3LT MODULAR CYLINDER
CYLINDERS DIPTUBES
SH31710050 SYPHON TUBE PCF 20X2 CYLINDER 5 LT
SH31710130 SYPHON TUBE PCF 20X2 13.4 LT
SH31710260
SH31710400
SH31710670
ED
SYPHON TUBE PCF 20X2 CYLINDER 26,8 LT
SYPHON TUBE PCF 28X1 40,2 LT CYL.
SYPHON TUBE PCF 28X1 67,5 LT CYL.
SH31710750 SYPHON TUBE PCF 48X1,5 75 LT CYL.
SH3172100F SYPHON TUBE PCF 48X1,5 100 LT CYL.
LL
SH31711200 SYPHON TUBE PCF 48X1,5 120 LT CYL.
SH23070226 SYPHON TUBE 70X2 FOR 142/175 LT CYL.
SH23070205 SYPHON TUBE PCF 70X2 240 LT CYL.
SH31710140 SYPHON TUBE 140 L CYL
RO

CYLINDERS FLANGES & PROTECTIVE CAPS
SH61110020 CYL FLANGE V 20MM
SH61110003 CYL FLANGE V 25MM 200MM
SH61111900 CYL FLANGE V 40MM
NT
SH30600044 SCREW DIN-933(8.8) M8X15(nos. 3 FOR CYL.FLANGE)

SH61111111 PROTECTIVE COVER FOR V20
SH61110011 PROTECTIVE COVER FOR V25 (MASTER CYL)
SH61110191 PROTECTIVE COVER FOR V40 (MASTER CYL)
SH23070207 PROTECTIVE COVER V65
SH30600045
CO
CONE POINT STANDARD SOCKET SET SCREW M8x15 EN ISO 4027
AXIM1230 Rev.00 01/07/2019 Pag. 145/147

P/N DESCRIPTION
PY
LABELS
AXFK30LA25 AKRONEX NAF S 1230 25 BAR Mod. FE001 UL
AK31012135 AKRONEX CUSTOMIZED LABEL
CO
AXFK30LA00 AKRONEX NAF S 1230 TRANSPORT LABEL UN 3500
AXFKBCA001 AKRONEX NAF S 1230 1230 BCA LABEL
LABADR100X100 ADR LABEL, Class 2.2 Non Flammable Non Toxic Gas, 10x10 cm - Green, PVC
LABADR250X250 ADR LABEL, Class 2.2 Non Flammable Non Toxic Gas, 25x25 cm - Green, PVC
SHFKGHSLAB NAF S 1230 label – GHS-ADR-Bca
SIGNS
SHFKWS0001 Caution Sign - Area Protected by NAF S 1230
SHFKWS0002
SHFKWS0003
SHFKWS0004
ED
Caution Sign - NAF S 1230 - Door Closed/Do not Enter
Caution Sign - NAF S 1230 - Evacuate Area
Caution Sign - NAF S 1230 - Combustion By-Products
SHFKWS0005 Caution Sign - NAF S 1230 - Manual Release
O-RINGS
LL
SH102212FK O-RING  2,5 X 1,25 EP851 shore 80
SH105513FK O-RING  6 x 2 EP851 shore 80
O-RING  9,25 X 1,78 EP851 shore 80
RO
SH109408FK
SH113514FK O-RING  13,94 x 2,62 EP851 shore 80
NT

SH132100FK O-RING  41 X 1,78 EP851 shore 80
SH133315FK O-RING  43 X 3 EP851 shore 80
CO

SH139203FK O-RING 53,64 X 2,62 EP851 shore 80
AXIM1230 Rev.00 01/07/2019 Pag. 146/147

PY
P/N DESCRIPTION
CO
MANUALS & SW
Installation, Maintenance and user manual for AKRONEX 1230 engineered extinguishing
AKIM1230
systems
AKDM1230 Design manual for AKRONEX 1230 fire extinguishing systems
IX1230 FCS NAF S 1230 Flow Calculation Software, UL Approved
ED
LL
RO
NT
CO
AXIM1230 Rev.00 01/07/2019 Pag. 147/147

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AKRONEX 1230 Extinguishing Systems - Installation, Operation and Maintenance Manual

0 First issue 07/19

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4.3.3 PRESSURE GAUGE/SWITCH 38

4.3.7 MOUNTING BRACKETS AND STRAPS 53

4.3.11 ASSEMBLY LABELS 59

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5.1.1 Installation of cylinder mounting bracket and straps 69

7.2.2 SOLENOID VALVE ACTUATION 99

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8.4 RELEASE CIRCUIT PNEUMATIC INTEGRITY TEST 106

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0 APPROVALS AND CERTIFICATIONS

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AKRONEX INTERNATIONAL YANGIN MÜHENDISLIK A.S

Gsm: +90 532 749 17 15

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2 USE AND LIMITATIONS

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• Use one or several of the following to seal thread joints:

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A typical extinguishing system consists of the following four main elements:

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4.1 MODULAR SYSTEMS

Table 4.1.1.1: 60 bar valve/cylinder assemblies for vertical installation only

AXFKBCA140 140 129 33.6 156.9 175.9 299,2

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4.1.2 42 BAR MODULAR SYSTEM

Table 4.1.2.1: 42 bar valve/cylinder assemblies for vertical installation only

AXFKBCA005 5,0 8.1 1.2 5.6 14.8 19.2

AXFKBCA100 100 87.3 24.0 112.1 124.0 212.1

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Figure 4.1.2.1: 42 bar modular system

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4.1.3 25 BAR MODULAR SYSTEM

Table 4.1.3.1: 25 bar valve/cylinder assemblies for vertical installation only

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1 Modular cylinder with V65IX valve 5 Rigid discharge hose 2 ½” V 2,5-3

Figure 4.1.3.1: 25 bar modular system

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4.2 CENTRALIZED SYSTEMS

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4.2.2 42 BAR BANK SYSTEMS

Pos Description Pos Description

1 Master cylinder (V25IX) 10 R2F Release hose

7 Pressure switch with locking device 16 Blind cap NPT threaded

Fig. 4.2.2.1.1: Example of 42 bar bank system up to 8 cylinders

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4.2.2.2 42 BAR BANK SYSTEMS CONTAINING FROM 9 UP TO 10 CYLINDERS

Pos Description Pos Description Pos Description

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4.2.3 25 BAR BANK SYSTEMS

Fig. 4.2.3.1.1: Example of 25 bar bank system containing 3 cylinders

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4.2.3.2 25 BAR BANK SYSTEMS CONTAING FROM 4 TO 5 CYLINDERS

Pos Description Pos Description Pos Description

Figure 4.2.3.2.1: Example of 25 bar bank system containing 4 valve/cylinder assemblies

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4.3 COMPONENTS DESCRIPTION