Hydraulic Complete Inch GB en

T R EL L EB O RG S E A L I N G S O LU T I O N S
Hydraulic seals –
linear
INCH VERSION
YO U R PA R T N ER F O R S E A L I N G T EC H N O LO GY
Your Partner for Sealing Technology
Trelleborg Sealing Solutions is a major international developer, proprietary compounds and a range of unique products.
manufacturer and supplier of seals, bearings and molded Trelleborg Sealing Solutions fulfills challenging service
components in polymers. We are uniquely placed to offer requirements, supplying standard parts in volume or a single
dedicated design and development from our market-leading custom-manufactured component, through our integrated
product and material portfolio: a one-stop-shop providing the logistical support, which effectively delivers over 40,000 sealing
best in elastomer, silicone, thermoplastic, PTFE and composite products to customers worldwide.
technologies for applications in aerospace, industrial and
automotive industries. Facilities are certified to ISO 9001:2008 and ISO/TS 16949:2009.
Trelleborg Sealing Solutions is backed by the experience
With 50 years of experience, Trelleborg Sealing Solutions engineers and resources of Trelleborg Group, one of the world’s foremost
support customers with design, prototyping, production, test and experts in polymer technology.
installation using state-of-the-art design tools. An international
network of over 70 facilities worldwide includes over 20 manu-
facturing sites, strategically-positioned research and development
centers, including materials and development laboratories and
ISO 9001:2008 ISO/TS 16949:2009
locations specializing in design and applications.
Developing and formulating materials in-house, we utilize

the resource of our material database, including over 2,000
The information in this brochure is intended to be for general reference purposes only and is not intended to be a specific recommendation for any individual application.
The application limits for pressure, temperature, speed and media given are maximum values determined in laboratory conditions. In application, due to the interaction of operating
parameters, maximum values may not be achieved. It is vital therefore, that customers satisfy themselves as to the suitability of product and material for each of their individual
applications. Any reliance on information is therefore at the user‘s own risk. In no event will Trelleborg Sealing Solutions be liable for any loss, damage, claim or expense directly
or indirectly arising or resulting from the use of any information provided in this brochure. While every effort is made to ensure the accuracy of information contained herewith,
Trelleborg Sealing Solutions cannot warrant the accuracy or completeness of information.
To obtain the best recommendation for a specific application, please contact your local Trelleborg Sealing Solutions marketing company.
This edition supersedes all previous brochures. This brochure or any part of it may not be reproduced without permission.
® All trademarks are the property of Trelleborg Group. The turquoise color is a registered trademark of Trelleborg Group. © 2017, Trelleborg Group. All rights reserved.
2 ˙ TRELLEBORG SEALING SOLUTIONS Lastest information available at www.tss.trelleborg.com ˙ Edition December 2017
Hydraulic Seals – linear
Contents
Introduction
Rod Seals
Piston Seals
Scrapers
Slydring®- Wear Rings
Dualseal
Latest information available at www.tss.trelleborg.com • Edition December 2017 TRELLEBORG SEALING SOLUTIONS • 3
4 • TRELLEBORG SEALING SOLUTIONS Latest information available at www.tss.trelleborg.com • Edition December 2017
Introduction
Introduction
I N T RO du c tion
Welcome to
Trelleborg Sealing Solutions
SEALING TECHNOLOGY A WORLDWIDE PRESENCE
Trelleborg Sealing Solutions offers an outstandingly We are uniquely placed to offer a dedicated design and
comprehensive sealing portfolio – a one-stop-shop providing the development service for sealing solutions; globally servicing,
best in elastomer, silicone, thermoplastic, PTFE and composite supporting and supplying customers through an unrivaled
technologies; solutions that feature in virtually every application international network.
conceivable within the aerospace, industrial and automotive
industries. COMMITMENT – TO CUSTOMERS,
NEEDS LONG-TERM
Trelleborg Sealing Solutions is one of the world's foremost
experts in polymer sealing technology. Using our expertise
and experience, we facilitate customers in achieving cost-
effective, durable solutions that match their specific business
requirements.
For more information watch the Trelleborg movie on

the Trelleborg website: www.tss.trelleborg.com
Product Range Industrial Sealing
A world leader in engineered

polymer solutions
The Trelleborg Group
Trelleborg Coated Systems Trelleborg Industrial Solutions

Leading global supplier of unique Market leader in such industrial
customer solutions for polymer- application areas as hose
coated fabrics deployed in a systems, industrial antivibration
variety of industrial applications. solutions and selected industrial
sealing systems.
Trelleborg Offshore & Trelleborg Wheel Systems

Construction Trelleborg Wheel Systems is
Leading global supplier of a leading global supplier of
polymer-based critical solutions tires and complete wheels
for deployment in highly for agricultural and forestry
demanding environments. machines, materials handling
and construction vehicles, and
two-wheeled vehicles.

One of the world’s leading developers,
manufacturers and suppliers of precision
seals. It supports its aerospace, industrial
and automotive customers through over
20 production facilities and more than
50 marketing companies globally.
THE BLUE DIMENSION TM

At Trelleborg, we believe that the benefits of
our solutions stretch beyond functionality and
business performance. For more information
visit http://trelleborg.com/bluedimension
I N T RO du c tion
Our
Global Resources
Americas
1 R & D Center
14 Marketing Companies
1 Logistics Center SCM
10 Manufacturing Sites
Damping Solutions
2 Automotive Hubs
5
Aerospace Hubs
9 Research & Development Centers
53 Marketing Companies
4 Logistics Centers
28 Manufacturing Sites
Damping Solutions
5 Automotive Hubs
9 Aerospace Hubs
5,800
employees
82
worldwide
locations
More than
2,000
proprietary material
formulations
How local is your

global seal supplier?
www.global-but-local.com
Europe Asia
7 R & D Centers 1 R & D Center

22 Marketing Companies 17 Marketing Companies
1 Logistics Center SCM 2 Logistics Centers SCM
16 Manufacturing Sites 2 Manufacturing Sites
Damping Solutions Damping Solutions
1 Automotive Hub 2 Automotive Hubs
2 Aerospace Hubs 2 Aerospace Hubs
I N T RO du c tion
Products, Brands
and Materials
Decades of experience designing and manufacturing polymer solutions has led Trelleborg Sealing Solutions to develop,
manufacture and supply a range of unique materials and proprietary product designs, many of which have become
industry standards. Development is ongoing, ensuring that our solutions meet the changing needs of our customers,
as well as the latest industry trends and regulations.
World renowned names united Our pioneering products

We own many of the longest established and leading Trelleborg Sealing Solutions is pioneering and is continuously
names within the seal industry. These include: developing innovative products.
• American Variseal • Polypac • Turcon® AQ Seal® • Turcon® Stepseal® 2K

• Busak+Shamban • SSF • D-A-S Compact Seal® • Turcon® Stepseal® V
• Dowty Seals • SF Medical • Turcon® Double Delta® • V-Ring®
• Chase Walton • Shamban • Turcon® Excluder® • Turcon® Varilip® PDR
• Forsheda • Silcofab • Turcon® Glyd Ring® T • Turcon® Variseal®
• GNL • Silcotech • Turcon® Hatseal • Turcon® VL Seal®
• Impervia • Skega • Zurcon® L-Cup® • Turcon® Wedgpak®
• Nordex • Stefa • Turcite® Slydring® • Wills Rings®
• Orkot • Wills • Turcite® B-Slydway® • Zurcon® Wynseal
• Palmer Chenard
Proprietary materials
Ongoing development has yielded some of the most
successful sealing and bearing materials available.
• HiMod® • Turcon®
• Isolast® • Turel®
• Orkot® • Zurcon®
• Turcite®
To design a solution for your specific needs, contact your

local Trelleborg Sealing Solutions marketing company.
I N T RO du c tion
Films
and Animations
Seeing is Believing
Complex sealing configurations can feature a large number of sealing elements. Trying to illustrate
these on a 2-D page is difficult and can never properly show their function or characteristics.
Trelleborg Sealing Solutions turned to the latest graphic technologies to produce 3-D animations
of applications and typical sealing solutions for them.
View at
YouTube.com/
trelleborgseals
View at
tss.trelleborg.com/
films
Online 24-7
A range of films specific to different industries
and products are available to view on the
Trelleborg Sealing Solutions website or via YouTube.
I N T RO du c tion
Digital
Services
Online tools make life easier
Trelleborg Sealing Solutions has developed a number of online tools that make the working
life of an engineer specifying seals easier. All these industry-leading tools are available
free-of-charge from the Trelleborg Sealing Solutions website at www.tss.trelleborg.com.
To use these advanced services all you have to do is register on the Members Area.
There is also a continually increasing range of innovative engineering apps available for
smartphones, both for iOS and Android devices. Just search for "Trelleborg"
in the App Store or GooglePlay to find the tools to optimize your daily productivity.
Materials Search and + Very good suitability

Chemical Compatibility Check Good suitability
These two programs allow you to find
out the compatibility of sealing materials – Limited suitability
with hundreds of different media and help Unsuitable
+
identify the most suitable material for

your application. ? Insufficient information
Versatile CAD Service

The CAD download facility provides thousands
of drawings of a wide range of seals. It gives
the option of 2- or 3-dimensional files in a
range of formats to suit most commonly
used CAD systems.
O-Ring Calculator
An industry-leading tool, the easy to
use O-Ring calculator includes sizing
capabilities, compression forces, design
parameter recommendations and
complete measurements. Results and
comments may be printed, shared or
filed as PDF.
Sealing Solutions Configurator

The Sealing Solutions Configurator is the first tool
of its kind offered by any seal supplier. It allows
engineers to identify a proven sealing solution for
their specific application in just four easy steps.
Rotary Seal Selector

The Rotary Seal Selector allows you to
search through the wide range of rotary
seals and materials available based
on application conditions and offers
detailed information on installation and
seal capabilities.
Technical Proposals Online

Enhance your communication with
Trelleborg Sealing Solutions with
the Technical Proposals Online tool.
Instantly access all your proposed For more information
solutions anywhere at any time and www.tss.trelleborg.com
benefit from quicker dialog with our
sealing specialists.
I N T RO du c tion
Mobile Apps
and Services
We understand the needs of engineers on the go. Check out our latest mobile tools and apps,
ranging from an O-Ring calculator to unit and hardness converters. Just search for "Trelleborg"
in the App Store or Google Play to find the tools to optimize your daily productivity.
Android App on
Google Play
Many Available on the

more APPS APP STORE
available
For more information
www.tss.trelleborg.com
ISO Fits & Technical Aerospace Groove Installation Unit & Hardness
Tolerances Glossary Selector Instructions Converter
Simply enter the nominal This app provides definitions This app covers two of Videos demonstrate the Intuitive and very easy to use,
diameter and select the of more than 2,000 terms the most important SAE best practice methods for simply select the dimension
tolerance classes for bore from the world of sealing aerospace groove standards installing seals, providing and enter the value for
technology and engineering. for hydraulic systems, all relevant documentation conversion. The app offers
and shaft to find the complete
AS4716 Rev B and AS5857 within the interface, a wide range of engineering
ISO fits definition with all
Rev A, making it really easy guiding you to a successful and scientific units for each
relevant values including type
to find the size of grooves installation of Radial Oil dimension.
of fit, with handy graphs to and hardware needed. Seals and Turcon® and
illustrate the classes by bore Zurcon® rod and piston
and shaft. seals.
in the groove
Our in the groove magazine
provides news, technical and
product information on seals,
as well as insights into the
markets they are used in. The
magazine is also available in
print and as an interactive PDF.
Rotary Selector
Bring the popular Rotary
Seal Selector webtool with
you! Quickly search through
rotary seals and materials
for the optimum product for
your application conditions
while on the move.
O-Ring Hydraulic Area and Material Sealing Materials

Selector Cylinder Calculator Volume Calculator Compatibility Selector
When a user enters Quickly calculate areas Speeds up and simplifies cal- View a quick and easy over- Enter material specifications
installation specifications and volumes in cylinders, culating the area and volumes view of the compatibility of 34 and required parameters, such
into the O-Ring Selector app, extraction and retraction of more than 80 geometric materials with 35 chemical as application temperature
such as the bore or rod/shaft forces, time velocity and shapes. The app supports environments that are com- or hardness, to receive
diameter, the app quickly outflow by entering the both metric and imperial units monly encountered in the instant material proposals.
calculates O-Ring and requisite dimensions and and conveniently displays the healthcare and medical indus- The app features filters to
housing dimensions in parameters of the cylinder. formulas used. Fill your shape tries. Select up to 20 materi- limit searches based on
both metric and inch. In compliance with with solids or liquids, choosing als and environments at once chemical compatibility, institute
ISO 3320, ISO 3321 and from 1500 different materials, to produce a chart rating each approvals and product type and
ISO 4393. to calculate the weight. material from "excellent" to data sheets can be requested
"not recommended". from within the interface.
Rod
Seals
HYDRAULIC SEALS · Rod Seals
Rod Seals
Contents
22 Choice of Sealing element 115 turcon®Variseal®M2
26 Design Instructions 123 turcon®Double Delta®
28 Installation Instructions
32 Quality Criteria
32 Storage information
35 turcon®Stepseal®2K
47 turcon®Stepseal®V
57 Zurcon®u-Cup Ru9
65 Zurcon®Rimseal
73 Zurcon®buffer Seal
81 turcon®glyd Ring®t
89 turcon®glyd Ring®
99 turcon®glyd Ring®C
107 turcon®VL Seal®
Choice of the Sealing element

Sealing elements have a decisive influence on the design, nOte On ORDeRIng
function and service life of hydraulic and pneumatic cylinders
and systems. All multi-element standard rod seals, e.g. Turcon®Stepseal®2K,
are generally supplied as complete seal sets. The supply
This applies equally to the piston rod seals where leak includes the seal and matching elastomer energizing elements.
tightness, resistance to wear and gap extrusion, resistance to The O-Ring does not have to be ordered separately. It is also
process media, resistance to high and low temperatures, low possible to use other O-Ring materials from our O-Ring catalog.
friction, compact form and simple installation are demanded
in order to meet the requirements of industry for a functional For all new applications, we recommend the use of the seal
sealing solution. types and preferred sizes (ISO series, wherever possible) listed
in this catalog.
The significance of these parameters and their limits generally
depends on the requirements of the specific application. Other combinations of materials and special designs can
Trelleborg Sealing Solutions has therefore developed a be developed and supplied for special applications in all
complete range of seals which, due to their optimized intermediate sizes up to 102 inches (2,600mm) diameter,
geometries and designs and the use of high-quality materials provided there is sufficient demand.
such as Turcon®and Zurcon®, satisfy the technical and
economic demands of the industry in full. The sizes contained in this catalog are mostly available from
stock or can be supplied at short notice. We reserve the right
In order to be in a position to select the most appropriate seal to modify our supply program.
type and material, it is necessary to first define all the desired
functional parameters. Table 1 can then be used to make an
initial selection of seals and materials according to the specific
requirements of the application.
The second column of the table contains the number of

the page on which further general information together with
specific design and installation instructions on the particular
seal type and materials (or material combinations with multi-
element seals, e.g. Turcon®Stepseal®2K) can be found.
Furthermore on page 27, attention is drawn to the quality

of the mating surface. We recommend that the limits specified
there be observed, as they have a decisive influence on the
functionality and service life of the system.
The final choice of seal type and material must also take into
account detailed information on the seal elements.
Please do not hesitate to contact our Technical Department

for further information on specific applications and special
technical questions.
This catalog is a compilation of the preferred product ranges

of Trelleborg Sealing Solutions. All similar products are
technically equivalent but availability and pricing may vary. For
further information please contact your local Trelleborg Sealing
Solutions sales office.
Choice of the Sealing Element
table 1: Selection Criteria for Rod Seals

technical Data*
Size ac-
Seal application Standard temp.
Range tion Velocity Pressure Recom-
Range **
mended
Field of Application
Seal
PSI Material
Medium
type Page ISO/DIn Inch °F ft/s
Double
Heavy
Single
Max.
light
Turcon® Mobile hydraulics • • • 7,250

Turcon®
Stepseal®2K Standard cylinders • • • M12
Machine tools • • • .125- -49/ Turcon®
Injection molding 50 7,250
• • • 7245-2 102 +392 T46
35 machines •
Presses • • • 2,900
Turcon®
Automotive industry • • • T05
Hydraulic hammers • • • .125-86
-49/
6.5 8,700
Zurcon®
Servo hydraulic • • • +230 Z53
Turcon® Mobile hydraulics • • •
Stepseal®V Turcon®
construction 7,250
equipment • • • .125- -49/
M12
47 7425-2 • 50
Presses • • • 25.499 +392
Turcon®
Injection molding 7,250
machines • • • T46
Zurcon®
U-cup RU9
Hydraulic cylinders • • Zurcon®
.375- -58/ Z20
57 Industrial hydraulics • • 5597/1
12 • +266
1.65 5,800
Zurcon®
Mobile hydraulics • • Z22
Zurcon® Mobile hydraulics • • • In tandem
Rimseal Standard cylinders • • • In tandem 8,700
Machine tools • • • .313- -49/ with Turcon® Zurcon®
65
Injection molding
7425-2
86 • +230 Stepseal®2K As single Z54
machines • • • 16 Ft/s seal
3,625
Presses • • •
Zurcon® Earthmoving
Buffer Seal Equipment • • Zurcon®
1.500- -31/ Z20
73 Mobile hydraulics • • 7425-2
7.875 • +230
3.3 5,800
construction Zurcon®
Machinery • • Z22
* The data below are maximum values and cannot be used at the same time. The maximum pressure depends on temperature and gap dimension.
** Temperature range depends on choice of elastomer material and media.
technical Data*
Size ac-
Range **
mended
Seal
PSI Material
Medium
Double
Heavy
Single
Max.
light
Glyd Ring®T Special cylinders • • • 7,250
Turcon®
Pumps and valves • • • .313- -49/
50
M12
Machine tools • • • 102 +392 Turcon®
81 7425-2 • 7,250
Robotics/manipulators • • • T46
.313- -49/ Zurcon®
Presses • • • 86 +230
6.5 8,700
Z51
Glyd Ring® Turcon®
Special cylinders • • • 7,250
M12
.313- -49/ Turcon®
Pumps and valves • • • 102 +392
50 7,250
T46
89 7425-2 • Turcon®
Machine tools • • • 2,900
T05
.313- -49/ Zurcon®
Servo equipment • • • 86 +230
6.5 8,700
Z53
Glyd Ring®c Turcon®
Special cylinders • • • 7,250
M12
.125- -49/ Turcon®
99 Pumps and valves • • • -
15 • +392
50 7,250
T46
Machine tools • • • 2,900
Turcon®
Robotics/manipulators • • • T05
Turcon® Turcon®
VL Seal®
Automation • • • .375- -49/
7,250
M12
50
102 +392 Turcon®
107 Telescopic cylinders • • • - • 7,250
T46
Valve stems • • • .375- -49/
6.5 3,625
Zurcon®
Down-hole tools • • • 86 +230 Z54
Turcon®
Variseal®M2 High and low Turcon®
temperatures
• • .125- -94/
5,800
T40
115 AS4716
102 • +572
50
Aggressive media • • 2,900
Turcon®
Food-contact • • T05
Double Turcon®
Delta®
Valve stems • • 2,900
T05
.080- -49/ Turcon®
123 Mini hydraulics • • -
40 • +392
50 5,000
M12
Turcon®
Hydraulic tools • • 5,000
T46
* The data below are maximum values and cannot be used at the same time. The maximum pressure depends on temperature and gap dimension.
Choice of the Sealing Element
ReDunDant SealIng SySteM The tandem arrangement requires an outstanding backpumping

ability of the primary seal and the secondary seal, if a double
Sealing of environmentally harmful fluids has led Trelleborg acting scraper is installed. A combination of different sealing
Sealing Solutions to develop innovative sealing systems to materials in a system, Turcon®and Zurcon®, (PTFE and
meet the ever demanding industry specifications with regard to Polyurethane) ensures the best sealing performance.
leak-free performance and high service life.
Trelleborg Sealing Solutions has pioneered work in this area
In heavy duty applications, leak free performance and high and continues development of redundant sealing today.
service life cannot be assured by a single sealing element;
therefore, specially developed system seals are arranged in Outstanding solutions to such applications have been the
series, building a tandem arrangement. Turcon®Stepseal®2K in tandem arrangement.
A tandem sealing system can also be created by using e.g.
Each sealing element in a system has its specific function Zurcon®Rimseal, Zurcon®U-cup RU9 or U-cup as secondary
and their interaction needs to be secured to get a redundant sealing elements. Depending on type of secondary seal, a
sealing system. single- or double acting scraper completes the system, to
offer the highest possible operation reliability, ensuring both
The primary seal in PTFE based proprietary Turcon®material adequate lubrication of the sealing system and a long service
generates low friction and has excellent wear and extrusion life.
resistance under extreme working conditions. It allows a
fine lubrication film passing this first barrier, ensuring the Figure 1 shows an example of a redundant sealing system
necessary lubrication of the secondary sealing element for consisting of Turcon®Stepseal®2K, Zurcon®Rimseal and Rod
long service life. Scraper DA 22 with corresponding wear ring arrangement.
Primary seal Guide ring in space between Secondary Seal

®
Turcon Stepseal 2K ® the two seal elements Zurcon® Rimseal® or
or Zurcon® Buffer Seal ®
Orkot Slydring ® Zurcon® U-Cup RU9
• Low friction • Improved guiding • Tough
• Back pumping ability • Increased size of • Wear and abrasion resistant
• Extrusion-resistant thanks the oil reservoir • Back pumping ability
to Turcon® material • Small groove
Scraping element,
double-acting
Rod Scraper DA 22
P • Flexible
• Wiping and sealing
Up to 11,603 psi • Reliable chambering
(80 MPa) • Wear-resistant
• Special Polyurethane
Velocity:
material
Up to 16.4 ft/s
(5 m/s) at Heavy-duty guide elements: Limited narrow Volume increase
short stroke Orkot® Slydring® in C380 seal clearance
Optimum hardness
Hard Soft
arrangement
Material M12 Z54 Z201
Figure 1: Example of a Redundant Modular Sealing System
Design Instructions
LeAD-IN CHAMFeRS table 4: U-Cups and Variseal®
Minimum for a calibrated seal (Variseal®)
In order to avoid damage to the rod seal during installation, lead-
in chamfers and rounded edges must be provided on the piston u-Cup Variseal® lead-in Chamfer
rods (see Figure 2). If this is not possible for design reasons, a groove M2 Length Zmin
separate installation tool must be used. Depth* Series 15° 20°
.118 / .138 / .157 .098 .059
The minimum length of the lead-in chamfer Zmin depends on the .197 .098 .059
profile size of the seal and can be seen from the following tables.
.236 / .256 .118 .079
Generally Zmin from Table 2, Table 3 and Table 4 is recommended .295 / .315 RVAA .177 .118
but at 15° Z must also exceed 2.5% of the rod diameter dN .393 RVAB/RVAc .197 .157
(relevant for large diameter rods). At 20° Z is calculated .472 .256 .236
correspondingly. .590 RVAD .295 .256
.787 .394 .335
The rod should have a lead-in chamfer of 15° to 20° by Z length
RVAE .472 .354
minimum to gently guide the seal assembly into the hardware as
shown in Figure 2. The chamfer should clear the seal assembly - RVAG .669 .512
in a free condition - after the seal has been calibrated. * The groove depth is calculated from: (d1 - d)/2. The dimensions for d1 and d
can be found in the tables, “Installation dimensions“.
table 2: elastomer energized Seals
Minimum chamfer for a calibrated seal.
Seal Assembly
lead-in Chamfer Z
groove Width
Length Zmin
l 1*
15° 20° Blend
.087 .098 .079
Radius
.126 .118 .098
.165 .138 .118 15°-20°
.248 .197 .157
.319 .256 .197
.374 .295 .217
.543 .413 .315
* The groove width can be found in the table Installation Dimensions for
Turcon®Glyd Ring®, Glyd Ring®T, Glyd Ring®c, AQ Seal®, Stepseal®2K,
Stepseal®V, and Zurcon®Wynseal®M
table 3: Double Delta®

Minimum chamfer for a calibrated seal. Figure 2: Lead-in chamfers
O-Ring lead-in Chamfer*

Cross Section** Length Zmin
d2 15° 20°
.070 - .098 .079
.094 .103 .118 .098
.118 .139 .138 .118
.210 .225 .197 .157
.275 - .256 .197
.331 - .295 .217
* Though not less than 2.5% of rod diameter.
**The O-Ring cross section d2 can be found in the appropriate table “Installation
Dimensions“, from chapter Double Delta®.
Design Instructions
DISTANCe BeTWeeN GROOVeS table 5: Surface Roughness

When installing tandem seal arrangement or double-acting Surface Roughness μinch
scraper seals in conjunction with rod seals with back pumping Mating Surface
effects such as Turcon®Stepseal®2K and Zurcon®Rimseal, we Parameter turcon® Zurcon®and groove Surface
recommend the following arrangement: Materials Rubber
- Distance between seal grooves and/or scraper seal groove Rmax 25 - 100 40 - 160 <625
L = at least groove depth X Rz 16 - 63 25 - 100 <400
- Oil reservoir for collecting the returning oil as shown in Ra 2-8 4 - 16 <63
Figure 3.
The material contact area Mr should be approx. 50 to 70%,
determined at a cut depth c = 0.25 x Rz, relative to a reference
line of cref. 5%.
X
Surface profile µinch Ra Rz Mr

closed profile form
4 40 70%
dN+.059
.118
L
dN
open profile form
Figure 3: Recommendation for groove spacings between grooves 8 40 15%
SURFACe ROUGHNeSS DIN eN ISO 4287

Figure 4: Profile forms of surfaces
The functional reliability and service life of a seal depend to
a very great extent on the quality and surface finish of the Figure 4 shows two surface profiles, both of which exhibit
mating surface to be sealed. nearly the same value for Rz in the test procedure. The
difference becomes obvious only when the material contact
Scores, scratches, pores and concentric or spiral machining area of the surface roughness profiles are compared. These
marks are not permitted. Higher demands must be made on show that the upper roughness profile with (Mr = 70%) has the
the surface finish of dynamic surfaces than of static mating better seal/mating surface ratio.
surfaces.
HaRDWaRe
The characteristics most frequently used to describe the
surface microfinish Ra, Rz and Rmax are defined in DIN EN ISO For optimum performance Trelleborg Sealing Solutions
4287. These characterics alone, however, are not sufficient recommends a piston rod of chrome-plated steel.
for assessing the suitability in seal technology. In addition, the
material contact area of the surface roughness profile Mr in Material: Preferably 42crMo4V, purity class K3
accordance with DIN EN ISO 4287 should be demanded. The to DIN 50602
significance of this surface specification is illustrated in Figure 4. Induction hardened min. HRc 45
It shows clearly that specification of Ra and Rz alone do not Hardening depth min. 0.1 inches
describe the surface roughness profile accurately enough for Ground and hard chrome-plated, coating thickness
the seal technology and is thus not sufficient for assessing .0008 to .0012 inch, polished
the suitability. The material contact area Mr is essential for
assessing surfaces, as this parameter is determined by the Roughness Ra 4 to 12 µinch max. corresponding
specific surface roughness profile. This in turn is directly to N4 DIN/ISO 1302
dependent on the machining process employed. Material contact area Mr = 50 to 70%
cut depth c = 0.25 x Rz
Trelleborg Sealing Solutions recommends that the following
surface finishes be observed: For other rod materials, special coatings and treatments,
please contact your local Trelleborg Sealing Solutions
company.
Installation Instructions
The following points should be observed before installation of INSTALLATION IN CLOSeD GROOVeS
the seals:
By following the instructions in each seal type description
- Ensure the piston rod has a lead-in chamfer; if not, use an (sizes for closed or split grooves) or using the light series for
installation sleeve Turcon®seals, it will result in a problem-free installation of
- Deburr and chamfer or round sharp edges, cover the tips of our rod seal elements of small diameters.
screw threads
For Zurcon®and polyurethane (not Turcon®) seals, the use
- Remove machining residues such as chips, dirt and other
of installation tools is recommended. If installation has to
foreign particles and carefully clean all parts
be performed without installation tools, the following points
- The seals can be installed more easily if the rod is greased should be observed:
or oiled. Attention must be paid to the compatibility of the
- Place the O-Ring into the groove (not necessary with U-cups)
seal materials with these lubricants. Use only grease without
solid additives (e.g. molybdenum disulphide or zinc sulphide) - compress the Turcon®or Zurcon®seals into a kidney shape.
The seal must have no sharp bends (Figure 6)!
- Use no sharp-edged installation tools
When a rod seal with notches is folded into a kidney shape,
take care to avoid bending the seal at the position of the
notches as this may cause overstretch or damage to the seal
INSTALLATION IN SPLIT GROOVeS material.
Installation in split grooves is problem-free. The sequence
of installation corresponds to the configuration of the seal,
whereby the individual seal elements must not be allowed to
twist. During final installation (insertion of the piston rod into
the seal), elastomer or spring-energized seals must be sized.
The piston rod itself can be used for this purpose, provided
that it has a long lead-in chamfer, or use a sizing sleeve.
Figure 6: Kidney-shaped deformation of the seal ring
- Place the seal ring in compressed form into the groove and
push against the O-Ring in the direction of the arrow (Figure 7).
Figure 5: Installation in a split groove
Figure 7: Inserting the seal ring into the closed groove
- After placing into the groove, form the seal into a ring again
in the groove by hand.
- Finally size the seal ring using a mandrel which should have
a chamfer of 15° to 20° over at least the lead-in chamfer
length Zmin x 2 see Table 2.
The sizing mandrel should be made from a polymer material
(e.g. polyamide) with good sliding characteristics and high
surface quality in order to avoid damage to the seals.
The piston rod itself can also be used for calibration, provided
it has a sufficiently long lead-in chamfer.
Figure 8: Installation in a closed groove
Zmin. x 2
15°-20°
rounded, polished
Figure 9: calibration of the installed seal
table 6: Closed groove installation for turcon®

rod seals
Glyd Ring® and seals for similar groove sizes can be installed
in closed grooves above the following rod diameters*:
O-Ring Rod Diameter

Materials
Series Ødn (in)
0 ≥.475
100 ≥.625
200 ≥.750 Turcon®M12, T05, T08,
T10, T29, T40 and T46
300 ≥1.500
400 ≥2.750
Zurcon®Z53, Z54 and
400 H ≥7.875 Z80
.331** ≥10.000
.472*** ≥25.500
* For diameter dN below 1.181 inches (30mm) and/or not very accessible
grooves it is often essential to use installation tools.
** O-Ring cross section according to SMS 1586.
*** The energizer can have a special shape.
INSTALLATION OF TURCON®DOuble Delta®

Installation in closed grooves is possible for diameters from
.472 inches (12mm) using the following procedure:
- Place the O-Ring into the groove.
- compress the Turcon®seal into a kidney shape, avoid
making sharp bends on the seal (Figure 10).
- Place the seal ring in compressed form into the groove and
push against the O-Ring in the direction of the arrow in the
groove by hand (Figure 11). For diameters smaller than
1.181 inches (30mm) an inserter tube is recommended
(Figure 12).
- Finally, size the seal ring using a mandrel (Figure 13), which
should have a chamfer of 10° to 15° over a minimum length
of 2 x lead-in chamfer length Zmin see Table 4. Figure 11: Inserting the seal ring into the closed groove
Figure 10: Kidney-shaped deformation

Figure 12: Insertion with an inserter tube
Zmin. x 2
10°-15°
rounded, polished
Figure 13: calibration of the installed seal by means of a calibration mandrel
INSTALLATION OF SPRING eNeRGIZeD SeALS table 7: Installation in Half-Open grooves

Turcon®Variseal®M2 seals should preferably be installed in tSS length
X min. dn min. C min.
split grooves. Serial-no. Z min.
RVAA .015 .472 .157 .098
Installation in half-open grooves is possible with a snap fitting.
RVAB .023 .787 .196 .137
Figure 14 shows the design of the groove.
RVAc .027 1.181 .196 .137
RVAD .031 1.574 .295 .177
C
RVAE .035 2.165 .472 .295
RVAG .059 2.755 .472 .295
X
30°
Further details, see Figure 52 and Table 38.

Polished
In exceptional cases or with existing designs, an installation in
closed grooves is also possible. The details in Table 8 should
be regarded as guide values for installation.
table 8: Installation in Closed grooves

dN
Z tSS Serial-no. dn min.

RVAA 1.181
Figure 14: Installation in a half-open groove
RVAB 2.755
RVAc 4.330
RVAD 11.810
RVAE 19.684
RVAG 31.495
Quality Criteria The standards give several recommendations for the storage
and the shelf life of elastomers, depending on the material
The cost-effective use of seals and bearings is highly classes.
influenced by the quality criteria applied in production.
Seals and bearings from Trelleborg Sealing Solutions are The following recommendations are based on the several
continuously monitored according to strict quality standards standards and are intended to provide the most suitable
from material acquisition to delivery. conditions for storage of rubbers. They should be observed
to maintain the optimum physical and chemical values of the
certification of our production plants in accordance with parts:
international standards QS 9000 / ISO 9000 meets the
specific requirements for quality control and management Heat
of purchasing, production and marketing functions. The storage temperature should preferable be between +41 °F
and +77 °F (+5 °c and +25 °c). Direct contact with sources of
Our quality policy is consistently controlled by strict procedures heat such as boilers, radiators and direct sunlight should be
and guidelines which are implemented within all strategic avoided. If the storage temperature is below +59 °F (+15 °c),
areas of the company. care should be taken to avoid distorting them during handling
at that temperature as they may have stiffened. In this case
All testing of materials and products is performed in the temperature of the articles should be raised to approximately
accordance with accepted test standards and specifications, +68 °F (+20 °c) before they are put into service.
e.g. random sample testing in accordance with DIN ISO 2859,
part 1. Humidity
The relative humidity in the store room should be below
Inspection specifications correspond to standards applicable 70%. Very moist or very dry conditions should be avoided.
to individual product groups or manufacturing locations (e.g. condensation should not occur.
for O-Rings: ISO 3601).
light
The tenth digit of our part number defines the quality Elastomeric seals should be protected from light sources,
characteristics of the part. A hyphen indicates compliance with in particular direct sunlight or strong artificial light with an
standard quality criteria outlined in this catalog. customer ultraviolet content. Individual storage bags offer the best
specific requirements are indicated by a different symbol in protection as long as they are UV resistant.
this position. customers who require special quality criteria It is advisable to cover any windows of storage rooms with
should contact their local Trelleborg Sealing Solutions sales a red or orange coating or screen.
office for assistance. We have experience in meeting all
customer quality requirements. Radiation
Precaution should be taken to protect stored articles from
all sources of ionizing radiation likely to cause damage to
Storage information stored articles.
Seals and bearings are often stored as spare parts for
prolonged periods. Most rubbers change in physical properties Oxygen and ozone
during storage and ultimately become unserviceable due to Where possible, elastomeric materials should be protected
excessive hardening, softening, cracking, crazing or other from circulating air by wrapping, storage in airtight containers
surface degradation. These changes may be the result or by other suitable means.
of particular factors or combination of factors, such as
deformation, oxygen, ozone, light, heat, humidity or oils and As ozone is particularly deleterious to some elastomeric
solvents. seals, storage rooms should not contain any equipment that
is capable of generating ozone, such as mercury vapor lamps,
With a few simple precautions, the shelf life of these high voltage electrical equipment, electric motors or
products can be considerably lengthened. other equipment which may give rise to electric sparks or
silent electrical discharges. combustion gases and organic
Fundamental instructions on storage, cleaning and vapor should be excluded from storage rooms as they may give
maintenance of elastomeric seal elements are described rise to ozone via photochemical processes.
in international standards, such as:
DIN 7716 / BS 3F68: 1977, ISO 2230, or DIN 9088
Quality criteria
Deformation Elastomeric seals should be inspected after the given period.

Elastomeric materials should, wherever possible, be stored After this, giving an extension period is possible.
in a relaxed condition free from tension, compression or
other deformation. Where articles are packed in a strain-free Rubber details and components less than 1.5mm (.059 inches)
condition they should be stored in their original packaging. thick are liable to be more seriously affected by oxidation
degradation even when stored in satisfactory conditions as
Contact with liquid and semi-solid materials recommended. Therefore they may be inspected and tested
Elastomeric seals should not be allowed to come into contact more frequently than mentioned above.
with solvents, oils, greases or any other semi-solid materials at
any time during storage, unless so packed by the manufacturer. Rubber details / seals in assembled components
It is recommended that the units should be exercised at least
Contact with metal and non-metals every six months and that the maximum period a rubber detail
Direct contact with certain metals, e.g. manganese, iron and be allowed to remain assembled within a stored unit, without
particularly copper and its alloys, e.g. brass and compounds of inspection, be a total of the initial period stated above and the
these materials are known to have deleterious effects on some extension period. Naturally this will depend on the design of
rubbers. Elastomeric seals should not be stored in contact the unit concerned.
with such metals.
Because of possible transfer of plasticizers or other ingredients,
rubbers must not be stored in contact with PVc. Different
rubbers should preferably be separated from each other.
Cleaning
Where necessary, cleaning should be carried out with the
aid of soap and water or methylated spirits. Water should
not, however, be permitted to come into contact with fabric-
reinforced components, bonded seals (because of corrosion) or
polyurethane rubbers. Disinfectants or other organic solvents,
as well as sharp-edged objects, must not be used. The articles
should be dried at room temperature and not placed near a
source of heat.
Storage life and storage life control

The useful life of a elastomeric seals will depend to a
large extent on the type of rubber. When stored under the
recommended conditions (above sections) the below given
storage life of several materials should be considered.
Material Initial storage extension storage

group period period
AU, EU, NR, SBR 5 years 2 years
AcM, AEM, cR, EcO,
7 years 3 years
HNBR, IIR, NBR
cSM, EPDM, FKM,
10 years 5 years
VMQ, FVMQ
FFKM e.g. Isolast® 20 years 5 years
Zurcon® 10 years 5 years
PTFE unlimited
Note 1: If the storage temperature is over or under 77 °F (25 °c) this will influence
the storage time. Storage at 50 °F (10 °c) higher will reduce the storage
time by about 50%. Storage at 50 °F (10 °c) lower will increase the
storage time by around 100%.
Note 2: In application areas such as aerospace, the storage periods can differ
from this specification. These specific storage conditions have to be
agreed between the supplier and the buyer.
Turcon®Stepseal®2K
Turcon® ®
Stepseal 2K Single-Acting
O-Ring-Energized Turcon®Slipper Seal
Material:
Turcon®, Zurcon®and Elastomer
turcon®Stepseal®2K*
Description The single-acting seal element is made of high-grade Turcon®or
Rod seals must exhibit no dynamic leakage to the atmosphere Zurcon®materials with outstanding sliding and wear resistance
side under all operating conditions and must be statically properties. It is installed according to ISO 7425/2 and
completely leak tight when the machine is at a standstill. Trelleborg Sealing Solutions standard grooves, using an O-Ring
Furthermore, they should achieve a high degree of mechanical as the energizing element.
efficiency through low friction and be easy to install in
small grooves. costs and service life must meet the high
expectations of the operator.
O-Ring
The rod seal Turcon®Stepseal®2K comes closest to satisfying
these ideal demands. Since the first Stepseal®was patented Turcon®
and introduced to the market in 1972, Trelleborg Sealing Seal ring
Solutions has maintained the series of technically outstanding
seal elements through continuous innovative development
P
of the design and of the Turcon®and Zurcon®materials.
Turcon®Stepseal®2K continues the tradition for improvement.
With the introduction of Stepseal®it was possible for the first

time to arrange several seals, one behind the other, thus Figure 15: Turcon®Stepseal®2K
allowing statically and dynamically tight single-acting tandem

seal configurations to be created, without any disturbing build-
up of intermediate pressure.
Elastomer O-Ring O-Ring Relief Chamfer

High flexibility to compensate Reduced seal load under pressure.
for hardware tolerances and Reduced seal friction.
movement.
Elastomer materials available Contoured Rear Chamfer
to meet a wide variety of Improved back-pumping of residual oil
service conditions. film for increased sealing efficiency.
Increased radial clearance.
Turcon® and Zurcon® Material
Low friction, no stick-slip.
High sealing efficiency and long Geometry
service life. Patented geometry.
Meets demanding service Proven seal edge design.
conditions. Resists damage during
High flexibility for easy installation. installation and service.
Figure 16: Turcon®Stepseal®2K design features
* Patented geometry
MeTHOD OF OPeRATION - Simple installation without seal edge deformation
The sealing performance of Stepseal®2K (Figure 15) results - Available for all diameters up to 102 inches (2,600mm) rod
from the hydrodynamic properties of the seal. The classic diameter
Stepseal®seal edge creates a steep contact pressure gradient
on the high pressure side and a shallow contact pressure
gradient on the low pressure side. The controlled pressure
Improved Friction Performance
gradients minimizes fluid adherence to the piston rod during
the extending stroke, and enables residual fluid film on the
rod to be returned into the system on the return stroke. This Stepseal® K
Friction Force
is united with new patented design features which further
improve the performance of Stepseal®2K under severe service
conditions.
Stepseal® 2K
The O-Ring relief chamfer reduces pressure loading on the
seal, whereby contact with the rod is optimized and sealing
performance is improved at high service pressures. The
special high-lift rear chamfer combines a smooth downstream Cycles
sealing face with the ability to meet large radial clearances and Figure 18: Turcon®Stepseal®2K offers a uniform, low-friction characteristic
hardware tolerances.
Stepseal®2K gives high static and dynamic sealing

teCHnICal Data
performance, and the build-up of intermediate pressure often
found with tandem seal configurations (see Figure 19) is
Operating Up to 8,700 psi (60 MPa)
efficiently suppressed.
pressure:
Velocity: Up to 50 ft/s (15 m/s) with reciprocating
Increased Clearance
movements, frequency up to 5 Hz
temperature: -49 °F to +392 °F (-45 °c to +200 °c)
(depending on O-Ring material)
Radial Clearance
Stepseal® 2K Media: Mineral oil-based hydraulic fluids,

flame retardant hydraulic fluids,
environmentally safe hydraulic fluids
(bio-oils), water and others, depending on
Stepseal® K
the O-Ring material (see Table 10)
Clearance: The maximum permissible radial clearance
Smax is shown in Table 11, as a function
Pressure of the operating pressure and functional
diameter.
Figure 17: Turcon®Stepseal®2K possesses superior extrusion resistance and
allows increased hardware clearance
IMPORtant nOte
ADVANTAGeS The above data are maximum values and cannot be used at
- High static and dynamic sealing effect the same time. e.g. the maximum operating speed depends
on material type, pressure, temperature and gap value.
- High extrusion resistance, meets high hardware clearances Temperature range also dependent on medium.
- Low friction, high efficiency
- Stick-slip free starting, no sticking
- High abrasion resistance, high operational reliability
- Wide range of application temperatures and high resistance
to chemicals, depending on the choice of O-Ring material
MateRIalS aPPlICatIOn eXaMPleS

The following material combination has proven effective for - Mobile hydraulics
applications with hydraulic oils containing zinc:
- Standard cylinders
Seal Ring: Turcon®T46 - Machine tools

- Injection molding machines
O-Ring NBR, 70 Shore A N
FKM, 70 Shore A V - Presses
depending on the temperature - Automotive industry
Set code: T46N/T46V - Hydraulic hammers

- Servo hydraulics
For specific applications, other material combinations as listed
in Table 10, may also be used.
ReDunDant SealIng SySteM
SeRIeS In many applications, secondary seal systems are demanded.
Figure 19 shows such a tandem configuration with the
Different cross section sizes are recommended as a function
Stepseal®2K.
of the seal diameters. These are the criteria for these
recommendations.
Table 11, shows the relationship between the series number

Turcon® Stepseal® 2K Zurcon® Rimseal Double-acting
according to the seal diameter range and the different Primary Seal Secondary Seal Scraper DA22
application class sizes. These application classes are:
Standard application: General applications in which no

exceptional operating conditions
exist
P
Light-duty application: Applications with demands for

reduced friction or for smaller
grooves
Heavy-duty application: For exceptional operating loads

such as high pressures, pressure
peaks, etc Figure 19: Turcon®Stepseal®2K and Zurcon®Rimseal in tandem configuration
In this configuration it must be noted that a sufficiently large

table 9: available range
space is formed between the seals to take the hydraulic fluid,
Rod Diameter as shown in the figure.
Series no.
dn f8/h9
Depending on the application and the operating conditions, the
RSF00 .080 - 5.125
combination of different materials offers a further improvement
RSF10 .250 - 10.000
in the sealing efficiency and the service life of the system, e.g.
RSF20 .375 - 17.500 in hydraulic cylinders subject to high loads and under rough
RSF30 .500 - 25.500 operating conditions, the primary seal should be made of
RSF40 1.500 - 25.500 Turcon®and the secondary seal of Zurcon®.
RSF50 7.750 - 40.000
RSF80 10.000 - 48.000
RSF60 25.500 - 99.999
For the Standard Recommendations Application range see Table 11.
Stepseal®2K elements should always be used in combination The scrapers Turcon®Excluder®2, Turcon®Excluder®5, DA17,
with a double-acting scraper to provide an optimum sealing DA22 and DA24 are well suited to such applications. For
effect. further details, please refer to our “Scrapers“ catalog.
table 10: turcon®and Zurcon®Materials for Stepseal®2K

Material, O–Ring O-Ring
Mating Surface PSI
applications, Code Material Code Operating temp.*
Material Max.
Properties Shore a °F
turcon®M12 M12 NBR-70 N -22 to +212 Steel 7,250
First material choice for seals in linear NBR-70 T -49 to +176 Steel hardened
motion Low temp. Steel chrome
Overall improved properties FKM-70 V +14 to +392 plated (rod)
For new constructions and updating Steel plated (rod)
For all commonly applied hydraulic fluids cast iron
including fluids with low lubrication Stainless steel
performance Titanium
Lowest friction and best sliding properties
Lowest wear on seals
Improved absorption of abrassive
contaminants
Low wear or abrasion of counter surface
BAM tested
Mineral fiber and additives filled
color: Dark gray
turcon®t46 T46 NBR-70 N -22 to +212 Steel hardened 7,250
Standard material for hydraulics, high NBR-70 T -49 to +176 Steel chrome
compressive strength, good sliding Low temp. plated
and wear properties, good extrusion FKM-70 V +14 to +392 cast iron
resistance
BAM tested
Bronze filled
color: Grayish to dark brown
Very high compressive strength, very NBR-70 T -49 to +176 Steel chrome
good extrusion resistance Low temp. plated
High bronze filled FKM-70 V +14 to +392 cast iron
color: Light to dark brown
turcon®t40 T40 NBR-70 N -22 to +212 Steel 3,625
For all lubricating and non-lubricating NBR-70 T -49 to +176 Steel chrome
hydraulic fluids, hydraulic oils without Low temp. plated
zinc, water hydraulic, soft mating FKM-70 V +14 to +392 cast iron
surfaces Stainless steel
EPDM-70 E** -49 to +293
Surface texture not suitable for gases Aluminum
carbon fiber filled Bronze
color: Gray Alloys
Table continues on next page

Mating Surface PSI
Material Max.
zinc, soft mating surfaces, good FKM-70 V +14 to +392 cast iron
extrusion resistance Stainless steel
EPDM-70 E** -49 to +293
Surface texture not suitable for gases Aluminium
High carbon fiber filled Bronze
color: Gray
For all lubricating hydraulic fluids, hard NBR-70 T -49 to +176 Steel chrome
mating surfaces, very good slide Low temp. plated
properties, low friction. FKM-70 V +14 to +392
color: Turquoise
hydraulic fluids, good chemical Low temp. plated
resistance, good dielectric properties FKM-70 V +14 to +392 cast iron
Glass fiber filled + MoS2
color: Gray to blue
For all lubricating fluids and hydraulic NBR-70 T -49 to +176 Steel hardened
oils without zinc, high sealing efficiency, Low temp. Steel chrome
good sliding and wear properties, plated
FKM-70 V +14 to +392
mild to counter surface cast iron
Mineral fiber filled Stainless steel
color: Dark green-gray
Zurcon®Z53*** Z53 NBR-70 N -22 to +212 Steel 8,700
For lubricating hydraulic fluids, high NBR-70 T -49 to +176 Steel chrome
abrasion resistance, high extrusion Low temp. plated
resistance, limited chemical resistance cast iron
color: Yellow to light-brown ceramic coating
Stainless steel
Zurcon®Z80 Z80 NBR-70 N -22 to +176 Steel 5,075
For lubricating and non-lubricating NBR-70 T -49 to +176 Steel chrome
hydraulic fluids, high abrasion Low temp. plated
resistance, very good chemical Stainless steel
resistance, limited temp. resistance Aluminum
Ultra high molecular weight polyethylene Bronze
color: White to off-white ceramic coating
* The O-Ring operation temperature is only valid in mineral hydraulic oil.
** Material not suitable for mineral oils.
*** max. Ø 102 inches (2,600mm).
BAM: Tested by “Bundesanstalt Materialprüfung, Germany”.
Highlighted materials are standard.
Installation Recommendation (Inch Rod Series)
L1
r1
d2
D1
rmax. .012 in.
dN
S
Figure 20: Installation drawing
table 11: Installation recommendation

O-Ring
Rod Diameter groove groove Radial Clearance
tSS Radius Cross
dn f8/h9 Diameter Width Smax*
Series Section
no. Standard light Heavy Duty 10 MPa 20 MPa 40 MPa
D1 H9 l1 +.008 r1 max d2
application application** application 1500 psi 3000 psi 5800 psi
RSF0 .125 - .312 .313 - .749 - dN +.193 .087 .016 .012 .008 .006 .070
RSF1 .313 - .749 .750 - 1.499 - dN +.287 .126 .024 .016 .010 .006 .103
RSF2 .750 - 1.499 1.500 - 7.874 .313 - .749 dN +.421 .165 .039 .020 .012 .008 .139
RSF3 1.500 - 7.874 7.875 - 9.999 .750 - 1.499 dN +.594 .248 .051 .028 .016 .010 .210
RSF4 7.875 - 9.999 10.000 - 25.499 1.500 - 7.874 dN +.807 .319 .071 .031 .024 .014 .275
RSF5 10.000 - 25.499 25.500 - 39.999 7.875 - 9.999 dN +.945 .319 .071 .039 .031 .020 .275
RSF8 25.500 - 39.999 ≥40.000 10.000 - 25.499 dN +1.075 .374 .098 .035 .028 .016 .331
RSF6 ≥40.000 - 25.500 - 39.999 dN +1.496 .543 .118 .047 .035 .024 .472
* At pressures >40 Mpa (5,800 psi): use diameter tolerance H8/f8 (bore / rod) in the area behind the seal; or consult Trelleborg Sealing Solutions for alternative
material or profiles.
** For easier installation in closed grooves with small rod diameters (<1.575 inches (40mm)).
ORDeRIng eXaMPle nOteS:

Turcon®Stepseal®2K complete with O-Ring, standard 1) Tolerances used are per ISO-286; ISO System of Limits and
application, RSF4 (from Table 11). Fits. The tolerances are converted from metric and rounded
Rod diameter: dN = 8.000 inches to the nearest three place decimal.
2) The clearances stated as S in the above table are for when
tSS Part no.: RSF408000 from Table 12
the seal is specified with Slydring®bearings. When not
Select the material from Table 10. The corresponding code incorporating Slydring®bearings, the diametral clearance
numbers are appended to the TSS Part No. (from Table 12). should be reduced.
Together these form the TSS Article No. 3) consult your sales office for diameters that exceed those
The TSS Article No. for all intermediate sizes not shown in listed in the above table.
Table 12 can be determined following the example below.
Turned - other diameters also available, no tool costs.
TSS Article No. RSF4 08000 - M12 N

TSS Series No.
Rod Diameter x 1000*
Quality Index (Standard)
Material Code (Seal Ring)
Material code (O-Ring)
* For diameters 102 inches please consult your

Trelleborg Sealing Solutions sales office for special TSS Article No.
table 12: Installation dimensions / tSS Part no.
Rod groove groove Rod groove groove

tSS Part no. tSS Part no.
Diameter Diameter Width Diameter Diameter Width
dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
.125 .318 .087 RSF000125 .750 1.037 .126 RSF100750

.188 .381 .087 RSF000188 .750 1.171 .165 RSF200750
.250 .443 .087 RSF000250 .813 1.100 .126 RSF100813
.313 .506 .087 RSF000313 .813 1.234 .165 RSF200813
.313 .600 .126 RSF100313 .875 1.162 .126 RSF100875
.375 .568 .087 RSF000375 .875 1.296 .165 RSF200875
.375 .662 .126 RSF100375 .938 1.225 .126 RSF100938
.438 .631 .087 RSF000438 .938 1.359 .165 RSF200938
.438 .725 .126 RSF100438 1.000 1.287 .126 RSF101000
.500 .693 .087 RSF000500 1.000 1.421 .165 RSF201000
.500 .787 .126 RSF100500 1.063 1.350 .126 RSF101063
.563 .756 .087 RSF000563 1.063 1.484 .165 RSF201063
.563 .850 .126 RSF100563 1.125 1.412 .126 RSF101125
.625 .818 .087 RSF000625 1.125 1.546 .165 RSF201125
.625 .912 .126 RSF100625 1.188 1.475 .126 RSF101188
.688 .881 .087 RSF000688 1.188 1.609 .165 RSF201188
.688 .975 .126 RSF100688 1.250 1.537 .126 RSF101250
.750 .943 .087 RSF000750 1.250 1.671 .165 RSF201250

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
1.313 1.600 .126 RSF101313 3.125 3.719 .248 RSF303125

1.313 1.734 .165 RSF201313 3.250 3.671 .165 RSF203250
1.375 1.662 .126 RSF101375 3.250 3.844 .248 RSF303250
1.375 1.796 .165 RSF201375 3.375 3.796 .165 RSF203375
1.438 1.725 .126 RSF101438 3.375 3.969 .248 RSF303375
1.438 1.859 .165 RSF201438 3.500 3.921 .165 RSF203500
1.500 1.787 .126 RSF101500 3.500 4.094 .248 RSF303500
1.500 1.921 .165 RSF201500 3.625 4.046 .165 RSF203625
1.500 2.094 .248 RSF301500 3.625 4.219 .248 RSF303625
1.563 1.984 .165 RSF201563 3.750 4.171 .165 RSF203750
1.563 2.157 .248 RSF301563 3.750 4.344 .248 RSF303750
1.625 2.046 .165 RSF201625 3.875 4.296 .165 RSF203875
1.625 2.219 .248 RSF301625 3.875 4.469 .248 RSF303875
1.688 2.109 .165 RSF201688 4.000 4.421 .165 RSF204000
1.688 2.282 .248 RSF301688 4.000 4.594 .248 RSF304000
1.750 2.171 .165 RSF201750 4.125 4.546 .165 RSF204125
1.750 2.344 .248 RSF301750 4.125 4.719 .248 RSF304125
1.813 2.234 .165 RSF201813 4.250 4.671 .165 RSF204250
1.813 2.407 .248 RSF301813 4.250 4.844 .248 RSF304250
1.875 2.296 .165 RSF201875 4.375 4.796 .165 RSF204375
1.875 2.469 .248 RSF301875 4.375 4.969 .248 RSF304375
1.938 2.359 .165 RSF201938 4.500 4.921 .165 RSF204500
1.938 2.532 .248 RSF301938 4.500 5.094 .248 RSF304500
2.000 2.421 .165 RSF202000 4.625 5.219 .248 RSF304625
2.000 2.594 .248 RSF302000 4.625 5.432 .319 RSF404625
2.125 2.546 .165 RSF202125 4.750 5.344 .248 RSF304750
2.125 2.719 .248 RSF302125 4.750 5.557 .319 RSF404750
2.250 2.671 .165 RSF202250 4.875 5.469 .248 RSF304875
2.250 2.844 .248 RSF302250 4.875 5.682 .319 RSF404875
2.375 2.796 .165 RSF202375 5.000 5.594 .248 RSF305000
2.375 2.969 .248 RSF302375 5.000 5.807 .319 RSF405000
2.500 2.921 .165 RSF202500 5.125 5.719 .248 RSF305125
2.500 3.094 .248 RSF302500 5.125 5.932 .319 RSF405125
2.625 3.046 .165 RSF202625 5.250 5.844 .248 RSF305250
2.625 3.219 .248 RSF302625 5.250 6.057 .319 RSF405250
2.750 3.171 .165 RSF202750 5.375 5.969 .248 RSF305375
2.750 3.344 .248 RSF302750 5.375 6.182 .319 RSF405375
2.875 3.296 .165 RSF202875 5.500 6.094 .248 RSF305500
2.875 3.469 .248 RSF302875 5.500 6.307 .319 RSF405500
3.000 3.421 .165 RSF203000 5.625 6.219 .248 RSF305625
3.000 3.594 .248 RSF303000 5.625 6.432 .319 RSF405625
3.125 3.546 .165 RSF203125 5.750 6.344 .248 RSF305750

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
5.750 6.557 .319 RSF405750 16.500 17.445 .319 RSF516500

6.000 6.594 .248 RSF306000 17.000 17.945 .319 RSF517000
6.000 6.807 .319 RSF406000 17.500 18.445 .319 RSF517500
6.250 6.844 .248 RSF306250 18.000 18.945 .319 RSF518000
6.250 7.057 .319 RSF406250 18.500 19.445 .319 RSF518500
6.500 7.094 .248 RSF306500 19.000 19.945 .319 RSF519000
6.500 7.307 .319 RSF406500 19.500 20.445 .319 RSF519500
6.750 7.344 .248 RSF306750 20.000 20.945 .319 RSF520000
6.750 7.557 .319 RSF406750 The sizes listed in bold font are preferred sizes (more likely to be available for
7.000 7.594 .248 RSF307000 immediate shipment).
7.000 7.807 .319 RSF407000

7.250 7.844 .248 RSF307250
7.250 8.057 .319 RSF407250
7.500 8.094 .248 RSF307500
7.500 8.307 .319 RSF407500
7.750 8.344 .248 RSF307750
7.750 8.557 .319 RSF407750
8.000 8.807 .319 RSF408000
8.250 9.057 .319 RSF408250
8.500 9.307 .319 RSF408500
8.750 9.557 .319 RSF408750
9.000 9.807 .319 RSF409000
9.250 10.057 .319 RSF409250
9.500 10.307 .319 RSF409500
9.750 10.557 .319 RSF409750
10.000 10.807 .319 RSF410000
10.000 10.945 .319 RSF510000
10.500 11.307 .319 RSF410500
10.500 11.445 .319 RSF510500
11.000 11.807 .319 RSF411000
11.000 11.945 .319 RSF511000
11.500 12.307 .319 RSF411500
11.500 12.445 .319 RSF511500
12.000 12.945 .319 RSF512000
12.500 13.445 .319 RSF512500
13.000 13.945 .319 RSF513000
13.500 14.445 .319 RSF513500
14.000 14.945 .319 RSF514000
14.500 15.445 .319 RSF514500
15.000 15.945 .319 RSF515000
15.500 16.445 .319 RSF515500
16.000 16.945 .319 RSF516000
Turcon®Stepseal®V
Turcon® ®
Stepseal V Single-Acting
Material:
Turcon®Stepseal®V
turcon®Stepseal®V*
Description ADVANTAGeS
Stepseal®V is based on the dynamic, unidirectional
- Same advanced functions as Stepseal®2K
Turcon®Stepseal®sealing concept. During the extending
stroke of the rod, the contact force on the sealing edge - No system pressure on secondary sealing element and/or
creates high local sealing pressure and limits micro fluid- Scraper/Excluder®
film formation under the seal. When the rod is retracted, the
- check valve function of O-Ring eliminates risk of fluid
Stepseal®sealing face supports hydrodynamic back-pumping of
bypassing the seal during pressure loading when pressurized
the fluid film, and ensures leak-free sealing efficiency with low
friction and long service life. - Not restricted by speed in relation to counter surface, stroke
length or deflection
In long-stroke cylinders and equipment operating with low
- Minimum contribution of friction to secondary sealing
speed during retraction, it has been found that hydrodynamic
element and/or Scraper/Excluder®
back-pumping may become insufficient to prevent build-up of
pressure behind the primary seal. Pressure build-up in the seal - Minimum wear of secondary sealing element and/or
system leads to leakage, increased friction and wear, and may Scraper/Excluder®
ultimately lead to seal replacement. The usual precaution has - Increased leakage control
been to provide space for a buffer volume behind the primary
seal, or to install a drain line. - Prolonged seal life
- Increased operational reliability
An innovation from Trelleborg Sealing Solutions, the built-in
check valve function of the Stepseal®V eliminates pressure - Fits standard Stepseal®2K groove dimensions as well as
build-up and removes the need for buffer volumes and drain ISO 7425 seal housings
lines. The Stepseal®V is available in high-grade Turcon®or
Zurcon®materials with outstanding sliding and wear resistance
properties. It is installed in Trelleborg Sealing Solutions aPPlICatIOn eXaMPleS
standard grooves and according to ISO 7425, using an O-Ring
as an energizing element. - Mobile hydraulics
- construction equipment
- crane boom cylinders
- Presses
O-Ring
Turcon®
Seal Ring - Used in cylinders for:
- clamps
Pressure - Wind-power
P Relief Channel - Long stroke
- Hydropower
Notch
- Watergates
- Tensioners
- Theater hydraulics
Figure 21: Turcon®Stepseal®V with tight axial groove fit
* Patented geometry
CHaRaCteRIStICS FeATUReS
- Primary seal with hydrostatic ventilation Stepseal®V is developed to meet continuously increasing
demands on sealing systems. Under extreme performance
- check valve function
requirements, Stepseal®V offers improved leakage control,
- Hydrodynamic back-pumping extended service life and increased reliability.
- Stabilized position in the groove
In dynamic applications, Stepseal®V provides efficient, reliable
- Fits existing Turcon®Stepseal®2K groove sealing performance even under the most demanding service
- Available for ISO 7425/2 seal housing conditions. The high seal efficiency and refined valve function
of Stepseal®V eliminates seal system pressure build-up
- Prolonged seal life between its tandem rod seal configuration, eliminating buffer
- Increased leakage control volume between the seals.
- Low-friction operation over whole life of product In rod seal systems, Stepseal®V is preferably used with a
- Prevents undefined pressurization of secondary sealing secondary Turcon®or Zurcon®rod seal, or with a double-acting
element Excluder®or Scraper.
As a piston seal, Stepseal®V is used with a double-acting

Turcon®piston seal.
Elastomer O-Ring Machined Valve Groove

High flexibility to satisfy hardware Provides robust performance
tolerances and movement. of the relief function
Elastomer materials available to meet independently of hardware deflection.
a wide variety of service conditions.
Pressure Relief Valve Function
Patented Hydrostatic Pressure
Relief Channel
Stabilizing Edge Prevents pressure trap between seals
Prevents seal deformation under the under all service conditions. Prolongs
most demanding service conditions. life of sealing system.
Protects the seal face during
installation. Contoured Rear Chamfer
Edge prevents contamination and for Hydrodynamic Back-pumping
embedding of foreign particles in Improved back-pumping of residual
the sealing lip. oil film for increased sealing efficiency.
Increased radial clearance.
Notch Turcon® and Zurcon® Material

Ensures rapid pressure actuation Low friction, no stick-slip. High sealing
and pressure balancing. efficiency and long service life.
Meets demanding service conditions.
High flexibility for easy installation.
Figure 22: Turcon®Stepseal®V design features
Turcon®Stepseal®V
teCHnICal Data
Pressure: Up to 7,250 psi (50 MPa) (Turcon®M12)

Velocity: Up to 50 ft/s (15 m/s) with linear
movements, frequency up to 15 Hz.
temperature: -49° F to +392° F (-45° c to +200° c)
(depending on seal and O-Ring material)
Media: Mineral oil based hydraulic fluids, flame
retardant hydraulic fluids, environmentally
friendly hydraulic fluids (bio-oils), phosphate
ester, water and others, depending on the
seal and O-Ring material - see Table 13.
of the operating pressure and functional
diameter.
IMPORtant nOte
The above data are maximum values and cannot be used at

the same time, e.g. the maximum operating speed depends
*IMPORTANT NOTe FOR PISTON VeRSION:
In the case of unpressurized applications in temperatures

below 32 °F please contact our local Trelleborg Sealing
Solutions marketing company for more information!
table 13: turcon®and Zurcon®Materials for Stepseal®V
PSI
Mating Surface max.
Material Dyna-
mic
For new and updated applications Steel plated (rod)
For all commonly used hydraulic fluids cast iron
Lowest friction and best sliding
properties
Improved absorption of abrasive
contaminants
Mineral fiber and additives fillers
color: Dark gray
For lubricating fluids NBR-70 T -49 to +176 Steel hardened
Ideal for gas service Low temp. Steel chrome
Very low friction FKM-70 V +14 to +392 plated (rod)
Very good sliding and sealing properties
color: Turquoise
For lubricating fluids and linear motion NBR-70 T -49 to +176 Steel chrome
Very high compressive strength and Low temp. plated (rod)
extrusion resistance FKM-70 V +14 to +392 cast iron
Hard counter surfaces are recommended
Bronze filled
color: Light to dark brown,
which may have variations in shading
For hydraulic and pneumatic applications NBR-70 T -49 to +176 Steel hardened
For lubricating and non-lubricating fluids Low temp. Steel chrome
High extrusion resistance FKM-70 V +14 to +392 plated (rod)
Good chemical resistance Stainless steel
EPDM-70 E** -49 to +176
Not for electrically conducting fluids
BAM tested
carbon, graphite filled
color: Black
For lubricating and non-lubricating fluids NBR-70 T -49 to +176 Steel hardened
Good extrusion resistance Low temp. Steel chrome
Surface texture is not suitable for gas FKM-70 V +14 to +392 plated (rod)
sealing cast iron
EPDM-70 E** -49 to +176
Not for electrically conducting fluids Stainless steel
carbon fiber filled
color: Gray
Turcon®Stepseal®V
PSI
Mating Surface max.
Material Dyna-
mic
High frequency and short strokes Low temp. Steel chrome
Water hydraulics FKM-70 V +14 to +392 plated (rod)
Surface texture is not suitable for gas cast iron
EPDM-70 E** -49 to +176
sealing Stainless steel
carbon fiber filled Aluminum
color: Gray
For lubricated hydraulics in linear motion NBR-70 T -49 to +176 Steel chrome
High compressive strength Low temp. plated (rod)
High extrusion resistance FKM-70 V +14 to +392 cast iron
Very good sliding and wear properties
BAM tested
Bronze filled
For mineral oil based fluids NBR-70 T -49 to +176 Steel hardened
Very high abrasion and extrusion Low temp. Steel chrome
resistance plated (rod)
For counter surface with rougher surface cast iron
finish Stainless steel
Limited chemical resistance ceramic coating
Max. working temperature +230 °F
color: Yellow to light-brown
Water based fluids, air and gases Low temp. Steel chrome
Dry air pneumatics EPDM-70 E** -49 to +176 plated (rod)
High abrasion and extrusion resistance Stainless steel
For service in abrasive conditions and Aluminum
media with particles ceramic coating
Good chemical resistance
Limited temperature capability
(-76 to +176 °F)
UHMWPE (Ultra High Molecular Weight
Polyethylene)
color: White to off-white
* The O-Ring operation temperature is only valid in mineral hydraulic oil (except EPDM).
*** Max. Ø 86 inches (2,200mm).
Highlighted materials are recommended.
HYDRAULIc SEALS · Rod Seals
L1
r1
d2
D1
rmax. .012 in.
dN
S

O-Ring
tSS Radius Cross-
dn f8/h9 Diameter Width Smax*
Series Section
no. Standard light Heavy Duty D1 l1 10 MPa 20 MPa 40 MPa
r1 max d2
application application application H9 +0.2 1500 psi 3000 psi 5800 psi
RSVA .125 - .312 .313 - .749 - dN +.193 .087 .016 .012 .008 .006 .070
RSVB .313 - .749 .750 - 1.499 - dN +.287 .126 .024 .016 .010 .006 .103
RSVc .750 - 1.499 1.500 - 7.874 .313 - .749 dN +.421 .165 .039 .020 .012 .008 .139
RSVD 1.500 - 7.874 7.875 - 9.999 .750 - 1.499 dN +.594 .248 .051 .028 .016 .010 .210
RSVE 7.875 - 9.999 10.000 - 25.499 1.500 - 7.874 dN +.807 .319 .071 .031 .024 .014 .275
RSVF 10.000 - 25.499 - 7.875 - 9.999 dN +.945 .319 .071 .039 .031 .020 .275
* At pressures >40 MPa (5,800 psi) use diameter tolerance H8/f8 (bore/rod) in the area behind seal or consult Trelleborg Sealing Solutions for alternative
material or profiles.
Slydring®/ Wear Rings are not applicable at very small radial clearances (S); please consult the Slydring®catalog.
ORDeRIng eXaMPle
TSS Article No. RSVC 0 1000 - M12 N
Turcon®Stepseal®V complete with O-Ring, standard
application: Series No.
Series: RSVc from Table 14 Type (Standard)
Rod diameter: dN = 1.000 inch Rod Diameter x 1000
tSS Part no.: RSVc01000 from Table 15 Quality Index (Standard)
Select the material from Table 13. The corresponding code Material Code (O-Ring)
numbers are appended to the Part No. Together these form the
TSS Article Number. The Article Number for all intermediate
sizes not shown in Table 15 can be determined following the
nOte:
example opposite.
Turcon®Stepseal®V
table 15: Installation dimensions / Part no.

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
.750 .943 .087 RSVA00750 1.938 2.532 .248 RSVD01938

.750 1.037 .126 RSVB00750 2.000 2.421 .165 RSVc02000
.750 1.171 .165 RSVc00750 2.000 2.594 .248 RSVD02000
.813 1.100 .126 RSVB00813 2.125 2.546 .165 RSVc02125
.813 1.234 .165 RSVc00813 2.125 2.719 .248 RSVD02125
.875 1.162 .126 RSVB00875 2.250 2.671 .165 RSVc02250
.875 1.296 .165 RSVc00875 2.250 2.844 .248 RSVD02250
.938 1.225 .126 RSVB00938 2.375 2.796 .165 RSVc02375
.938 1.359 .165 RSVc00938 2.375 2.969 .248 RSVD02375
1.000 1.287 .126 RSVB01000 2.500 2.921 .165 RSVc02500
1.000 1.421 .165 RSVc01000 2.500 3.094 .248 RSVD02500
1.063 1.350 .126 RSVB01063 2.625 3.046 .165 RSVc02625
1.063 1.484 .165 RSVc01063 2.625 3.219 .248 RSVD02625
1.125 1.412 .126 RSVB01125 2.750 3.171 .165 RSVc02750
1.125 1.546 .165 RSVc01125 2.750 3.344 .248 RSVD02750
1.188 1.475 .126 RSVB01188 2.875 3.296 .165 RSVc02875
1.188 1.609 .165 RSVc01188 2.875 3.469 .248 RSVD02875
1.250 1.537 .126 RSVB01250 3.000 3.421 .165 RSVc03000
1.250 1.671 .165 RSVc01250 3.000 3.594 .248 RSVD03000
1.313 1.600 .126 RSVB01313 3.125 3.546 .165 RSVc03125
1.313 1.734 .165 RSVc01313 3.125 3.719 .248 RSVD03125
1.375 1.662 .126 RSVB01375 3.250 3.671 .165 RSVc03250
1.375 1.796 .165 RSVc01375 3.250 3.844 .248 RSVD03250
1.438 1.725 .126 RSVB01438 3.375 3.796 .165 RSVc03375
1.438 1.859 .165 RSVc01438 3.375 3.969 .248 RSVD03375
1.500 1.787 .126 RSVB01500 3.500 3.921 .165 RSVc03500
1.500 1.921 .165 RSVc01500 3.500 4.094 .248 RSVD03500
1.500 2.094 .248 RSVD01500 3.625 4.046 .165 RSVc03625
1.563 1.984 .165 RSVc01563 3.625 4.219 .248 RSVD03625
1.563 2.157 .248 RSVD01563 3.750 4.171 .165 RSVc03750
1.625 2.046 .165 RSVc01625 3.750 4.344 .248 RSVD03750
1.625 2.219 .248 RSVD01625 3.875 4.296 .165 RSVc03875
1.688 2.109 .165 RSVc01688 3.875 4.469 .248 RSVD03875
1.688 2.282 .248 RSVD01688 4.000 4.421 .165 RSVc04000
1.750 2.171 .165 RSVc01750 4.000 4.594 .248 RSVD04000
1.750 2.344 .248 RSVD01750 4.125 4.546 .165 RSVc04125
1.813 2.234 .165 RSVc01813 4.125 4.719 .248 RSVD04125
1.813 2.407 .248 RSVD01813 4.250 4.671 .165 RSVc04250
1.875 2.296 .165 RSVc01875 4.250 4.844 .248 RSVD04250
1.875 2.469 .248 RSVD01875 4.375 4.796 .165 RSVc04375
1.938 2.359 .165 RSVc01938 4.375 4.969 .248 RSVD04375

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
4.500 4.921 .165 RSVc04500 8.750 9.557 .319 RSVE08750

4.500 5.094 .248 RSVD04500 9.000 9.807 .319 RSVE09000
4.625 5.219 .248 RSVD04625 9.250 10.057 .319 RSVE09250
4.625 5.432 .319 RSVE04625 9.500 10.307 .319 RSVE09500
4.750 5.344 .248 RSVD04750 9.750 10.557 .319 RSVE09750
4.750 5.557 .319 RSVE04750 10.000 10.807 .319 RSVE10000
4.875 5.469 .248 RSVD04875 10.000 10.945 .319 RSVF10000
4.875 5.682 .319 RSVE04875 10.500 11.307 .319 RSVE10500
5.000 5.594 .248 RSVD05000 10.500 11.445 .319 RSVF10500
5.000 5.807 .319 RSVE05000 11.000 11.807 .319 RSVE11000
5.125 5.719 .248 RSVD05125 11.000 11.945 .319 RSVF11000
5.125 5.932 .319 RSVE05125 11.500 12.307 .319 RSVE11500
5.250 5.844 .248 RSVD05250 11.500 12.445 .319 RSVF11500
5.250 6.057 .319 RSVE05250 12.000 12.945 .319 RSVF12000
5.375 5.969 .248 RSVD05375 12.500 13.445 .319 RSVF12500
5.375 6.182 .319 RSVE05375 13.000 13.945 .319 RSVF13000
5.500 6.094 .248 RSVD05500 13.500 14.445 .319 RSVF13500
5.500 6.307 .319 RSVE05500 14.000 14.945 .319 RSVF14000
5.625 6.219 .248 RSVD05625 14.500 15.445 .319 RSVF14500
5.625 6.432 .319 RSVE05625 15.000 15.945 .319 RSVF15000
5.750 6.344 .248 RSVD05750 15.500 16.445 .319 RSVF15500
5.750 6.557 .319 RSVE05750 16.000 16.945 .319 RSVF16000
6.000 6.594 .248 RSVD06000 16.500 17.445 .319 RSVF16500
6.000 6.807 .319 RSVE06000 17.000 17.945 .319 RSVF17000
6.250 6.844 .248 RSVD06250 17.500 18.445 .319 RSVF17500
6.250 7.057 .319 RSVE06250 18.000 18.945 .319 RSVF18000
6.500 7.094 .248 RSVD06500 18.500 19.445 .319 RSVF18500
6.500 7.307 .319 RSVE06500 19.000 19.945 .319 RSVF19000
6.750 7.344 .248 RSVD06750 19.500 20.445 .319 RSVF19500
6.750 7.557 .319 RSVE06750 20.000 20.945 .319 RSVF20000
7.000 7.594 .248 RSVD07000 20.500 21.445 .319 RSVF20500
7.000 7.807 .319 RSVE07000 21.000 21.945 .319 RSVF21000
7.250 7.844 .248 RSVD07250 21.500 22.445 .319 RSVF21500
7.250 8.057 .319 RSVE07250 22.000 22.945 .319 RSVF22000
7.500 8.094 .248 RSVD07500 22.500 23.445 .319 RSVF22500
7.500 8.307 .319 RSVE07500 23.000 23.945 .319 RSVF23000
7.750 8.344 .248 RSVD07750 23.500 24.445 .319 RSVF23500
7.750 8.557 .319 RSVE07750 24.000 24.945 .319 RSVF24000
8.000 8.807 .319 RSVE08000 24.500 25.445 .319 RSVF24500
8.250 9.057 .319 RSVE08250
8.500 9.307 .319 RSVE08500
Zurcon®U-Cup RU9
Zurcon®
U-Cup RU9 Single-Acting
Low-friction Zurcon®U-Cup
Material:
Zurcon®
Zurcon®U-Cup RU9
Zurcon®u-Cup Ru9
DeSCRIPtIOn Due to its special design, behind the dynamic seal lip, the
Zurcon®U-cup RU9 with its structure of slide segments
Rod seals are particularly exposed to pressure and friction. interspersed by back-pumping channels features, excellent
A long service life is a specific requirement of piston rods. back-pumping ability across the entire pressure range. The
Features such as wear and extrusion resistance, media and dynamic seal slide segments also have a micro-structure
temperature compatibility, low friction, compact installation with excellent tribological and sealing characteristics. As well
dimensions and ease of assembly are also essential and as increasing the sealing ability of the U-cup RU9, this also
require the introduction of new products and materials. It is ensures a constant lubrication film underneath the seal sliding
against this background that we have developed the Zurcon® surface, reducing breakaway force even after prolonged periods
U-cup RU9. of rest, and reduces dynamic friction force.
Figure 24: U-cup, type RU9
Trimmed sealing lip. Expansion free space to reduce

High interference. friction at the dynamic surface.
Excellent static tightness.
Expansion free space for

increased extrusion resistance.
Slide segment for increased

backpumping ability. Trimmed sealing lip.
Reduced friction. High dynamic
Low heat generation. and static tightness.
Figure 25: Zurcon®U-cup RU9 design features
FRICTION
0 psi 1500 psi
The friction force of U-cups dramatically increases between
362 and 1,450 psi. The Zurcon®U-cup RU9 has a unique
feature. As the system pressure increases, the contact surface
between the U-cup and the piston rod increases. Once a
specific system pressure is reached, the seal deforms to such
an extent that its entire friction-generating inside surface gets
in contact with the piston rod. Due to the special design of
3750 psi 6000 psi
Zurcon®U-cup RU9 there is improved pressure distribution on
the rod. The resulting tribological benefits restrict the increase
in friction. When we compare the friction values of conventional
U-cups with those of the Zurcon®U-cup RU9 the results are
self-evident.
1200
Test conditions:
1000 Oil temperature 122° F Figure 28: How the Zurcon®U-cup RU9 performs under pressure
Oil type HLP 46
800
Friction force (N)
U-Cup 2
600 SeALING PeRFORMANCe
U-Cup 1
400 The high sealing performance is achieved by:
- Interference fit at the external diameter
200 U-Cup
RU9 - Special shape of both trimmed seal lips
0 750 1500 2250 3000 - controlled pressure distribution and hydrodynamic

Pressure (psi) backpumping ability over a wide pressure range
Figure 26: Friction dependent on pressure
4000
Test conditions:
1200 Groove 50/60/11
Test conditions: Velocity .165 to 1.32 ft/s
Pressure 2,250 psi 3000
1000 Pressure 0 to 3,000 psi
Oil temperature 122° F
Oil type HLP 46
Oil temperature 122° F
800 Oil type HLP 46
Friction force (N)
Leakage (g)
U-Cup 2000
600 U-Cup 1 U-Cup 2
RU9
400
1000
200
0 0.33 0.66 0.99 1.32 0

Speed (ft/s) U-Cup1 U-Cup2 U-Cup3 U-Cup RU9
Figure 27: Friction dependent on speed Figure 29: Leakage performance dependent on U-cup type
Zurcon®U-Cup RU9
RaDIal CleaRanCe aPPlICatIOn eXaMPleS

The new Zurcon®RU9 design combined with the special Zurcon®U-cup RU9 can be used in all applications in which
compound properties shows better extrusion resistance previously a conventional U-cup was applied, such as:
compared to a standard U-cup under all working conditions.
The hardware clearance can be increased significantly. - Hydraulic cylinders
- construction machinery
ADVANTAGeS - Fork lifts
- Lower friction than standard U-cups - Truck cranes
- Lower heat generation than standard U-cups - Telescopic cylinders
- High extrusion resistance - Agricultural machines
- Excellent dynamic and static sealing - Machine tools
- Optimum environment protection - Injection molding machines
- Back pumping ability over the entire pressure range achieved - Hydraulic presses
by grooved profile - Gas spring
- Suitable with the Zurcon®Buffer Seal as secondary seal in In medium/heavy duty applications the preferred solution
“tandem design“ for tandem rod sealing systems is the combination of the
- Suitable for sealing systems with double scraper Zurcon®Buffer Seal primary seal and Zurcon®U-cup RU9 in
conjunction with a double acting scraper.
- Seal stability within the groove
teCHnICal Data
MateRIalS
Operating conditions:
Zurcon®Z20 Standard polyurethane 93 Shore A Pressure: Up to 5,800 psi (40 MPa)
Temperature: -31 °F to +230 °F (-35 °c to +110 °c) Velocity: Up to 1.65 ft/s (0.5 m/s)
color: Turquoise temperature:
Zurcon®Z20 Standard: -31 °F to +230 °F
Zurcon®Z22 Premium polyurethane 93 Shore A (-35 °c to +110 °c)
Temperature: -58 °F to +230 °F (-50 °c to +110 °c)
Media:
color: Dark petrol
Hydraulic fluids based -31 °F to +230 °F
on mineral oil: (-35 °c to +110 °c)
The Zurcon®polyurethane has high abrasion resistance,
a low compression set, high extrusion resistance and a wide
Synthetic and natural up to +140 °F
temperature range.
ester HEES, HETG: (+60 °c)
Flame-retardant hydraulic up to +104 °F

fluids HFA/HFB: (+40 °c)
IMPORtant nOte
The above stated limits for pressure and speed are ma-
ximum values individually. Friction heat generated by the
combination of pressure and speed may cause local heat
built-up. care should be taken not to apply high values for
pressure and speed at the same time.
L1
r1
D1
rmax. .012 in.

dN
Figure 30: Installation drawing, Gap measure “S“ see in Table 16

tSS Radius
dn f8/h9 Diameter Width Smax
Series
no. Standard light D1 l1 10 MPa 20 MPa 40 MPa
r1 max
application application H10 +.010 1500 psi 3000 psi 5800 psi
RU9Ac .375 - .749 .750 - 1.250 ØdN +.250 .250 0.016 .023 .014 .006
RU9BF .750 - 1.249 1.250 - 2.500 ØdN +.375 .343 0.016 .023 .014 .006
RU9cG 1.250 - 2.499 2.500 - 4.000 ØdN +.500 .406 0.016 .023 .014 .006
RU9DH 2.500 - 3-999 4.000 - 5.500 ØdN +.625 .531 0.016 .023 .014 .006
RU9EK 4.000 - 6.499 6.500 - 7.500 ØdN +.750 .656 0.024 .023 .014 .006
RU9FL 6.500 - 12.000 - ØdN +1.000 .781 0.031 .023 .014 .006
ORDeRIng eXaMPle (InCH)

Zurcon®U-cup Type RU9 TSS Article No. RU9 CG 2500 - Z20
Rod Diameter: dN = 2.500 inches TSS Series No.
groove Diameter: D1 = 3.000 inches Cross Section Series
groove Width: L1 = .406 inches Rod Diameter x 1000
tSS Part no.: RU9cG2500 Quality Index (Standard)
Material Code
MateRIal
For other groove dimensions please contact your local Trelleborg
Standard Zurcon®: Z20 Sealing Solutions sales office.
Special polyurethane: 93 Shore A
color: Turquoise
Zurcon®U-Cup RU9
RU 9 A-F A-L Rod diameter x 1000 - Z20
RU=Rod 9=RU9 D1 L Equivalent to Rod Quality Material

U-Cup Cross Section Groove Groove Width (inch to 3 decimal places) Characteristic Compound
Diameter Dimension Diameter x 1000 Code
A=dN+0.250 A=0.156/0.166 (Standard)
B=dN+0.375 B=0.218/0.228
C=dN+0.500 C=0.250/0.260
D=dN+0.625 D=0.281/0.291
E=dN+0.750 E=0.313/0.323
F=dN+1.000 F=0.343/0.353
G=0.406/0.416
H=0.531/0.541
J=0.594/0.604
K=0.656/0.666
L=0.781/0.791

dn D1 l1 dn D1 l1
f8/h9 H10 +.010 f8/h9 H10 +.010
.500 .750 .250 RU9Ac0500 4.000 4.500 .406 Ru9Cg4000
.625 .875 .250 RU9Ac0625 4.500 5.125 .531 Ru9DH4500
.750 1.000 .250 RU9Ac0750 5.000 5.625 .531 Ru9DH5000
.875 1.125 .250 RU9Ac0875 5.500 6.125 .531 Ru9DH5500
1.000 1.250 .250 Ru9aC1000 6.000 6.750 .656 Ru9eK6000
1.125 1.500 .343 RU9BF1125 6.500 7.250 .656 Ru9eK6500
1.250 1.625 .343 RU9BF1250 6.500 7.500 .781 RU9FL6500
1.375 1.750 .343 RU9BF1375 7.000 8.000 .781 RU9FL7000
1.500 2.000 .406 Ru9Cg1500 7.500 8.500 .781 RU9FL7500
1.625 2.125 .406 RU9cG1625 8.000 9.000 .781 RU9FL8000
1.750 2.125 .343 RU9BF1750 The sizes listed in bold font are preferred sizes (more likely to be available for
immediate shipment).
1.750 2.250 .406 RU9cG1750
1.875 2.375 .406 RU9cG1875
2.000 2.375 .343 RU9BF2000
2.000 2.500 .406 RU9cG2000
2.125 2.625 .406 RU9cG2125
2.250 2.750 .406 Ru9Cg2250
2.375 2.875 .406 RU9cG2375
2.500 3.000 .406 Ru9Cg2500
2.625 3.125 .406 RU9cG2625
2.750 3.250 .406 Ru9Cg2750
3.000 3.500 .406 Ru9Cg3000
3.250 3.750 .406 Ru9Cg3250
3.375 3.875 .406 RU9cG3375
3.500 4.000 .406 Ru9Cg3500
3.750 4.250 .406 Ru9Cg3750
Zurcon®Rimseal
Zurcon®
Rimseal Single-Acting
O-Ring-Energized Zurcon®Slipper Seal
Material:
Zurcon®and Elastomer
Zurcon®Rimseal
Zurcon®Rimseal
Description MeTHOD OF OPeRATION
When the field of application and system requirements make
The Zurcon®Rimseal is an O-Ring-energized seal element.
high demands on leakage control and operational reliability,
The changes in seal position in the groove necessary for an
a redundant sealing system is necessary to ensure reliable
optimum sealing function are guaranteed by the combination of
sealing of hydraulic cylinders at the piston rod. Sealing
the two component parts (O-Ring and seal ring).
systems with elastomer-energized polymer seals are a
proven answer to widely varying demands for standardized
In order to achieve a contact pressure curve which enhances
grooves, simple installation, resistance to media, high and low
the sealing effect, the seal has a chamfer on the low pressure
temperatures and pressures. The system offers enormous
side. When under pressure and exposed to friction against
flexibility in the choice and matching of materials.
the piston rod, this chamfer causes the seal to tilt slightly so
that the seal ring is forced against the side of the groove. This
The piston rod sealing system for hydraulic cylinders subject to
creates an area of maximum pressure at the edge of the seal.
heavy loads should consist of three elements:
When the Zurcon®Rimseal is used in a system with a double-

The Turcon®Stepseal®2K is used as primary seal. This seal
acting scraper DA 24 (DA 22, DA 17, Excluder®2, Excluder®5),
element offers the back pumping property necessary for
the sealing function of the system must be assured even if
redundant rod seal systems as well as good resistance to high
pressure build-up occurs between the Zurcon®Rimseal and the
and low temperatures and high media resistance.
double-acting scraper seal.
The Zurcon®Rimseal was developed as the secondary seal in
For this reason, the high-pressure side of the seal ring also has
this system to ensure reliable sealing of thin oil films at low
a chamfer which, in the event of a build-up of pressure behind
secondary pressures. A Zurcon®material (polyurethane
the Zurcon®Rimseal, comes into contact with the flank of the
Shore D 58) is used combined with a new seal profile.
groove. The Zurcon®Rimseal moves in the groove so that a
contact pressure distribution is obtained on the piston rod
The contact pressure curve is automatically optimized under
which enhances the back pumping effect.
dynamic conditions.
The final outer element of the redundant sealing system is a

ADVANTAGeS
double-acting scraper seal (e.g. DA 24, DA 22, DA 17,
Turcon®Excluder®2, Turcon®Excluder®5). - High static and dynamic leak tightness
The optimum sealing system thus consists of three - Low friction for reduced power loss
independent lip seals installed in line, whereby the hardness - High wear resistance for long service life
of the material decreases from the pressure side to the
atmospheric side. - Small groove
- Easy installation
- ISO/DIN grooves optional
O-Ring - Available for any diameter from .040 inches (8mm) to

86.500 inches (2,200mm)
Zurcon®
Notch Seal ring
aPPlICatIOn eXaMPleS
P
- Mobile hydraulics
- Machine tools
Figure 31: Zurcon®Rimseal
- Presses
teCHnICal Data ReDunDant SealIng SySteM
Pressure: In tandem system: Redundant sealing systems are used where the application
Up to 8,700 psi (60 MPa) conditions no longer permit reliable sealing over the demanded
As an individual element: 3,625 psi service life with a single seal.
(25 MPa)
Velocity: 16 ft/s (5 m/s) with short strokes The property of the tandem sealing system is particularly
(<40.000 inches (1 m)) in tandem system important during cold starts when, due to the very high
viscosity of the oil, the primary seal allows oil to pass as the
piston rod is extended. In the tandem system the oil is heated
depending on O-Ring material
as a result of the friction at the primary seal and is then
Media: Hydraulic fluids reliably wiped off - at a now lower viscosity - by the secondary
- Mineral oil seal, the Zurcon®Rimseal.
- Synthetic and natural esters
- HEES, HETG up to +140 °F (+60 °c) As the piston rod is retracted, the oil is stored in the reservoir
- Flame retardant fluids HFA, HFc between the seals, and is then pumped back against the
system pressure by the hydrodynamics in the seal clearance of
the Turcon®Stepseal®2K.
IMPORtant nOte
Particularly with strokes of more than 40.000 inches (1 meter),
constructional measures have to be taken to provide a storage
the same time. e.g. the maximum operating speed depends
chamber between the seals.
Temperature range also dependent on medium.
The Zurcon®Rimseal is designed so that it also has the back
pumping properties necessary when using a double-acting
scraper in the rod sealing system.
MateRIal
Due to the controlled sealing behavior of the individual
The Zurcon®Rimseal is made in the following material elements in the sealing system and the appropriate
combinations as standard: combination of the seal materials, a rod seal system is
obtained with a low overall friction.
Seal ring: Zurcon®Z54
Special polyurethane The Figure 32 shows a redundant rod seal system consisting
58 Shore D of Turcon®Stepseal®2K, Zurcon®Rimseal and rod scraper
DA 22 arrangement.
O-Ring: NBR, 70 Shore A N
NBR, 70 Shore A Low temp. T
Turcon® Stepseal® 2K Zurcon® Rimseal Double-acting
depending on the temperature Scraper
Primary Seal Secondary Seal
Set code: Z54N or Z54T
SeRIeS P
The Zurcon®Rimseal is a system seal and is preferably

used in tandem sealing systems in conjunction with the
Turcon®Stepseal®2K. The cross section series is identical with
those for the Turcon®Stepseal®2K.
Figure 32: Zurcon®Rimseal in tandem configuration
Zurcon®Rimseal
L1
r1
d2
D1
rmax. .012 in.
dN
S

O-Ring
tSS Radius Cross-
Series Section
no. Standard light Heavy Duty D1 l1 10 MPa 20 MPa
r1 max d2
application application application H9 +.008 1500 psi 3000 psi
RRF1 .313 - .749 .750 - 1.499 - dN +.287 .126 .015 .015 .010 .103
RRF2 .750 - 1.499 1.500 - 7.999 .313 - .749 dN +.421 .165 .020 .015 .010 .139
RRF3 1.500 - 7.999 8.000 - 9.999 .750 - 1.499 dN +.594 .248 .030 .020 .012 .210
RRF4 8.000 - 9.999 10.000 - 25.500 1.500 - 7.999 dN +.807 .319 .035 .025 .015 .275
RRF5 10.000 - 25.500 - 8.000 - 10.000 dN +.945 .319 .035 .025 .015 .275
ORDeRIng eXaMPle
TSS Article No. RRF4 08000 - Z54 N*
Zurcon®Rimseal complete with NBR O-Ring Series RRF4
TSS Series No.
(from Table 18).
Rod Diameter x 1000**
Rod diameter: dN = 8.000 inches Quality Index (Standard)
tSS Part no.: RRF408000 from Table 19 Material Code (Seal Ring)
Material code (O-Ring)
The TSS Part No. for all sizes not shown in Table 19 can be
determined following the example opposite. * Zurcon®Rimseal is always supplied as a set with a Nitrile O-Ring,
code N or T.
** For diameters ≥102 inches please consult your
Trelleborg Sealing Solutions sales office for special part no.
nOte

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
.125 .318 .087 RRF000125 1.438 1.859 .165 RRF201438

.188 .381 .087 RRF000188 1.500 1.787 .126 RRF101500
.250 .443 .087 RRF000250 1.500 1.921 .165 RRF201500
.313 .506 .087 RRF000313 1.500 2.094 .248 RRF301500
.313 .600 .126 RRF100313 1.563 1.984 .165 RRF201563
.375 .568 .087 RRF000375 1.563 2.157 .248 RRF301563
.375 .662 .126 RRF100375 1.625 2.046 .165 RRF201625
.438 .631 .087 RRF000438 1.625 2.219 .248 RRF301625
.438 .725 .126 RRF100438 1.688 2.109 .165 RRF201688
.500 .693 .087 RRF000500 1.688 2.282 .248 RRF301688
.500 .787 .126 RRF100500 1.750 2.171 .165 RRF201750
.563 .756 .087 RRF000563 1.750 2.344 .248 RRF301750
.563 .850 .126 RRF100563 1.813 2.234 .165 RRF201813
.625 .818 .087 RRF000625 1.813 2.407 .248 RRF301813
.625 .912 .126 RRF100625 1.875 2.296 .165 RRF201875
.688 .881 .087 RRF000688 1.875 2.469 .248 RRF301875
.688 .975 .126 RRF100688 1.938 2.359 .165 RRF201938
.750 .943 .087 RRF000750 1.938 2.532 .248 RRF301938
.750 1.037 .126 RRF100750 2.000 2.421 .165 RRF202000
.750 1.171 .165 RRF200750 2.000 2.594 .248 RRF302000
.813 1.100 .126 RRF100813 2.125 2.546 .165 RRF202125
.813 1.234 .165 RRF200813 2.125 2.719 .248 RRF302125
.875 1.162 .126 RRF100875 2.250 2.671 .165 RRF202250
.875 1.296 .165 RRF200875 2.250 2.844 .248 RRF302250
.938 1.225 .126 RRF100938 2.375 2.796 .165 RRF202375
.938 1.359 .165 RRF200938 2.375 2.969 .248 RRF302375
1.000 1.287 .126 RRF101000 2.500 2.921 .165 RRF202500
1.000 1.421 .165 RRF201000 2.500 3.094 .248 RRF302500
1.063 1.350 .126 RRF101063 2.625 3.046 .165 RRF202625
1.063 1.484 .165 RRF201063 2.625 3.219 .248 RRF302625
1.125 1.412 .126 RRF101125 2.750 3.171 .165 RRF202750
1.125 1.546 .165 RRF201125 2.750 3.344 .248 RRF302750
1.188 1.475 .126 RRF101188 2.875 3.296 .165 RRF202875
1.188 1.609 .165 RRF201188 2.875 3.469 .248 RRF302875
1.250 1.537 .126 RRF101250 3.000 3.421 .165 RRF203000
1.250 1.671 .165 RRF201250 3.000 3.594 .248 RRF303000
1.313 1.600 .126 RRF101313 3.125 3.546 .165 RRF203125
1.313 1.734 .165 RRF201313 3.125 3.719 .248 RRF303125
1.375 1.662 .126 RRF101375 3.250 3.671 .165 RRF203250
1.375 1.796 .165 RRF201375 3.250 3.844 .248 RRF303250
1.438 1.725 .126 RRF101438 3.375 3.796 .165 RRF203375
Zurcon®Rimseal

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
3.375 3.969 .248 RRF303375 6.250 6.844 .248 RRF306250

3.500 3.921 .165 RRF203500 6.250 7.057 .319 RRF406250
3.500 4.094 .248 RRF303500 6.500 7.094 .248 RRF306500
3.625 4.046 .165 RRF203625 6.500 7.307 .319 RRF406500
3.625 4.219 .248 RRF303625 6.750 7.344 .248 RRF306750
3.750 4.171 .165 RRF203750 6.750 7.557 .319 RRF406750
3.750 4.344 .248 RRF303750 7.000 7.594 .248 RRF307000
3.875 4.296 .165 RRF203875 7.000 7.807 .319 RRF407000
3.875 4.469 .248 RRF303875 7.250 7.844 .248 RRF307250
4.000 4.421 .165 RRF204000 7.250 8.057 .319 RRF407250
4.000 4.594 .248 RRF304000 7.500 8.094 .248 RRF307500
4.125 4.546 .165 RRF204125 7.500 8.307 .319 RRF407500
4.125 4.719 .248 RRF304125 7.750 8.344 .248 RRF307750
4.250 4.671 .165 RRF204250 7.750 8.557 .319 RRF407750
4.250 4.844 .248 RRF304250 8.000 8.807 .319 RRF408000
4.375 4.796 .165 RRF204375 8.250 9.057 .319 RRF408250
4.375 4.969 .248 RRF304375 8.500 9.307 .319 RRF408500
4.500 4.921 .165 RRF204500 8.750 9.557 .319 RRF408750
4.500 5.094 .248 RRF304500 9.000 9.807 .319 RRF409000
4.625 5.219 .248 RRF304625 9.250 10.057 .319 RRF409250
4.625 5.432 .319 RRF404625 9.500 10.307 .319 RRF409500
4.750 5.344 .248 RRF304750 9.750 10.557 .319 RRF409750
4.750 5.557 .319 RRF404750 10.000 10.807 .319 RRF410000
4.875 5.469 .248 RRF304875 10.000 10.945 .319 RRF510000
4.875 5.682 .319 RRF404875 10.500 11.307 .319 RRF410500
5.000 5.594 .248 RRF305000 10.500 11.445 .319 RRF510500
5.000 5.807 .319 RRF405000 11.000 11.807 .319 RRF411000
5.125 5.719 .248 RRF305125 11.000 11.945 .319 RRF511000
5.125 5.932 .319 RRF405125 11.500 12.307 .319 RRF411500
5.250 5.844 .248 RRF305250 11.500 12.445 .319 RRF511500
5.250 6.057 .319 RRF405250 12.000 12.945 .319 RRF512000
5.375 5.969 .248 RRF305375 12.500 13.445 .319 RRF512500
5.375 6.182 .319 RRF405375 13.000 13.945 .319 RRF513000
5.500 6.094 .248 RRF305500 13.500 14.445 .319 RRF513500
5.500 6.307 .319 RRF405500 14.000 14.945 .319 RRF514000
5.625 6.219 .248 RRF305625 14.500 15.445 .319 RRF514500
5.625 6.432 .319 RRF405625 15.000 15.945 .319 RRF515000
5.750 6.344 .248 RRF305750 15.500 16.445 .319 RRF515500
5.750 6.557 .319 RRF405750 16.000 16.945 .319 RRF516000
6.000 6.594 .248 RRF306000 16.500 17.445 .319 RRF516500
6.000 6.807 .319 RRF406000 17.000 17.945 .319 RRF517000
Rod groove groove

tSS Part no.
Diameter Diameter Width
dn f8/h9 D1 H9 l1 +.008
17.500 18.445 .319 RRF517500

18.000 18.945 .319 RRF518000
18.500 19.445 .319 RRF518500
19.000 19.945 .319 RRF519000
19.500 20.445 .319 RRF519500
20.000 20.945 .319 RRF520000
The sizes listed in bold font are preferred sizes (more likely to be available for
Zurcon®Buffer Seal
Zurcon®
Buffer Seal Single-Acting
Zurcon®Rod Buffer Seal
with Integrated Back-Up Ring
Material:
Zurcon®and POM
Zurcon®Buffer Seal
Zurcon®buffer Seal
DeSCRIPtIOn FRICTION
In heavy duty applications, leak-free performance and high The Zurcon®Buffer Seal with its special U shape and its
service life cannot be assured by a single sealing element; rounded dynamic lip is able to guarantee an optimal pressure
therefore, specially developed system seals are arranged in distribution and a constant lubrication of the rod across the
series, building a tandem configuration. entire pressure range.
Each sealing element in a system has its specific function

and their interaction needs to be secured to get a redundant
sealing system. The primary seal in Zurcon®material has
excellent wear and extrusion resistance under extreme working
conditions. It allows a fine lubrication film past this first barrier,
ensuring the necessary lubrication of the secondary sealing
element for long service life.
The tandem arrangement requires an outstanding backpumping

ability of the primary seal and the secondary seal, if a double
acting scraper is installed.
The single-acting Zurcon®Buffer Seal is designed as a heavy

duty primary rod seal. The design of the product incorporates a
combination of a Zurcon®sealing ring along with a back-up ring.
By utilizing two materials, the performance of the product

is enhanced and life is extended. The Zurcon®Buffer Seal Figure 35: Zurcon®Buffer Seal un-pressurized
is designed in such a way that sealing performance is not
compromised under system pressure extremes. At low system
In un-pressurized conditions head-on slots on the dynamic
pressure, the resilience of the Zurcon®material allows for
lip assure right positioning avoiding any risk of blow-by. The
effective sealing. At high system pressure, the back-up ring
Zurcon®Buffer Seal is ready for fast activation protecting the
is designed to contract into the extrusion gap, protecting the
secondary seal from the peak of pressure.
Zurcon®seal ring.
Pi
P
Figure 34: Tandem configuration
Figure 36: Pressure distribution at 5,800 psi (40 MPa)
PReSSURe ReLIeF aPPlICatIOn eXaMPleS

In a tandem configuration the Zurcon®Buffer Seal must assure Medium and heavy duty applications:
quick and complete pressure relief in order to reduce friction
and wear of the secondary seal. Thus increasing the life and - Mobile equipment
overall sealing performance. The relief mechanism is activated
- Lift trucks
by the special seal design through its thin, short and flexible
static lip. The radial channels on the back side offer the fluid - Earthmoving equipment
a direct stream up to both lips. A minimum difference between
the pressure trapped and the pressure in the chamber is able
to deflect the seal and recover the same pressure level.
MateRIalS - StanDaRD aPPlICatIOn
For hydraulic components in mineral oils or media with good
lubricating performance.
Seal ring: Zurcon®Z20 standard polyurethane
Back-up ring: Polyacetal resin (POM)
Set reference: Z2054
MateRIalS - lOW teMPeRatuRe aPPlICatIOn

Seal ring: Zurcon®Z22 premium polyurethane
Back-up ring: Polyacetal resin (POM)
Set reference: Z2254
Figure 37: Pressure relief with a back pressure bigger of 72.5 psi (0.5 MPa) Zurcon®polyurethane has high abrasion resistance, a low
compression set, high extrusion resistance and a wide
temperature range.
ADVANTAGeS
- Manufactured from Zurcon®and high-performance materials
- conforms to ISO 7425/2 groove standards
- Suitable also for Stepseal®groove
- Excellent back-pumping over entire pressure range
- Resistant to high temperature and pressure
- Special design of dynamic seal lip for superior performance
- Designed with radial relief notches to prevent pressure
trapping
- Superior wear and abrasion resistance
- Low compression set
Zurcon®Buffer Seal
teCHnICal Data
Operating conditions: The Zurcon®Buffer Seal is designed for
high pressure rod sealing applications in extreme conditions.
Pressure: Up to 5,800 psi (40 MPa)
Velocity: Up to 3.30 ft/s (1 m/s)
temperature:
Zurcon®Z20 Standard: -31 °F to +230 °F
(-35 °c to +110 °c)
Zurcon®Z22 Premium: -58 °F to +230 °F
(-50 °c to +110 °c)
Media:
Hydraulic fluids based -31 °F to +230 °F
on mineral oil: (-35 °c to +110 °c)
Synthetic and natural Up to +140 °F (+60 °c)

ester HEES, HETG:
Flame-retardant hydraulic Up to +104 °F (+40 °c)

fluids HFA/HFB:
IMPORtant nOte

L1
r1
D1
rmax. .012 in.

dN

groove groove Radial Clearance
Radius
tSS Rod Diameter Diameter Width Smax
Series no. dn f8/h9 35 MPa 40 MPa 50 MPa
D1 H9 l1 +.008 r1 max
5000 psi 5800 psi 7250 psi
RUH3 1.500 - 7.874 dN +.594 .248 .030 .016 .010 .005
RUH4 7.875 - dN +.807 .319 .035 .016 .010 .005
ORDeRIng eXaMPle
TSS Article No. RUH 3B 6000 - Z2054
Zurcon® Buffer Seal Zurcon Buffer Seal
tSS Series no.: RUH3B Cross Section Series
Rod Diameter: dN = 6.000 inches Rod Diameter x 1000
tSS Part no.: RUH3B6000 Quality Index (Standard)
MateRIal
compound: Z2054
(Zurcon®Z20 + POM Back-up ring)
nOteS
1) Tolerances used are per ISO-286; ISO System of Limits and
Fits. The tolerances are converted from metric and rounded
to the nearest three place decimal.
2) The clearance stated as S in the above table are for when
the seal is specified with Slydring bearings. When not
incorporating Slydring bearings, the diametral clearance
should be reduced.
3) consult your local Trelleborg Sealing Solutions sales office
for diameters that exceed those listed in the above table.
Zurcon®Buffer Seal

Rod groove groove
tSS Part no.
dn f8/h9 D1 H9 l1 +.008
2.000 2.594 .248 RuH3b2000

2.250 2.844 .248 RuH3b2250
2.500 3.094 .248 RuH3b2500
2.750 3.344 .248 RuH3b2750
3.000 3.594 .248 RuH3b3000
3.250 3.844 .248 RuH3b3250
3.500 4.094 .248 RuH3b3500
3.750 4.344 .248 RuH3b3750
4.000 4.594 .248 RuH3b4000
4.500 5.094 .248 RuH3b4500
5.000 5.594 .248 RuH3b5000
5.500 6.094 .248 RuH3b5500
6.000 6.594 .248 RuH3b6000
6.500 7.094 .248 RuH3b6500
7.000 7.594 .248 RuH3b7000
8.000 8.807 .319 RuH4b8000
Turcon®Glyd Ring®T
Turcon® ®
Glyd Ring T Double-Acting
Material:
turcon®glyd Ring®t*
Description any of the flexibility required to achieve a pressure-related
Turcon®Glyd Ring®T is a further technical development of the maximum compression (Figure 39).
Turcon®Glyd Ring®seal which has been successfully used
for decades. It is fully interchangeable with the earlier Glyd The edge angle created by the special Glyd Ring®T cross-
Ring®seals in all new applications. Glyd Ring®T meets all the sectional form permits an additional degree of freedom and
market demands for a function-specific seal solution, observing enables a slight tilting movement of the seal. The maximum
economic and ecological aspects. compression is always shifted towards the area of the seal
edge directly exposed to the pressure. On the low-pressure
The benefits of the patented seal concept are provided by the edge of the seal, on the other hand, the Glyd Ring®T exhibits
innovative functional principle of the trapezoidal profile cross- only zones with neutral strains without compressive or shearing
section. loads, effectively reducing the danger of gap extrusion. The
resulting benefits for the user can be seen in the following list.
Both lateral profile flanks are inclined so that the seal profile
tapers towards the seal surface. The profile can thus retain the
robust and compact form typical of piston seals without losing
P1 P2
Figure 39: Turcon®Glyd Ring®T
ADVANTAGeS aPPlICatIOn eXaMPleS

The benefits offered to date by the Glyd Ring®are still retained The Turcon®Glyd Ring®T is the recommended sealing element
in full, and are now complemented by a number of further for double acting inside sealing seal for hydraulic components
important advantages: such as:
- Very good static leak-tightness - Special cylinders

- Increased clearance possible (approx. +50%), depending on - Pumps and valves
the operating conditions
- Machine tools
- Low friction, no stick-slip effect
- Robotics/manipulators
- Simple groove design
- Presses
- Available for all rod diameters up to 102 inches (2,600mm)
It is particularly recommended for heavy duty and large
diameter applications.
* Patent-No.:
DE 41 40833 c3
EP 0 582 593
Japan 2 799 367
USA 5,433,452
teCHnICal Data MateRIalS
Operating Up to 8,700 psi (60 MPa) Standard application:

Pressure: For hydraulic components with reciprocating movement in
mineral oils containing zinc or medium with good lubricating
Velocity: Up to 50 ft/s (15 m/s)
performance
(depending on O-Ring material) Seal Ring: Turcon®T46
Media: Mineral oil-based hydraulic fluids, flame
retardant hydraulic fluids, environmentally Energizer: NBR, 70 Shore A N
safe hydraulic fluids (bio-oils), water, air FKM, 70 Shore A V
and others, depending on the O-Ring depending on the temperature
material (see Table 22)
Clearance: The maximum permissible radial clearance Set code: T46N or T46V
Smax is shown in Table 23 as a function
of the operating pressure and functional Special application:
diameter. Non-lubricating fluids or pneumatic applications require
self-lubricating sealing materials. Therefore we recommend:
IMPORtant nOte Seal Ring: Turcon®T40
The above data are maximum values and cannot be used at Energizer: NBR, 70 Shore A N
the same time. e.g. the maximum operating speed depends FKM, 70 Shore A V
on material type, pressure, temperature and gap value. depending on the temperature
Set code: T40N or T40V
If rougher surface finish must be sealed, we recommend:
Seal Ring: Zurcon®Z53
Energizer: NBR, 70 Shore A N
Set code: Z53N
table 22: turcon®and Zurcon®Materials for glyd Ring®t

Material, O-Ring
O-Ring Material Mating Surface PSI
applications, Code Code Operating temp.*
Shore a Material Max.
Properties °F
properties
contaminants
color: Dark gray
compressive strength, good sliding and Low temp. plated
wear properties, good extrusion FKM-70 V +14 to +392 cast iron
resistance
BAM tested
Bronze filled
surfaces, good extrusion resistance EPDM-70 E** -49 to +293 Stainless steel
carbon fiber-filled Bronze
color: Gray Alloys
resistance,limited chemical resistance cast iron
Stainless steel
*** max. Ø 102 inches (2,600mm)
BAM: Tested by “Bundesanstalt Materialprüfung, Germany”
L1
r1
d2
D1
dN
S
rmax. .012 in.

O-Ring
tSS Radius Cross-
dn f8/h9 Diameter* Width Smax**
Series Section
r1 max d2
application application application H9 +.008 1500 psi 3000 psi 5800 psi
RT10 - .313 - .624 - dN +.193 .087 .020 .020 .012 .008 .070
RT11 .313 - .624 .625 - 1.624 - dN +.287 .126 .020 .024 .016 .008 .103
RT12 .625 - 1.624 1.625 - 3.249 .313 - .624 dN +.421 .165 .025 .024 .016 .008 .139
RT13 1.625 - 7.749 3.250 - 5.374 .625 - 1.624 dN +.594 .248 .030 .031 .020 .012 .210
RT14 5.375 - 12.999 1.625 - 3.249 dN +.807
7.750 - 9.999 .319 .035 .031 .020 .012 .275
RT15 10.000 - 20.000 13.000 - 26.000 3.250 - 5.375 dN +.945 .319 .035 .035 .020 .016 .275
* Installation with groove dimensions to ISO 7425-2 is possible.
** At pressures >40 MPa (5,800 psi) use diameter tolerance H8/f8 (bore/rod) in the area of the seal.
ORDeRIng eXaMPle
TSS Article No. RT14 08000 - T46 N
Turcon®Glyd Ring®T, complete with O-Ring, standard TSS Series No.
application, Series RT14 (from Table 23)
Rod Diameter x 1000****
Rod diameter: dN = 8.000 inches
tSS Part no.: RT1408000 (from Table 24)
Select the material from Table 22. The corresponding code Material code (O-Ring)
numbers are appended to the TSS Part No. (from Table 24).
**** For diameters ≥20 inches please consult your Trelleborg Sealing Solutions
Together these form the TSS Article No. The TSS Article sales office for special TSS Article No.
No. for all intermediate sizes not shown in Table 24 can be
determined following the example below.
nOte

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
.500 .693 .087 RT1000500 4.000 4.594 .248 Rt1304000

.563 .756 .087 RT1000563 4.125 4.719 .248 RT1304125
.625 .912 .126 RT1100625 4.250 4.844 .248 Rt1304250
.688 .975 .126 RT1100688 4.375 4.969 .248 RT1304375
.750 1.037 .126 Rt1100750 4.500 5.094 .248 Rt1304500
.813 1.100 .126 RT1100813 4.625 5.219 .248 RT1304625
.875 1.162 .126 RT1100875 4.750 5.344 .248 Rt1304750
.938 1.225 .126 RT1100938 4.875 5.469 .248 RT1304875
1.000 1.287 .126 Rt1101000 5.000 5.594 .248 Rt1305000
1.063 1.350 .126 RT1101063 5.125 5.719 .248 RT1305125
1.125 1.412 .126 RT1101125 5.250 5.844 .248 RT1305250
1.188 1.475 .126 RT1101188 5.375 6.182 .319 RT1405375
1.250 1.537 .126 Rt1101250 5.500 6.307 .319 Rt1405500
1.313 1.600 .126 RT1101313 5.625 6.432 .319 RT1405625
1.375 1.662 .126 RT1101375 5.750 6.557 .319 RT1405750
1.438 1.725 .126 RT1101438 6.000 6.807 .319 Rt1406000
1.500 1.787 .126 Rt1101500 6.250 7.057 .319 RT1406250
1.563 1.850 .126 RT1101563 6.500 7.307 .319 RT1406500
1.625 2.046 .165 RT1201625 6.750 7.557 .319 RT1406750
1.688 2.109 .165 RT1201688 7.000 7.807 .319 Rt1407000
1.750 2.171 .165 Rt1201750 7.250 8.057 .319 RT1407250
1.813 2.234 .165 RT1201813 7.500 8.307 .319 RT1407500
1.875 2.296 .165 RT1201875 7.750 8.557 .319 RT1407750
1.938 2.359 .165 RT1201938 8.000 8.807 .319 Rt1408000
2.000 2.421 .165 Rt1202000 8.250 9.057 .319 RT1408250
2.125 2.546 .165 RT1202125 8.500 9.307 .319 RT1408500
2.250 2.671 .165 Rt1202250 8.750 9.557 .319 RT1408750
2.375 2.796 .165 RT1202375 9.000 9.807 .319 Rt1409000
2.500 2.921 .165 Rt1202500 9.250 10.057 .319 RT1409250
2.625 3.046 .165 RT1202625 9.500 10.307 .319 RT1409500
2.750 3.171 .165 Rt1202750 9.750 10.557 .319 RT1409750
2.875 3.296 .165 RT1202875 10.000 10.807 .319 Rt1410000
3.000 3.421 .165 Rt1203000 10.500 11.307 .319 RT1410500
3.125 3.546 .165 RT1203125 11.000 11.807 .319 RT1411000
3.250 3.844 .248 Rt1303250 11.500 12.307 .319 RT1411500
3.375 3.969 .248 RT1303375 12.000 12.945 .319 Rt1512000
3.500 4.094 .248 Rt1303500 12.500 13.445 .319 RT1512500
3.625 4.219 .248 RT1303625 13.000 13.945 .319 RT1513000
3.750 4.344 .248 Rt1303750 13.500 14.445 .319 RT1513500
3.875 4.469 .248 RT1303875 14.000 14.945 .319 Rt1514000
Rod groove groove

tSS Part no.
dn f8/h9 D1 H9 l1 +.008
14.500 15.445 .319 RT1514500

15.000 15.945 .319 RT1515000
15.500 16.445 .319 RT1515500
16.000 16.945 .319 Rt1516000
16.500 17.445 .319 RT1516500
17.000 17.945 .319 RT1517000
17.500 18.445 .319 RT1517500
18.000 18.945 .319 Rt1518000
18.500 19.445 .319 RT1518500
19.000 19.945 .319 RT1519000
19.500 20.445 .319 RT1519500
20.000 20.945 .319 Rt1520000
Turcon®Glyd Ring®
Turcon® ®
Glyd Ring Double-Acting
Material:
Turcon®Glyd Ring®
turcon®glyd Ring®
Successfully used for decades, the Turcon®Glyd Ring®is a very
- No stick-slip effect when starting for smooth operation
effective and reliable low friction seal. It is particularly suitable
as a rod seal in both high and low pressure systems. - Minimum static and dynamic friction coefficient for minimum
energy loss and operating temperature
The double acting Turcon®Glyd Ring®is a combination of a
- Suitable for non lubricating fluids depending on seal material
Turcon®based slipper seal and an energizing O-Ring. It is
for optimum design flexibility
produced with an interference fit which together with the
squeeze of the O-Ring ensures a good sealing effect even - High wear resistance ensures long service life
at low pressure. At higher system pressures, the O-Ring is
- No adhesive effect to the mating surface during long periods
energized by the fluid, pushing the Turcon®Glyd Ring®against
of inactivity or storage
the sealing face with increased force.
- Suitable for most hydraulic fluids in relation to most modern
hardware materials and surface finishes depending on
material selected.
O-Ring - Suitable for new environmentally safe hydraulic fluids
Turcon® - Available for all rod diameters up to 102 inches (2,600mm)
Seal Ring
aPPlICatIOnS eXaMPleS
P P
Over several decades the Turcon®Glyd Ring®has been
successfully implemented in many applications as double or
single-acting rod seals of hydraulic components such as:
Figure 41: Turcon®Glyd Ring®
- Special cylinders
The geometry of the Turcon®Glyd Ring®ensures a good static - Pumps and valves
sealing and allows the lubricating hydrodynamic oil film to build
- Machine tools
under the seal in reciprocating applications.
- Servo equipment
nOtCHeS
To assure that a rapid energizing of the seal takes place at
sudden changes of pressure and direction of motion, the seal
can be delivered with radial notches on both sides.
For ordering of Glyd Ring®with notches, see ordering example

for this section.
Notches

Operating conditions: Standard application:
The Turcon®Glyd Ring®is recommended for reciprocating (with For hydraulic components with reciprocating movement in
a length of stroke at least twice the groove width) and helical mineral oils or medium with good lubricating performance.
movements.
Pressure: Up to 8,700 psi (60 MPa) Turcon®Seal: Turcon®T46
Frequency: Up to 5 Hz.
FKM, 70 Shore A V
temperature: -49 °F to +392 °F (-45 °c to +200 °c) depending on the temperature
Media: Mineral oil-based hydraulic fluids, barely Set code: T46N or T46V
flammable hydraulic fluids, environmentally
safe hydraulic fluids (biological degradable Special application:
oils), water, air and others, depending on Short stroke movements, non-lubricating fluids or pneumatic
the O-Ring material compatibility. applications require self-lubricating sealing materials.
Clearance: The maximum permissible radial clearance Therefore we recommend:
Smax is shown in the Table 26, as a
function of the operating pressure and Turcon®Seal: Turcon®T29
functional diameter.
FKM, 70 Shore A V
IMPORtant nOte depending on the temperature
The above data are maximum values and cannot be used at Set code: T29N or T29V
on material type, pressure, temperature and gap value. If low friction coefficient is required, we recommend:
Turcon®Seal: Turcon®T05

FKM, 70 Shore A V
depending on the temperature
For special requirements, other elastomers are
available on request.
Zurcon®seal: Zurcon®Z53
Set code: Z53N
Turcon®Glyd Ring®
table 25: turcon®and Zurcon®Materials for glyd Ring®

Material, O-Ring O-Ring
Mating Surface PSI
Material Max.
contaminants
BAM tested
color: Dark gray
resistance
BAM tested
Bronze filled
surfaces EPDM-70 E** -49 to +293 Stainless steel
color: Gray Alloys
extrusion resistance EPDM-70 E** -49 to +293 Stainless steel
color: Gray

Mating Surface PSI
Material Max.
color: Turquoise
color: Gray to blue
mild to counter surface FKM-70 V +14 to +392 cast iron
Stainless steel
*** max. Ø 102 inches (2,600mm).
Turcon®Glyd Ring®

L1
r1
d2
D1
dN
S
rmax. .012 in.

O-Ring
tSS Radius Cross-
dn f8/h9 Diameter* Width Smax**
Series Section
r1 max d2
RG00 .313 - .624 .625 - 1.624 - dN +.193 .087 .015 .020 .012 .008 .070
RG01 .625 - 1.624 1.625 - 3.249 - dN +.287 .126 .025 .024 .016 .008 .103
RG02 1.625 - 3.249 3.250 - 5.374 .625 - 1.624 dN +.421 .165 .025 .024 .016 .008 .139
RG03 3.250 - 5.374 5.375 -12.999 1.625 - 3.249 dN +.594 .248 .035 .031 .020 .012 .210
RG04 5.375 - 12.999 13.000 - 26.000 3.250 - 5.374 dN +.807 .319 .035 .031 .020 .012 .275
RG05 13.000 - 26.000 - 5.375 - 13.000 dN +.945 .319 .035 .035 .020 .016 .275
* Installation with groove dimensions to ISO 7425/2 is possible.
** At pressures >40 MPa (5,800 psi) use diameter tolerance H8/f8 (bore/rod) in the area of the seal or consult Trelleborg Sealing Solutions for alternative material
or profiles.
ORDeRIng eXaMPle
TSS Article No. RG 0 2 01625 - T46 N
Turcon®Glyd Ring®, complete with O-Ring, standard application,
TSS Series No.
Series RG02 (from Table 26)
0=std, N=with notches
Rod diameter: dN = 1.625 inches
Cross Section Size
tSS Part no.: RG0201625 (from Table 27)
Rod Diameter x 1000****
Select the material from Table 25. The corresponding code Quality Index (Standard)
numbers are appended to the TSS Part No. (from Table 27). Material Code (Seal Ring)
Together these form the TSS Article No. The TSS Article Material Code (O-Ring)
No. for all intermediate sizes not shown in Table 27 can be
determined following the example opposite. **** For diameters dN ≥20 inches please consult your
Trelleborg Sealing Solutions sales office for special TSS Article No.
To order parts with notches substitute “N“ for “0“ in 3rd digit.
nOte

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
.500 .693 .087 RG0000500 4.000 4.594 .248 Rg0304000

.563 .756 .087 RG0000563 4.125 4.719 .248 RG0304125
.625 .912 .126 RG0100625 4.250 4.844 .248 Rg0304250
.688 .975 .126 RG0100688 4.375 4.969 .248 RG0304375
.750 1.037 .126 Rg0100750 4.500 5.094 .248 Rg0304500
.813 1.100 .126 RG0100813 4.625 5.219 .248 RG0304625
.875 1.162 .126 RG0100875 4.750 5.344 .248 Rg0304750
.938 1.225 .126 RG0100938 4.875 5.469 .248 RG0304875
1.000 1.287 .126 Rg0101000 5.000 5.594 .248 Rg0305000
1.063 1.350 .126 RG0101063 5.125 5.719 .248 RG0305125
1.125 1.412 .126 RG0101125 5.250 5.844 .248 RG0305250
1.188 1.475 .126 RG0101188 5.375 6.182 .319 RG0405375
1.250 1.537 .126 Rg0101250 5.500 6.307 .319 Rg0405500
1.313 1.600 .126 RG0101313 5.625 6.432 .319 RG0405625
1.375 1.662 .126 RG0101375 5.750 6.557 .319 RG0405750
1.438 1.725 .126 RG0101438 6.000 6.807 .319 Rg0406000
1.500 1.787 .126 Rg0101500 6.250 7.057 .319 RG0406250
1.563 1.850 .126 RG0101563 6.500 7.307 .319 RG0406500
1.625 2.046 .165 RG0201625 6.750 7.557 .319 RG0406750
1.688 2.109 .165 RG0201688 7.000 7.807 .319 Rg0407000
1.750 2.171 .165 Rg0201750 7.250 8.057 .319 RG0407250
1.813 2.234 .165 RG0201813 7.500 8.307 .319 RG0407500
1.875 2.296 .165 RG0201875 7.750 8.557 .319 RG0407750
1.938 2.359 .165 RG0201938 8.000 8.807 .319 Rg0408000
2.000 2.421 .165 Rg0202000 8.250 9.057 .319 RG0408250
2.125 2.546 .165 RG0202125 8.500 9.307 .319 RG0408500
2.250 2.671 .165 Rg0202250 8.750 9.557 .319 RG0408750
2.375 2.796 .165 RG0202375 9.000 9.807 .319 Rg0409000
2.500 2.921 .165 Rg0202500 9.250 10.057 .319 RG0409250
2.625 3.046 .165 RG0202625 9.500 10.307 .319 RG0409500
2.750 3.171 .165 Rg0202750 9.750 10.557 .319 RG0409750
2.875 3.296 .165 RG0202875 10.000 10.807 .319 Rg0410000
3.000 3.421 .165 Rg0203000 10.500 11.307 .319 RG0410500
3.125 3.546 .165 RG0203125 11.000 11.807 .319 RG0411000
3.250 3.844 .248 Rg0303250 11.500 12.307 .319 RG0411500
3.375 3.969 .248 RG0303375 12.000 12.945 .319 Rg0512000
3.500 4.094 .248 Rg0303500 12.500 13.445 .319 RG0512500
3.625 4.219 .248 RG0303625 13.000 13.945 .319 RG0513000
3.750 4.344 .248 Rg0303750 13.500 14.445 .319 RG0513500
3.875 4.469 .248 RG0303875 14.000 14.945 .319 Rg0514000
Turcon®Glyd Ring®
Rod groove groove

tSS Part no.
dn f8/h9 D1 H9 l1 +.008
14.500 15.445 .319 RG0514500

15.000 15.945 .319 RG0515000
15.500 16.445 .319 RG0515500
16.000 16.945 .319 Rg0516000
16.500 17.445 .319 RG0516500
17.000 17.945 .319 RG0517000
17.500 18.445 .319 RG0517500
18.000 18.945 .319 Rg0518000
18.500 19.445 .319 RG0518500
19.000 19.945 .319 RG0519000
19.500 20.445 .319 RG0519500
20.000 20.945 .319 Rg0520000
Turcon®Glyd Ring®C
Turcon® ®
Glyd Ring C Double-Acting
Material:
turcon®glyd Ring®C
The Turcon®Glyd Ring®c is a very effective and reliable low
frictional seal. It is suitable as a double acting rod seal in both
low and medium pressure systems. - Minimum static and dynamic friction coefficient for a
minimum energy loss and operating temperature
The Turcon®Glyd Ring®c is a combination of a Turcon®based
- Suitable for non lubricating fluids depending on seal material
slipper seal and an energizing O-Ring. It is produced with
an interference fit, which, together with the squeeze of the
O-Ring, ensures a good sealing effect even at low pressure. At - High wear resistance ensures long service life
higher system pressures, the O-Ring is energized by the fluid,
- No adhesive effect to the mating surface during long period
pushing the Turcon®Glyd Ring®c against the sealing face with
increased force.
- Suitable for most hydraulic fluids in relation with most
modern hardware materials and surface finish depending on
material selected
O-Ring - Suitable for new environmentally safe hydraulic fluids
Turcon®
Seal Ring aPPlICatIOnS eXaMPleS
Over several decades the Turcon®Glyd Ring®c has been
P P successfully implemented in countless applications as double
acting Rod seals of hydraulic components such as:
- Machine tools
Figure 44: Turcon®Glyd Ring®c
- Robotics
The geometry of the Turcon®Glyd Ring®c ensures effective - Handling machinery

static sealing and allows the lubricating hydrodynamic fluid film - Manipulators
to build under the seal in reciprocating applicatios.
- Valves for hydraulic & pneumatic circuits
nOtCHeS - Fittings
To assure that a rapid energizing of the seal takes place at - Testing machinery
sudden changes of pressure and direction of motion, the seal - Hydraulic power steering
can be delivered with radial “notches“ on both sides.
- Brake systems
Ordering of Glyd Ring®c with “notches“ see page 105. - Brake boosters
- Low temperature hydraulics
- chemical processing equipment
- Filling machines
P
Notches
Figure 45: Turcon®Glyd Ring®c with notches on both sides

Operating conditions: Standard application:
The Turcon®Glyd Ring®c is recommended for reciprocating For hydraulic components with reciprocating movement in
movements (with a length of stroke at least twice the groove mineral oils or medium with good lubricating performance.
width).
Pressure: Up to 7,250 psi (50 MPa) Seal Ring: Turcon®T46
Frequency: Up to 5 Hz.
FKM, 70 Shore A V
temperature: -49 °F to +392 °F (-45 °c to +200 °c) depending on the temperature
Media: Mineral oil based hydraulic fluids, barely Set code: T46N or T46V
safe hydraulic fluids (biological degradable Special application:
oils), water, air and others. For short stroke movements, non-lubricating fluids or
Depending on the O-Ring material applications requiring self-lubricating sealing materials
compatibility. we recommend:
Smax is shown in the Table 29, as a Seal Ring: Turcon®T40
function of the operating pressure and
functional diameter. Energizer: NBR, 70 Shore A N
FKM, 70 Shore A V
IMPORtant nOte
the same time. e.g. the maximum operating speed depends If low friction coefficient is required, we recommend:
Temperature range also dependent on medium. Seal Ring: Turcon®T05
Set code: T05N
If exposure to water is required, we recommend:
Seal Ring: Zurcon®Z80
Set code: Z80N
table 28: turcon®glyd Ring®C

Mating Surface PSI
Material Max.
contaminants
BAM tested
color: Dark gray
compressive strength, good sliding and Low temp plated
wear properties, good extrusion resistance FKM-70 V +14 to +392 cast iron
BAM tested
Bronze filled
For all lubricating and non-lubricating NBR-70 T -49 to +176 Steel hardened
hydraulic fluids,soft mating surfaces Low temp. cast iron
carbon filled Stainless steel
color: Black FKM-70 V +14 to +392 Aluminum
EPDM-70 E** -49 to +293 Bronze
turcon®t05 T05 NBR-70 N -22 to +212 Steel tubes 2,900
For all lubricating hydraulic fluids, NBR-70 T -49 to +176 Steel hardened
hard mating surfaces, very good sliding Low temp.
properties, low friction FKM-70 V +14 to +392
color: Turquoise
For all lubricating and non-lubricating NBR-70 T -49 to +176 cast iron
hydraulic fluids,water hydraulic, soft Low temp. Stainless steel
mating surfaces.Surface texture not FKM-70 V +14 to +392 Aluminum
suitable for gases EPDM-70 E** -49 to +293 Bronze
carbon fiber filled Alloys
color: Gray

Mating Surface PSI
Material Max.
For lubricating hydraulic fluids, high NBR-70 T -49 to +176 Steel hardened
abrasion resistance, high extrusion Low temp. cast iron
resistance, limited chemical resistance ceramic coating
color: Yellow to light-brown Stainless steel
For lubricating and non-lubricating hydraulic NBR-70 T -49 to +176 Stainless steel
fluids, high abrasion resistance, very good Low temp. Aluminum
chemical resistance, limited temperature Bronze
resistance ceramic coating
Ultra high molecular weight polyethylene
* The O-Ring Operation Temperature is only valid in mineral hydraulic oil.
BAM: Tested by “Bundesanstalt Materialprüfung, Germany“

L1
r1
d2
D1
dN
S
rmax. .012 in.

Radial O-Ring
Rod Diameter groove groove
Radius Clearance Cross-
Dash dn f8/h9 Diameter Width
Smax Section
no.
Standard light 20 MPa
D1 H9 l1 +.008 r1 max d2
application application 3000 psi
006 - 009 .125 - .219 - dN +.143 .079 .020 .002 .070
010 - 027 .250 - .312 .375 - 1.312 dN +.172 .079 .020 .002 .070
110 - 148 .375 - .687 .750 - 2.750 dN +.236 .112 .020 .002 .103
210 - 221 .750 - 1.437 - dN +.300 .149 .030 .003 .139
222 - 247 - 1.500 - 4.625 dN +.363 .149 .030 .003 .139
325 - 348 1.500 - 4.375 - dN +.491 .221 .050 .003 .210
425 - 436 4.500 - 5.875 - dN +.593 .297 .060 .004 .275
437 - 444 6.000 - 7.750 - dN +.718 .297 .060 .004 .275
445 - 459 8.000 - 15.000 - dN +.968 .297 .060 .004 .275
ORDeRIng eXaMPle
TSS Article No. RG46 0 B 231 - T46 N
Turcon®Glyd Ring®c, complete with O-Ring, standard
TSS Series No.
application, Series RG46 (from Table 29)
Dash no.: 231
Groove Standard
tSS article no.: RG460B231 (from Table 30)
Dash Size
The corresponding code numbers are appended to the Quality Index (Standard)
TSS Part No. (from Table 30). Together they form the Material Code (Seal Ring)
TSS Article No. All intermediate sizes not shown in Table 30 Material Code (O-Ring)
will have special TSS Article No.
nOte
Dash sizes represent rod sizes and groove dimensions are per
TSS specifications.

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
.250 .422 .079 Rg460b010 3.125 3.488 .149 RG460B235

.313 .485 .079 RG460B011 3.250 3.613 .149 RG460B236
.375 .547 .079 RG460B012 3.375 3.738 .149 RG460B237
.438 .610 .079 RG460B013 3.500 3.991 .221 Rg460b341
.500 .672 .079 Rg460b014 3.625 4.116 .221 RG460B342
.563 .735 .079 RG460B015 3.750 4.241 .221 RG460B343
.625 .797 .079 RG460B016 3.875 4.366 .221 RG460B344
.688 .860 .079 RG460B017 4.000 4.491 .221 Rg460b345
.750 .922 .079 Rg460b018 4.125 4.616 .221 RG460B346
.813 .985 .079 RG460B019 4.250 4.741 .221 RG460B347
.875 1.047 .079 RG460B020 4.375 4.866 .221 RG460B348
.938 1.110 .079 RG460B021 4.500 5.093 .297 Rg460b425
1.000 1.236 .112 Rg460b120 4.625 5.218 .297 RG460B426
1.063 1.299 .112 RG460B121 4.750 5.343 .297 RG460B427
1.125 1.361 .112 RG460B122 4.875 5.468 .297 RG460B428
1.188 1.424 .112 RG460B123 5.000 5.593 .297 Rg460b429
1.250 1.486 .112 Rg460b124 5.125 5.718 .297 RG460B430
1.313 1.549 .112 RG460B125 5.250 5.843 .297 RG460B431
1.375 1.611 .112 RG460B126 5.375 5.968 .297 RG460B432
1.438 1.674 .112 RG460B127 5.500 6.093 .297 Rg460b433
1.500 1.736 .112 Rg460b128 5.625 6.218 .297 RG460B434
1.563 1.799 .112 RG460B129 5.750 6.343 .297 RG460B435
1.625 1.861 .112 RG460B130 5.875 6.468 .297 RG460B436
1.688 1.924 .112 RG460B131 6.000 6.718 .297 Rg460b437
1.750 1.986 .112 Rg460b132 6.250 6.968 .297 RG460B438
1.813 2.049 .112 RG460B133 6.500 7.218 .297 RG460B439
1.875 2.111 .112 RG460B134 6.750 7.468 .297 RG460B440
1.938 2.174 .112 RG460B135 7.000 7.718 .297 Rg460b441
2.000 2.236 .112 Rg460b136 7.250 7.968 .297 RG460B442
2.063 2.299 .112 RG460B137 7.500 8.218 .297 RG460B443
2.125 2.361 .112 RG460B138 7.750 8.468 .297 RG460B444
2.188 2.424 .112 RG460B139 8.000 8.968 .297 Rg460b445
2.250 2.486 .112 Rg460b140 8.500 9.468 .297 RG460B446
2.313 2.549 .112 RG460B141 9.000 9.968 .297 RG460B447
2.375 2.611 .112 RG460B142 9.500 10.468 .297 RG460B448
2.438 2.674 .112 RG460B143 10.000 10.968 .297 RG460B449
2.500 2.736 .112 Rg460b144 10.500 11.468 .297 RG460B450
2.625 2.988 .149 RG460B231 11.000 11.968 .297 RG460B451
2.750 3.113 .149 RG460B232 11.500 12.468 .297 RG460B452
2.875 3.238 .149 RG460B233 12.000 12.968 .297 RG460B453
3.000 3.363 .149 Rg460b234 The sizes listed in bold font are preferred sizes (more likely to be available for
Turcon®VL Seal®
Turcon® ®
VL Seal Single-Acting
Material:
Turcon®VL Seal®
turcon®VL Seal®*
Description
The Turcon®VL Seal®incorporates theoretical and empirical Turcon® VL Seal Turcon® VL Seal Double-acting
Primary Seal Secondary Seal Scraper
experience in a new generation seal for the 21st century.
The VL Seal®has been developed over the past few years as a

new generation unidirectional Rod seal. The design has taken
the latest empirical and theoretical experience into account in
order to optimize performance, friction, leakage and service
life. This has been achieved through in-house testing and
qualified in customer applications. See test section.
The back-pumping effect allows the seal to relieve pressure

trapped between tandem seals or between seals and double-
acting scrapers. Figure 48: Pressure Distribution in Tandem Installation
ADVANTAGeS
O-Ring compared with current rod seals, the following parameters

have been improved:
Turcon® - VL Seal®design allows gland for a reduced radial depth

P Seal Ring - Tighter leakage control
- Lower friction: (Reduced contact area between seal and
mating surface)
- Simplicity of design, using standard size O-Ring
Figure 47: Turcon®VL Seal®
- Featuring the Turcon®Stepseal®2K back pumping effect
MeTHOD OF OPeRATION - The seal geometry prevents seal roll at low or shuffling
The sealing mechanism of the Turcon®VL Seal®(Figure 47) pressure
is based on the hydrodynamic properties of the seal. The
specially formed seal edge has a steep contact pressure
gradient on the high pressure side and a shallow contact
pressure gradient on the low pressure side. This ensures
that the fluid film adhering to the piston rod is returned to
the high pressure chamber on the return stroke of the rod.
This prevents the micro-fluid layer, that is carried out of the
high pressure chamber when the piston rod is extended, from
causing leaks.
This return delivery property prevents the build-up of interstage

pressure normally associated with tandem seal configurations
(Figure 48). Interstage pressure depends on the system
pressure, speed, the stroke length and the groove design.
* Patent pending. (US Patent No. 6,497,415)
teCHnICal Data IMPORtant nOte

Operating Up to 7,250 psi (50 MPa) The above data are maximum values and cannot be
pressure: used at the same time. e.g. the maximum operating
Velocity: Up to 50 ft/s (15 m/s) speed depends on material type, pressure, temperature
with reciprocating movements and gap value.
temperature -49 °F to +390 °F Temperature range also dependent on medium.
range: (-45 °c to +200 °c)
depending on elastomer material
Clearance: As per Table 32
safe hydraulic fluids (bio-oils), Phosphate
Ester, water and others, depending on the
elastomer material
table 31: turcon®and Zurcon®Materials for turcon®VL Seal®

Material, O-Ring Mating
O-Ring Material PSI
applications, Code Code Operating temp.* Surface
Shore a Max.
Properties °F Material
For new constructions and updating Steel plated
For all commonly applied hydraulic fluids (rod)
including fluids with low lubrication cast iron
performance Stainless steel
Lowest friction and best sliding properties Titanium
contaminants
BAM tested
color: Dark gray
wear properties, good extrusion cast iron
FKM-70 V +14 to +392
resistance
BAM tested
Bronze filled
zinc, soft mating surfaces, good extrusion cast iron
FKM-70 V +14 to +392
resistance Stainless steel
EPDM-70 E** -49 to +293
color: Gray
Turcon®VL Seal®
Material, O-Ring Mating

O-Ring Material PSI
applications, Code Code Operating temp.* Surface
Shore a Max.
Properties °F Material
mating surfaces,very good slide Low temp. plated
properties, low friction
FKM-70 V +14 to +392
color: Turquoise
For mineral oils based fluids NBR-70 T -49 to +176 Steel chrome
Linear and slowly turning movements Low temp. plated
High abrasion resistance cast iron
For counter surface with rougher surface ceramic coating
finish Stainless steel
Good extrusion resistance
Limited chemical resistance
Max. working temperature 230 °F
color: Turquoise
*** max. Ø 102 inches (2,600mm).
L1 d2
r1
D1
dN
rmax. .012 in.

S

O-ring
tSS Radius Cross-
Series Section
r1 max d2
REL1 .375 - .749 .750 - 4.000 .250 - .374 dN +.177 .142 .016 .016 .010 .006 .070
REL2 .750 - 1.499 1.500 - 8.000 .438 - .749 dN +.244 .189 .024 .016 .010 .008 .103
REL3 1.500 - 4.749 4.750 - 16.000 .750 - 1.499 dN +.370 .280 .032 .020 .012 .008 .139
REL4 4.750 - 15.999 16.000 - 25.000 1.375 - 4.749 dN +.480 .374 .032 .024 .014 .010 .210
REL5 16.000 - 40.000 - 5.000 - 15.999 dN +.626 .480 .032 .028 .020 .012 .275
The seal is designed for MIL-G5514F/AS4716 groove ORDeRIng eXaMPle

geometries, but higher clearances can be accommodated
according to service conditions. Turcon®VL Seal®, complete with O-Ring, standard application,
Series REL3 (from Table 33)
The seal is designed for 0 back-up ring groove width, but tSS Series no: REL3
installation may be faciliated by the use of a 1 back-up ring Rod diameter: 2.000 inches (50.8mm)
groove width and filling the groove with a back-up ring, as a Material: Turcon®T46
spacer.
Seals for 1 & 2 back-up ring groove widths can be used with
solid b/u-rings (a scarfcut is only recommended for small TSS Article No. REL3 00508 - T46 N
diameters <25mm / 1 inch) to ease installation. Special back- TSS Series No.
up rings can be designed and supplied for unique application Rod Diameter x 10
requirements.
The standard range can be installed in closed groove down to Material Code (Seal Ring)
.800 inches / 20mm, 0 back-up ring. Smaller diameters down Material code (O-Ring)
to .630 inches / 16mm can be installed for 1 or 2 back-up ring
groove width. Back-up ring to be installed afterwards.
Turcon®VL Seal®

dn f8/h9 D1 H9 l1 +.008 dn f8/h9 D1 H9 l1 +.008
.500 .677 .142 REL100127 4.000 4.370 .280 Rel301016

.563 .740 .142 REL100143 4.125 4.495 .280 REL301048
.625 .802 .142 REL100159 4.250 4.620 .280 Rel301080
.688 .865 .142 REL100175 4.375 4.745 .280 REL301111
.750 .927 .142 Rel100191 4.500 4.870 .280 Rel301143
.813 1.057 .189 REL200206 4.625 4.995 .280 REL301175
.875 1.119 .189 REL200222 4.750 5.230 .374 Rel401207
.938 1.182 .189 REL200238 4.875 5.355 .374 REL401238
1.000 1.244 .189 Rel200254 5.000 5.480 .374 Rel401270
1.063 1.307 .189 REL200270 5.125 5.605 .374 REL401302
1.125 1.369 .189 REL200286 5.250 5.730 .374 REL401334
1.188 1.432 .189 REL200302 5.375 5.855 .374 REL401365
1.250 1.494 .189 Rel200318 5.500 5.980 .374 Rel401397
1.313 1.557 .189 REL200333 5.625 6.105 .374 REL401429
1.375 1.619 .189 REL200349 5.750 6.230 .374 REL401461
1.438 1.682 .189 REL200365 6.000 6.480 .374 Rel401524
1.500 1.744 .189 Rel200381 6.250 6.730 .374 REL401588
1.563 1.807 .189 REL200397 6.500 6.980 .374 REL401651
1.625 1.995 .280 REL300413 6.750 7.230 .374 REL401715
1.688 2.058 .280 REL300429 7.000 7.480 .374 Rel401778
1.750 2.120 .280 Rel300445 7.250 7.730 .374 REL401842
1.813 2.183 .280 REL300460 7.500 7.980 .374 REL401905
1.875 2.245 .280 REL300476 7.750 8.230 .374 REL401969
1.938 2.308 .280 REL300492 8.000 8.480 .374 Rel402032
2.000 2.370 .280 Rel300508 8.250 8.730 .374 REL402096
2.125 2.495 .280 REL300540 8.500 8.980 .374 REL402159
2.250 2.620 .280 REL300572 8.750 9.230 .374 REL402223
2.375 2.745 .280 REL300603 9.000 9.480 .374 Rel402286
2.500 2.870 .280 Rel300635 9.250 9.730 .374 REL402350
2.625 2.995 .280 REL300667 9.500 9.980 .374 REL402413
2.750 3.120 .280 Rel300699 9.750 10.230 .374 REL402477
2.875 3.245 .280 REL300730 10.000 10.480 .374 Rel402540
3.000 3.370 .280 Rel300762 The sizes listed in bold font are preferred sizes (more likely to be available for
3.125 3.495 .280 REL300794
3.250 3.620 .280 Rel300826
3.375 3.745 .280 REL300857
3.500 3.870 .280 Rel300889
3.625 3.995 .280 REL300921
3.750 4.120 .280 Rel300953
3.875 4.245 .280 REL300984
Turcon®Variseal®M2
Turcon® ®
Variseal M2 Single-Acting
Spring-Energized Turcon®U-Cup
Material:
Turcon®or Zurcon®
turcon®Variseal®M2
The Turcon®Variseal®M2 is a single-acting seal consisting
- Resistant to most fluids and chemicals
of a U-shaped seal jacket and a V-shaped corrosion-resistant
spring. - Low coefficients of friction
- Stick-slip-free operating for precise control
Variseal®M2 has an asymmetric seal profile. The heavy profile
of its dynamic lip with an optimized front angle offers good - High abrasion resistance and dimensional stability
leakage control, reduced friction and long service life.
- can handle rapid changes in temperature
- No contamination in contact with foodstuffs, pharmaceutical
® and medicinal fluids
Turcon
Seal Ring - High temperature range
- Sterilizable
P - Unlimited shelf life
V-Shaped spring
Turcon®Variseal®M2 is the recommended sealing element for
Figure 50: Turcon®Variseal®M2 all applications requiring stick slip free operation as well as
chemical resistance against almost all media such as:
At low and zero pressure, the metal spring provides the primary
sealing force. As the system pressure increases, the main - Valves
sealing force is achieved by the system pressure and ensures
- Pumps
a tight seal from zero to high pressure.
- Separators
The possibility of matching suitable materials for the seal
- Actuators
and the spring allows use in a wide range of applications
going beyond the field of hydraulics, e.g. in the chemical, - Dosing devices
pharmaceutical and foodstuff industries.
It requires a mating surface of high quality to avoid high wear rate.
The Variseal®M2 can be sterilized and is available in a special

teCHnICal Data
Hi-clean version where the spring cavity is filled with a silicone
gel preventing contaminants from being entrapped in the seal. Operating conditions
This design also works well in applications involving mud, Pressure: For static loads: 5,800 psi (40 MPa)
slurries or adhesives to keep grit from packing into the seal For dynamic loads: 2,900 psi (20 MPa)
cavity and inhibiting the spring action.
Velocity: Reciprocating up to 50 ft/s (15 m/s)
Rotating up to 4.2 ft/s (1.3 m/s)
For applications with highly viscous media, please contact our
engineering department. temperature: -94 °F to +572 °F (-70 °c to +300 °c)
For specific applications beyond indicated
Variseal®M2 seals can be installed in grooves to AS4716 and range, please inquire.
ISO 3771. The seal can only be installed to a limited extent in Media: Virtually all fluids, chemicals and gases
closed grooves, for installation instructions, see Figure 14.
IMPORtant nOte
The above data are maximum values, when using stan-

dard materials and geometries, and cannot be used at
the same time. e.g. the maximum operating speed de-
pends on material type, pressure, temperature and gap
value. Temperature range also dependent on medium.
MateRIalS For gas application use:
All materials used are physiologically safe. They contain no Seal ring: Turcon®T05/Zurcon®Z80
odor or taste-affecting substances.
For use in accordance with the demands of the "Food and Drug
The following material combination has proven effective for Administration", suitable materials are available on request.
most fluid applications:
Seal ring: Turcon®T40
Spring: Stainless Steel Material No. AISI 301 code S
table 34: turcon®and Zurcon®Materials for Variseal®M2

Material, Operating
Spring Mating Surface PSI
applications, Code Code temp.*
Material Material Max.
Properties °F
turcon®t40 T40 AISI 301 S -94 to +500 Steel hardened 5,800
For all lubricating and non-lubricating Steel chrome
hydraulic fluids, hydraulic oils without zinc, plated
water hydraulic, hard mating surfaces
Surface texture not suitable for gases
carbon fiber-filled
color: Gray
turcon®t05 T05 AISI 301 S -94 to +500 Steel 2,900
For all lubricating hydraulic fluids, soft Steel chrome
mating surfaces,very good sliding plated
properties, low friction cast iron
color: Turquoise Stainless steel
Aluminium
Bronze
Alloys
Zurcon®Z80 Z80 AISI 301 S -94 to +176 Steel 5,800
For lubricating and non-lubricating hydraulic Steel chrome
fluids, high abrasion resistance, very good plated
chemical resistance, limited temperature Stainless steel
resistance Aluminum
turcon®Z48 Z48 AISI 301 S -76 to +266 Steel 5,800
For tight sealing with long wear life, in Steel chrome
applications without high temperatures or plated
corrosive chemicals cast iron
color: Black Stainless steel
Aluminium
Bronze
Alloys
ceramic coating
* Depending on media.
Highlighted materials is standard.
Spring Materials
The standard spring material for Turcon®Variseal®is stainless steel (spring code S).
table 35: Spring Material

Media Spring materials Spring order code
For General use e.g.
Oil
Grease Stainless steel S
Air DIN Mat No. 1.4310/1.4319 (Standard
Water, steam AISI 301/302 spring
Solvents UNS 30100 material)
Food, drugs
Gas
For use in corrosive media e.g.
Hastelloy®c-276
Acids
DIN Mat No. 2.4819 H
caustics
UNS N10276
Seawater
For petrochemical use e.g. elgiloy®1)
crude oil DIN Mat No. 2.4711 E
Sour gas UNSR30003
®Hastelloy is a registered trademark of Haynes International, Inc.

®Elgiloy is a registered trademark of the Elgiloy Specialty Metals
Alternative brand may be used.
1) NAcE-approval
groove Design
Split Housing Stepped Housing Solid Housing

A C H
30°
30°
E
30°
dN min.
d1 min.
d2 min.
r1 r2 r1 r1
Figure 51: Variseal Groove configurations

Split Piston Stepped Piston Solid Piston
Installation lead-in chamfers and steps to include blend radii and are to be polished.
r1 r2 r1 r1
table 36: Dimensions for groove Designs 30°

E
Rod / Piston groove Dimensions

a r1 30° C r2 e H
30°
Series
Chamfer Maximum Minimum Maximum Minimum Minimum
DN min.
D1 min.
D2 min.
Radius Chamfer Radius Step Height Chamfer
A C H
000 .010 / .015 .010 .028 .005 .016 .047
100 .015 / .020 .015 .043 .005 .024 .059
200 .015 / .020 .015 .050 .007 .028 .098
300 .020 / .027 .015 .055 .010 .031 .177
400 .020 / .027 .020 .063 .010 .035 .236
500 .030 / .040 .020 .102 .015 .059 .433
table 37: groove Design for Rod

Rod Diameter Recommendations
Split Stepped Solid
Series groove groove groove
Ø dn Ø d1 Ø d2
Minimum Minimum Minimum
000 .118 .787 1.250
100 .236 1.181 2.750
200 .394 1.378 4.375
300 .787 1.575 11.750
400 1.378 1.772 19.500
500 3.150 3.150 30.000

L1 L1
r1 r1
30°
D1
D1
dN
dN
S
S
Half-Open Groove Split Groove

tSS Series no. Cross- groove Radial Clearance
Radius
for types section Width Smax*
Variseal®M2 D1 - dn (Ref) l1 +.010 r1 max 300 psi 1500 psi 3000 psi 5000 psi
RVAA .062 .094 .010 .008 .004 .003 .002
RVAB .093 .141 .015 .010 .006 .004 .003
RVAc .125 .188 .015 .014 .008 .006 .003
RVAD .187 .281 .015 .020 .010 .008 .004
RVAE .250 .375 .020 .024 .012 .010 .005
RVAG .375 .591 .020 .030 .015 .012 .006
ORDeRIng eXaMPle
TSS Article No. RVAC NB230 - T40 S M
Turcon®Variseal®M2, recommended range, Series RVAc (from TSS Series No.
Table 38).
Size / Dash No.
Dash no.: 230
tSS Part no.: RVAcNB230 (from Table 39)
For other seal and spring materials please contact your local Material Code (O-Ring)
Trelleborg Sealing Solutions sales office. Load (Spring)

dn h9 D1 H9 l1 +.010 dn h9 D1 H9 l1 +.010
.250 .437 .141 RVABNB108 4.000 4.375 .281 RVADNB345

.313 .500 .141 RVABNB109 4.125 4.500 .281 RVADNB346
.375 .562 .141 RVABNB110 4.250 4.625 .281 RVADNB347
.438 .625 .141 RVABNB111 4.375 4.750 .281 RVADNB348
.500 .687 .141 RVABNB112 4.500 4.875 .281 RVADNB349
.563 .750 .141 RVABNB113 4.625 5.125 .375 RVAENB426
.625 .875 .188 RVACNB208 4.750 5.250 .375 RVAENB427
.688 .938 .188 RVAcNB209 4.875 5.375 .375 RVAENB428
.750 1.000 .188 RVACNB210 5.000 5.500 .375 RVAeNB429
.813 1.063 .188 RVAcNB211 5.125 5.625 .375 RVAENB430
.875 1.125 .188 RVACNB212 5.250 5.750 .375 RVAENB431
.938 1.188 .188 RVAcNB213 5.375 5.875 .375 RVAENB432
1.000 1.250 .188 RVACNB214 5.500 6.000 .375 RVAeNB433
1.063 1.313 .188 RVAcNB215 5.625 6.125 .375 RVAENB434
1.125 1.375 .188 RVAcNB216 5.750 6.250 .375 RVAENB435
1.188 1.438 .188 RVAcNB217 6.000 6.500 .375 RVAeNB437
1.250 1.500 .188 RVACNB218 6.250 6.750 .375 RVAENB438
1.313 1.563 .188 RVAcNB219 6.500 7.000 .375 RVAENB439
1.375 1.625 .188 RVAcNB220 6.750 7.250 .375 RVAENB440
1.438 1.688 .188 RVAcNB221 7.000 7.500 .375 RVAeNB441
1.500 1.875 .281 RVADNB325 7.250 7.750 .375 RVAENB442
1.625 2.000 .281 RVADNB326 7.500 8.000 .375 RVAENB443
1.750 2.125 .281 RVADNB327 7.750 8.250 .375 RVAENB444
1.875 2.250 .281 RVADNB328 8.000 8.500 .375 RVAeNB445
2.000 2.375 .281 RVADNB329 8.500 9.000 .375 RVAENB446
2.125 2.500 .281 RVADNB330 9.000 9.500 .375 RVAENB447
2.250 2.625 .281 RVADNB331 9.500 10.000 .375 RVAENB448
2.375 2.750 .281 RVADNB332 10.000 10.500 .375 RVAeNB449
2.500 2.875 .281 RVADNB333 10.500 11.000 .375 RVAENB450
2.625 3.000 .281 RVADNB334 11.000 11.500 .375 RVAENB451
2.750 3.125 .281 RVADNB335 11.500 12.000 .375 RVAENB452
2.875 3.250 .281 RVADNB336 12.000 12.500 .375 RVAeNB453
3.000 3.375 .281 RVADNB337 12.500 13.000 13.000 RVAENB454
3.125 3.500 .281 RVADNB338 13.000 13.500 13.500 RVAENB455
3.250 3.625 .281 RVADNB339 13.500 14.000 14.000 RVAENB456
3.375 3.750 .281 RVADNB340 14.000 14.500 14.500 RVAENB457
3.500 3.875 .281 RVADNB341 14.500 15.000 15.000 RVAENB458
3.625 4.000 .281 RVADNB342 15.000 15.500 15.500 RVAENB459
3.750 4.125 .281 RVADNB343 15.500 16.000 16.000 RVAENB460
3.875 4.250 .281 RVADNB344 The sizes listed in bold font are preferred sizes (more likely to be available for
Turcon®Double Delta®
Turcon®
Double Delta® Double-Acting
For O-Ring Grooves
Material:
turcon®Double Delta®
Turcon®Double Delta®is an O-Ring-energized plastic-faced
- compact groove dimensions and simple installation
seal. The seal is designed to expand and improve the service
parameters of O-Rings and is installed in existing O-Ring - Low friction without stick-slip
grooves.
- Resistance against wear and extrusion
Double Delta®combines the flexibility and response of - Rod seals available for all diameters from
O-Rings with the wear and friction characteristics of the .080 to 40.000 inches (2 to 999.9mm)
Turcon®materials in dynamic applications.
- Standard cross sections cover AS 568B and important
metric O-Rings, other cross sections available on request
The figures below show the cross section of the Double
Delta®. - Also fits groove dimensions per MIL-G-5514F
The double-acting performance of the seal comes from the

symmetrical cross section which allows the seal to respond aPPlICatIOn eXaMPleS
to pressure in both directions. The Turcon®Double Delta®is preferably used as a double
acting seal for hydraulic and pneumatic equipment in sectors
Initial contact pressure is provided by radial compression of such as:
the O-Ring. When the system pressure is increased the O-Ring
transforms this into additional contact pressure. The contact - Valve stems
pressure of the seal is thereby automatically adjusted so
sealing is ensured under all service conditions. - Mini hydraulics
- Hydraulic tools
It is particularly recommended for light duty and small diameter
applications.
teCHnICal Data
Operating conditions
(according to O-Ring material)
Media: Mineral oil, non-flammable fluids,
environmentally safe fluids and others
according to O-Ring material
P
IMPORtant nOte

Figure 53: Turcon®Double Delta®with and without pressure on material type, pressure, temperature and gap value.
MateRIalS Special application:

Short stroke movements, poor lubricating fluids and soft
Standard application: mating surfaces.
For hydraulic components with reciprocating movement in
mineral oils containing zinc or medium with good lubricating Seal Ring: Turcon®T24
performance and hard mating surface:
Seal Ring: Turcon®T46 FKM, 70 Shore A V
FKM, 70 Shore A V Set code: T24N or T24V
For low friction requirement in dynamic hydraulic components
Set code: T46N or T46V with good lubricating medium:
Seal Ring: Turcon®T05

FKM, 70 Shore A V
For specific applications other material combinations as listed

may also be used. Please contact your local Trelleborg Sealing
Solutions sales office.
table 40: turcon®Materials for Double Delta®

Material, O-Ring
O–Ring Material Mating Surface PSI
Properties °F
contaminants
BAM tested
color: Dark gray
compressive strength, good sliding and wear Low temp. plated
properties, good extrusion resistance FKM-70 V +14 to +392 cast iron
BAM tested
Bronze filled
For all lubricating and non-lubricating hydraulic NBR-70 T -49 to +176 Steel chrome
fluids, soft mating surfaces Low temp. plated
carbon filled cast iron
color: Black FKM-70 V +14 to +392 Stainless steel
EPDM-70 E** -49 to +293 Aluminum
Bronze
For all lubricating hydraulic fluids, hard mating NBR-70 T -49 to +176 Steel chrome
surfaces,very good sliding properties, low Low temp. plated
friction FKM-70 V +14 to +392
color: Turquoise

L1/L2
r1
d2
D1
dN
S
rmax. .012 in.

O-Ring
Radius Cross-
Dash dn f8/h9 Diameter Width Smax
Section
Sizes
Standard light Heavy Duty D1 l1 l2 10 MPa 20 MPa 40 MPa
r d2
application application application H9 +.008* +.008** 1 max 1500 psi 3000 psi 5800 psi
006 - 028 .125 - .437 .500 - 1.375 - dN +.110 .093 .138 .005 .004 .003 .002 .070
104 - 151 .500 - .812 .875 - 3.000 .125 - .437 dN +.176 .140 .171 .005 .006 .004 .003 .103
201 - 250 .875 - 1.500 1.625 - 5.000 .187 - .812 dN +.242 .187 .208 .010 .008 .006 .003 .139
309 - 353 1.625 - 4.375 .437 - 5.000 .437 - 1.500 dN +.370 .281 .311 .020 .010 .008 .004 .210
425 - 461 4.500 - 16.000 - - dN +.474 .375 .408 .020 .012 .010 .006 .275
* L1 is for “0“ Back-up width groove - RD00_B series.
**L2 is for “1“ Back-up width groove - RD01_B series.
ORDeRIng eXaMPle
TSS Article No. RD00 0 B 445 - T46 N
Turcon®Double Delta®, complete with O-Ring, standard range, TSS Series No.
series RD00 (from Table 41). RD00 - 0 Back-up width groove L1
RD01 - 1 Back-up width groove L2
Dash no.: 445
tSS Part no.: RD000B445 (from Table 42)
Groove Standard
Select the material from Table 40. The corresponding code Dash Size
numbers are appended to the TSS Part No. (from Table 42). Quality Index (Standard)
Together they form the TSS Article No. Material Code (Seal Ring)
For all intermediate sizes not shown in Table 42, the
Material Code (O-Ring)
TSS Article No. can be determined from the example opposite.

Rod groove groove groove
Diameter Diameter Width Width
dn f8/h9 D1 H9 l1 +.008 l2 +.008
.187 .297 .093 RD000b008 .138 RD010b008

.219 .329 .093 RD000B009 .138 RD010B009
.250 .360 .093 RD000b010 .138 RD010b010
.312 .422 .093 RD000B011 .138 RD010B011
.375 .485 .093 RD000b012 .138 RD010b012
.437 .547 .093 RD000B013 .138 RD010B013
.500 .610 .093 RD000b014 .138 RD010b014
.563 .672 .093 RD000B015 .138 RD010B015
.625 .735 .093 RD000b016 .138 RD010b016
.688 .797 .093 RD000B017 .138 RD010B017
.750 .860 .093 RD000b018 .138 RD010b018
.813 .922 .093 RD000B019 .138 RD010B019
.875 .985 .093 RD000b020 .138 RD010b020
.938 1.047 .093 RD000B021 .138 RD010B021
1.000 1.176 .140 RD000b120 .171 RD010b120
1.063 1.238 .140 RD000B121 .171 RD010B121
1.125 1.301 .140 RD000b122 .171 RD010b122
1.188 1.363 .140 RD000B123 .171 RD010B123
1.250 1.426 .140 RD000b124 .171 RD010b124
1.313 1.488 .140 RD000B125 .171 RD010B125
1.375 1.551 .140 RD000B126 .171 RD010B126
1.438 1.613 .140 RD000B127 .171 RD010B127
1.500 1.676 .140 RD000b128 .171 RD010b128
1.563 1.738 .140 RD000B129 .171 RD010B129
1.625 1.801 .140 RD000B130 .171 RD010B130
1.688 1.863 .140 RD000B131 .171 RD010B131
1.750 1.926 .140 RD000b132 .171 RD010b132
1.813 1.988 .140 RD000B133 .171 RD010B133
1.875 2.051 .140 RD000B134 .171 RD010B134
1.938 2.113 .140 RD000B135 .171 RD010B135
2.000 2.176 .140 RD000b136 .171 RD010b136
2.063 2.238 .140 RD000B137 .171 RD010B137
2.125 2.301 .140 RD000B138 .171 RD010B138
2.188 2.363 .140 RD000B139 .171 RD010B139
2.250 2.426 .140 RD000b140 .171 RD010b140
2.313 2.488 .140 RD000B141 .171 RD010B141
2.375 2.551 .140 RD000B142 .171 RD010B142
2.438 2.613 .140 RD000B143 .171 RD010B143
2.500 2.676 .140 RD000b144 .171 RD010b144
2.625 2.867 .187 RD000B231 .208 RD010B231
Rod groove groove groove

dn f8/h9 D1 H9 l1 +.008 l2 +.008
2.750 2.992 .187 RD000b232 .208 RD010b232

2.875 3.117 .187 RD000B233 .208 RD010B233
3.000 3.242 .187 RD000b234 .208 RD010b234
3.125 3.367 .187 RD000B235 .208 RD010B235
3.250 3.492 .187 RD000b236 .208 RD010b236
3.375 3.617 .187 RD000B237 .208 RD010B237
3.500 3.742 .187 RD000b238 .208 RD010b238
3.625 3.867 .187 RD000B239 .208 RD010B239
3.750 3.992 .187 RD000b240 .208 RD010b240
3.875 4.117 .187 RD000B241 .208 RD010B241
4.000 4.242 .187 RD000b242 .208 RD010b242
4.125 4.367 .187 RD000B243 .208 RD010B243
4.250 4.492 .187 RD000B244 .208 RD010B244
4.375 4.617 .187 RD000B245 .208 RD010B245
4.500 4.742 .187 RD000b246 .208 RD010b246
4.625 4.867 .187 RD000B247 .208 RD010B247
4.750 4.992 .187 RD000B248 .208 RD010B248
4.875 5.117 .187 RD000B249 .208 RD010B249
5.000 5.474 .375 RD000b429 .408 RD010b429
5.125 5.599 .375 RD000B430 .408 RD010B430
5.250 5.724 .375 RD000B431 .408 RD010B431
5.375 5.849 .375 RD000B432 .408 RD010B432
5.500 5.974 .375 RD000b433 .408 RD010b433
5.625 6.099 .375 RD000B434 .408 RD010B434
5.750 6.224 .375 RD000B435 .408 RD010B435
5.875 6.349 .375 RD000B436 .408 RD010B436
6.000 6.474 .375 RD000b437 .408 RD010b437
6.250 6.724 .375 RD000B438 .408 RD010B438
6.500 6.974 .375 RD000b439 .408 RD010b439
6.750 7.224 .375 RD000B440 .408 RD010B440
7.000 7.474 .375 RD000b441 .408 RD010b441
7.250 7.724 .375 RD000B442 .408 RD010B442
7.500 7.974 .375 RD000B443 .408 RD010B443
7.750 8.224 .375 RD000B444 .408 RD010B444
8.000 8.474 .375 RD000b445 .408 RD010b445
8.500 8.974 .375 RD000B446 .408 RD010B446
9.000 9.474 .375 RD000B447 .408 RD010B447
9.500 9.974 .375 RD000B448 .408 RD010B448
10.000 10.474 .375 RD000b449 .408 RD010b449
The sizes listed in bold font are preferred sizes (more likely to be available for immediate shipment).
Larger sizes up to 102 inches (2,600 mm) available upon request.
Piston
Seals
HYDRAULIC SEALS · Piston Seals
Piston Seals
Contents
134 Choice of the Sealing element 223 turcon®aQ-Seal®
138 Design Instructions 229 turcon®aQ-Seal®5
140 Installation of Piston Seals 237 turcon®Variseal®M2
145 Zurcon®Wynseal
151 Zurcon®Wynseal M
159 turcon®glyd Ring®t
167 Zurcon®glyd Ring®P (ISO)
173 turcon®glyd Ring®
183 turcon®glyd Ring®C
191 Zurcon®glyd Ring®P
197 turcon®Stepseal®2K
207 turcon®Double Delta®
215 turcon®CSt Seal
Choice of the Sealing element

Sealing elements have a decisive influence on the design, nOte On ORDeRIng
function and service life of hydraulic and pneumatic cylinders
and systems. All multi-element standard piston seals, e.g. Glyd Ring®T, are
supplied as complete seal sets. The supply includes the seal
This also applies to piston seals. Leak tightness, wear and matching elastomer energizing elements.
and gap extrusion resistance, resistance to process media
and temperatures, low friction, compact form and simple For all new applications, we recommend the use of the seal
installation are required to meet the demands of the industry. types and preferred sizes (ISO series, wherever possible) listed
in this catalog.
The significance of these parameters and their limits depends
on the requirements of the specific application. Trelleborg Other combinations of Turcon®materials and special designs
Sealing Solutions has developed a complete range of seals can be developed and supplied for special applications in all
which, due to their optimized geometries and designs and the intermediate sizes up to 106 inches (2,700mm) diameter.
use of high-quality materials such as Turcon®and Zurcon®,
satisfies the technical and economic demands of the industry. The sizes contained in this catalog are generally available from
stock or can be supplied on short notice. We reserve the right
In order to be in a position to select the most appropriate seal to modify our supply program.
type and material, it is necessary to first define all the desired
functional parameters. Table 43 can then be used to make an
initial selection of seals according to the specific requirements
of the application.
The second column of the table contains the page number on

which general information and specific design and installation
instructions on the particular seal type and materials
(or material combinations with multi-element seals, e.g.
Turcon®Glyd Ring®T) can be found.
Furthermore, attention is drawn to the quality of the mating

surface. We recommend that the limits specified there be
observed, as they have a decisive influence on the functionality
and service life of the system.
The final choice of seal type and material must also take into
account the detailed information on the seal elements.
Please do not hesitate to contact your local Trelleborg

Sealing Solutions sales office for further information on
specific applications and special technical questions.
choice of the Sealing Element
table 43: Selection Criteria for Piston Seals

technical Data*
Size ac-
Range**
mended
Seal
PSI Material
Double
Media
Single
Max.
Heavy
light
Zurcon®
Wynseal
Standard cylinders • •
.375 - -31/ Zurcon®
145 7425-1
26 • +230
1.65 3,625
Z20
Mobile hydraulics • •
Zurcon® Zurcon®
Wynseal M
Standard cylinders • • .375 - -49/
3,625
Z54
1.65
Mobile hydraulics • • 86 +230 Zurcon®
151 7425-1 • 6,525
Handling machinery • • Z53
.375 - -49/ Turcon®
Agriculture • • 102 +392
32.8 5,000
M12
Turcon® Mobile hydraulics • • • 5,800
Turcon®
Glyd Ring®T Standard cylinders • • • M12
.312 - -49/
Machine tools • • • 106 +392
50
Zurcon®
159 Injection molding 7425-1 • 7,250
Presses • • • .312 - -49/

6.5 8,700
Zurcon®
Automotive industry • • • 90 +230 Z53
Zurcon®
Glyd Ring®P
Mobile hydraulics • •
(ISO)
construction -40/ Zurcon®
167
machinery • • 7425-1 1 - 10 • +230
3.3 7,250
Z66
Agriculture
machinery • •
Turcon® Turcon®
Glyd Ring®
Mobile hydraulics • • • 7,250
M12
.312 - -49/ Turcon®
50 7,250
T46
173
Injection molding
7425-1 • Turcon®
2,900
.312 - -49/ Zurcon®
Presses • • • 86 +230
6.5 8,700
Z53
* The data below are maximum values and cannot be used at the same time. The max. pressure depends on temperature and gap dimension.
** Temperature range depends on choice of elastomer material and media. In the case of Turcon®seals in unpressurized applications in temperatures below 32 °F
please contact your local sales office.
technical Data*
Size ac-
Range**
mended
Seal
PSI Material
Double
Media
Single
Max.
Heavy
Turcon®
Special cylinders light
• • • 7,250
Turcon®
Glyd Ring®c M12
Turcon®
Pumps and values • • • .250 - -49/
7,250
T46
183 -
106 • +392
50
Machine tools • • • Turcon®
2,900
Robotics/ T05
manipulators • • •
Zurcon® Earthmoving
Glyd Ring®P equipment • •
-40/ Zurcon®
191 Mobile hydraulics • • 7425-1 2 - 10 • +230
3.3 7,250
Z66
construction
machinery • •
Turcon® Mobile hydraulics • • • Turcon®
Stepseal®2K 7,250
Standard cylinders • • • M12
.313 - -49/
50
Turcon®
197
Injection molding
7425-1 • 7,250
T46
machines • • •
.312 - -49/ Zurcon®
Presses • • • 90 +212
6.5 8,700
Z53
Turcon® Machine tools • • Turcon®
Double 2,900
Handling devices/ T05
Delta®
manipulators • • .250 - -49/
207 -
106 • +392
50 Turcon®
Valves • • 5,000
M12
Turcon®
chemical industry • • 5,000
T46
Turcon® Turcon®
cST Seal
Hydraulics • • T46
-60/
215 - 1 - 106 • +250
5 7,250
Turcon®
Mobile hydraulics • • M12
choice of the Sealing Element
technical Data*
Size ac-
Range**
mended
Seal
PSI Material
Double
Media
Single
Max.
Heavy
Turcon® light Turcon®
AQ-Seal® Standard cylinders • • 5,800
M12
.625 - -49/
223 Piston accumulators • • 7245-1
100 • +392
6.5
Turcon®
Fluid/gas separation • • 5,800
T46
Holding cylinders • •
Turcon® Mobile hydraulics • • Turcon®
AQ-Seal®5 7,250
Holding cylinders • • M12
.750 - -49/
229 -
100 • +392
10
Turcon®
Piston accumulators • • 7,250
T46
Turcon® High and low .236 - Turcon®

Variseal®M2 temperatures • • 98.425
5,800
T40
-94/
237 Aggresive media • • AS4716
.236 -
• +572
50
Turcon®
2,900
Foodstuffs • • 102 T05
Design Instructions
LeAD-IN CHAMFeRS table 45: Compact Seal and Variseal®
Piston seals are always fitted with an interference fit. In Minimum for a calibrated seal (Variseal®)
order to avoid damage during installation, lead-in chamfers and lead-in Chamfer
rounded edges must be provided on the cylinder barrel (Figure Variseal®M2
Length Zmin
55). If this is not possible for design reasons, a separate Series
15° 20°
installation tool must be used.
PVAA .177 .118
The minimum lead-in chamfer Zmin depends on the profile size PVAB/PVAc .197 .157
of the seal and can be seen in the following tables. PVAD .295 .256
PVAE .472 .354
Generally Zmin, from Table 44, Table 45 and Table 46 is PVAG .669 .512
recommended, but at 15° Z must also exceed 2.5% of the bore
diameter DN. at 20°, Z is calculated correspondingly.
table 46: Double Delta®
Z Seal Assembly Minimum chamfer for a calibrated seal.

O-Ring lead-in Chamfer*
15°-20° Cross Section** Length Zmin
d2 15° 20°
Blend .070 - .098 .079
Radius .094 .103 .118 .098
.118 .139 .138 .118
.210 .225 .197 .157
.275 - .256 .197
.331 - .295 .217
* Though not less than 2.5% of the bore diameter.
** The O-Ring cross section, d2, can be found in the appropriate table,
“Installation Dimensions”, from the Double Delta®chapter.
Figure 55: Lead-in chamfer
For Turcon® seals which have been expanded over a piston; the
seal must be calibrated with a separate calibration sleeve, or
table 44: elastomer energized Seals the cylinder tube, where the inlet chamfer is minimum 2 x the
value from Table 44: Elastomer Energized Seals.
Minimum chamfer for a calibrated seal.
lead-in Chamfer
groove Width
Length Zmin
l1*
15° 20°
.087 .098 .079
.126 .118 .098
.165 .138 .118
.248 .197 .157
.319 .256 .197
.374 .295 .217
.543 .413 .315
* The groove width can be found in table “Installation dimensions“ for
Turcon®Glyd Ring®, Glyd Ring®T, AQ-Seal®, Stepseal®2K, Zurcon®Wynseal and
Wynseal M.
Design Instructions
SURFACe ROUGHNeSS DIN eN ISO 4287 Surface profile µinch Ra Rz Mr

The functional reliability and service life of a seal depends closed profile form
to a very great extent on the quality and surface finish of the
mating surface to be sealed.
4 40 70%
Scores, scratches, pores and concentric or spiral machining

marks are not permitted. Higher demands must be made on open profile form
the surface finishes of dynamic surfaces than those of static
8 40 15%
mating surfaces.
The characteristics most frequently used to describe the Figure 56: Profile forms of surfaces
surface microfinish Ra, Rz and Rmax are defined in DIN EN ISO
4287. These characterics alone, however, are not sufficient Figure 56 shows two surface profiles, both of which exhibit
for assessing the suitability of seal technology. The material nearly the same value for Rz in the test procedure. The
contact area of the surface roughness profile Mr in accordance difference becomes obvious only when the material contact
with DIN EN ISO 4287 should be demanded. The significance area of the surface roughness profiles are compared. This
of this surface specification is illustrated in Figure 56. It shows shows that the upper roughness profile with Mr = 70% has the
clearly that specification of Ra and Rz alone does not describe better seal/mating surface ratio.
the surface roughness profile accurately enough for the seal
technology and is not sufficient for assessing the suitability.
The material contact area Mr is essential for assessing
surfaces, as this parameter is determined by the specific
surface roughness profile. This depends on the machining
process employed.
Trelleborg Sealing Solutions recommends that the following

surface finishes be observed:
table 47: Surface Roughness
Surface Roughness μinch

Mating Surface
Parameter turcon® Zurcon®and groove Surface
Materials Rubber
Rmax 25 - 100 40 - 160 <625
Rz DIN 16 - 63 25 - 100 <400
Ra 2-8 4 - 16 <63
The material contact area Mr should be approx. 50 to 70%,

determined at a cut depth c = 0.25 x Rz, relative to a reference
line of cref. 5%.
Installation of Piston Seals

geneRal InStallatIOn InStRuCtIOnS For Turcon®and Zurcon®seals, the use of installation aids
is recommended. If installation has to be performed without
The following points should be observed before installation of installation aids, however, the following points should be
the seals: observed:
- Ensure the cylinder tube has a lead-in chamfer; if not, use an Turcon®seals can be installed more easily by heating in oil or
installation sleeve water or using a hot air fan to approx. 176 °F to 212 °F (80 °c to
- Deburr and chamfer or round sharp edges, cover the tips of 100 °c) (expanding and then shrinking back to the original form).
screw threads
Use no sharp edged tools to expand the seal rings.
- Remove machining residues such as chips, dirt and other
foreign particles and carefully clean all parts Sizing of the seal ring is achieved with a separate sizing
sleeve, or with the cylinder tube provided this has lead-in
- The seals can be installed more easily if they are greased chamfers equivalent to 2x the values from Table 44.
or oiled. Attention must be paid to the compatibility of
the seal materials with these lubricants. Use only grease
without solid additives (e.g. molybdenum disulphide or zinc
sulphide).
- Use no sharp-edged installation tools
INSTALLATION IN SPLIT GROOVeS

Installation in split grooves is simple. The sequence of
installation corresponds to the configuration of the seal.
Individual seal elements must not be allowed to twist. During
final installation (installation of the piston in the cylinder),
elastomer or spring-preloaded seals must be sized. The
corresponding cylinder barrel can be used for this purpose,
provided it has a long lead-in chamfer. Alternatively, a sizing
sleeve should be used.
Figure 58: Fitting the seal ring onto the O-Ring in the groove
Figure 57: Installation in a split groove
INSTALLATION IN CLOSeD GROOVeS

- Without installation aids
If observing the instructions in the chapter “General
installation instructions,“ installation of compact Seal and
Figure 59: Sizing of the installed seal
Wynseal seal elements in closed grooves is relatively simple.
INSTALLATION IN CLOSeD GROOVeS In view of the wide range of sizes and the application-specific
installation conditions, these installation tools cannot be
- With installation aids supplied as standard by Trelleborg Sealing Solutions.
Use of a three-piece installation tool is recommended for the
series production installation of Turcon®and Zurcon®seal On request, however, we will gladly provide specimen drawings
elements. The tool consists of: to allow you to manufacture these tools.
- Installation sleeve
The sequence of installation is illustrated in Figure 60 to Figure
- Expanding sleeve 62.
- Sizing sleeve Note, however, that the installation of Turcon®seal elements
should be performed quickly in order to ensure optimum
All these parts should be made of a polymer material (e.g. PA6) recovery of the seal ring.
with good sliding characteristics and low abrasiveness to avoid
damage to the seals.
Installation Cone Pusher
Figure 60: Expanding the Turcon®or Zurcon®sealing element using an expanding sleeve over the installation sleeve
Installation Cone Pusher
Figure 61: Sealing element after snapping into the groove
INSTALLATION OF TURCON®DOuble Delta®

Cylinder Inlet chamfer
Installation in closed grooves is possible from .315 inches
Calibration sleeve
(8mm) bore diameter. For diameters smaller than 1.968 inches
(50mm) a loading mandrel (Figure 63) is recommended. After
installation the seal must be calibrated and this may be done
with the lead-in chamfer of the cylinder tube or by means of a
separate calibration sleeve.
Bore diameter
Turcon®piston seals can be installed more easily by heating
to approx. 176 °F to 212 °F (80 °c to 100 °c) (expanding and
then shrinking back to the original form).
Figure 62: Sizing the sealing element with sizing sleeve

Pusher Installation Cone
table 48: Closed groove installation for

turcon®piston seals
Glyd Ring® and seals for similar groove sizes can be installed
in closed grooves above the following piston diameters:
Material Material
Material
O-Ring M12, t05, t29, M04, t08, t10,
Z51, Z80
Series t40, t46 Z52
DN (in) DN (in) DN (in)
000 .312 .591 .787 Figure 63: Installation in a closed groove
100 .591 .787 1.378

200 .984 1.378 2.362
300 1.575 1.969 2.953
INSTALLATION OF SPRING-eNeRGIZeD SeALS
400 2.362 3.150 4.331 Turcon®Variseal®seals should preferably be installed in split
400 H 5.236 5.236 5.906 grooves. Installation in half-open grooves is possible with a
.331* 9.843 9.843 9.843 snap fitting. Figure 64 shows the design of the groove.
.472** 15.748 15.748 15.748
* O-Ring cross section according to SMS 1586.
** The energizer can have a special shape. Z
Polished
15°-30°
30°
DN
Y
Figure 64: Installation in a half-open groove
table 49: Installation in Half-Open grooves

Series no. Dn min. y min. Z min. C min.
PVAA .236 .016 .158 .098
PVAB .393 .023 .197 .138
PVAc .629 .027 .197 .138
PVAD 1.102 .031 .295 .178
PVAE 1.772 .035 .472 .295
PVAG 2.559 .059 .472 .295
In exceptional cases or with existing designs, an installation in

closed grooves is also possible. The details in Table 50 should
be regarded as guide values for installation.
table 50: Installation in closed grooves

Series no. Dn min.
PVAA 1.378
PVAB 1.968
PVAc 2.756
PVAD 4.134
PVAE 5.511
PVAG 8.661
INSTALLATION OF THe COMPACT SeAL

The compact Seal can be installed in one-piece or split
pistons. On one-piece pistons, the inner rubber-elastic sealing
element is first installed in the middle of the groove diameter
by expanding over the piston. Then the cut back-up ring is fitted
on both sides of the sealing element and the two cut guide
rings are installed.
On split pistons the individual parts are installed in the

following order: guide ring, back-up ring, sealing element,
back-up ring, guide ring.
Before installation all seal parts, including piston and cylinder,

should be oiled or greased.
Zurcon®Wynseal
Zurcon®
Wynseal
Double-Acting
O-Ring-Energized Zurcon®Slipper Seal
High static and dynamic sealing effect
Material:
Zurcon®Wynseal
Zurcon®Wynseal
Description aPPlICatIOn eXaMPleS
The Zurcon®Wynseal is a double-acting seal consisting of a
The Zurcon®Wynseal is the recommended element for double-
special polyurethane seal ring and an O-Ring as energizing
acting pistons of hydraulic components in various sectors such
element (Figure 65).
as:
The unique characteristic of the seal is the special design of
the seal edge profile. Two external seal edges act as a primary
seal for pressures from both sides and prevent any build-up of - Mobile hydraulics
hydrodynamic pressure over the seal profile and the risk of the
blow-by effect. The central back-up and sealing bulge increases
the sealing effect*. Grooves are provided on both sides of the teCHnICal Data
plane surfaces to provide activation of the energizing O-Ring.
These ensure direct pressure loading of the seal under all Pressure: Up to 3,625 psi (25 MPa) (Z20N)
operating conditions. Velocity: Up to 1.65 ft/s (0.5 m/s)
temperature: -31 °F to +230 °F (-35 °c to + 110 °c)
Since the installation groove is identical to that for the
Turcon®Glyd Ring®, the seal is ideal for the standardization of Media: Mineral oil-based hydraulic fluids
cylinder construction if efficient and low cost seal elements are
demanded in large quantities and the cylinder can be adapted
to meet different operating conditions. IMPORtant nOte

P P Temperature range also dependent on medium.
Zurcon®
Seal ring
MateRIalS
O-Ring
Standard Materials:
Seal ring: Zurcon®Z20, 93 Shore A
Figure 65: Zurcon®Wynseal O-Ring: NBR, 70 Shore A N
Set reference: Z20N

ADVANTAGeS
- High static and dynamic sealing effect
- High abrasion resistance
- Simple groove design, one-piece piston possible
- Suitable for grooves to ISO 7425, Part 1
* Because of cross-sectional area constraints, PW10 and

PW11 cross sections do not have the center support buldge.
Installation Recommendation (Inch Piston Series)
L1
Rmax. .012 in.
S
d2
DN
r1
d1
D

1) Tolerances used are per ISO-286; ISO System of Limits and Fits. The tolerances are converted from metric and rounded to the nearest three place
decimal.
2) The groove diameter h9 tolerance is recommended per ISO-286; ISO System of Limits and Fits. The tolerances are converted from metric and rounded
3) The clearance stated as S in the below table are for when the seal is specified with Slydring®bearings. When not incorporating Slydring®bearings, the
radial clearance should be reduced.
4) To determine minimum piston diameter D, subtract the diametral clearance ( 2 x S ) from maximum bore diameter DN.
5) consult your Trelleborg Sealing Solutions sales office for diameters that exceed those listed in the below table.

bore groove groove Radial O-Ring
tSS Radius
Diameter Diameter Width Clearance Cross Section
Series
no. Dn H9 d1 h9 l1 +.008 r1 max Smax d2
PW10 .375 - .563 DN -.193 .087 .015 .008 .070

PW11 .563 - 1.563 DN -.295 .126 .025 .010 .103
PW12 1.563 - 3.125 DN -.433 .165 .025 .010 .139
PW13 3.125 - 5.250 DN -.610 .248 .035 .012 .210
PW14 5.250 - 12.500 DN -.827 .319 .035 .012 .275
PW15 12.500 - 26.000 DN -.965 .319 .035 .012 .275
ORDeRIng eXaMPle
Zurcon®Wynseal for ISO groove TSS Article No. PW 12 03000 - Z20 N
bore Diameter: DN = 3.000 inches TSS Series No.
Series no.: PW12 Cross Section Series
tSS Part no.: PW1203000 (from Table 52) Bore Diameter x 1000
Seal ring Quality Index (Standard)
Z20
Material Code: Material Code (Seal Ring)
O-Ring Material Code: N Material Code (O-Ring)
Set Code: Z20N
Zurcon®Wynseal

bore groove groove bore groove groove
Dn H9 d1 h9 l1 +.008 Dn H9 d1 h9 l1 +.008
1.000 .705 .126 PW1101000 13.000 12.035 .319 PW1513000

1.125 .830 .126 PW1101125 13.500 12.535 .319 PW1513500
1.250 .955 .126 PW1101250 14.000 13.035 .319 PW1514000
1.375 1.080 .126 PW1101375 14.500 13.535 .319 PW1514500
1.500 1.205 .126 PW1101500 15.000 14.035 .319 PW1515000
1.625 1.192 .165 PW1201625 15.500 14.535 .319 PW1515500
1.750 1.317 .165 PW1201750 16.000 15.035 .319 PW1516000
1.875 1.442 .165 PW1201875 16.500 15.535 .319 PW1516500
2.000 1.567 .165 PW1202000 17.000 16.035 .319 PW1517000
2.125 1.692 .165 PW1202125 17.500 16.535 .319 PW1517500
2.250 1.817 .165 PW1202250 18.000 17.035 .319 PW1518000
2.375 1.942 .165 PW1202375 18.500 17.535 .319 PW1518500
2.500 2.067 .165 PW1202500 19.000 18.035 .319 PW1519000
2.750 2.317 .165 PW1202750 19.500 18.535 .319 PW1519500
3.000 2.567 .165 PW1203000 20.000 19.035 .319 PW1520000
3.250 2.640 .248 PW1303250 The sizes listed in bold font are preferred sizes (more likely to be available for
immediate shipment). Other dimensions and all intermediate sizes up to
3.500 2.890 .248 PW1303500 26 inches (509mm) diameter can be supplied.
3.750 3.140 .248 PW1303750
4.000 3.390 .248 PW1304000
4.250 3.640 .248 PW1304250
4.500 3.890 .248 PW1304500
4.750 4.140 .248 PW1304750
5.000 4.390 .248 PW1305000
5.250 4.640 .248 PW1305250
5.500 4.673 .319 PW1405500
5.750 4.923 .319 PW1405750
6.000 5.173 .319 PW1406000
6.500 5.673 .319 PW1406500
7.000 6.173 .319 PW1407000
7.500 6.673 .319 PW1407500
8.000 7.173 .319 PW1408000
8.500 7.673 .319 PW1408500
9.000 8.173 .319 PW1409000
9.500 8.673 .319 PW1409500
10.000 9.173 .319 PW1410000
10.500 9.673 .319 PW1410500
11.000 10.173 .319 PW1411000
11.500 10.673 .319 PW1411500
12.000 11.173 .319 PW1412000
12.500 11.673 .319 PW1412500
Zurcon®Wynseal M
Zurcon®
Wynseal M
Double-acting
Rubber-energized plastic-faced seal
Material:
Zurcon®Wynseal M
Zurcon®Wynseal M
Description
Zurcon®Wynseal M is a modified machined version, of the Zurcon® Wynseal M Zurcon® Wynseal
Zurcon®Wynseal design.
Series PW80
Zurcon®Wynseal M is a double-acting seal consisting of a
Zurcon®or Turcon®seal ring and an O-Ring as energizing
element – Figure 67. Series PW81
The seal is designed with a seal edge profile. Two seal edges
act as primary seal for pressures from both sides and prevent Series PW82
build-up of hydrodynamic pressure over the seal profile and the to PW88
risk of blow-by effect. The central sealing and supporting rib
increases the sealing effect*.
Radial notches are provided on both sides to provide activation Figure 68: Zurcon®Wynseal M and Zurcon®Wynseal profiles
of the energizing O-Ring. These ensure direct pressure loading
of the seal under all operating conditions.
ADVANTAGeS
Installation groove is identical to that of Turcon®Glyd Ring®.
- High abrasion resistance (Zurcon®materials)
Zurcon®
Seal ring - Simple groove design, one-piece piston possible
P P - Diameter range - from .375 to 102 inches

- Grooves according to ISO 7425-1
Notches - Low friction
- Higher temperature (Turcon®materials)
O-Ring - Higher pressure

- High chemical resistance
Figure 67: Zurcon®Wynseal M

* Only for the PW82 and the following Series No.: PW80 is Zurcon®Wynseal M is used as double-acting piston seal for
without notches and PW81 is without supporting rib. hydraulic components in applications such as:
- Mobile hydraulics
- Handling machinery
- Agriculture
Pressure: Up to 7,250 psi (50 MPa) The following material combinations have proven effective for
hydraulic applications:
Speed: Up to 32.8 ft/s (10 m/s)
temperature: -49 °F to +392 °F (-45 °c to +200 °c) Zurcon®Wynseal M in Zurcon®Z54
depending on seal and O-Ring material For light to medium hydraulic applications with linear
Media: Mineral oil-based hydraulic fluids, flame movements in mineral oils and other media with good
retardant hydraulic fluids, environmentally lubrication:
friendly hydraulic fluids (bio-oils),
phosphate ester, water and others, O-Ring: NBR 70 Shore A N
depending on temperature, seal and O-Ring
material compatibility - see Table 53. Set code: Z54N
Smax is shown in Table 54, as a function Zurcon®Wynseal M in turcon®M12
of the operating pressure and functional All round material for light to heavy hydraulic applications
diameter. linear, short stroke or helical movements in mineral oils, flame
retardant hydraulic fluids, phosphate ester, bio-oils or fluids
having low lubricating properties:
IMPORtant nOte
O-Ring: NBR 70 Shore A N
FKM 70 Shore A V
depending on temperature
on material type, pressure, temperature and gap value. Set code: M12N or M12V
Temperature range also depends on media.
* In the case of unpressurized piston applications in For specific applications, all Turcon®materials are available.
temperatures below 32 °F (0 °c) please contact your local
Other material combinations are listed in Table 53.
Trelleborg Sealing Solutions marketing company for more
information!
InStallatIOn InStRuCtIOnS
Wynseal®M is installed according to information on
page 138 to page 141
closed groove installation according to dimensions in

Table 50.
Zurcon®Wynseal M
table 53: turcon®and Zurcon®Materials for Zurcon®Wynseal M
PSI
Mating Surface max.
applications, Code Material Code Operating
Material Dyna-
Properties Shore a Temp.* °F
mic
motion Low temp. cast iron
Overall improved properties Stainless steel
For new constructions and updating FKM-70 V +14 to +392
Titanium
For all commonly applied hydraulic fluids
including fluids with low lubrication
performance
contaminants
BAM tested
Mineral fiber and Additives filled
color: Dark gray
For lubricating fluids and linear motion NBR-70 T -49 to +176 cast iron
Very high compressive strength and Low temp.
extrusion resistance
Hard counter surfaces is recommended FKM-70 V +14 to +392
Bronze filled
High frequency and short strokes Low temp. cast iron
Water hydraulics Stainless steel
Surface texture is not suitable for gas FKM-70 V +14 to +392
Aluminum
sealing EPDM-70 E** -49 to +293
carbon fiber filled
color: Gray
For lubricated hydraulics in linear motion NBR-70 T -49 to +176 cast iron
High compressive strength Low temp.
High extrusion resistance FKM-70 V +14 to +392
Very good sliding and wear properties
BAM tested
Bronze filled
PSI
Mating Surface max.
applications, Code Material Code Operating
Material Dyna-
Properties Shore a Temp.* °F
mic
Very high abrasion and extrusion Low temp. cast iron
resistance Stainless steel
For counter surface with rougher surface
ceramic coating
finish
color: Yellow to light-brown
High abrasion resistance Low temp. cast iron
For counter surface with rougher surface
finish
Good extrusion resistance
color: Turquoise
Water based fluids, air and gases Low temp. Stainless steel
Dry air pneumatics Aluminum
High abrasion and extrusion resistance EPDM-70 E** -49 to +293
Bronze
For service in abrasive conditions and
ceramic coating
media with particles
Good chemical resistance
Limited temperature capability
(-76 to +176 °F)
UHMWPE (Ultra High Molecular Weight
Polyethylene)
* The O-Ring Operation Temperature is only valid in mineral hydraulic oil (except EPDM).
*** max. Ø 90 inches (2,300mm).
BAM: Tested by “Bundesanstalt Materialprufung, Germany”.
Highlighted materials are recommended.
Zurcon®Wynseal M

L1
Rmax. .012
S
d2
DN
r1
d1
bore groove groove Radial O-Ring

tSS Radius
Diameter Diameter Width Clearance Cross Section
Series
no.
Dn H9 d1 h9 l1 +.008 r1 max Smax d2
PW80 .313 - .562 DN -.193 .087 .015 .008 .070

PW81 .563 - 1.562 DN -.295 .126 .025 .010 .103
PW82 1.563 - 3.124 DN -.433 .165 .025 .010 .139
PW83 3.125 - 5.249 DN -.610 .248 .035 .012 .210
PW84 5.250 - 12.499 DN -.827 .319 .035 .012 .275
PW88 12.500 - 26.000 DN -.965 .319 .035 .012 .275
ORDeRIng eXaMPle
Zurcon®Wynseal M complete with O-Ring, standard application: TSS Article No. PW 82 03000 - Z54 N
Series: PW82 from Table 54 TSS Series No.
bore Diameter: DN = 3.000 inches Cross Section Series
tSS Part no.: PW8203000 from Table 55 Bore Diameter x 1000
Select the material from Table 53. The corresponding code Material Code (Seal Ring)
numbers are appended to the TSS Part No. Together these Material Code (O-Ring)
form the TSS Article Number. The TSS Article Number for
all intermediate sizes can be determined by following the
example:

Dn d1 l1 Dn d1 l1
H9 h9 +.008 H9 h9 +.008
.375 .182 .087 PW8000375 10.500 9.673 .319 PW8410500
.500 .307 .087 PW8000500 11.000 10.173 .319 PW8411000
.625 .330 .126 PW8100625 11.500 10.673 .319 PW8411500
.750 .455 .126 PW8100750 12.000 11.173 .319 PW8412000
.875 .580 .126 PW8100875 12.500 11.535 .319 PW8812500
1.000 .705 .126 PW8101000 13.000 12.035 .319 PW8813000
1.125 .830 .126 PW8101125 13.500 12.535 .319 PW8813500
1.250 .955 .126 PW8101250 14.000 13.035 .319 PW8814000
1.375 1.080 .126 PW8101375 14.500 13.535 .319 PW8814500
1.500 1.205 .126 PW8101500 15.000 14.035 .319 PW8815000
1.625 1.192 .165 PW8201625 15.500 14.535 .319 PW8815500
1.750 1.317 .165 PW8201750 16.000 15.035 .319 PW8816000
1.875 1.442 .165 PW8201875 16.500 15.535 .319 PW8816500
2.000 1.567 .165 PW8202000 17.000 16.035 .319 PW8817000
2.125 1.692 .165 PW8202125 17.500 16.535 .319 PW8817500
2.250 1.817 .165 PW8202250 18.000 17.035 .319 PW8818000
2.375 1.942 .165 PW8202375 18.500 17.535 .319 PW8818500
2.500 2.067 .165 PW8202500 19.000 18.035 .319 PW8819000
2.750 2.317 .165 PW8202750 19.500 18.535 .319 PW8819500
3.000 2.567 .165 PW8203000 20.000 19.035 .319 PW8820000
3.250 2.640 .248 PW8303250 20.500 19.535 .319 PW8820500
3.500 2.890 .248 PW8303500 21.000 20.035 .319 PW8821000
3.750 3.140 .248 PW8303750 21.500 20.535 .319 PW8821500
4.000 3.390 .248 PW8304000 22.000 21.035 .319 PW8822000
4.250 3.640 .248 PW8304250 22.500 21.535 .319 PW8822500
4.500 3.890 .248 PW8304500 23.000 22.035 .319 PW8823000
4.750 4.140 .248 PW8304750 23.500 22.535 .319 PW8823500
5.000 4.390 .248 PW8305000 24.000 23.035 .319 PW8824000
5.250 4.423 .319 PW8405250 24.500 23.535 .319 PW8824500
5.500 4.673 .319 PW8405500 25.000 24.035 .319 PW8825000
5.750 4.923 .319 PW8405750 25.500 24.535 .319 PW8825500
6.000 5.173 .319 PW8406000 26.000 25.035 .319 PW8826000
6.500 5.673 .319 PW8406500
7.000 6.173 .319 PW8407000
7.500 6.673 .319 PW8407500
8.000 7.173 .319 PW8408000
8.500 7.673 .319 PW8408500
9.000 8.173 .319 PW8409000
9.500 8.673 .319 PW8409500
10.000 9.173 .319 PW8410000
Turcon® Glyd Ring® T
Turcon® ®
Glyd Ring T Double-Acting
Material:
turcon®glyd Ring®t
The Turcon®Glyd Ring®T is a further technical development of
The benefits offered by the Glyd Ring®remain and are now
the Turcon®Glyd Ring®seal, which has been successfully used
complemented by these further advantages:
for decades. It is fully interchangeable with the earlier Glyd
Ring®seals in all new applications. The Glyd Ring®T meets all
- Very good static leak-tightness
the market demands for a function-specific sealing solution,
observing economic and ecological aspects. - Increased clearance possible (approx. +50%), depending on
the operating conditions
The benefits of the patented seal concept are provided by the
- Due to the larger extrusion gap, safe use even with soiled media
innovative functional principle of the trapezoidal profile cross-
section. - Low friction, no stick-slip effect
- Simple groove design, one-piece pistons possible
Both lateral profile flanks are inclined so that the seal profile
tapers towards the seal surface. The profile can thus retain the - Adaptable to the operating conditions due to a wide range of
robust and compact form typical of piston seals without losing possible materials (Turcon®, Zurcon®)
any of the flexibility required to achieve a pressure-related - Suitable for new environmentally safe hydraulic fluids
maximum compression (Figure 70).
- Available for all cylinder diameters up to 106 inches (2,700mm)
P P
The Turcon®Glyd Ring®T is the recommended sealing element
for double-acting pistons of hydraulic components such as:
Turcon®
Seal ring - Mobile hydraulics
O-Ring - Machine tools
Figure 70: Turcon®Glyd Ring®T - Presses

- Automotive industry
The edge angle created by the special Glyd Ring®T cross-
It is particularly recommended for heavy duty and large
sectional form permits an additional degree of freedom and
diameter applications.
enables a slight tilting movement of the seal. The maximum
compression is always shifted towards the area of the seal
edge directly exposed to the pressure. On the low-pressure Single acting hydraulic cylinder
edge of the seal the Glyd Ring®T exhibits only zones with Test conditions: HLP 46, 176°F, Pressure cycle 4,400 psi,
neutral strains without compressive or shearing loads, piston moving in pressure direction.
effectively reducing the danger of gap extrusion. The resulting
Turcon® Glyd Ring®
benefits for the user can be seen in the following list. PG4400600-T46
Accumulated leakage
Since the installation groove is identical to that for the Turcon®

Glyd Ring®, the seal is ideal for the standardization of cylinder
construction if efficient and low cost seal elements are Turcon® Glyd Ring® T
PT0300600-T46
to meet different operating conditions.
Cycles
Figure 71: Dynamic leakage Turcon®Glyd Ring®T/ Turcon®Glyd Ring®as single

acting piston seal

Operating conditions Standard application:
Pressure: Up to 8,700 psi (60 MPa) For hydraulic components with reciprocating movement in
mineral oils containing zinc or medium with good lubricating
performance
temperature: -49 °F to +392 °F (-45 °c to +200 °c)*
Media: Mineral oil-based hydraulic fluids, barely
flammable hydraulic fluids, environmentally Energizer: NBR, 70 Shore A N
safe hydraulic fluids (bio-oils), water, air FKM, 70 Shore A V
and others, depending on the O-Ring depending on temperature
Clearance: The maximum permissible radial Set reference: T46N or T46V
clearance Smax is shown in Table 57, as
a function of the operating pressure and Special application:
functional diameter. Non-lubricating fluids or pneumatic applications require
IMPORtant nOte Seal ring: Turcon®T40
The above data are maximum values and cannot be used at Energizer: NBR, 70 Shore A N
the same time. e.g. the maximum operating speed depends FKM, 70 Shore A V
on material type, pressure, temperature and gap value. depending on temperature
Set reference: T40N or T40V
* In the case of unpressurized applications in temperatures
below 32 °F (0 °c ) please contact our application If rougher surface finish must be sealed, we recommend:
engineers for assistance!
Set reference: Z53N
table 56: turcon®and Zurcon®Materials for glyd Ring®t

Material, O-Ring
Properties °F
Overall improved properties plated (rod)
FKM-70 V +14 to +392
properties
contaminants
color: Dark gray
wear properties, good extrusion cast iron
FKM-70 V +14 to +392
resistance
BAM tested
Bronze filled
surfaces, good extrusion resistance Stainless steel
EPDM-70 E** -49 to +293
carbon fiber-filled Bronze
color: Gray Alloys
resistance,limited chemical resistance cast iron
Stainless steel
*** max. Ø 102 inches (2,600mm)
L1
Rmax. .012 in.
S
d2
DN
r1
d1

O-Ring
bore Diameter groove groove Radial Clearance
tSS Radius Cross-
Dn H9 Diameter Width Smax.*
Series Section
no. Standard light Heavy Duty d1 l1 10 MPa 20 MPa 40 MPa
r1 max d2
application application application h9 +.008 1500 psi 3000 psi 5800 psi
PT10 .312 - .562 .625 - 1.500 -- DN -.193 .087 .015 .020 .012 .008 .070
PT11 .562 - 1.563 1.563 - 3.125 -- DN -.295 .126 .025 .024 .016 .008 .103
PT12 1.563 - 3.125 3.125 - 5.250 .560 - 1.563 DN -.433 .165 .025 .024 .016 .008 .139
PT13 3.125 - 5.250 5.250 - 12.500 1.563 - 3.125 DN -.610 .248 .035 .031 .020 .012 .210
PT14 5.250 - 12.500 12.500 - 26.000 3.125 - 5.250 DN -.827 .319 .035 .031 .020 .012 .275
PT15 12.500 - 26.000 -- 5.250 - 12.500 DN -.965 .319 .035 .035 .020 .016 .275
* At pressures >40 MPa (5.800 psi) use diameter tolerance H8/f8 (bore/piston) in area of the seal. The radial clearance is valid for material Turcon®T46 at
+140 °F (+60 °c).
ORDeRIng eXaMPle
TSS Article No. PT 12 03000 - T46 N
Turcon®Glyd Ring®T, complete with O-Ring, standard TSS Series No.
application, series PT12 (from Table 57)
Cross Section Series
bore diameter: DN = 3.000 inches
Functional Bore Dia. x 1000
tSS Part no.: PT1203000 (from Table 58)
Select the material from Table 56. The corresponding code Material Code (Seal Ring)
numbers are appended to the TSS Part No. (from Table 58). Material Code (O-Ring)
Together they form the TSS Article No.
For all intermediate sizes not shown in Table 58, the TSS *** For diameters ≥100.000 inches please consult your Trelleborg Sealing
Solutions sales office for special part no.
Article No. can be determined from the example opposite.
nOte

Dn H9 d1 h9 l1 +.008 Dn H9 d1 h9 l1 +.008
.500 .307 .087 PT1000500 4.000 3.390 .248 Pt1304000

.563 .370 .087 PT1000563 4.125 3.515 .248 PT1304125
.625 .330 .126 PT1100625 4.250 3.640 .248 Pt1304250
.688 .393 .126 PT1100688 4.375 3.765 .248 PT1304375
.750 .455 .126 PT1100750 4.500 3.890 .248 Pt1304500
.813 .518 .126 PT1100813 4.625 4.015 .248 PT1304625
.875 .580 .126 PT1100875 4.750 4.140 .248 Pt1304750
.938 .643 .126 PT1100938 4.875 4.265 .248 PT1304875
1.000 .705 .126 Pt1101000 5.000 4.390 .248 Pt1305000
1.063 .768 .126 PT1101063 5.125 4.515 .248 PT1305125
1.125 .830 .126 PT1101125 5.250 4.640 .248 Pt1305250
1.188 .893 .126 PT1101188 5.375 4.548 .319 PT1405375
1.250 .955 .126 Pt1101250 5.500 4.673 .319 Pt1405500
1.313 1.018 .126 PT1101313 5.625 4.798 .319 PT1405625
1.375 1.080 .126 PT1101375 5.750 4.923 .319 Pt1405750
1.438 1.143 .126 PT1101438 6.000 5.173 .319 Pt1406000
1.500 1.205 .126 Pt1101500 6.250 5.423 .319 PT1406250
1.563 1.268 .126 PT1101563 6.500 5.673 .319 Pt1406500
1.625 1.192 .165 PT1201625 6.750 5.923 .319 PT1406750
1.688 1.255 .165 PT1201688 7.000 6.173 .319 Pt1407000
1.750 1.317 .165 Pt1201750 7.250 6.423 .319 PT1407250
1.813 1.380 .165 PT1201813 7.500 6.673 .319 Pt1407500
1.875 1.442 .165 PT1201875 7.750 6.923 .319 PT1407750
1.938 1.505 .165 PT1201938 8.000 7.173 .319 Pt1408000
2.000 1.567 .165 Pt1202000 8.250 7.423 .319 PT1408250
2.125 1.692 .165 PT1202125 8.500 7.673 .319 Pt1408500
2.250 1.817 .165 Pt1202250 8.750 7.923 .319 PT1408750
2.375 1.942 .165 PT1202375 9.000 8.173 .319 Pt1409000
2.500 2.067 .165 Pt1202500 9.250 8.423 .319 PT1409250
2.625 2.193 .165 PT1202625 9.500 8.673 .319 Pt1409500
2.750 2.317 .165 Pt1202750 9.750 8.923 .319 PT1409750
2.875 2.442 .165 PT1202875 10.000 9.173 .319 Pt1410000
3.000 2.567 .165 Pt1203000 10.500 9.673 .319 PT1410500
3.125 2.692 .165 PT1203125 11.000 10.173 .319 Pt1411000
3.250 2.640 .248 Pt1303250 11.500 10.673 .319 PT1411500
3.375 2.765 .248 PT1303375 12.000 11.173 .319 Pt1412000
3.500 2.890 .248 Pt1303500 12.500 11.673 .319 PT1412500
3.625 3.015 .248 PT1303625 13.000 12.035 .319 Pt1513000
3.750 3.140 .248 Pt1303750 13.500 12.535 .319 PT1513500
3.875 3.265 .248 PT1303875 14.000 13.035 .319 Pt1514000
bore groove groove

tSS Part no.
Dn H9 d1 h9 l1 +.008
14.500 13.535 .319 PT1514500

15.000 14.035 .319 Pt1515000
15.500 14.535 .319 PT1515500
16.000 15.035 .319 Pt1516000
16.500 15.535 .319 PT1516500
17.000 16.035 .319 Pt1517000
17.500 16.535 .319 PT1517500
18.000 17.035 .319 Pt1518000
18.500 17.535 .319 PT1518500
19.000 18.035 .319 Pt1519000
19.500 18.535 .319 PT1519500
20.000 19.035 .319 Pt1520000
106 inches (2700mm) diameter can be supplied.
Zurcon®Glyd Ring®P (ISO)
Zurcon ®
Glyd Ring®P (ISO)
Double-Acting
Elastomer-Energized Zurcon®Slipper Seal
Step Cut Sealing Element
Material:
Zurcon®glyd Ring®P (ISO)

Description SteP Cut
The double-acting Zurcon®Glyd Ring®P is a combination of a
For easy installation on the piston and for the flexibility of
Zurcon®-based slipper seal with a step cut and an energizing
the seal ring a precision step cut is produced by special tool
rectangular elastomeric ring. It is produced with an interference
technology.
fit at closed step cut which together with the squeeze of the
rectangular energizer ring ensures a good sealing effect even
at low pressure.
At higher system pressures, the rectangular ring is energized

by the fluid, pushing the Zurcon®Glyd Ring®P against the
sealing face with increased force. At high peak pressures, the
Zurcon®step cut seal ring can follow ballooning of the tube
without losing the sealability.
Due to the Zurcon®high strength plastic material, two

times bigger extrusion gaps are possible compared with
Turcon®materials. The step cut in the ring is necessary for
installation in closed grooves and for the flexibility of the seal Figure 74: Step cut on Zurcon®Glyd Ring®P
ring due to the high stiffness of the material.
Since the installation groove is identical to that for the ADVANTAGeS

Turcon®Glyd Ring®, the seal is ideal for the standardization of
cylinder construction if efficient and low cost seal elements are - Easy installation on piston without special tools
- Due to large extrusion gap, safe use even with soiled media
- Installation grooves acc. to ISO 7425/1
- Simple groove design, one piece piston possible
- Increased clearance compared to Turcon®Glyd Ring®seals
P P (approx. +50%), depending on operation conditions
Zurcon® - Resistent against shock loads

Seal ring - High wear resistant material ensures long service life
Elastomer
Energizer
- Mobile hydraulics
Figure 73: Zurcon®Glyd Ring®P
- construction machinery
- Agriculture machinery
It is particularly recommended for heavy duty applications
teCHnICal Data
The Zurcon®Glyd Ring®P is recommended for reciprocating
(with a length of stroke at least twice the groove width)
movements where the dimensional gap between piston and
tube is as big as possible or where high pressure peaks occur
during operation.
Pressure: 7,250 psi (50 MPa) standard
Media: mineral oil-based hydraulic fluids
IMPORtant nOte

MateRIalS
Standard application:
lubricating performance
Energiser: NBR, 70 Shore A N
Set reference: Z66N
low temperature application:
Energiser: NBR, 70 Shore A (low temp) T
Set reference: Z66T
High temperature application:
Energiser: FKM, 70 Shore A V
Set reference: Z66V
L1
Rmax. .012 in.
S
DN
r1
d1

bore groove groove Radial
tSS Radius
Diameter Diameter Width Clearance
Series
no. Dn H9 d1 h9 l1 +.008 r1 max Smax
PGP2 1.250 - 3.249 DN -.433 .165 .020 .014

PGP3 3.250 - 5.000 DN -.610 .248 .035 .020
ORDeRIng eXaMPle
TSS Article No. PGP 2 00762 - Z66 N
Zurcon®Glyd Ring®P for ISO groove TSS Series No.
tSS Series no.: PGP2 Cross Section Series
tSS Part no.: PGP200762 Bore Diameter x 1000
tSS Seal Ring Material Code: Z66 Quality Index (Standard)
energizer material code: N Material Code (Seal Ring)
Set code: Z66N Material Code (O-Ring)

bore groove groove
tSS Part no.
Dn H9 d1 h9 l1 +.008
1.250 .820 .165 PgP200318

1.500 1.067 .165 PgP200381
1.750 1.317 .165 PgP200445
2.000 1.567 .165 PgP200508
2.250 1.817 .165 PgP200572
2.500 2.067 .165 PgP200635
2.750 2.317 .165 PgP200700
3.000 2.567 .165 PgP200762
3.250 2.640 .248 PgP300826
3.500 2.890 .248 PgP300889
3.750 3.140 .248 PgP300953
4.000 3.390 .248 PgP301016
4.250 3.640 .248 PgP301080
4.500 3.890 .248 PgP301143
4.750 4.140 .248 PgP301207
5.000 4.390 .248 PgP301270
The sizes listed in bold font are preferred sizes (more likely to be available for immediate shipment). Other dimensions and all intermediate sizes up to 10 inches
(254mm) diameter can be supplied.
Turcon® ®
Glyd Ring Double-Acting
Material:
turcon®glyd Ring®
Successfully used for decades, the Turcon®Glyd Ring®is a
very effective and reliable low frictional seal. It is particularly
suitable as a piston seal in both high and low pressure - Minimum static and dynamic friction coefficient for a
systems. minimum energy loss and lower operating temperature
- Suitable for non-lubricating fluids depending on seal material
The double-acting Turcon®Glyd Ring®is a combination of a
Turcon®-based slipper seal and an energizing O-Ring. It is
produced with an interference fit which together with the - High wear resistance ensures long service life
squeeze of the O-Ring ensures a good sealing effect even
energized by the fluid, pushing the Turcon®Glyd Ring®against
the sealing face with increased force. - Suitable for most hydraulic fluids in relation to most modern
hardware materials and surface finishes depending on
material selected
- Suitable for new environmentally safe hydraulic fluids
P P
- Available for all cylinder diameters up to 106 inches
(2,700mm)
Turcon®
Seal ring
O-Ring Over several decades the Turcon®Glyd Ring®has been
successfully implemented as a double-acting piston seal for
hydraulic components. Examples include:
- Mobile hydraulics
The geometry of the Turcon®Glyd Ring®ensures a good static - Machine tools

sealing and allows the lubricating hydrodynamic oil film to be
built under the seal in reciprocating applications.
- Presses
Since the installation groove is identical to that of other seals, Valves for hydraulic & pneumatic circuits
the Turcon®Glyd Ring®seal is ideal for the standardization of
cylinder construction if efficient and low cost seal elements are

Operating conditions: Standard applications:
The Turcon®Glyd Ring®is recommended for reciprocating (with For hydraulic components in mineral oils containing zinc or
a length of stroke at least twice the groove width) and helical medium with good lubricating performance:
movements.
Pressure: Up to 8,700 psi (60 MPa) Seal ring: Turcon®T46
Frequency: Up to 5 Hz. Energizer: NBR, 70 Shore A N
FKM, 70 Shore A V
temperature: -49° F to +392 °F (-45 °c to +200 °c)*
Media: Mineral oil-based hydraulic fluids, barely Set reference: T46N or T46V
safe hydraulic fluids (biological degradable Special applications:
oils), water, air and others. This depends Short stroke movements, non-lubricating fluids or pneumatic
on the O-Ring material compatibility. applications require self-lubricating sealing materials.
Clearance: The maximum permissible radial clearance Therefore we recommend:
Smax is shown in the Table 62 as a
function of the operating pressure and Seal ring: Turcon®T29
functional diameter.
FKM, 70 Shore A V
IMPORtant nOte
The above data are maximum values and cannot be used at Set reference: T29N or T29V
on material type, pressure, temperature and gap value. If low friction coefficient is required, we recommend:
below 32 °F (0 °c) please contact our application Energizer: NBR, 70 Shore A N
engineers for assistance! FKM, 70 Shore A V
Set reference: Z53N

Mating Surface PSI
Material Max.
FKM-70 V +14 to +392
contaminants
BAM tested
color: Dark gray
and wear properties, good extrusion cast iron
FKM-70 V +14 to +392
resistance
BAM tested
Bronze filled
High bronze filled cast iron
FKM-70 V +14 to +392
For all lubricating and non-lubricating Steel chrome
hydraulic fluids, hydraulic oils without NBR-70 T -49 to +176 plated
zinc, water hydraulic, soft mating Low temp. cast iron
surfaces FKM-70 V +14 to +392 Stainless steel
Surface texture not suitable for gases EPDM-70 E** -49 to +293 Aluminum
color: Gray Alloys
zinc, soft mating surfaces, good cast iron
FKM-70 V +14 to +392
High carbon fiber filled EPDM-70 E** -49 to +293 Bronze
color: Gray

Mating Surface PSI
Material Max.
properties, low friction.
FKM-70 V +14 to +392
color: Turquoise
resistance, good dielectric properties cast iron
FKM-70 V +14 to +392
color: Gray to blue
FKM-70 V +14 to +392
Stainless steel
For lubricating and non-lubricating Steel chrome
NBR-70 T -49 to +176
hydraulic fluids, high abrasion plated
Low temp.
*** max. Ø 102 inches (2,600mm).
L1
Rmax. .012 in.
S
d2
DN
r1
d1

O-Ring
tSS Radius Cross-
Dn H9 Diameter Width Smax*
Series Section
no. Standard light Heavy Duty d1 l1 10 MPa 20 MPa 40 MPa
r1 max d2
application application application h9 +.008 1500 psi 3000 psi 5800 psi
PG00 .312 - .562 .625 - 1.500 - DN -.193 .087 .015 .020 .012 .008 .070
PG01 .562 - 1.563 1.563 - 3.125 - DN -.295 .126 .025 .024 .016 .008 .103
PG02 1.563 - 3.125 3.125 - 5.250 .562 - 1.563 DN -.433 .165 .025 .024 .016 .008 .139
PG03 3.125 - 5.250 5.250 - 12.500 1.563 - 3.125 DN -.610 .248 .035 .031 .020 .012 .210
PG04 5.250 - 12.500 12.500 - 26.000 3.125 - 5.250 DN -.827 .319 .035 .031 .020 .012 .275
PG05 12.500 - 26.000 - 5.250 - 12.500 DN -.965 .319 .035 .035 .020 .012 .275
* At pressures >40 MPa (5,800 psi) use diameter tolerance H8/f8 (bore/piston) in area of the seal.
ORDeRIng eXaMPle
TSS Article No. PG 0 2 02500 - T46 N
Turcon®Glyd Ring®, complete with O-Ring, standard application, TSS Series No.
Series PG02 (from Table 62)
bore Diameter: DN = 2.500 inches
Cross Section Size
tSS Part no.: PG0202500 (from Table 63)
Function Bore Diameter x 1000
numbers are appended to the TSS Part No. Preferred Series Material Code (Seal Ring)
(Table 63). Together they form the TSS Article Number. The Material Code (O-Ring)
TSS Article Number for all intermediate sizes not shown in
Preferred Series (Table 63) can be determined following the For diameters DN ≥100.000 inches please consult your Trelleborg Sealing
Solutions sales office for custom article no.
example opposite.
nOte

Dn H9 d1 h9 l1 +.008 Dn H9 d1 h9 l1 +.008
.500 .307 .087 PG0000500 4.000 3.390 .248 Pg0304000

.563 .370 .087 PG0000563 4.125 3.515 .248 PG0304125
.625 .330 .126 PG0100625 4.250 3.640 .248 Pg0304250
.688 .393 .126 PG0100688 4.375 3.765 .248 PG0304375
.750 .455 .126 PG0100750 4.500 3.890 .248 Pg0304500
.813 .518 .126 PG0100813 4.625 4.015 .248 PG0304625
.875 .580 .126 PG0100875 4.750 4.140 .248 Pg0304750
.938 .643 .126 PG0100938 4.875 4.265 .248 PG0304875
1.000 .705 .126 Pg0101000 5.000 4.390 .248 Pg0305000
1.063 .768 .126 PG0101063 5.125 4.515 .248 PG0305125
1.125 .830 .126 PG0101125 5.250 4.640 .248 Pg0305250
1.188 .893 .126 PG0101188 5.375 4.548 .319 PG0405375
1.250 .955 .126 Pg0101250 5.500 4.673 .319 Pg0405500
1.313 1.018 .126 PG0101313 5.625 4.798 .319 PG0405625
1.375 1.080 .126 PG0101375 5.750 4.923 .319 Pg0405750
1.438 1.143 .126 PG0101438 6.000 5.173 .319 Pg0406000
1.500 1.205 .126 Pg0101500 6.250 5.423 .319 PG0406250
1.563 1.268 .126 PG0101563 6.500 5.673 .319 Pg0406500
1.625 1.192 .165 PG0201625 6.750 5.923 .319 PG0406750
1.688 1.255 .165 PG0201688 7.000 6.173 .319 Pg0407000
1.750 1.317 .165 Pg0201750 7.250 6.423 .319 PG0407250
1.813 1.380 .165 PG0201813 7.500 6.673 .319 Pg0407500
1.875 1.442 .165 PG0201875 7.750 6.923 .319 PG0407750
1.938 1.505 .165 PG0201938 8.000 7.173 .319 Pg0408000
2.000 1.567 .165 Pg0202000 8.250 7.423 .319 PG0408250
2.125 1.692 .165 PG0202125 8.500 7.673 .319 Pg0408500
2.250 1.817 .165 Pg0202250 8.750 7.923 .319 PG0408750
2.375 1.942 .165 PG0202375 9.000 8.173 .319 Pg0409000
2.500 2.067 .165 Pg0202500 9.250 8.423 .319 PG0409250
2.626 2.193 .165 PG0202625 9.500 8.673 .319 Pg0409500
2.750 2.317 .165 Pg0202750 9.750 8.923 .319 PG0409750
2.875 2.442 .165 PG0202875 10.000 9.173 .319 Pg0410000
3.000 2.567 .165 Pg0203000 10.500 9.673 .319 PG0410500
3.125 2.692 .165 PG0203125 11.000 10.173 .319 Pg0411000
3.250 2.640 .248 Pg0303250 11.500 10.673 .319 PG0411500
3.375 2.765 .248 PG0303375 12.000 11.173 .319 Pg0412000
3.500 2.890 .248 Pg0303500 12.500 11.673 .319 PG0412500
3.625 3.015 .248 PG0303625 13.000 12.035 .319 Pg0513000
3.750 3.140 .248 Pg0303750 13.500 12.535 .319 PG0513500
3.875 3.265 .248 PG0303875 14.000 13.035 .319 Pg0514000
bore groove groove

tSS Part no.
Dn H9 d1 h9 l1 +.008
14.500 13.535 .319 PG0514500

15.000 14.035 .319 Pg0515000
15.500 14.535 .319 PG0515500
16.000 15.035 .319 Pg0516000
16.500 15.535 .319 PG0516500
17.000 16.035 .319 Pg0517000
17.500 16.535 .319 PG0517500
18.000 17.035 .319 Pg0518000
18.500 17.535 .319 PG0518500
19.000 18.035 .319 Pg0519000
19.500 18.535 .319 PG0519500
20.000 19.035 .319 Pg0520000
106 inches (2,700mm) diameter can be supplied.
Turcon® ®
Glyd Ring C Double-Acting
Material:
turcon®glyd Ring®C
Successfully used for decades, the Turcon®Glyd Ring®c is a
very effective and reliable low frictional seal. It is particularly
suitable as a piston seal in both high and low pressure - Minimum static and dynamic friction coefficient for minimum
systems. energy loss and operating temperature
- Suitable for non-lubricating fluids depending on seal material
The double-acting Turcon®Glyd Ring®c is a combination of
a Turcon®-based slipper seal and an energizing O-Ring. It
is produced with an interference fit which, together with the - High wear resistance ensures long service life
squeeze of the O-Ring, ensures a good sealing effect even
energized by the fluid, pushing the Turcon®Glyd Ring®c against
the sealing face with increased force. - Suitable for most hydraulic fluids in relation with most
modern hardware materials and surface finishes depending
on material selected
- Suitable for new environmentally safe hydraulic fluids
P P
Turcon® aPPlICatIOn eXaMPleS

Seal ring
Over several decades the Turcon®Glyd Ring®c has been
successfully implemented as a double-acting piston seal for
hydraulic components. Applications include:
O-Ring
- Machine tools
- Robotics
Figure 78: Turcon®Glyd Ring®c
- Handling machinery
The geometry of the Turcon®Glyd Ring®c ensures a good static - Manipulators

sealing and allows the lubricating hydrodynamic oil film to be
- Valves for hydraulic & pneumatic circuits
built under the seal in reciprocating applications.
- Fittings
- Testing machinery
nOtCHeS
- Hydraulic power steering
To assure that a rapid energizing of the seal takes place at
sudden changes of pressure and direction, radial notches are - Brake systems
machined on both sides of the seal. - Brake boosters
- Low temperature hydraulics
- chemical processing equipment
P - Filling machines
Notches
Figure 79: Turcon®Glyd Ring®c with notches on both sides
teCHnICal Data Special application:

Short stroke movements, non-lubricating fluids or pneumatic
applications require self-lubricating sealing materials.
The Turcon®Glyd Ring®c is recommended for reciprocating
Therefore we recommend:
movements (with a length of stroke at least twice the groove
width).
Velocity: Up to 50 ft/s (15 m/s) Energizer: NBR, 70 Shore A N
Frequency: Up to 5 Hz. FKM, 70 Shore A V
temperature: -49°F to +392°F (-45°c to +200°c) depending on temperature
Media: Mineral oil-based hydraulic fluids, barely
safe hydraulic fluids (biological degradable
If low friction coefficient is required, we recommend:
oils), water, air and others, depending on
the O-Ring material compatibility.
Smax, as shown in the Table 65, as a Energizer: NBR, 70 Shore A N
function of the operating pressure and FKM, 70 Shore A V
functional diameter. depending on temperature
IMPORtant nOte
the same time. e.g. the maximum operating speed depends If rougher surface finish must be sealed, we recommend:
Temperature range also dependent on medium. Seal ring: Zurcon®Z53
MateRIalS Set code: Z53N

If exposure to water is required, we recommend:
For hydraulic components in mineral oils containing or
medium with good lubricating performance
Energizer: O-Ring NBR 70 shore A or FKM 70 Shore A
Set code: Z80N
For pneumatics applications we recommend a specific

pneumatic version, the Turcon®Glyd Ring®APG, which fits the
same groove dimensions. This series has a reduced O-Ring
squeeze adapted to this function.

Mating Surface PSI
Material Max.
FKM-70 V +14 to +392
contaminants
BAM tested
color: Dark gray
compressive strength, good sliding and Low temp plated
wear properties, good extrusion resistance cast iron
FKM-70 V +14 to +392
BAM tested
Bronze filled
hydraulic fluids,soft mating surfaces Low temp. cast iron
carbon filled Stainless steel
FKM-70 V +14 to +392
color: Black Aluminum
EPDM-70 E** -49 to +293 Bronze
For all lubricating hydraulic fluids, NBR-70 T -49 to +176 Steel hardened
hard mating surfaces, very good sliding Low temp.
properties, low friction
FKM-70 V +14 to +392
color: Turquoise
hydraulic fluids,water hydraulic, soft Low temp. Stainless steel
mating surfaces.Surface texture not Aluminum
FKM-70 V +14 to +392
suitable for gases Bronze
carbon fiber filled EPDM-70 E** -49 to +293 Alloys
color: Gray

Mating Surface PSI
Material Max.
For lubricating hydraulic fluids, high NBR-70 T -49 to +176 Steel hardened
abrasion resistance, high extrusion Low temp. cast iron
resistance, limited chemical resistance ceramic coating
color: Yellow to light-brown Stainless steel
For lubricating and non-lubricating hydraulic NBR-70 T -49 to +176 Stainless steel
fluids, high abrasion resistance, very good Low temp. Aluminum
chemical resistance, limited temperature Bronze
resistance ceramic coating
BAM: Tested by “Bundesanstalt Materialprüfung, Germany“

L1
Rmax. .012 in.
S
d2
DN
r1
d1

O-Ring
tSS Radius Cross-
Dash Section
Sizes Standard light d1 l1 10 Mpa 20 Mpa 40 Mpa
r1 max d2
application application h9 +.008 1500 psi 3000 psi 5800 psi
006 - 010 .250 - .375 - DN -.143 .079 .020 .002 .002 .002 .070
011 - 039 .437 - .562 .625 - 2.875 DN -.172 .079 .020 .003 .003 .003 .070
111 - 151 .625 - .687 .750 - 3.000 DN -.236 .112 .020 .003 .003 .003 .103
206 - 222 .750 - 1.750 - DN -.300 .149 .030 .003 .003 .003 .139
223 - 260 - 1.875 - 6.750 DN -.363 .149 .030 .003 .003 .003 .139
325 - 350 1.875 - 5.000 - DN -.491 .221 .050 .004 .004 .004 .210
426 - 437 5.125 - 6.500 - DN -.593 .297 .060 .004 .004 .004 .275
438 - 445 6.750 - 8.500 - DN -.718 .297 .060 .004 .004 .004 .275
446 - 474 9.000 - 25.500 - DN -.968 .297 .060 .004 .004 .004 .275
ORDeRIng eXaMPle
TSS Article No. PG47 0 B 215 - T46 N
Turcon®Glyd Ring®, complete with O-Ring, standard TSS Series No.
application, Series c
0= Standard
Notches
with Without
, W= Notches
Dash no.: 215
Groove Standard
tSS Part no.: PG470B215-T46N
Dash Size
numbers are appended to the TSS Part No. Together they form Material Code (Seal Ring)
the TSS Article No. All intermediate sizes not shown in Material Code (O-Ring)
Table 66 will have special TSS Part Numbers.
nOte

Dn H9 d1 h9 l1 +.008 Dn H9 d1 h9 l1 +.008
.250 .107 .079 PG470B006 3.250 2.887 .149 PG470B234

.313 .170 .079 PG470B008 3.375 3.012 .149 PG470B235
.375 .232 .079 PG470B010 3.500 3.137 .149 Pg470b236
.438 .266 .079 PG470B011 3.625 3.262 .149 PG470B237
.500 .328 .079 Pg470b012 3.750 3.387 .149 PG470B238
.563 .391 .079 PG470B013 3.875 3.512 .149 PG470B239
.625 .453 .079 PG470B014 4.000 3.509 .221 Pg470b342
.688 .515 .079 PG470B015 4.125 3.634 .221 PG470B343
.750 .577 .079 Pg470b016 4.250 3.759 .221 PG470B344
.813 .640 .079 PG470B017 4.375 3.884 .221 PG470B345
.875 .702 .079 PG470B018 4.500 4.009 .221 Pg470b346
.938 .765 .079 PG470B019 4.625 4.134 .221 PG470B347
1.000 .763 .112 Pg470b117 4.750 4.259 .221 PG470B348
1.063 .826 .112 PG470B118 4.875 4.384 .221 PG470B349
1.125 .888 .112 PG470B119 5.000 4.509 .221 Pg470b350
1.188 .951 .112 PG470B120 5.125 4.532 .297 PG470B426
1.250 1.013 .112 Pg470b121 5.250 4.657 .297 PG470B427
1.313 1.076 .112 PG470B122 5.375 4.782 .297 PG470B428
1.375 1.138 .112 PG470B123 5.500 4.907 .297 Pg470b429
1.438 1.201 .112 PG470B124 5.625 5.032 .297 PG470B430
1.500 1.263 .112 Pg470b125 5.750 5.157 .297 PG470B431
1.563 1.326 .112 PG470B126 5.875 5.282 .297 PG470B432
1.625 1.388 .112 PG470B127 6.000 5.407 .297 Pg470b433
1.688 1.451 .112 PG470B128 6.125 5.532 .297 PG470B434
1.750 1.513 .112 Pg470b129 6.250 5.657 .297 PG470B435
1.813 1.576 .112 PG470B130 6.375 5.782 .297 PG470B436
1.875 1.638 .112 PG470B131 6.500 5.907 .297 PG470B437
1.938 1.701 .112 PG470B132 6.750 6.032 .297 PG470B438
2.000 1.763 .112 Pg470b133 7.000 6.282 .297 Pg470b439
2.063 1.826 .112 PG470B134 7.250 6.532 .297 PG470B440
2.125 1.888 .112 PG470B135 7.500 6.782 .297 PG470B441
2.188 1.951 .112 PG470B136 7.750 7.032 .297 PG470B442
2.250 2.013 .112 Pg470b137 8.000 7.282 .297 Pg470b443
2.313 2.076 .112 PG470B138 8.250 7.532 .297 PG470B444
2.375 2.138 .112 PG470B139 8.500 7.782 .297 PG470B445
2.438 2.201 .112 PG470B140 9.000 8.032 .297 PG470B446
2.500 2.263 .112 Pg470b141 9.500 8.532 .297 PG470B447
2.625 2.262 .149 PG470B229 10.000 9.032 .297 PG470B448
2.750 2.387 .149 PG470B230 10.500 9.532 .297 PG470B449
2.875 2.512 .149 PG470B231 The sizes listed in bold font are preferred sizes (more likely to be available
for immediate shipment). Other dimensions and all intermediate sizes up to
3.000 2.637 .149 Pg470b232 106 inches (2,700mm) diameter can be supplied.
3.125 2.762 .149 PG470B233
Zurcon®Glyd Ring®P
Zurcon® ®
Glyd Ring P Double-Acting
Elastomer-Energized Zurcon®Slipper Seal
Step Cut Sealing Element
Material:
Zurcon®glyd Ring®P
The double-acting Zurcon®Glyd Ring®P is a combination of a
- Easy installation on piston without special tools
Zurcon®-based slipper seal with a step cut and an energizing
rectangular elastomeric ring. It is produced with an interference - Due to large extrusion gap, safe use even with soiled media
fit at closed step cut which together with the squeeze of the
- Simple groove design, one piece piston possible
rectangular energizer ring ensures a good sealing effect even
at low pressure. - Increased clearance compared to Turcon®Glyd Ring®seals
(approx. +50%), depending on operation conditions
At higher system pressures, the rectangular ring is energized
- Resistant against shock loads
by the fluid, pushing the Zurcon®Glyd Ring®P against the
sealing face with increased force. At high peak pressures, the - High wear resistant material ensures long service life
Zurcon®step cut seal ring can follow ballooning of the tube
without losing the sealability.
Due to the Zurcon®high strength plastic material, two
times bigger extrusion gaps are possible compared with - Telescopic cylinders
Turcon®materials. The step cut in the ring is necessary for
- construction machinery, e.g. excavators
installation in closed grooves and for the flexibility of the seal
ring due to the high stiffness of the material. - Truck cranes
- Fork lifts
It is particularly recommended for heavy duty applications
P P
teCHnICal Data
Zurcon®
Seal ring Operating conditions:
The Zurcon®Glyd Ring®P is recommended for reciprocating
Elastomer (with a length of stroke at least twice the groove width)
Energizer movements where the dimensional gap between piston and
tube is as big as possible or where high pressure peaks occur
during operation.
Figure 81: Zurcon®Glyd Ring®P Pressure: 7,250 psi (50 MPa) standard
SteP Cut temperature: -40 °F to +230 °F (-40 °c to +110 °c)
Media: Mineral oil-based hydraulic fluids
For easy installation on the piston and for the flexibility of
the seal ring a precision step cut is produced by special tool
technology.
IMPORtant nOte

Figure 82: Step cut on Zurcon®Glyd Ring®P
MateRIalS
lubricating performance
Energiser: NBR, 70 Shore A N
Set reference: Z66N
low temperature application:
Energiser: NBR, 70 Shore A (low temp) T
Set reference: Z66T
High temperature application:
Energiser: FKM, 70 Shore A V
Set reference: Z66V
L1
Rmax. .012 in.
S
DN
r1
d1

tSS Radius
Series
no. Standard 40 MPa
d1 h9 l1 +.008 r1 max
application 5800 psi
PGPA 2.000 - 3.249 DN -.538 .282 .025 .032
PGPB 3.250 - 5.499 DN -.558 .282 .035 .040
PGPc 2.500 - 3.249 DN -.538 .312 .025 .032
PGPD 3.250 - 4.500 DN -.558 .312 .035 .040
PGPE 5.500 - 8.999 DN -.760 .377 .035 .050
* At pressures >40 MPa (5.800 psi) use diameter tolerance H8/f8 (bore/piston) in area of the seal.
ORDeRIng eXaMPle
TSS Article No. PGPC 03000 - Z66 N
Zurcon®Glyd Ring®P TSS Series No.
tSS Series no.: PGPc Bore Diameter x 1000
tSS Part no.: PGPc03000 Quality Index (Standard)
tSS seal ring material code: Z66 Material Code (Seal Ring)
energizer material code: N Material Code (Elastomer)
Set code: Z66N

bore groove groove
tSS Part no.
Dn H9 d1 h9 l1 +.008
2.000 1.462 .282 PgPa02000

2.250 1.712 .282 PGPA02250
2.500 1.962 .282 PgPa02500
2.500 1.962 .312 PgPC02500
2.750 2.212 .282 PGPA02750
2.750 2.212 .312 PgPC02750
3.000 2.462 .282 PgPa03000
3.000 2.462 .312 PgPC03000
3.250 2.692 .282 PGPB03250
3.250 2.692 .312 PgPD03250
3.500 2.942 .282 PgPb03500
3.500 2.942 .312 PgPD03500
3.750 3.192 .282 PGPB03750
3.750 3.192 .312 PGPD03750
4.000 3.442 .282 PgPb04000
4.000 3.442 .312 PGPD04000
4.250 3.692 .282 PGPB04250
4.250 3.692 .312 PGPD04250
4.500 3.942 .282 PgPb04500
4.500 3.942 .312 PGPD04500
4.750 4.192 .282 PGPB04750
5.000 4.442 .282 PgPb05000
5.250 4.692 .282 PGPB05250
5.500 4.740 .377 PgPe05500
5.750 4.990 .377 PGPE05750
6.000 5.240 .377 PgPe06000
6.500 5.740 .377 PGPE06500
7.000 6.240 .377 PgPe07000
7.500 6.740 .377 PGPE07500
8.000 7.240 .377 PgPe08000
Turcon® ®
Stepseal 2K
Single-Acting
Material:
turcon®Stepseal®2K*
Stepseal®2K is a single-acting seal element consisting of a
The Turcon®Stepseal®2K is the recommended sealing element
seal ring of high-grade Turcon®or Zurcon®materials and an
for single-acting pistons in hydraulic components for:
O-Ring as energizing element.
Stepseal®2K was originally developed and patented by
- Machine tools
Trelleborg Sealing Solutions as a rod seal. Due to its
outstanding properties it is well suited as a single-acting piston - Presses
seal where high demands are made on positional accuracy and
It is particularly recommended in floating piston accumulators
free movement.
as the primary seal on the oil side in combination with
AQ-Seal®and AQ-Seal®5.
teCHnICal Data
P
Turcon® Operating conditions
Seal ring Pressure: Up to 8,700 psi (60 MPa)
Velocity: Up to 50 ft/s (15 m/s),
frequency up to 5 Hz.
O-Ring temperature: -49 °F to +392 °F (-45 °c to +200 °c)**
safe hydraulic fluids (bio-oils), water, air
Figure 84: Turcon®Stepseal®2K and others, depending on the O-Ring
ADVANTAGeS Smax is shown in Table 71, as a function
diameter.
- Stick-slip-free operation for precise control
- High abrasion resistance and high resistance to extrusion
- Long service life IMPORtant nOte
- Simple groove design, one-piece piston possible The above data are maximum values and cannot be used at
- Wide range of application temperatures and high resistance
to chemicals, depending on the choice of O-Ring material
- Simple installation without seal edge deformation
** In the case of unpressurized applications in tempera-
- Available for all diameters up to 106 inches (2,700mm) tures below 32 °F (0 °c) please contact our application
- Low friction
* Patented and patent pending geometry
MateRIalS
For hydraulic components in mineral oils containing zinc or
medium with good lubricating performance

FKM, 70 Shore A V
Special application:
Non-lubricating fluids or pneumatic applications require

FKM, 70 Shore A V
Rough mating surface finish and improved leakage control
Set reference: Z53N
table 69: turcon®and Zurcon®materials for Stepseal®2K

Material, O-Ring
O-Ring Material Code Mating Surface PSI
applications, Code Operating temp.*
Properties °F
contaminants
BAM tested
color: Dark gray
resistance
BAM tested
Bronze filled
surfaces Stainless steel
EPDM-70 E** -49 to +293
color: Gray Alloys
EPDM-70 E** -49 to +293
color: Gray
Material, O-Ring
O-Ring Material Code Mating Surface PSI
applications, Code Operating temp.*
Properties °F
color: Turquoise
color: Gray to blue
good sliding and wear properties, FKM-70 V +14 to +392 plated
Stainless steel
* The O-Ring Operation temperature is only valid in mineral hydraulic oil.
*** max. Ø 90 inches (2,300mm).
BAM: Tested by “Bundes Anstalt Materialprüfung, Germany“.
L1
Rmax. .012 in.
S
d2
DN
r1
d1

O-Ring
tSS Radius Cross-
Series Section
no. Standard light Heavy-Duty l1 10 MPa 20 MPa 40 MPa
d1 h9 r1 max d2
application application application +.008 1500 psi 3000 psi 5800 psi
PSF0 .313 - .749 .750 - 1.000 - DN -.193 .087 .020 .012 .009 .007 .070
PSF1 .750 - 1.499 1.500 - 2.500 - DN -.287 .126 .020 .016 .012 .008 .103
PSF2 1.500 - 2.499 2.500 - 8.000 .625 - 1.499 DN -.421 .165 .025 .016 .012 .009 .139
PSF3 2.500 - 7.999 8.000 - 10.000 1.00 - 2.499 DN -.594 .248 .030 .020 .014 .010 .210
PSF4 8.000 - 9.999 10.000 - 26.000 3.125 - 7.999 DN -.807 .319 .035 .024 .017 .012 .275
PSF5 10.000 - 26.000 - 5.250 - 9.999 DN -.945 .319 .035 .024 .017 .012 .275
ORDeRIng eXaMPle
Turcon®Stepseal®2K, complete with O-Ring, standard TSS Article No. PSF3 06000 - T46 N
application, Series PSF3 (from Table 70). TSS Series No.
Piston diameter: DN = 6.000 inches Bore Diameter x 1000
tSS Part no.: PSF306000 (from Table 71) Quality Index (Standard)
Select the material from Table 69. The corresponding code

Dn H9 d1 h9 l1 +.008 Dn H9 d1 h9 l1 +.008
.500 .307 .087 PSF000500 1.813 1.219 .248 PSF301813

.563 .370 .087 PSF000563 1.875 1.454 .165 PSF201875
.625 .432 .087 PSF000625 1.875 1.281 .248 PSF301875
.688 .495 .087 PSF000688 1.938 1.517 .165 PSF201938
.750 .557 .087 PSF000750 1.938 1.344 .248 PSF301938
.750 .329 .165 PSF200750 2.000 1.579 .165 PSF202000
.813 .526 .126 PSF100813 2.000 1.406 .248 PSF302000
.813 .392 .165 PSF200813 2.125 1.704 .165 PSF202125
.875 .588 .126 PSF100875 2.125 1.531 .248 PSF302125
.875 .454 .165 PSF200875 2.250 1.829 .165 PSF202250
.938 .651 .126 PSF100938 2.250 1.656 .248 PSF302250
.938 .517 .165 PSF200938 2.375 1.954 .165 PSF202375
1.000 .713 .126 PSF101000 2.375 1.781 .248 PSF302375
1.000 .579 .165 PSF201000 2.500 2.079 .165 PSF202500
1.063 .776 .126 PSF101063 2.500 1.906 .248 PSF302500
1.063 .642 .165 PSF201063 2.625 2.204 .165 PSF202625
1.125 .838 .126 PSF101125 2.625 2.031 .248 PSF302625
1.125 .704 .165 PSF201125 2.750 2.329 .165 PSF202750
1.188 .901 .126 PSF101188 2.750 2.156 .248 PSF302750
1.188 .767 .165 PSF201188 2.875 2.454 .165 PSF202875
1.250 .963 .126 PSF101250 2.875 2.281 .248 PSF302875
1.250 .829 .165 PSF201250 3.000 2.579 .165 PSF203000
1.313 1.026 .126 PSF101313 3.000 2.406 .248 PSF303000
1.313 .892 .165 PSF201313 3.125 2.704 .165 PSF203125
1.375 1.088 .126 PSF101375 3.125 2.531 .248 PSF303125
1.375 .954 .165 PSF201375 3.250 2.829 .165 PSF203250
1.438 1.151 .126 PSF101438 3.250 2.656 .248 PSF303250
1.438 1.017 .165 PSF201438 3.375 2.954 .165 PSF203375
1.500 1.213 .126 PSF101500 3.375 2.781 .248 PSF303375
1.500 1.079 .165 PSF201500 3.500 3.079 .165 PSF203500
1.500 0,906 .248 PSF301500 3.500 2.906 .248 PSF303500
1.563 1.142 .165 PSF201563 3.625 3.204 .165 PSF203625
1.563 .969 .248 PSF301563 3.625 3.031 .248 PSF303625
1.625 1.204 .165 PSF201625 3.750 3.329 .165 PSF203750
1.625 1.031 .248 PSF301625 3.750 3.156 .248 PSF303750
1.688 1.267 .165 PSF201688 3.875 3.454 .165 PSF203875
1.688 1.094 .248 PSF301688 3.875 3.281 .248 PSF303875
1.750 1.329 .165 PSF201750 4.000 3.579 .165 PSF204000
1.750 1.156 .248 PSF301750 4.000 3.406 .248 PSF304000
1.813 1.392 .165 PSF201813 4.125 3.704 .165 PSF204125

Dn H9 d1 h9 l1 +.008 Dn H9 d1 h9 l1 +.008
4.125 3.531 .248 PSF304125 7.500 6.693 .319 PSF407500

4.250 3.829 .165 PSF204250 7.750 7.156 .248 PSF307750
4.250 3.656 .248 PSF304250 7.750 6.943 .319 PSF407750
4.375 3.954 .165 PSF204375 8.000 7.193 .319 PSF408000
4.375 3.781 .248 PSF304375 8.250 7.443 .319 PSF408250
4.500 4.079 .165 PSF204500 8.500 7.693 .319 PSF408500
4.500 3.906 .248 PSF304500 8.750 7.943 .319 PSF408750
4.625 4.031 .248 PSF304625 9.000 8.193 .319 PSF409000
4.625 3.818 .319 PSF404625 9.250 8.443 .319 PSF409250
4.750 4.156 .248 PSF304750 9.500 8.693 .319 PSF409500
4.750 3.943 .319 PSF404750 9.750 8.943 .319 PSF409750
4.875 4.281 .248 PSF304875 10.000 9.193 .319 PSF410000
4.875 4.068 .319 PSF404875 10.000 9.055 .319 PSF510000
5.000 4.406 .248 PSF305000 10.500 9.693 .319 PSF410500
5.000 4.193 .319 PSF405000 10.500 9.555 .319 PSF510500
5.125 4.531 .248 PSF305125 11.000 10.193 .319 PSF411000
5.125 4.318 .319 PSF405125 11.000 10.055 .319 PSF511000
5.250 4.656 .248 PSF305250 11.500 10.693 .319 PSF411500
5.250 4.443 .319 PSF405250 11.500 10.555 .319 PSF511500
5.375 4.781 .248 PSF305375 12.000 11.055 .319 PSF512000
5.375 4.568 .319 PSF405375 12.500 11.555 .319 PSF512500
5.500 4.906 .248 PSF305500 13.000 12.055 .319 PSF513000
5.500 4.693 .319 PSF405500 13.500 12.555 .319 PSF513500
5.625 5.031 .248 PSF305625 14.000 13.055 .319 PSF514000
5.625 4.818 .319 PSF405625 14.500 13.555 .319 PSF514500
5.750 5.156 .248 PSF305750 15.000 14.055 .319 PSF515000
5.750 4.943 .319 PSF405750 15.500 14.555 .319 PSF515500
6.000 5.406 .248 PSF306000 16.000 15.055 .319 PSF516000
6.000 5.193 .319 PSF406000 16.500 15.555 .319 PSF516500
6.250 5.656 .248 PSF306250 17.000 16.055 .319 PSF517000
6.250 5.443 .319 PSF406250 17.500 16.555 .319 PSF517500
6.500 5.906 .248 PSF306500 18.000 17.055 .319 PSF518000
6.500 5.693 .319 PSF406500 18.500 17.555 .319 PSF518500
6.750 6.156 .248 PSF306750 19.000 18.055 .319 PSF519000
6.750 5.943 .319 PSF406750 19.500 18.555 .319 PSF519500
7.000 6.406 .248 PSF307000 20.000 19.055 .319 PSF520000
7.000 6.193 .319 PSF407000 The sizes listed in bold font are preferred sizes (more likely to be available for
7.250 6.656 .248 PSF307250 106 inches (2,700mm) diameter can be supplied.
7.250 6.443 .319 PSF407250
7.500 6.906 .248 PSF307500
Turcon®
Double Delta®
Double-Acting
For O-Ring Grooves
Material:
Turcon®and Elastomer
turcon®Double Delta®
The Turcon®Double Delta®is a rubber-energized plastic faced
- compact groove dimensions and simple installation
seal. The seal is designed to expand and improve the service
parameters of O-Rings and is installed in existing O-Ring - Low friction without stick-slip
grooves.
- Resistance against wear and extrusion
The Double Delta®combines the flexibility and response of - Piston seals available for all diameters from
O-Rings with the wear and friction characteristics of the .25 to 40 inches (5 to 999.9mm)
Turcon®materials in dynamic applications.
- Standard cross sections cover AS 568A and important
metric O-Rings, other cross sections available on request
The figure below shows the cross section of the Double
Delta®.
The double-acting performance of the seal comes from the aPPlICatIOn eXaMPleS
symmetrical cross section which allows the seal to respond
The Turcon®Double Delta®is the recommended sealing
to pressure in both directions.
element for double-acting pistons of hydraulic or pneumatic
cylinders in sectors such as:
Initial contact pressure is provided by radial compression of
the O-Ring. When the system pressure is increased the O-Ring - Machine tools
transforms this into additional contact pressure, the contact
- Handling devices
pressure of the seal is thereby automatically adjusted so
sealing is ensured under all service conditions. - Manipulators
- Valves
- chemical process equipment
It is particularly recommended for light duty and small diameter
applications.
teCHnICal Data
P temperature: -49 °F to +392 °F (-45 °c to +200 °c)
(according to O-Ring material)
Media: Mineral oil, non-flammable fluids,
environmentally safe fluids and others
according to O-Ring material.
IMPORtant nOte
Figure 86: Turcon®Double Delta®without and with pressure

the same time. e.g. the maximum -operating speed depends
on material type, - pressure, temperature and gap value.

Short stroke movements, poor lubricating fluids and soft
Standard application: mating surfaces
For hydraulic components with reciprocating movement in
mineral oils containing zinc or medium with good lubricating Seal ring: Turcon®T24
performance and hard mating surface
Seal ring: Turcon®T46 FKM, 70 Shore A V
FKM, 70 Shore A V Set code: T24N or T24V
For low friction requirement in dynamic hydraulic components
Set code: T46N or T46V with good lubricating medium:

FKM, 70 Shore A V
For specific applications other material combinations as

listed may also be used. Please contact your local
Trelleborg Sealing Solutions sales office.
table 72: turcon®Materials for Double Delta®

Material, ORing
Properties °F
contaminants
BAM tested
color: Dark gray
Standard material for hydraulics, high NBR-70 T -49 to +176 Steel hardened
compressive strength, good sliding and wear Low temp. cast iron
properties, good extrusion resistance FKM-70 V +14 to +392
BAM tested
Bronze-filled
color: grayish to dark brown
hydraulic fluids,soft mating surfaces. Low temp. cast iron
carbon-filled FKM-70 V +14 to +392 Stainless steel
color: black Aluminium
EPDM-70 E** -49 to +293
Bronze
For all lubricating hydraulic fluids, hard NBR-70 T -49 to +176 Steel hardened
mating surfaces, very good sliding Low temp.
properties, low friction FKM-70 V +14 to +392
color: turquoise
* The O -Ring operation temperature is only valid in mineral hydraulic oil.

L1
rmax. .012 in.
S
d2
DN
r1
d1

O-Ring
bore Diameter groove groove groove Radial Clearance
tSS Radius Cross-
Dn H9 Diameter Width Width Smax
Dash Section
Sizes Standard light 10 MPa 20 MPa 40 MPa
d1 h9 l1 +.008 l2 +.008 r1 max d2
application application 1500 psi 3000 psi 5800 psi
006 - 028 .250 - .281 .312 - 1.500 DN -.110 .093 .138 .005 .004 .003 .002 .070
104 - 149 .312 - .406 .437 - 3.000 DN -.176 .140 .171 .005 .006 .004 .003 .103
201 -248 .437 - .750 .812 - 5.000 DN -.242 .187 .208 .010 .008 .006 .003 .139
309 - 350 .812 - 4.875 5.000 DN -.370 .281 .311 .020 .010 .008 .004 .210
425 - 460 5.000 - 16.000 - DN -.474 .375 .408 .020 .012 .010 .006 .275
L1 is for “0“ Back-up groove width - PD00_B series
L2 is for “1“ Back-up groove width - PD01_B series
ORDeRIng eXaMPle
Turcon®Double Delta®, complete with O -Ring, standard range, TSS Article No. PD00 0 B 117 - T46 N
series PD00 (from Table 73) TSS Series No.
PD00 - 0 Back-up width groove L1
Dash size: 117
PD01 - 1 Back-up width groove L2
tSS Part no.: PD000B117 (from Table 74) 0=std, N=with notches
Groove Standard
Select the material from Table 72. The corresponding code
numbers are appended to the TSS Part No. (from Table 74). Dash Size
Together they form the TSS Article No. Quality Index (Standard)
For all intermediate sizes not shown in Table 74, the Material Code (Seal Ring)
TSS Article No. can be determined from the example opposite. Material Code (O-Ring)
Notes:
1) Tolerances used are per ISO-286; ISO System of Limits and Fits.
The tolerances are converted from metric and rounded to the
nearest three place decimal.
2) The clearance stated as S in the Table 73 is for when the seal is
specified with Slydring bearings. When not incorporating Slydring
bearings, the diametral clearance should be reduced.

bore groove groove groove
Dn H9 d1 h9 l1 +.008 l2 +.008
.250 .140 .093 PD000b006 .138 PD010b006

.281 .171 .093 PD000B007 .138 PD010B007
.312 .202 .093 PD000B008 .138 PD010B008
.344 .234 .093 PD000B009 .138 PD010B009
.375 .265 .093 PD000b010 .138 PD010b010
.437 .327 .093 PD000B011 .138 PD010B011
.500 .390 .093 PD000b012 .138 PD010b012
.563 .452 .093 PD000B013 .138 PD010B013
.625 .515 .093 PD000b014 .138 PD010b014
.688 .577 .093 PD000B015 .138 PD010B015
.750 .640 .093 PD000b016 .138 PD010b016
.813 .702 .093 PD000B017 .138 PD010B017
.875 .765 .093 PD000b018 .138 PD010b018
.938 .827 .093 PD000B019 .138 PD010B019
1.000 .824 .140 PD000b117 .171 PD010b117
1.063 .886 .140 PD000B118 .171 PD010B118
1.125 .949 .140 PD000B119 .171 PD010B119
1.188 1.011 .140 PD000B120 .171 PD010B120
1.250 1.074 .140 PD000b121 .171 PD010b121
1.313 1.136 .140 PD000B122 .171 PD010B122
1.375 1.199 .140 PD000B123 .171 PD010B123
1.438 1.261 .140 PD000B124 .171 PD010B124
1.500 1.324 .140 PD000b125 .171 PD010b125
1.563 1.386 .140 PD000B126 .171 PD010B126
1.625 1.449 .140 PD000B127 .171 PD010B127
1.688 1.511 .140 PD000B128 .171 PD010B128
1.750 1.574 .140 PD000b129 .171 PD010b129
1.813 1.636 .140 PD000B130 .171 PD010B130
1.875 1.699 .140 PD000B131 .171 PD010B131
1.938 1.761 .140 PD000B132 .171 PD010B132
2.000 1.824 .140 PD000b133 .171 PD010b133
2.063 1.886 .140 PD000B134 .171 PD010B134
2.125 1.949 .140 PD000B135 .171 PD010B135
2.188 2.011 .140 PD000B136 .171 PD010B136
2.250 2.074 .140 PD000b137 .171 PD010b137
2.313 2.136 .140 PD000B138 .171 PD010B138
2.375 2.199 .140 PD000B139 .171 PD010B139
2.438 2.261 .140 PD000B140 .171 PD010B140
2.500 2.324 .140 PD000b141 .171 PD010b141
2.625 2.383 .187 PD000B229 .208 PD010B229
bore groove groove groove

Dn H9 d1 h9 l1 +.008 l2 +.008
2.750 2.508 .187 PD000b230 .208 PD010b230

2.875 2.633 .187 PD000B231 .208 PD010B231
3.000 2.758 .187 PD000b232 .208 PD010b232
3.125 2.883 .187 PD000B233 .208 PD010B233
3.250 3.008 .187 PD000B234 .208 PD010B234
3.375 3.133 .187 PD000B235 .208 PD010B235
3.500 3.258 .187 PD000b236 .208 PD010b236
3.625 3.383 .187 PD000B237 .208 PD010B237
3.750 3.508 .187 PD000B238 .208 PD010B238
3.875 3.633 .187 PD000B239 .208 PD010B239
4.000 3.758 .187 PD000b240 .208 PD010b240
4.125 3.883 .187 PD000B241 .208 PD010B241
4.250 4.008 .187 PD000B242 .208 PD010B242
4.375 4.133 .187 PD000B243 .208 PD010B243
4.500 4.258 .187 PD000b244 .208 PD010b244
4.625 4.383 .187 PD000B245 .208 PD010B245
4.750 4.508 .187 PD000B246 .208 PD010B246
4.875 4.633 .187 PD000B247 .208 PD010B247
5.000 4.526 .375 PD000b425 .408 PD010b425
5.125 4.651 .375 PD000B426 .408 PD010B426
5.250 4.776 .375 PD000B427 .408 PD010B427
5.375 4.901 .375 PD000B428 .408 PD010B428
5.500 5.026 .375 PD000b429 .408 PD010b429
5.625 5.151 .375 PD000B430 .408 PD010B430
5.750 5.276 .375 PD000B431 .408 PD010B431
5.875 5.401 .375 PD000B432 .408 PD010B432
6.000 5.526 .375 PD000b433 .408 PD010b433
6.125 5.651 .375 PD000B434 .408 PD010B434
6.250 5.776 .375 PD000B435 .408 PD010B435
6.375 5.901 .375 PD000B436 .408 PD010B436
6.500 6.026 .375 PD000b437 .408 PD010b437
6.750 6.276 .375 PD000B438 .408 PD010B438
7.000 6.526 .375 PD000b439 .408 PD010b439
7.250 6.776 .375 PD000B440 .408 PD010B440
7.500 7.026 .375 PD000b441 .408 PD010b441
7.750 7.276 .375 PD000B442 .408 PD010B442
8.000 7.526 .375 PD000b443 .408 PD010b443
8.250 7.776 .375 PD000B444 .408 PD010B444
8.500 8.026 .375 PD000B445 .408 PD010B445
The sizes listed in bold font are preferred sizes (more likely to be available for immediate shipment). Other dimensions and all intermediate sizes up to 102 inches
(2,600mm) diameter can be supplied. -
Turcon® CST Seal
Turcon®
CST Seal Double-Acting
Elastomer-Energized Turcon®Slipper Seal
Material:
Turcon®and POM
Turcon® CST Seal
turcon®CSt Seal
Description teCHnICal Data
The cST Seal is a high-pressure heavy-duty piston seal with Operating conditions:
excellent leakage control and superior extrusion and wear
resistance
Velocity: Up to 5 ft/s (1.5 m/s)
The cST seal is a combination of a Turcon®-based slipper temperature: -60 °F to +250 °F (-50 °c to +121 °c)
seal energized by an elastomer profile ring and completed Media: Mineral oil based hydraulic fluids,
with two Back-up rings (Zurcon®). It is manufactured with a water/oil and glycol/oil emulsions.
predefined interference fit, which together with the squeeze Clearance: The maximum permissible radial clearance
of the elastomer part ensures a good sealing effect even at Smax is shown in Table 76, as a function
low system pressure. At higher pressures the elastomer part of the operating pressure and functional
is energized by the system pressure and activates the slipper diameter.
seal in the radial direction.
The back-up rings prevent the slipper seal from extrusion and
ensure a long service life even under harsh conditions. MateRIalS
Standard applications:
Slipper Seal For hydraulic components:
In mineral oils or medium with good lubricating performance
P P
Back-up Ring
Energizer: Turel®NP
Elastomer Back-up rings: Zurcon®Z60
Material code for the set: T46NP
Figure 88: cST Seal Special applications:

For special applications requiring other material combinations,
please contact your local Trelleborg Sealing Solutions sales
ADVANTAGeS
office.
- Minimum static and dynamic coefficient of friction
- Increased clearance possible
- Due to larger extrusion gap, safe use even with soiled media
- Long service life
The cST Seal is the recommended sealing element for double-
acting pistons of hydraulic cylinders working in very harsh
conditions such as:
- Excavators
- Heavy duty hydraulic cylinders
table 75: turcon®Materials for turcon®CSt Seal®

Material, energiser energiser
Mating Surface PSI
Material Max.
turcon®M12 M12 NBR-75 NP --60 to +176 Steel 7,250
FKM-70 V +14 to +392
contaminants
BAM tested
color: Dark gray
turcon®t46 T46 NBR-75 NP --60 to +176 Steel tube 7,250
compressive strength, good sliding and Low temp. cast iron
wear properties, good extrusion resistance FKM-70 V +14 to +392
BAM tested
Bronze-filled
turcon®t29 T29 NBR-75 NP -60 to +176 Steel 7,250
hydraulic fluids, hydraulic oils without zinc, Low temp. Stainless steel
soft mating surfaces, good extrusion Aluminium
FKM-70 V +14 to +392
resistance Bronze
Surface texture not suitable for gases EPDM-70 E** -49 to +293
High carbon fiber-filled
color: Gray
turcon®t42 T42 NBR-75 NP -60 to +176 Steel tube 5,800
hydraulic fluids, good chemical resistance, Low temp. cast iron
good dielectric properties
FKM-70 V +14 to +392
Glass fiber-filled + MoS2
color: Gray to blue
Turcon® CST Seal
L1 Z
Rmax. .012 in.
S
15°-20°
DN
r1
d1
1) The bore diameter H9 tolerance is recommended per 3) The clearances stated as S in the above table are for the
ISO-286; ISO System of Limits and Fits. The tolerances are Turcon®cST Seal when specified with Slydring®bearings.
converted from metric and rounded to the nearest three When not incorporating Slydring®bearings, the diametral
place decimal. clearance should be reduced.
2) The groove diameter h9 tolerance is recommended per 4) To determine minimum piston diameter D, subtract
ISO-286; ISO System of Limits and Fits. The tolerances are diametral clearance (2 x Smax) from the maximum bore.
converted from metric and rounded to the nearest three 5) consult your sales office for diameters that exceed those
place decimal. listed in the below table.

tSS Radius
Series
no. light 35 MPa 45 MPa
Standard Heavy Duty d1 h9 l1 +.010 r1 max
application 5000 psi 6500 psi
PK07 1.000 - 2.999 - - DN -.373 .424 .020 .012 .009
PK08 3.000 - 4.999 - - DN -.478 .579 .025 .018 .010
PK09 5.000 - 20.000 - - DN -.726 .750 .035 .019 .012
ORDeRIng eXaMPle
TSS Article No. PK 0 8 04000 - T46 NP
Turcon®cST Seal, complete TSS Series No.
bore Diameter: DN = 4.000 inches Zurcon® Backup Ring
tSS Part no.: PK0804000 (from Table Table 77) Cross Section Series
Seal: Turcon®T46 Bore Diameter x 1000
energizer: Turel®NP Quality Index (Standard)
Back-up ring: Zurcon®Z60 Material Code (Seal Ring)
Material T46NP Material Code (Elastomer)
set-code:

Dn H9 d1 h9 l1 +.010 Dn H9 d1 h9 l1 +.010
1.000 .627 .424 PK0701000 5.000 4.274 .750 PK0905000

1.063 .690 .424 PK0701063 5.125 4.399 .750 PK0905125
1.125 .752 .424 PK0701125 5.250 4.524 .750 PK0905250
1.188 .815 .424 PK0701188 5.375 4.649 .750 PK0905375
1.250 .877 .424 PK0701250 5.500 4.774 .750 PK0905500
1.313 .940 .424 PK0701313 5.625 4.899 .750 PK0905625
1.375 1.002 .424 PK0701375 5.750 5.024 .750 PK0905750
1.438 1.065 .424 PK0701438 5.875 5.149 .750 PK0905875
1.500 1.127 .424 PK0701500 6.000 5.274 .750 PK0906000
1.563 1.190 .424 PK0701563 6.250 5.524 .750 PK0906250
1.625 1.252 .424 PK0701625 6.500 5.774 .750 PK0906500
1.688 1.315 .424 PK0701688 6.750 6.024 .750 PK0906750
1.750 1.377 .424 PK0701750 7.000 6.274 .750 PK0907000
1.813 1.440 .424 PK0701813 7.250 6.524 .750 PK0907250
1.875 1.502 .424 PK0701875 7.500 6.774 .750 PK0907500
1.938 1.565 .424 PK0701938 7.750 7.024 .750 PK0907750
2.000 1.627 .424 PK0702000 8.000 7.274 .750 PK0908000
2.125 1.752 .424 PK0702125 8.250 7.524 .750 PK0908250
2.250 1.877 .424 PK0702250 8.500 7.774 .750 PK0908500
2.375 2.002 .424 PK0702375 8.750 8.024 .750 PK0908750
2.500 2.127 .424 PK0702500 9.000 8.274 .750 PK0909000
2.625 2.252 .424 PK0702625 9.250 8.524 .750 PK0909250
2.750 2.377 .424 PK0702750 9.500 8.774 .750 PK0909500
2.875 2.502 .424 PK0702875 9.750 9.024 .750 PK0909750
3.000 2.522 .579 PK0803000 10.000 9.274 .750 PK0910000
3.125 2.647 .579 PK0803125 10.500 9.774 .750 PK0910500
3.250 2.772 .579 PK0803250 11.000 10.274 .750 PK0911000
3.375 2.897 .579 PK0803375 11.500 10.774 .750 PK0911500
3.500 3.022 .579 PK0803500 12.000 11.274 .750 PK0912000
3.625 3.147 .579 PK0803625 12.500 11.774 .750 PK0912500
3.750 3.272 .579 PK0803750 13.000 12.274 .750 PK0913000
3.875 3.397 .579 PK0803875 13.500 12.774 .750 PK0913500
4.000 3.522 .579 PK0804000 14.000 13.274 .750 PK0914000
4.125 3.647 .579 PK0804125 14.500 13.774 .750 PK0914500
4.250 3.772 .579 PK0804250 15.000 14.274 .750 PK0915000
4.375 3.897 .579 PK0804375 15.500 14.774 .750 PK0915500
4.500 4.022 .579 PK0804500 16.000 15.274 .750 PK0916000
4.625 4.147 .579 PK0804625 16.500 15.774 .750 PK0916500
4.750 4.272 .579 PK0804750 17.000 16.274 .750 PK0917000
4.875 4.397 .579 PK0804875 17.500 16.774 .750 PK0917500
Turcon® CST Seal
bore groove groove

tSS Part no.
Dn H9 d1 h9 l1 +.010
18.000 17.274 .750 PK0918000

18.500 17.774 .750 PK0918500
19.000 18.274 .750 PK0919000
19.500 18.774 .750 PK0919500
20.000 19.274 .750 PK0920000
106 inches (2,700mm) diameter can be supplied.
Turcon®AQ-Seal®
Turcon® ®
AQ-Seal Double-Acting
O-Ring-Energized Slipper Seal Elastomer Contact
Material:
Turcon®AQ-Seal®
turcon®aQ-Seal®
Description teCHnICal Data
The Turcon®AQ-Seal®is a double-acting seal consisting of
a seal ring of high-grade modified Turcon®material, a Quad- Operating 5,800 psi (40 MPa)
pressure:
Ring®and an O-Ring as an energizing element.
The Turcon®seal ring and the Quad-Ring®Seal together assume temperature: -49 °F to +392 °F (-45 °c to +200 °c)*
the dynamic sealing function while the O-Ring performs the (depending on O-Ring and Quad-Ring®Seal
static sealing function. material).
(For applications at low temperatures
below -22 °F (-30 °c), please contact us).
Media: For all common hydraulic fluids, including
Quad-Ring® bio-oils and gases.
P P Clearance: The maximum permissible radial clearance
Turcon®
Seal ring
diameter.
Notches
O-Ring IMPORtant nOte

Figure 90: Turcon®AQ-Seal® the same time, e.g. the maximum operating speed depends
ADVANTAGeS
- High sealing effect in applications requiring media below 32 °F (0 °c) please contact our application
separation, e.g. fluid/fluid or fluid/gas engineers for assistance!
- Double security through the combination of low-friction
special materials with elastomer seals
- Simple groove design, small installation space, MateRIalS
interchangeable with Turcon®Glyd Ring®, Turcon®Glyd
Ring®T and Turcon®Stepseal®K installation according to Standard application:
ISO 7425/1 For hydraulic components in mineral oils or medium with good
lubricating performance. Mineral oils and gases.
- Outstanding sliding properties, no stick-slip effect
aPPlICatIOn eXaMPleS Energizer: NBR, 70 Shore A N
The Turcon®AQ-Seal®is the recommended sealing element Set code: T46N

for double-acting pistons of accumulators and positioning and
holding cylinders for: Standard application:
- Machine tools
please contact your local Trelleborg Sealing Solutions sales
- Presses office.
- Accumulators
- Stabilizers
- Heavy duty suspension cylinders
table 78: turcon®Materials for turcon®aQ-Seal®

Mating Surface PSI
Material Max.
contaminants
BAM tested
color: Dark gray
compressive strength, good sliding and Low temp. cast iron
wear properties, good extrusion FKM-70 V +14 to +392
resistance
BAM tested
Bronze-filled
hydraulic fluids, hydraulic oils without zinc, Low temp. Stainless steel
water hydraulic, soft mating surfaces FKM-70 V +14 to +392 Aluminum
Surface texture not suitable for gases EPDM-70 E** -49 to +293 Bronze
carbon fiber-filled Alloys
color: gray
For oil hydraulic and pneumatic for all NBR-70 T -49 to +176 Stainless steel
lubricating and non-lubricating fluids, Low temp.
high extrusion resistance, good chemical FKM-70 V +14 to +392
resistance EPDM-70 E** -49 to +293
BAM tested
carbon, graphite-filled
color: black
BAM: Tested by “Bundes Anstalt Materialprüfung, Germany”.
Turcon®AQ-Seal®

L1
W Rmax. .012 in.
S
d2
DN
r1
d1

O-Ring X-Ring
Radius Cross- Cross-
Dn H9 Diameter Width Smax
Section Section
Standard application light application
tSS tSS d1 l1 10 MPa 20 MPa 40 MPa
Diameter Diameter r1 max d2 W
Series Series h9 +.008 1500 psi 3000 psi 5800 psi
Range Range
no. no.
PQE0 .625 - 1.563 PQE4 1.564 - 3.125 DN -.433 .165 .040 .010 .006 .004 .139 .070
PQE0 1.564 - 3.125 PQE4 3.126 - 5.250 DN -.610 .248 .050 .012 .008 .006 .210 .070
PQE1 3.126 - 5.250 PQE5 5.251 - 9.975 DN -.827 .319 .070 .012 .008 .006 .275 .103
PQE1 5.251 - 9.975 - - DN -.965 .319 .070 .012 .008 .006 .275 .103
PQE2 9.976 - 18.225 - - DN -1.102 .374 .100 .018 .012 .010 .330 .139
PQE3 18.226 - 27.500 - - DN -1.378 .453 .120 .022 .016 .014 .394 .139
All intermediate sizes can be supplied with special elastomers on request.
ORDeRIng eXaMPle
Turcon®AQ-Seal®, complete with O-Ring and Quad-Ring®Seal, TSS Article No. PQE4 04000 - T46 N
recommended range, Series PQE4 (from Table 79) TSS Series No.
bore Diameter: DN = 4.000 inches Bore Diameter x 1000
tSS Part no. PQE404000 (from Table 80) Quality Index (Standard)
Select the material from Table 78. The corresponding code Material Code (O-Ring, Quad-Ring®)
numbers are appended to the TSS Part No.
(from Table 80). Together they form the TSS Article No.

bore groove groove tSS bore groove groove tSS
Diameter Diameter Width Part no. Diameter Diameter Width Part no.
Dn H9 d1 h9 l1 +.008 Dn H9 d1 h9 l1 +.008
1.500 1.067 .165 PQE001500 6.500 5.673 .319 PQE506500

1.563 1.130 .165 PQE001563 6.750 5.923 .319 PQE506750
1.625 1.192 .165 PQE401625 7.000 6.173 .319 PQe507000
1.688 1.255 .165 PQE401688 7.250 6.423 .319 PQE507250
1.750 1.317 .165 PQE401750 7.500 6.673 .319 PQE507500
1.813 1.380 .165 PQE401813 7.750 6.923 .319 PQE507750
1.875 1.442 .165 PQE401875 8.000 7.173 .319 PQe508000
1.938 1.505 .165 PQE401938 8.250 7.423 .319 PQE508250
2.000 1.567 .165 PQe402000 8.500 7.673 .319 PQE508500
2.125 1.692 .165 PQE402125 8.750 7.923 .319 PQE508750
2.250 1.817 .165 PQE402250 9.000 8.173 .319 PQe509000
2.375 1.942 .165 PQE402375 9.250 8.423 .319 PQE509250
2.500 2.067 .165 PQe402500 9.500 8.673 .319 PQE509500
2.625 2.192 .165 PQE402625 9.750 8.923 .319 PQE509750
2.750 2.317 .165 PQE402750 10.000 8.898 .374 PQe210000
2.875 2.442 .165 PQE402875 10.500 9.398 .374 PQE210500
3.000 2.567 .165 PQe403000 11.000 9.898 .374 PQE211000
3.125 2.692 .165 PQE403125 11.500 10.398 .374 PQE211500
3.250 2.640 .248 PQE403250 12.000 10.898 .374 PQe212000
3.375 2.765 .248 PQE403375 12.500 11.398 .374 PQE212500
3.500 2.890 .248 PQe403500 13.000 11.898 .374 PQE213000
3.625 3.015 .248 PQE403625 13.500 12.398 .374 PQE213500
3.750 3.140 .248 PQE403750 14.000 12.898 .374 PQE214000
3.875 3.265 .248 PQE403875 14.500 13.398 .374 PQE214500
4.000 3.390 .248 PQe404000 15.000 13.898 .374 PQE215000
4.125 3.515 .248 PQE404125 15.500 14.398 .374 PQE215500
4.250 3.640 .248 PQE404250 16.000 14.898 .374 PQe216000
4.375 3.765 .248 PQE404375 16.500 15.398 .374 PQE216500
4.500 3.890 .248 PQe404500 17.000 15.898 .374 PQE217000
4.625 4.015 .248 PQE404625 17.500 16.398 .374 PQE217500
4.750 4.140 .248 PQE404750 18.000 16.898 .374 PQE218000
4.875 4.265 .248 PQE404875 18.500 17.122 .453 PQE318500
5.000 4.390 .248 PQe405000 19.000 17.622 .453 PQE319000
5.125 4.515 .248 PQE405125 19.500 18.122 .453 PQE319500
5.250 4.640 .248 PQE405250 20.000 18.622 .453 PQe320000
5.375 4.548 .319 PQE505375 The sizes listed in bold font are preferred sizes (more likely to be available for
5.500 4.673 .319 PQe505500 immediate shipment). Other dimensions and all intermediate sizes up to
5.625 4.798 .319 PQE505625
5.750 4.923 .319 PQE505750
6.000 5.173 .319 PQe506000
6.250 5.423 .319 PQE506250
Turcon®AQ-Seal®5
Turcon® ®
AQ-Seal 5 Double-Acting
O-Ring-Energized Slipper Seal Elastomer Contact
Material:
Turcon®AQ-Seal®5
turcon®aQ-Seal®5
The Turcon®AQ-Seal®5 is a patented development of the
The Turcon®AQ-Seal®5 is the recommended sealing element
proven standard Turcon®AQ-Seal®.
for double acting pistons of accumulators and positioning and
holding cylinders for:
The seal profile of the Turcon®ring has been redesigned on
both the dynamic and static sealing surfaces. Two O-Rings are - Mobil hydraulics
used to energize the seal instead of one.
- cranes
- Stabilizers
- Heavy duty suspension cylinders
Quad-Ring®
- Hydro-pneumatic suspensions for heavy vehicles
P P
- Machine tools
Turcon® - Presses
Seal ring - Rolling mills
- Servo hydraulics
O-Ring - Offshore equipment
- cylinders with retaining function over longer periods such as
Figure 92: Turcon®AQ-Seal®5 jacks and support cylinders
The AQ-Seal®5 combines the benefits of a low-friction

teCHnICal Data
Turcon®slipper seal with the high sealing characteristics of
an elastomeric seal by incorporating a limited foot print Operating conditions
Quad-Ring®Seal in the dynamic sealing face. This optimizes
leakage control while minimizing friction.
The unique characteristics of the AQ-Seal®5 are the special temperature: -49 °F to +392 °F (-45 °c to +200 °c)**
seal profile with a defined seal edge and the use of two (depending on O-Ring and Quad-Ring®Seal
O-Rings as energizing elements to optimize the pressure profile material).
and to reduce the force of attack at gas permeability. (For applications at low temperatures
below -22 °F (-30 °c), please contact us).
Media: For all common hydraulic fluids,
ADVANTAGeS including bio-oils and gases.
- High sealing effect in applications requiring media
separation, e.g. fluid/fluid or fluid/gas
- Double security through the combination of low-friction diameter.
special materials with elastomer seals
- Low gas permeation rate
IMPORtant nOte
- Higher pressure application, higher sliding speed compared
to the AQ-Seal® The above data are maximum values and cannot be used at
- Outstanding sliding properties, no stick-slip effect on material type, pressure, temperature and gap value.
** In the case of unpressurized applications in temperatures
below 32 °F (0 °c) please contact our application

Standard application: please contact your local Trelleborg Sealing Solutions sales
For hydraulic components in mineral oils or medium with good office.
lubricating performance.
Mineral oils and gases.
Set code: T46N
table 81: turcon®Materials for turcon®aQ-Seal®5

Mating Surface PSI
Material Max.
contaminants
BAM tested
color: Dark gray
Standard material for hydraulics, high FKM-70 V +14 to +392 Steel hardened
compressive strength, good sliding and cast iron
wear properties, good extrusion
resistance
BAM tested
Bronze-filled
For all lubricating and non-lubricating FKM-70 V +14 to +392 cast iron
hydraulic fluids, hydraulic oils without EPDM-70 E** -49 to +293 Stainless steel
zinc, water hydraulic, soft mating Aluminum
surfaces Bronze
Surface texture not suitable for gases Alloys
carbon fiber-filled
color: gray
Turcon®AQ-Seal®5

Mating Surface PSI
Material Max.
For oil hydraulic and pneumatic for all FKM-70 V +14 to +392 Stainless steel
lubricating and non-lubricating fluids, EPDM-70 E** -49 to +293
high extrusion resistance, good chemical
resistance
BAM tested
carbon, graphite-filled
color: black
* The O-Ring operation Temperature is only valid in mineral hydraulic oil.
BAM: Tested by “Bundes Anstalt Materialprüfung, Germany”.
L1
W Rmax. .012 in.
S
d2
DN
r1
d1

O-Ring X-Ring
bore groove groove Radial Clearance
tSS Radius Cross- Cross-
Diameter Diameter Width Smax
Series Section Section
no. 10 MPa 20 MPa
Dn H9 d1 h9 l1 +.008 r1 max d2 W
1500 psi 3000 psi
PQ41 .750 - 5.500 DN -.394 .248 .005 .012 .009 .103 .070
PQ42 .750 - 9.975 DN -.512 .326 .010 .013 .010 .139 .103
PQ43 1.250 - 18.000 DN -.709 .484 .015 .014 .011 .210 .139
PQ44 5.500 - 26.000 DN -1.220 .642 .015 .016 .013 .275 .210
All intermediate sizes can be supplied with special elastomers on request.
ORDeRIng eXaMPle
Turcon®AQ-Seal®5, complete with O-Ring and Quad-Ring®Seal, TSS Article No. PQ41 02000 - T46 N
recommended range, Series PQ41 (from Table 82) TSS Series No.
bore Diameter: DN = 2.000 inches Bore Diameter x 1000
tSS Part no.: PQ4102000 (from Table 83) Quality Index (Standard)
Select the material from Table 81. The corresponding code Material Code (O-Ring, Quad-Ring®)
For all intermediate sizes not shown in Table 83, the For diameters ≥100 inches please consult your Trelleborg Sealing Solutions
sales office for special part no.
Turcon®AQ-Seal®5

Dn H9 d1 h9 l1 +.008 Dn H9 d1 h9 l1 +.008
1.500 1.106 .248 PQ4101500 6.000 5.291 .484 PQ4306000

1.563 1.169 .248 PQ4101563 6.250 5.541 .484 PQ4306250
1.625 1.231 .248 PQ4101625 6.500 5.791 .484 PQ4306500
1.688 1.294 .248 PQ4101688 6.750 6.041 .484 PQ4306750
1.750 1.356 .248 PQ4101750 7.000 6.291 .484 PQ4307000
1.813 1.419 .248 PQ4101813 7.250 6.541 .484 PQ4307250
1.875 1.481 .248 PQ4101875 7.500 6.791 .484 PQ4307500
1.938 1.544 .248 PQ4101938 7.750 7.041 .484 PQ4307750
2.000 1.606 .248 PQ4102000 8.000 7.291 .484 PQ4308000
2.125 1.731 .248 PQ4102125 8.250 7.541 .484 PQ4308250
2.250 1.856 .248 PQ4102250 8.500 7.791 .484 PQ4308500
2.375 1.981 .248 PQ4102375 8.750 8.041 .484 PQ4308750
2.500 2.106 .248 PQ4102500 9.000 8.291 .484 PQ4309000
2.625 2.231 .248 PQ4102625 9.250 8.541 .484 PQ4309250
2.750 2.356 .248 PQ4102750 9.500 8.791 .484 PQ4309500
2.875 2.481 .248 PQ4102875 9.750 9.041 .484 PQ4309750
3.000 2.488 .326 PQ4203000 10.000 9.291 .484 PQ4310000
3.125 2.613 .326 PQ4203125 10.500 9.791 .484 PQ4310500
3.250 2.738 .326 PQ4203250 11.000 10.291 .484 PQ4311000
3.375 2.863 .326 PQ4203375 11.500 10.791 .484 PQ4311500
3.500 2.988 .326 PQ4203500 12.000 10.780 .642 PQ4412000
3.625 3.113 .326 PQ4203625 12.500 11.280 .642 PQ4412500
3.750 3.238 .326 PQ4203750 13.000 11.780 .642 PQ4413000
3.875 3.363 .326 PQ4203875 13.500 12.280 .642 PQ4413500
4.000 3.488 .326 PQ4204000 14.000 12.780 .642 PQ4414000
4.125 3.613 .326 PQ4204125 14.500 13.280 .642 PQ4414500
4.250 3.738 .326 PQ4204250 15.000 13.780 .642 PQ4415000
4.375 3.863 .326 PQ4204375 15.500 14.280 .642 PQ4415500
4.500 3.988 .326 PQ4204500 16.000 14.780 .642 PQ4416000
4.625 4.113 .326 PQ4204625 16.500 15.280 .642 PQ4416500
4.750 4.238 .326 PQ4204750 17.000 15.780 .642 PQ4417000
4.875 4.363 .326 PQ4204875 17.500 16.280 .642 PQ4417500
5.000 4.291 .484 PQ4305000 18.000 16.780 .642 PQ4418000
5.125 4.416 .484 PQ4305125 18.500 17.280 .642 PQ4418500
5.250 4.541 .484 PQ4305250 19.000 17.780 .642 PQ4419000
5.375 4.666 .484 PQ4305375 19.500 18.280 .642 PQ4419500
5.500 4.791 .484 PQ4305500 20.000 18.780 .642 PQ4420000
5.625 4.916 .484 PQ4305625 The sizes listed in bold font are preferred sizes (more likely to be available for
5.750 5.041 .484 PQ4305750 100 inches (2,540mm) diameter can be supplied.
5.875 5.166 .484 PQ4305875
Turcon®Variseal® M2
Turcon® ®
Variseal M2
Single-Acting
Spring-Energized Turcon®U-Cup
Material:
Turcon®or Zurcon®
turcon®Variseal®M2
The Turcon®Variseal®M2 is a single-acting seal consisting
- Resistant to most fluids and chemicals
of a U-shaped seal jacket and a V-shaped corrosion-resistant
spring. - Low coefficients of friction
- Stick-slip-free operating for precise control
The Variseal®M2 has an asymmetric seal profile. The heavy
profile of its dynamic lip with an optimized front angle offers - High abrasion resistance and dimensional stability
good leakage control, reduced friction and long service life.
- can handle rapid changes in temperature
- No contamination in contact with foodstuffs, pharmaceutical
and medicinal fluids
Turcon®
P Seal ring - Sterilizable
- Unlimited shelf life
V-shaped
spring aPPlICatIOn eXaMPleS
The Turcon®Variseal®M2 is the recommended sealing element
for all applications requiring stick-slip-free operation as well as
chemical resistance against almost all media.
Figure 94: Turcon®Variseal®M2
Some applications include:
At low and zero pressure, the metal spring provides the primary - Valves
sealing force. As the system pressure increases, the main
sealing force is achieved by the system pressure and ensures - Pumps
a tight seal from zero to high pressure. - Separators
The possibility of matching suitable materials for the seal - Actuators

and the spring allows use in a wide range of applications - Dosing devices
going beyond the field of hydraulics, e.g. in the chemical,
It requires a mating surface of high quality to avoid high wear rates.
pharmaceutical and foodstuffs industries.
The Variseal®M2 can be sterilized and is available in a special teCHnICal Data

Hi-clean version where the spring cavity is filled with a silicone
gel preventing contaminants from being entrapped in the seal. Operating conditions
This design also works well in applications involving mud, Pressure: For static loads: 5,800 psi (40 MPa)
slurries or adhesives to keep grit from packing into the seal For dynamic loads: 2,900 psi (20 MPa)
cavity and inhibiting the spring action.
Speed: Reciprocating up to 50 ft/s (15 m/s)
Rotating up to 4.2 ft/s (1.3 m/s)
For applications with highly viscous media, please contact your
local sales office.
For specific applications at lower
temperatures, please contact your local
Variseal®M2 seals can be installed in grooves to AS4716 and
Trelleborg Sealing Solutions sales office.
ISO 3771. The seals can only be installed to a limited extent in
closed grooves. For installation instructions, see Table 50. Media: Virtually all fluids, chemicals and gases
IMPORtant nOte

MateRIalS For gas applications use:
All materials used are physiologically safe. They have no odor Seal ring: T05 or Z80
or taste-affecting substances.
For use in accordance with the demands of the Food and Drug
The following material combination has proved effective for Administration, suitable materials are available on request.
most fluid applications:

Spring: Stainless steel, Material No. AISI 301
Material code S
table 84: turcon®and Zurcon®Materials for Variseal®M2

Material,
Spring Operating temp.* Mating Surface PSI
applications, Code Code
Material °F Material Max.
Properties
turcon®t40 T40 AISI 301 S -94 to +500 Steel 5,800
For all lubricating and non-lubricating hydraulic cast iron
fluids, hydraulic oils without zinc, water hydraulic, Stainless steel
hard mating surfaces Aluminium
Surface texture not suitable for gases Bronze
carbon fiber-filled Alloys
color: gray
turcon®t05 T05 AISI 301 S -94 to +500 Steel hardened 2,900
For all lubricating hydraulic fluids, soft mating
surfaces, very good sliding properties, low friction
color: turquoise
For lubricating and non-lubricating hydraulic fluids, Stainless steel
high abrasion resistance, very good chemical Aluminium
resistance, limited temperature resistance Bronze
FDA compliance ceramic coating
color: white to off-white
For tight sealing with long wear life, in Steel chrome
applications without high temperatures or plated
corrosive chemicals cast iron
colour: black Stainless steel
Aluminium
Bronze
Alloys
ceramic coating
* Depending on media.
SPRIng MateRIalS
The standard spring material for Turcon®Variseal®is stainless steel (spring code S).
table 85: Spring Material

Media Spring materials Spring order code
For General use e.g.
Oil
Grease Stainless steel
Air DIN Mat No. 1.4310/1.4319 S
Water, steam AISI 301/302 (Standard spring material)
Solvents UNS 30100
Food, drugs
Gas Split Housing Stepped Housing Solid Housing
A
For use in corrosive media e.g. C Hastelloy®c-276 H
Acids
DIN Mat No. 2.4819 H
caustics
UNS N10276
Seawater
30°
For petrochemical use e.g. 30° elgiloy®1)
crude oil DIN Mat No. 2.4711 E
Sour gas UNSR30003
E
® Hastelloy is a registered trademark of Haynes International, Inc. 30°

® Elgiloy is a registered trademark of the Elgiloy Specialty Metals
dN min.
d1 min.
d2 min.
Alternative brand may be used.
1) NAcE-approval
r1 r2 r1 r1
groove Design
Split Piston Stepped Piston Solid Piston
r1 r2 r1 r1
30°
E
30°
30°
DN min.
D1 min.
D2 min.
A C H
Figure 95: Variseal Groove configurations
Installation lead-in chamfers and steps to include blend radii and are to be polished.
table 86: Dimensions for groove Designs

Piston Diameter Recommendations
Split groove Stepped groove Solid groove
Series
Ø Dn Ø D1 Ø D2
Minimum Minimum Minimum
000 .236 .453 1.375
100 .394 .689 2.000
200 .630 .787 2.750
300 1.102 1.102 4.125
400 1.772 1.772 5.500
500 3.937 3.937 10.000
Polished L1
S
30°
DN
d1
r1
groove groove Radial Clearance

tSS Radius
Depth Width Smax*
Series
no. Dn - d1 l1 r1 2 MPa 10 MPa 20 MPa 40 MPa
(Ref.) +.010 max 300 psi 1500 psi 3000 psi 5000 psi
PVAA .062 .094 010 .008 .004 .003 .002
PVAB .093 .141 .015 .010 .006 .004 .003
PVAc .125 .188 .015 .014 .008 .006 .003
PVAD .187 .281 .015 .020 .010 .008 .004
PVAE .250 .375 .020 .024 .012 .010 .005
PVAG .375 .591 .020 .030 .015 .012 .006
ORDeRIng eXaMPle
Turcon®Variseal®M2, standard range, Series PVAD TSS Article No. PVAD NB330 - T40 S M
(from Table 87) TSS Series No.
bore Diameter: DN = 2.500 inches Size / Dash No.
tSS Part no.: PVADNB330 (from Table 88) Quality Index (Standard)
Select the material from Table 84. The corresponding code Material Code (O-Ring)
Load (Spring)

Dn H9 d1 h9 l1 +.010 Dn H9 d1 h9 l1 +.010
.250 .125 .094 PVAANB006 4.125 3.750 .281 PVADNB343

.313 .188 .094 PVAANB008 4.250 3.875 .281 PVADNB344
.375 .187 .141 PVABNB106 4.375 4.000 .281 PVADNB345
.438 .250 .141 PVABNB108 4.500 4.125 .281 PVADNB346
.500 .312 .141 PVABNB109 4.625 4.125 .375 PVAENB422
.563 .375 .141 PVABNB110 4.750 4.250 .375 PVAENB423
.625 .437 .141 PVABNB111 4.875 4.375 .375 PVAENB424
.688 .500 .141 PVABNB112 5.000 4.500 .375 PVAeNB425
.750 .500 .188 PVACNB206 5.125 4.625 .375 PVAENB426
.813 .563 .188 PVAcNB207 5.250 4.750 .375 PVAENB427
.875 .625 .188 PVAcNB208 5.375 4.875 .375 PVAENB428
.938 .688 .188 PVAcNB209 5.500 5.000 .375 PVAeNB429
1.000 .750 .188 PVACNB210 5.625 5.125 .375 PVAENB430
1.063 .813 .188 PVAcNB211 5.750 5.250 .375 PVAENB431
1.125 .875 .188 PVAcNB212 6.000 5.500 .375 PVAeNB433
1.188 .938 .188 PVAcNB213 6.250 5.750 .375 PVAENB435
1.250 1.000 .188 PVACNB214 6.500 6.000 .375 PVAENB437
1.313 1.063 .188 PVAcNB215 6.750 6.250 .375 PVAENB438
1.375 1.125 .188 PVAcNB216 7.000 6.500 .375 PVAeNB439
1.438 1.188 .188 PVAcNB217 7.250 6.750 .375 PVAENB440
1.500 1.125 .281 PVADNB320 7.500 7.000 .375 PVAENB441
1.625 1.250 .281 PVADNB322 7.750 7.250 .375 PVAENB442
1.750 1.375 .281 PVADNB324 8.000 7.500 .375 PVAeNB443
1.875 1.500 .281 PVADNB325 8.500 8.000 .375 PVAENB445
2.000 1.625 .281 PVADNB326 9.000 8.500 .375 PVAENB446
2.125 1.750 .281 PVADNB327 9.500 9.000 .375 PVAENB447
2.250 1.875 .281 PVADNB328 10.000 9.500 .375 PVAeNB448
2.375 2.000 .281 PVADNB329 10.500 10.000 .375 PVAENB449
2.500 2.125 .281 PVADNB330 11.000 10.500 .375 PVAENB450
2.625 2.250 .281 PVADNB331 11.500 11.000 .375 PVAENB451
2.750 2.375 .281 PVADNB332 12.000 11.500 .375 PVAeNB452
2.875 2.500 .281 PVADNB333 12.500 12.000 .375 PVAENB453
3.000 2.625 .281 PVADNB334 13.000 12.500 .375 PVAENB454
3.125 2.750 .281 PVADNB335 13.500 13.000 .375 PVAENB455
3.250 2.875 .281 PVADNB336 14.000 13.500 .375 PVAENB456
3.375 3.000 .281 PVADNB337 14.500 14.000 .375 PVAENB457
3.500 3.125 .281 PVADNB338 15.000 14.500 .375 PVAENB458
3.625 3.250 .281 PVADNB339 15.500 15.000 .375 PVAENB459
3.750 3.375 .281 PVADNB340 The sizes listed in bold font are preferred sizes (more likely to be available for
3.875 3.500 .281 PVADNB341 102 inches (2,600mm) diameter can be supplied.
4.000 3.625 .281 PVADNB342
Scrapers
HYDRAULIC SEALS · Scrapers
Scrapers
Contents
248 Choice of the Scraper Element
251 Zurcon®Scraper DA 22
257 Zurcon®Scraper DA 24
263 Zurcon®Scraper WKE
269 Scraper DA 17
275 Turcon®Excluder®2
283 Turcon®Excluder®5
291 Zurcon®Scraper WAE
297 Zurcon®Scraper SWP
Choice of the Scraper Element

Scrapers are installed in hydraulic cylinders to wipe any dirt, NoTES oN orDEriNg
foreign particles, chips, moisture, etc. from the rod as it is
retracted into the system. This prevents contamination of the All multi-element standard scrapers are supplied as a complete
hydraulic fluid, which would damage wear rings, seals and set. The supply includes the scraper and energizing element.
other components.
Designs of scrapers no longer contained in this catalog
Single and double-acting scrapers are available, depending on continue to be available. For new applications we recommend
the application and the sealing system. Single-acting scrapers the use of the DIN/ISO series listed in this catalog.
are designed to keep out contamination from the outside;
double-acting scrapers have the additional function The sizes contained in this catalog are generally available from
of regulating the fluid film to avoid any external leakage. stock and can be supplied on short notice. We reserve the
right to modify our article structure without prior notice.
In order to satisfy both the different technical and economic
demands, there is a complete range of scrapers with optimized Please do not hesitate to contact your local Trelleborg
geometries made with high-quality materials. Sealing Solutions sales office for further information on
specific applications and special technical questions.
Before selecting the scraper and the material, it is essential to
know all the desired functional parameters. The table on the
following pages allows a preliminary choice of the scraper type
and material, according to the specific requirements of the
application.
Further application information together with specific design

and installation instructions for the particular scraper type and
material can be found in this catalog.
Scrapers
Table 89: Selection Criteria for Scrapers

Technical Data*
Size groove Ac
Scraper Application Standard Temp. Velo recom
range Type tion
range** city mended
Field of Application Scraper
Mate
Medium
Type Page iSo/DiN inch inch °F Ft/s
Double
rial
Single
Heavy
Light
Zurcon® ISO standard

Scraper cylinder • • •
DA 22 Zurcon®
6195 Split <.709
251
Type C
.188 - 10
Closed >.709
• -30/+212 3.3 Z201
Industrial hydraulic
cylinders • • •
Zurcon® Mobile hydraulics • • •

Scraper Construction
DA 24 machinery • • • Zurcon®
257 - .875-10 Closed • -30/+212 3.3
Z201
Agriculture
machinery • • •
Zurcon® Agriculture
Scraper machinery • •
Zurcon®
WKE
Z201
263 - .500 - 8 Open • -30/+212 3.3
+
Mobile hydraulic
machinery • • Metal
Scraper Industrial hydraulics • •

DA 17
Machine tools • • Split <.709
269 - .375 - 20
Closed >.709
• -22/+230 3.3 N9
Presses • •
Turcon® Industrial hydraulics • • •
Excluder®2 Machine Tools • • • Turcon®
Injection molding Split <1.181 M12
275 machines
• • • 6195
.250 - 102 Closed >1.181 • -49/+392 50
Type D
Servo hydraulic
cylinders • • • Turcon®
T46
Robotics • • •
Turcon® Heavy duty mobile
Excluder®5 Turcon®
and industrial • • • M12
hydraulics .750 - 102 -49/+392 50
6195 Split <1.181
283 • Turcon®
Presses • • • Type D Closed >1.181
T46
Zurcon®
Steel mills • • • .750 - 86 -49/+230 6.5
Z54
* The data above are maximum values and cannot be used at the same time.
Technical Data*
Size groove Ac
Scraper Application Standard Temp. Velo recom
range Type tion
range** city mended
Field of Application Scraper
Mate
Medium
Type Page iSo/DiN inch inch °F Ft/s
Double
rial
Single
Heavy
Light
Zurcon® Agriculture
WAE
Split <.515 Zurcon®
291 - .315 - 8
Closed >.515
• -30/+212 3.3
Z201
Mobile hydraulic
machinery • •
Zurcon® Construction
Zurcon®
SWP
Z201
297 - .315-8 Open • -30/+212 3.3
+
Link pin seals • • Metal
* The data above are maximum values and cannot be used at the same time.
Zurcon®Scraper DA 22
Zurcon®
Scraper DA 22 Double-Acting
Material:
Zurcon®Polyurethane
Zurcon®scraper DA 22
Description technicAl DAtA
The DA 22 is a double-acting polyurethane scraper for closed
groove installation. Significant improvements are achieved Operating conditions
in profile geometry and material used if compared with pressure Atmospheric pressure
conventional elastomeric scrapers. scraper side:
seal side: Pressures up to 290 psi (2 MPa)
The scraper lip is designed so that it effectively removes dirt
A relief port must be provided with
while leaving only the oil film which is required for correct
higher pressures.
operation. The radial squeeze is sufficient to remove particles,
velocity: Up to 3.3 ft/s (1 m/s)
dust and water.
temperature: -30 °F to +212 °F (-35 °C to +100 °C)
The sealing lip, which faces inward, assumes a sealing Media: Mineral oils and greases
function even under low pressure. The static seal is achieved groove type: Closed
by a tight radial fit between the scraper body and the groove.
iMportAnt note
Zurcon® The above data are maximum values and cannot be used at
scraper ring the same time. e.g. the maximum operating speed depends
P
MAteriAls
Figure 97: Scraper DA 22 Standard application:
Zurcon®Polyurethane: 92 Shore A
ADvAntAges
Material Code: Z201
- Good scraping effect
Color: Turquoise
- Wear resistant, long service life
- Retaining residual oil film
- Standard elements for standardized installation grooves
ApplicAtion exAMples
Due to the outstanding wiping capacities, the DA22 scraper is
recommended wherever there are dusty and humid conditions,
especially for the following applications:
- ISO standard cylinders

- Hydraulic industrial cylinders
installation recommendation (inch series)
L3
r .011 - .015 rmax. .025
r .020 - .040
dN
D4
D3
min. .080
table 90: installation recommendation

rod Diameter groove relief groove
tss radius
dn f8/h9 Diameter Diameter Width
series
no. standard D3 D4 l3
rmax
Application H9 H11 +.008
WDE1 .250 - .812 dN +.302 dN +.120 .203 .025
WDE2 .813 - 2.499 dN +.365 dN +.135 .218 .025
WDE3 2.500 - 9.999 dN +.495 dN +.195 .281 .025
orDering exAMple
TSS Article No. WDE2 02000 - Z201
TSS Series No.
rod Diameter: dN = 2.000 inches
Rod Diameter x 1000
tss part no.: WDE202000
Material code: Z201
Material Code
table 91: installation dimensions / tss part no.
rod groove groove Bore

tss part no.
Diameter Diameter Width Diameter
dn D3 l3 D4
f8/h9 H9 +.008 h11
.500 .802 .203 .620 WDe100500
.625 .927 .203 .745 WDe100625
.750 1.052 .203 .870 WDe100750
.875 1.240 .218 1.010 WDE200875
1.000 1.365 .218 1.135 WDe201000
1.125 1.490 .218 1.260 WDE201125
1.250 1.615 .218 1.385 WDe201250
1.375 1.740 .218 1.510 WDE201375
1.500 1.865 .218 1.635 WDe201500
1.625 1.990 .218 1.760 WDE201625
1.750 2.115 .218 1.885 WDe201750
1.875 2.240 .218 2.010 WDE201875
2.000 2.365 .218 2.135 WDe202000
2.125 2.490 .218 2.260 WDE202125
2.250 2.745 .281 2.445 WDe302250
2.375 2.870 .281 2.570 WDE302375
2.500 2.995 .281 2.695 WDe302500
2.750 3.245 .281 2.945 WDe302750
3.000 3.495 .281 3.195 WDe303000
3.250 3.745 .281 3.445 WDE303250
3.500 3.995 .281 3.695 WDe303500
3.750 4.245 .281 3.945 WDE303750
4.000 4.495 .281 4.195 WDe304000
4.250 4.745 .281 4.445 WDE304250
4.500 4.995 .281 4.695 WDe304500
4.750 5.245 .281 4.945 WDE304750
5.000 5.495 .281 5.195 WDe305000
5.250 5.745 .281 5.445 WDE305250
5.500 5.995 .281 5.695 WDe305500
5.750 6.245 .281 5.945 WDE305750
6.000 6.495 .281 6.195 WDe306000
6.500 6.995 .281 6.695 WDE306500
7.000 7.495 .281 7.195 WDE307000
7.500 7.995 .281 7.695 WDE307500
8.000 8.495 .281 8.195 WDE308000
8.500 8.995 .281 8.695 WDE308500
Up to .7 inches (18mm) diameter we recommend a split groove.
Other dimensions and all intermediate sizes up to 20 inches (508mm) diameter can be supplied.
Zurcon®
Scraper DA 24
Double-Acting
Material:
Description ApplicAtion exAMpleS
The DA 24 is a double-acting scraper made of polyurethane.
The scraper DA 24 is especially suitable for applications in:
It is ideal for severe operating conditions and heavy attack of
dirt. - Construction machinery
- Agriculture and forestry machinery
- Mobile hydraulics
- High attack of dirt
Zurcon ®
- Side steering of piston rod
scraper ring
Scraper DA 24 is used in connection with our rod seal system
P Zurcon®RU-9 and Zurcon®Buffer seal.
technicAl DAtA
Figure 99: Scraper DA 24
The special design of the inward-facing sealing lip contributes pressure: Max. 725 psi (5 MPa)
to an optimum contact pressure resulting in a very high scraper
effect of the residual oil film.
For applications at high strokes and higher
speed, please contact your local Trelleborg
The outward-facing scraper lip leans against the housing.
Sealing Solutions sales office.
This ensures an optimum sealing force and prevents the
penetration of dirt and water across the groove bottom.
Also in heavily contaminated environments and high piston rod Media: Mineral oil-based hydraulic fluids
offset, the scraping effect remains stable. The polyurethane
material ensures a high service life, even under demanding
conditions, and ensures against installation damage.
iMportAnt note

ADvAntAgeS the same time. e.g. the maximum operating speed depends
- Very good scraper effect of the outward lip
- Very good sealing effect of the inward lip
- Reliable at side steering of the piston rod
- Sturdy and wear-resistant MAteriAl
- Simple installation
The scraper DA 24 consists of Zurcon®polyurethane material
with high wearability, low deformation and high resistance to
extrusion.
Material Code: Z201
Color: Turquoise
installation recommendation (inch Series)
L3
r1 .040 a
60°
dN
D4
D3
rmax. .020 a1
rmax. .015

rod groove relief groove Step Step
tSS Diameter Diameter Diameter Width Width Width
Series
no. dn D3 D4 l3 a a1
f8/h9 H9 H9 +.008 min. min.
WDG0 .875 - 1.499 dN +.299 dN +.150 .165 .118 .063
WDG1 1.500 - 2.749 dN +.346 dN +.173 .248 .125 .080
WDG2 2.750 - 4.500 dN +.480 dN +.236 .319 .160 .100
orDering exAMple
Zurcon®Scraper DA 24 TSS Article No. WDG1 02500 - Z201
rod diameter: dN = 2.500 inches TSS Series No.
tSS part no.: WDG102500 Rod Diameter x 1000
Material code: Z201 Quality Index (Standard)
Material Code
noteS:
1) Tolerances used are per ISO-286 ISO System Of Limits and
table 93: installation dimensions / tSS part no.

rod groove groove relief Step Step
tSS part no.
Diameter Diameter Width Diameter Width Width
dn D3 l3 D4 a a1
f8/h9 H9 +.008 H9 min. min.
0.875 1.174 .165 1.025 .118 .063 WDg000875
1.000 1.299 .165 1.150 .118 .063 WDg001000
1.125 1.424 .165 1.275 .118 .063 WDg001125
1.250 1.549 .165 1.400 .118 .063 WDg001250
1.375 1.674 .165 1.525 .118 .063 WDg001375
1.500 1.846 .248 1.673 .125 .080 WDg101500
1.750 2.096 .248 1.923 .125 .080 WDg101750
2.000 2.346 .248 2.060 .125 .080 WDg102000
2.250 2.596 .248 2.310 .125 .080 WDg102250
2.500 2.846 .248 2.560 .125 .080 WDg102500
2.750 3.230 .319 2.810 .125 .080 WDg202750
3.000 3.480 .319 3.080 .160 .100 WDg203000
3.250 3.730 .319 3.330 .160 .100 WDg203250
3.500 3.980 .319 3.580 .160 .100 WDg203500
3.750 4.230 .319 3.830 .160 .100 WDg203750
4.000 4.480 .319 4.080 .160 .100 WDg204000
4.500 4.980 .319 4.580 .160 .100 WDg204500
Zurcon®Scraper WKE
Zurcon®
Scraper WKE Double-Acting
Metal-Encased Wiper
Material:
Zurcon®Polyurethane and Metal
Zurcon®Scraper WKE
Zurcon®scraper WKe
The WKE is a polyurethane double-lipped wiper with integrated
metal reinforcement for open groove assembly. These velocity: Up to 3.3 ft/s (1 m/s)
are typically used in heavy-duty and medium-duty tough temperature: -30 °F to +212 °F (-35 °C to +100 °C)
applications that demand keeping the hydraulic system clean. Media: Mineral oil-based hydraulic fluids
The inner seal edge wipes the fluid film to maximize wiper life, groove type: Open
yet prevent oil dripping in conjunction with the primary seal.
iMportAnt note
Metal
reinforcement The above data are maximum values and cannot be used at
Zurcon® on material type, pressure, temperature and gap value.
scraper ring Temperature range also dependent on medium.
P
MAteriAls
Figure 101: Scraper WKE Standard application
ADvAntAges
Color: Turquoise
- Space-saving construction
Metal case: Non-alloyed steel
- High wear resistance / long life
DIN 1624
- Simple, easy construction groove
Material set code: Z201
- Firm fit in the groove due to metallic press fit
- Accurate fluid film control
Due to their outstanding wiping capacities WKE scrapers
are recommended wherever there are dusty and humid
conditions and especially for the following applications:
- Mobile hydraulic machinery

- Construction machinery
- Lift trucks
L3
30° x .020
dN
D3

rod Diameter groove groove
tss dn f8/h9 Diameter Width
series standard light D3 l3
Application Application H9 +.015
WKE2 .500 - .1.000 1.001 - 2.000 dN +.500 .250
WKE3 1.001 - 3.000 - dN +.500 .313
WKE4 3.001 - 4.750 4.751 - 5.250 dN +.625 .313
WKE5 4.751 - 6.000 - dN +.625 .375
WKE6 - 4.000 - 7.000 dN +.750 .375
WKE7 6.001 - 8.000 8.001 - 10.000 dN +1.000 .500
orDering exAMple
TSS Article No. WKE3 02500 - Z201
Zurcon®Scraper WKE
TSS Series No.
rod diameter: dN = 2.500 inches
Rod Diameter x 1000
groove diameter: D3 = 3.000 inches
tss part no.: WKE302500
Material Code
Material set-code: Z201
notes:
Zurcon®Scraper WKE

rod groove groove
tss part no.
dn D3 l3
f8/h9 H9 +.015
1.000 1.500 .250 WKe201000
1.125 1.625 .313 WKE301125
1.250 1.750 .313 WKe301250
1.375 1.875 .313 WKE301375
1.500 2.000 .313 WKe301500
1.625 2.125 .313 WKE301625
1.750 2.250 .313 WKe301750
1.875 2.375 .313 WKE301875
2.000 2.500 .313 WKe302000
2.125 2.625 .313 WKE302125
2.250 2.750 .313 WKe302250
2.375 2.875 .313 WKE302375
2.500 3.000 .313 WKe302500
2.625 3.125 .313 WKE302625
2.750 3.250 .313 WKe302750
2.875 3.375 .313 WKE302875
3.000 3.500 .313 WKe303000
3.125 3.750 .313 WKE403125
3.250 3.875 .313 WKe403250
3.375 4.000 .313 WKE403375
3.500 4.125 .313 WKe403500
3.750 4.375 .313 WKe403750
4.000 4.625 .313 WKe404000
4.250 4.875 .313 WKe404250
4.500 5.125 .313 WKe404500
4.750 5.375 .313 WKE404750
5.000 5.625 .375 WKe505000
5.250 5.875 .375 WKE505250
5.500 6.125 .375 WKe505500
5.750 6.375 .375 WKE505750
6.000 6.625 .375 WKe506000
6.500 7.500 .500 WKE706500
7.000 8.000 .500 WKe707000
7.500 8.500 .500 WKE707500
8.000 9.000 .500 WKe708000
Scraper DA 17
Scraper
DA 17 Double-Acting
Material:
Elastomer
Scraper DA 17
scraper DA 17
Description technicAL DAtA
The DA 17 is a molded double-acting elastomer scraper. It has
two geometrically different scraper lips. velocity: Up to 3.3 ft/s (1 m/s)
Media: Mineral oil-based hydraulic fluids,
flame retardant hydraulic fluids
Elastomer (HFA, HFB, HFC), water, air, etc.
scraper ring
iMportAnt note
P
Figure 103: Scraper DA 17
The scraper is used for reciprocating piston rods and plunger

pistons in hydraulic cylinders. It prevents the penetration of dirt MAteriAL
into the system and holds back the residual oil film from the
extending piston rod. Standard material: NBR, 90 Shore A
The scraper is preferably used in conjunction with our rod seals

with a hydrodynamic back-pumping function.
ADvAntAges - Low friction

- Good scraping effect both inwards and outwards
- Simple, small installation groove
- Compact design
- Easy installation and removal without tools
L3
a B
rmax. .016
r .020 - .040
dN
D4
D3
orDering exAMpLe
Scraper DA 17 TSS Article No. WD17 00635 - N9
tss part no.: WD1700635 (from Table 96) Metric Rod Diameter x 10
Material: Standard material Quality Index (Standard)
NBR 90 Shore A, Code N9 Material Code
notes:
Scraper DA 17

rod groove groove relief step
tss part no.
Diameter Diameter width Diameter width
dn D3 L3 D4 a
f8/h9 H9 +.015 H11 min.
.500 .814 .236 .638 .079 wD1700127
.750 1.064 .236 .888 .079 wD1700191
1.000 1.314 .236 1.138 .079 wD1700254
1.250 1.564 .236 1.388 .079 wD1700318
1.500 1.814 .236 1.683 .079 wD1700381
1.750 2.064 .236 1.888 .079 wD1700445
2.000 2.314 .236 2.138 .079 wD1700508
2.250 2.564 .236 2.388 .079 wD1700572
2.500 2.814 .236 2.638 .079 wD1700635
2.750 3.064 .236 2.888 .079 wD1700699
3.000 3.314 .236 3.138 .079 wD1700762
3.250 3.564 .236 3.388 .079 wD1700826
3.500 3.814 .236 3.638 .079 wD1700889
3.750 4.064 .236 3.888 .079 wD1700953
4.000 4.472 .322 4.197 .118 wD1701016
4.500 4.972 .322 4.697 .118 wD1701143
5.000 5.472 .322 5.197 .118 wD1701270
5.500 5.972 .322 5.697 .118 wD1701397
6.000 6.472 .322 6.197 .118 wD1701524
Intermediate sizes above 5 inches (125mm) diameter can also be supplied in impact vulcanized form.
Up to .7 inches (18mm) diameter we recommend a split groove.
Turcon®Excluder®2
Turcon® ®
Excluder 2 Double-Acting
O-Ring-Energized Scraper
Material:
Turcon®Excluder®2
turcon®excluder®2
The Turcon®Excluder®2 is a double-acting scraper with two
geometrically different scraper lips which are installed back- velocity: Up to 50 ft/s (15 m/s) for Turcon®materials
to-back. The Excluder®2 is installed together with an elastic Up to 6.5 ft/s (2 m/s) for Zurcon®materials
O-Ring in one groove. The scraper function is performed by the temperature: -49 °F to +392 °F (-45 °C to +200 °C)
Excluder®2. The O-Ring maintains the pressure of the scraper (depending on O-Ring material)
lips against the sliding surface and can compensate for any Media: Mineral oil-based hydraulic fluids,
deflections of the piston rod. flame retardant hydraulic fluids,
environmentally safe hydraulic fluids
(bio-oils), water, air and others,
depending on the O-Ring material.
O-Ring
iMportAnt note
P Turcon® The above data are maximum values and cannot be used at
scraper ring the same time. e.g. the maximum operating speed depends
Figure 105: Turcon®Excluder®2
The Excluder®2 has two functions: MAteriAls
- Scrape contaminants from the retracting piston rod The following material combination has proven effective for
most applications:
- Hold back the residual oil film on the extending piston rod on
the medium side Excluder®: Turcon®T46
The Excluder®2 is used with the Turcon®Stepseal®2K, i.e.
seals with a hydrodynamic back-pumping function. O-Ring: NBR, 70 Shore A N
Set Code: T46N

ADvAntAges
For other applications, other material combinations as listed in
- Outstanding sliding properties Table 97, may also be used.
- Stick-slip-free
- Can compensate for deflections of the piston rod or plunger Design AnD instAllAtion instructions
- Space-saving construction
Excluder®2 scrapers can be installed in split and closed
- Very good scraping effect against outside contaminants, grooves (For installation dimensions, see Table 98). Installation
even with firmly adhered dirt, etc. in closed grooves depends on the rod diameter, profile cross-
section of the scraper and on the cord cross section of the
- Very good scraping effect from the inside against the
corresponding O-Ring.
residual oil film adhering to the surface of the piston rod
- Very high resistance to hydraulic media
- Available for all diameters up to 102.000 inches (2,600mm)
(Turcon®) and up to 86.000 inches (2,200mm) (Zurcon®)
table 97: turcon®and Zurcon®Materials for excluder®2
Material, o-ring o-ring speed

Mating surface
Applications, code Material code operating temp.* Ft/s
Material
properties shore A °F max.
turcon®M12 M12 NBR-70 N -22 to +212 Steel 50
FKM-70 V +14 to +392
For all commonly used hydraulic fluids Cast iron
properties
contaminants
Color: Dark gray
turcon®t46 T46 NBR-70 N -22 to +212 Steel hardened 50
Standard material for hydraulics NBR-70 T -49 to +176 Steel chrome
High compressive strength Low temp. plated
Good sliding and wear properties FKM-70 V +14 to +392 Cast iron
BAM tested
Bronze filled
Color: Grayish to dark brown
turcon®t40 T40 NBR-70 N -22 to +212 Steel 50

hydraulic fluids Low temp. plated
Hydraulic oils without zinc Cast iron
Water hydraulic, soft mating surfaces FKM-70 V +14 to +392 Stainless steel
Surface texture not suitable for gases EPDM-70 E** -49 to +293 Aluminum
Carbon fiber-filled Bronze
Color: Gray Alloys

For all lubricating hydraulic fluids NBR-70 T -49 to +176 Steel chrome
Hard mating surfaces Low temp. plated
Very good slide properties FKM-70 V +14 to +392
Low friction
Color: Turquoise
Turcon®Excluder®2

Mating surface
Material
Zurcon®Z54 Z54 NBR-70 N -22 to +212 Steel 6.5
For lubricating hydraulic fluids NBR-70 T -49 to +176 Steel hardened
High abrasion resistance Low temp. Steel chrome
Color: Turquoise plated
Cast iron
Stainless steel
Ceramic coating
Aluminium
Bronze
Alloys
L3
a
r1
d2
60°
dN
D4
D3
rmax. .005
min. .040
o-ring
radius cross-
tss dn f8/h9 Diameter Diameter Width
section
series no.
standard light heavy Duty D3 D4 l3
r1 max d2
Application Application Application H9 H11 +.008
WE20 .313 - .499 .500 - 5.125 - dN +.190 dN +.060 .146 .015 .070
WE21 .500 - 2.499 2.500 - 9.625 .375 - .499 dN +.270 dN +.060 .196 .015 .103
WE22 2.500 - 9.999 10.000 - 15.750 1.000 - 2.499 dN +.345 dN +.060 .236 .015 .139
WE23 10.000 - 16.999 17.000 - 25.750 1.625 - 9.999 dN +.480 dN +.080 .332 .035 .210
WE24 17.000 - 19.999 20.000 - 25.750 4.375 - 16.999 dN +.630 dN +.080 .434 .035 .275
For diameters >15.7 inches (400mm) we recommend the use of Turcon®Excluder®5.
orDering exAMple
TSS Article No. WE22 02500 - T46 N
Turcon®Excluder®2 with O-Ring, NBR
TSS Series No.
Rod Diameter x 1000
series: WE22 (from Table 98)
tss part no.: WE2202500 (from Table 99)
Material Code (Scraper)
notes:
Turcon®Excluder®2

tss part no.
Diameter Diameter Width Diameter Width
dn D3 l3 D4 a
f8/h9 H9 +.008 H11 min
1.500 1.770 .196 1.560 .079 We2101500
1.563 1.833 .196 1.623 .079 WE2101563
1.625 1.895 .196 1.685 .079 We2101625
1.688 1.958 .196 1.748 .079 WE2101687
1.750 2.020 .196 1.810 .079 We2101750
1.813 2.083 .196 1.873 .079 WE2101812
1.875 2.145 .196 1.935 .079 We2101875
1.938 2.208 .196 1.998 .079 WE2101938
2.000 2.270 .196 2.060 .079 We2102000
2.125 2.395 .196 2.185 .079 WE2102125
2.250 2.520 .196 2.310 .079 We2102250
2.375 2.645 .196 2.435 .079 WE2102375
2.500 2.845 .236 2.560 .118 We2202500
2.625 2.970 .236 2.685 .118 WE2202625
2.750 3.095 .236 2.810 .118 We2202750
2.875 3.220 .236 2.935 .118 WE2202875
3.000 3.345 .236 3.060 .118 We2203000
3.125 3.470 .236 3.185 .118 WE2203125
3.250 3.595 .236 3.310 .118 We2203250
3.375 3.720 .236 3.435 .118 WE2203375
3.500 3.845 .236 3.560 .118 We2203500
3.625 3.970 .236 3.685 .118 WE2203625
3.750 4.095 .236 3.810 .118 We2203750
3.875 4.220 .236 3.935 .118 WE2203875
4.000 4.345 .236 4.060 .118 We2204000
4.125 4.470 .236 4.185 .118 WE2204125
4.250 4.595 .236 4.310 .118 WE2204250
4.375 4.720 .236 4.435 .118 WE2204375
4.500 4.845 .236 4.560 .118 We2204500
4.625 4.970 .236 4.685 .118 WE2204625
4.750 5.095 .236 4.810 .118 WE2204750
4.875 5.220 .236 4.935 .118 WE2204875
5.000 5.345 .236 5.060 .118 We2205000
5.125 5.470 .236 5.185 .118 WE2205125
5.250 5.595 .236 5.310 .118 WE2205250
5.375 5.720 .236 5.435 .118 WE2205375
5.500 5.845 .236 5.560 .118 We2205500
5.625 5.970 .236 5.685 .118 WE2205625
5.750 6.095 .236 5.810 .118 WE2205750
6.000 6.345 .236 6.060 .118 We2206000

tss part no.
dn D3 l3 D4 a
f8/h9 H9 +.008 H11 min
6.250 6.595 .236 6.310 .118 WE2206250
6.500 6.845 .236 6.560 .118 WE2206500
6.750 7.095 .236 6.810 .118 WE2206750
7.000 7.345 .236 7.060 .118 We2207000
7.250 7.595 .236 7.310 .118 WE2207250
7.500 7.845 .236 7.560 .118 WE2207500
7.750 8.095 .236 7.810 .118 WE2207750
8.000 8.345 .236 8.060 .150 We2208000
8.250 8.595 .236 8.310 .150 WE2208250
8.500 8.845 .236 8.560 .150 WE2208500
8.750 9.095 .236 8.810 .150 WE2208750
9.000 9.345 .236 9.060 .150 We2209000
9.250 9.595 .236 9.310 .150 WE2209250
9.500 9.845 .236 9.560 .150 WE2209500
9.750 10.095 .236 9.810 .150 WE2209750
10.000 10.480 .332 10.080 .150 We2310000
10.500 10.980 .332 10.580 .150 WE2310500
11.000 11.480 .332 11.080 .150 WE2311000
11.500 11.980 .332 11.580 .150 WE2311500
12.000 12.480 .332 12.080 .150 We2312000
12.500 12.980 .332 12.580 .150 WE2312500
13.000 13.480 .332 13.080 .150 WE2313000
13.500 13.980 .332 13.580 .150 WE2313500
14.000 14.480 .332 14.080 .150 We2314000
14.500 14.980 .332 14.580 .150 WE2314500
15.000 15.480 .332 15.080 .150 WE2315000
15.500 15.980 .332 15.580 .150 WE2315500
16.000 16.480 .332 16.080 .150 We2316000
16.500 16.980 .332 16.580 .150 WE2316500
17.000 17.630 .434 17.080 .150 WE2417000
17.500 18.130 .434 17.580 .150 WE2417500
18.000 18.630 .434 18.080 .150 We2418000
18.500 19.130 .434 18.580 .150 WE2418500
19.000 19.630 .434 19.080 .150 WE2419000
19.500 20.130 .434 19.580 .150 WE2419500
20.000 20.630 .434 20.080 .150 We2420000
Other dimensions and all intermediate sizes up to 102 inches (2,600mm) diameter can be supplied.
Turcon®Excluder®5
Turcon® ®
Excluder 5 Double-Acting
O-Ring-Energized Scraper
Material:
Turcon®Excluder®5
turcon®excluder®5
The Turcon®Excluder®5 is a patented double-acting scraper velocity: 50 ft/s (15 m/s) for Turcon®materials
with two geometrically different scraper lips which are installed 6.5 ft/s (2 m/s) for Zurcon®materials
back-to-back. The scraper is installed together with an O-Ring
as the elastic energizing element in one groove. The scraper
(Turcon®)
function is performed by the Excluder®5. The O-Ring maintains
-49 °F to +230 °F (-45 °C to +110 °C)
the pressure of the scraper lips against the sliding surface and
(Zurcon®)
can compensate for deflections of the piston rod.
Media: Mineral oil-based hydraulic fluids,
flame retardant hydraulic fluids,
O-Ring environmentally safe hydraulic fluids
(bio-oils), water, air and others, depending
on the scraper and O-Ring material.
P Turcon® iMportAnt note

scraper ring
Figure 107: Turcon®Excluder®5
The Excluder®5 has two functions:
- Scrape contaminants from the retracting piston rod MAteriAls
- Hold back the residual oil film on the extending piston rod The following material combination has proven effective for
on the medium side most applications:
Excluder®5 is preferably used with the Turcon®Stepseal®2K,
our rod seal with a hydrodynamic back-pumping function. In Excluder®: Turcon®T46
contrast to the Excluder®2, the Excluder®5 is used for heavy
duty applications such as construction machinery, presses, O-Ring: NBR, 70 Shore A N
etc.
Set Code: T46N
ADvAntAges For other applications, other material combinations as listed in

Table 100 may also be used.
- Outstanding sliding properties
- Stick-slip-free (Turcon®material)
Design AnD instAllAtion instructions
- Tough scraper for heavy-duty operation
Excluder®5 scrapers can be installed in split and closed
- Can compensate for deflections of the piston rod or plunger
grooves (For installation dimensions, see Table 101).
- Very good scraping effect even against firmly adhered dirt, etc.
- Very good scraping effect from the inside against the Installation in closed grooves is depends on the rod diameter,
residual oil film adhering to the surface of the piston rod profile cross-section of the scraper and on the cross section of
the corresponding O-Ring.
- Very high resistance to hydraulic media
- Available for all diameters up to 102.000 inches (2,600mm)
(Turcon®), up to 86.000 inches (2,200mm) (Zurcon®)
table 100: turcon®and Zurcon®Materials for excluder®5

Mating surface
Material
turcon®M12 M12 NBR-70 N -22 to +212 Steel 50
FKM-70 V +14 to +392
For all commonly used hydraulic fluids Cast iron
properties
contaminants
Color: Dark gray

Standard material for hydraulics NBR-70 T -49 to +176 Steel chrome
High compressive strength Low temp. plated
Good sliding and wear properties FKM-70 V +14 to +392
BAM tested
Bronze-filled
Color: Grayish to dark brown
turcon®t40 T40 NBR-70 N -22 to +212 Steel 50

hydraulic fluids Low temp. plated
Hydraulic oils without zinc Cast iron
FKM-70 V +14 to +392
Water hydraulic Stainless steel
Soft mating surfaces EPDM-70 E** -49 to +293 Aluminum
Surface texture not suitable for gases Bronze
Carbon fiber-filled Alloys
Color: Gray
Zurcon®Z54 Z54 NBR-70 N -22 to +212 Steel 6.5
For lubricating hydraulic fluids NBR-70 T -49 to +176 Steel hardened
High abrasion resistance Low temp. Steel chrome
Color: Turquoise plated
Cast iron
Stainless steel
Ceramic coating
Aluminium
Bronze
Alloys
Turcon®Excluder®5
L3
a
r1
d2
60°
dN
D4
D3
rmax. .005
min. .040
o-ring
tss radius cross-
dn f8/h9 Diameter Diameter Width
series section
no. standard light heavy Duty D3 D4 l3
r1 max d2
Application Application Application H9 H11 +.008
WEE1 1.500 - 2.749 2.750 - 7.750 1.188 - 1.499 dN +.346 dN +.060 .248 .015 .103
WEE2 2.750 - 5.499 5.500 - 13.750 - dN +.480 dN +.080 .319 .015 .139
WEE3 5.500 - 15.749 15.750 - 25.500 4.000 - 5.499 dN +.630 dN +.100 .374 .035 .210
WEE4 15.750 - 25.500 - 7.875 - 15.749 dN +.945 dN +.100 .551 .035 .275
orDering exAMple
TSS Article No. WEE1 02500 - T46 N
Turcon®Excluder®5 with O-Ring in NBR
TSS Series No.
Rod Diameter x 1000
series: WEE1 (from Table 101)
tss part no.: WEE102500 (from Table 102)
Material Code (Scraper)

tss part no.
dn D3 l3 D4 a
f8/h9 H9 +.008 H11 min.
1.500 1.846 .248 1.560 .079 Wee101500
1.563 1.909 .248 1.623 .079 WEE101563
1.625 1.971 .248 1.685 .079 Wee101625
1.688 2.034 .248 1.748 .079 WEE101687
1.750 2.096 .248 1.810 .079 Wee101750
1.813 2.159 .248 1.873 .079 WEE101812
1.875 2.221 .248 1.935 .079 Wee101875
1.938 2.284 .248 1.998 .079 WEE101938
2.000 2.346 .248 2.060 .079 Wee102000
2.125 2.471 .248 2.185 .079 WEE102125
2.250 2.596 .248 2.310 .079 Wee102250
2.375 2.721 .248 2.435 .079 WEE102375
2.500 2.846 .248 2.560 .079 Wee102500
2.625 2.971 .248 2.685 .079 WEE102625
2.750 3.230 .319 2.810 .079 Wee202750
2.875 3.355 .319 2.955 .118 WEE202875
3.000 3.480 .319 3.080 .118 Wee203000
3.125 3.605 .319 3.205 .118 WEE203125
3.250 3.730 .319 3.330 .118 Wee203250
3.375 3.855 .319 3.455 .118 WEE203375
3.500 3.980 .319 3.580 .118 Wee203500
3.625 4.105 .319 3.705 .118 WEE203625
3.750 4.230 .319 3.830 .118 Wee203750
3.875 4.355 .319 3.955 .118 WEE203875
4.000 4.480 .319 4.080 .118 Wee204000
4.125 4.605 .319 4.205 .118 WEE204125
4.250 4.730 .319 4.330 .118 Wee204250
4.375 4.855 .319 4.455 .118 WEE204375
4.500 4.980 .319 4.580 .118 Wee204500
4.625 5.105 .319 4.705 .118 WEE204625
4.750 5.230 .319 4.830 .118 Wee204750
4.875 5.355 .319 4.955 .118 WEE204875
5.000 5.480 .319 5.080 .118 Wee205000
5.125 5.605 .319 5.205 .118 WEE205125
5.250 5.730 .319 5.330 .118 WEE205250
5.375 5.855 .319 5.455 .118 WEE205375
5.500 6.130 .374 5.580 .118 Wee305500
5.625 6.255 .374 5.725 .118 WEE305625
5.750 6.380 .374 5.850 .118 WEE305750
6.000 6.630 .374 6.100 .118 Wee306000
Turcon®Excluder®5

tss part no.
dn D3 l3 D4 a
f8/h9 H9 +.008 H11 min.
6.250 6.880 .374 6.350 .118 WEE306250
6.500 7.130 .374 6.600 .118 WEE306500
6.750 7.380 .374 6.850 .118 WEE306750
7.000 7.630 .374 7.100 .118 Wee307000
7.250 7.880 .374 7.350 .118 WEE307250
7.500 8.130 .374 7.600 .118 WEE307500
7.750 8.380 .374 7.850 .118 WEE307750
8.000 8.630 .374 8.100 .150 Wee308000
8.250 8.880 .374 8.350 .150 WEE308250
8.500 9.130 .374 8.600 .150 WEE308500
8.750 9.380 .374 8.850 .150 WEE308750
9.000 9.630 .374 9.100 .150 Wee309000
9.250 9.880 .374 9.350 .150 WEE309250
9.500 10.130 .374 9.600 .150 WEE309500
9.750 10.380 .374 9.850 .150 WEE309750
10.000 10.630 .374 10.100 .150 Wee310000
10.500 11.130 .374 10.600 .150 WEE310500
11.000 11.630 .374 11.100 .150 WEE311000
11.500 12.130 .374 11.600 .150 WEE311500
12.000 12.630 .374 12.100 .150 Wee312000
12.500 13.130 .374 12.600 .150 WEE312500
13.000 13.630 .374 13.100 .150 WEE313000
13.500 14.130 .374 13.600 .150 WEE313500
14.000 14.630 .374 14.100 .150 Wee314000
14.500 15.130 .374 14.600 .150 WEE314500
15.000 15.630 .374 15.100 .150 WEE315000
15.500 16.130 .374 15.600 .150 WEE315500
16.000 16.945 .551 16.100 .150 Wee416000
16.500 17.445 .551 16.600 .150 WEE416500
17.000 17.945 .551 17.100 .150 WEE417000
17.500 18.445 .551 17.600 .150 WEE417500
18.000 18.945 .551 18.100 .150 Wee418000
18.500 19.445 .551 18.600 .150 WEE418500
19.000 19.945 .551 19.100 .150 WEE419000
19.500 20.445 .551 19.600 .150 WEE419500
20.000 20.945 .551 20.100 .150 Wee420000
Other dimensions and all intermediate sizes up to 102 inches (2,600mm) diameter can be supplied.
Zurcon®Scraper WAE
Zurcon®
Scraper WAE Single-Acting
Material:
Zurcon®Scraper WAE
Zurcon®scraper WAe
The WAE is a single-acting polyurethane scraper.
Media: Mineral oil-based hydraulic fluids
Zurcon®
scraper ring
iMportAnt note
P The above data are maximum values and cannot be used at

Figure 109: Scraper WAE
The special feature of this scraper is an additional support on MAteriAl

the inner surface. It prevents tilting or twisting of the scraper
in the groove. At the same time this support improves the firm Standard application:
seating in the groove, preventing the penetration of impurities
via the back of the scraper. This represents a technical Zurcon®Polyurethane: 92 Shore A
improvement compared to similar scraper types.
Material Code: Z201
ADvAntAges Color: Turquoise

- Very good scraping effect, wear-resistant
- No tilting or twisting in the groove
- Simple installation
- Flush fitting with the outer surface
L3
a
r .010 - .015
dN
D4
D3

rod groove relief groove
tss Diameter Diameter Diameter Width
series
no. dn D3 D4 l3
f8/h9 H9 H11 +.015
WAE1 .250 - .687 dN +.250 dN +.160 .125
WAE2 .688 - 1.999 dN +.375 dN +.240 .187
WAE3 2.000 - 4.375 dN +.500 dN +.325 .250
WAE4 3.625 - 4.375 dN +.625 dN +.405 .312
WAE5 4.376 - 8.000 dN +.750 dN +.485 .375
WAE6 7.000 - 10.000 dN +1.000 dN +.650 .500
orDering exAMple
Zurcon®Scraper WAE TSS Article No. WAE3 02500 - Z201
tss part no.: WAE302500 (from Table 104) Rod Diameter x 1000
Material: Z201 Quality Index (Standard)
Material Code
notes:
2) Grooves are ISO 6195 Type D to the nearest inch size and
typical to industry standards
Zurcon®Scraper WAE

tss part no.
dn D3 l3 D4 a
f8/h9 H9 +.008 H11 min.
.500 .750 .125 .660 .079 WAE100500
.625 .875 .125 .785 .079 WAE100625
.750 1.125 .187 .995 .079 WAE200750
.875 1.250 .187 1.120 .079 WAE200875
1.000 1.375 .187 1.245 .079 WAe201000
1.125 1.500 .187 1.370 .079 WAE201125
1.250 1.625 .187 1.497 .079 WAe201250
1.375 1.750 .187 1.622 .079 WAE201375
1.500 1.875 .187 1.747 .079 WAe201500
1.625 2.000 .187 1.872 .079 WAE201625
1.750 2.125 .187 1.997 .079 WAe201750
1.875 2.250 .187 2.122 .079 WAE201875
2.000 2.500 .250 2.327 .079 WAe302000
2.125 2.625 .250 2.452 .079 WAE302125
2.250 2.750 .250 2.577 .079 WAe302250
2.375 2.875 .250 2.702 .079 WAE302375
2.500 3.000 .250 2.827 .079 WAe302500
2.625 3.125 .250 2.952 .079 WAE302625
2.750 3.250 .250 3.077 .079 WAe302750
2.875 3.375 .250 3.202 .079 WAE302875
3.000 3.500 .250 3.327 .079 WAe303000
3.250 3.750 .250 3.577 .079 WAe303250
3.500 4.000 .250 3.827 .079 WAe303500
3.750 4.250 .250 4.077 .079 WAe303750
3.875 4.375 .250 4.202 .079 WAE303875
4.000 4.500 .250 4.327 .079 WAe304000
4.250 4.750 .250 4.577 .079 WAE304250
4.500 5.250 .375 4.993 .079 WAe504500
4.750 5.500 .375 5.243 .079 WAE504750
5.000 5.750 .375 5.493 .079 WAe505000
5.250 6.000 .375 5.743 .079 WAE505250
5.500 6.250 .375 5.993 .079 WAe505500
5.750 6.500 .375 6.243 .079 WAE505750
6.000 6.750 .375 6.493 .079 WAe506000
6.250 7.000 .375 6.743 .079 WAE506250
6.500 7.250 .375 6.993 .079 WAE506500
6.750 7.500 .375 7.243 .079 WAE506750
7.000 7.750 .375 7.493 .079 WAe507000

tss part no.
dn D3 l3 D4 a
f8/h9 H9 +.008 H11 min.
7.500 8.250 .375 7.993 .079 WAE507500
8.000 8.750 .375 8.493 .079 WAe508000
A split groove is required up to 0.600 inches (14mm) diameter.
Zurcon®Scraper SWP
Zurcon®
Scraper SWP Single-Acting
Metal-Encased Wiper
For Open Groove Assembly
Material:
Zurcon®Polyurethane and Metal
Zurcon®Scraper SWP
Zurcon®scraper sWp
The SWP is a polyurethane single-lipped scraper with
integrated metal reinforcement for open groove assembly. It is
typically used in severe applications where there is abrasion velocity: Up to 3.3 ft/s (1 m/s)
due to solid matter on the rod surface. temperature: -30 °F to +212 °F (-35 °C to +100 °C)
Media: Mineral oil based hydraulic fluids
Metal groove type: Open

reinforcement
Zurcon® iMportAnt note
scraper ring
P The above data are maximum values and cannot be used at
Figure 111: Scraper SWP
ADvAntAges MAteriAls
- Space-saving construction Standard application
- Simple small installation groove

- Firm fit in the groove due to metallic press fit
Color: Turquoise
- At regreasing of drag bearing, the scraper lip opens at low
overpressure; old grease can escape
Metal case: Non alloyed steel
- High wear resistance / long life DIN 1624
Material set code: Z2022

Due to their outstanding wiping capacities SWP scrapers are
recommended wherever there are dusty and humid conditions
and especially for the following applications:
- Mobile hydraulic machinery
- Construction machinery
- Link pin seals
- Lift trucks
- Truck cargo cranes

L3
.040
30°
dN
D3
Link Pin Seal

rod groove groove
tss Diameter Diameter Width
series
dn f8/h9 D3 H9 l3 +.015
WSKCB .500 - 2.000 dN +.500 .250

WSKCC .750 - 3.000 dN +.500 .313
WSKDC 2.500 - 5.250 dN +.625 .313
WSKDD 3.000 - 6.000 dN +.625 .375
WSKED 4.000 - 7.000 dN +.750 .375
WSKFF 5.000 - 10.000 dN +1.000 .500
orDering exAMple
TSS Article No. WSKCC 2500 - Z2022
Zurcon®Scraper SWP
TSS Series No.
rod Diameter: dN = 2.500 inches
Rod Diameter x 1000
groove Diameter: D3 = 3.000 inches
tss part no.: WSKCC2500
Material Code
Material set-code: Z2022 (standard)
notes:
Zurcon®Scraper SWP

rod groove groove
tss part no.
dn D3 l3
f8/h9 H9 +.015
1.000 1.500 .250 WsKcB1000
1.125 1.625 .313 WSKCC1125
1.250 1.750 .313 WsKcc1250
1.375 1.875 .313 WSKCC1375
1.500 2.000 .313 WsKcc1500
1.625 2.125 .313 WSKCC1625
1.750 2.250 .313 WsKcc1750
1.875 2.375 .313 WSKCC1875
2.000 2.500 .313 WsKcc2000
2.250 2.750 .313 WsKcc2250
2.500 3.000 .313 WsKcc2500
2.750 3.250 .313 WsKcc2750
3.000 3.500 .313 WsKcc3000
3.250 3.875 .313 WsKDc3250
3.500 4.125 .313 WsKDc3500
3.750 4.375 .313 WsKDc3750
4.000 4.625 .313 WsKDc4000
4.250 4.875 .313 WsKDc4250
4.500 5.125 .313 WsKDc4500
4.750 5.375 .313 WSKDC4750
5.000 5.625 .375 WsKDD5000
5.250 5.875 .375 WSKDD5250
5.500 6.125 .375 WsKDD5500
6.000 6.625 .375 WsKDD6000
7.000 8.000 .500 WsKFF7000
8.000 9.000 .500 WsKFF8000
The sizes listed in bold font are preferred sizes (more likely to be available for immediate
shipment).
Other dimensions and all intermediate sizes up to 10 inches (250mm) diameter can be
supplied.
Slydring®
Wear Rings
HYDRAULIc SEALS · Slydring®
Slydring®– Wear Rings
Contents
306 Choice of Slydring®
309 Design Instructions
311 turcite®Slydring®for Piston and Rod
312 Zurcon®Slydring®for Piston and Rod
313 HiMod®Slydring®for Piston and Rod
315 Orkot®Slydring®for Piston and Rod
318 Installation and Part numbers for

Piston
326 Installation and Part numbers for

Rod
HYDRAULIC SEALS · Slydring®
Choice of Slydring® MateRIalS
The function of Slydring®is to absorb the sideload forces In view of the different specific demands made on piston
which occur in the piston and/or rod of a hydraulic cylinder and rod guides, various Slydring®materials are available:
or other devices. At the same time they eliminate metallic
- Turcite®materials are highly wear-resistant, low friction,
contact between the sliding parts of the cylinder, e.g. piston
specially modified materials for low to medium duty with
and cylinder barrel or rod and cylinder head. Non-metallic
limited radial forces
guide rings offer major benefits compared with the traditional
metallic guides: - HiMod®materials with friction-reducing fillers for medium to
heavy duty radial forces
- cost efficient production
- Orkot®fabric composite materials for heavy duty and high
- High load bearing capacity
radial forces
- Eliminates local stress concentrations
In order to choose the most suitable Slydring®, it is first
- Wear-resistant, long service lives necessary to know all the required functional parameters.
Table 107 can be used to make an initial preselection of the
- Metal/plastic pairing eliminates fretting and seizure
Slydring®and the materials to meet the demands of the
- Favourable friction behaviour application.
- Damping of mechanical vibrations
Before the final choice of Slydring®and material is made, the
- Good wiping effect, embedding of foreign particles possible details and information must be checked in the relevant data
- Protection of the seal against “dieseling“ sheets of Slydring®materials.
- Free choice of material of the metal components as guiding In principle, piston Slydring®and rod Slydring®are interchangeable
properties are no longer required if the difference in size is taken into consideration, e.g. piston
- Eliminates hydrodynamic pressure problems in the guide Slydring®, diameter 2.500 x .125 thick can be used as a rod
system Slydring®diameter 2.250 x .125 thick.
- Simple closed groove, easy installation tOleRanCeS

- Low service costs
Depending on the material and dimensions of the Slydring®,
the thickness tolerance is in the range from +0.000/-0.003.
Please do not hesitate to contact our Technical Department

for further information on specific applications and special
technical questions.
table 107: Selection Criteria for Slydring®

Slydring® application Installation
Field of Application Recommended
Mating Size Range Slydring®
Medium
type Page
Surface (Inch) Material
Heavy
light
Turcite®/ Mobile hydraulics • Steel
Zurcon® Steel hardchromed
Slydring®
Standard cylinders • • Steel hardened
Turcite®T47
Machine tools • • cast iron
Valves • • Mild steel
Rotary manifolds • • Steel Rings up to Turcite®T51
Gas equipment • • Stainless steel 100 inches
Aluminum diameter
Pneumatics •
311
Wind Power • • Mild steel
Steel hardchromed
Off-road vehicles • • cast iron Turcite®M12
Injection molding machines • • Stainless steel
Automotive industry • • Aluminum
Foodstuff industry • • Steel
Mild steel
Water hydraulics • • Steel hardchromed
Rings up to
Zurcon®Z80
Dry application • • Stainless steel
100 inches
UHMWPE
diameter
Aluminium bronze
Pneumatics • • ceramic coating
HiMod® Mobile hydraulics • • •
Slydring® Steel
Standard cylinders • • • Steel hardchromed
HiMod®HM803
Agricultural machinery • • • cast iron
PA/Glass fiber
Injection molding machines • • •
Mobile hydraulics • • Rings up to
Steel HiMod®HM852
313 Standard cylinders • • Steel hardchromed
36 inches
PA/Glass fiber
Agricultural machinery • • cast iron
diameter
+ PTFE
Injection molding machines • •
Mobile hydraulics • • Steel
HiMod®HM861
Standard cylinders • • Steel hardchromed
POM/Glass fiber
Agricultural machinery • • cast iron
Orkot® Mobile hydraulics • • Steel
Slydring® Standard cylinders • • • Steel hardchromed Orkot®c320
Presses • • • cast iron
Mobile hydraulics • • Rings up to
Standard cylinders • • • 30 inches
Steel
315
Water hydraulics • • • Steel hardchromed
diameter
Orkot®c380
Shipping and marine
engineering • • • cast iron
Presses • • •
Mobile hydraulics • • Steel Rings up to
Standard cylinders • • • Steel hardchromed 12 inches Orkot®c932
Presses • • • cast iron diameter
FORMS OF SUPPLy Slydring®has a tightly controlled thickness to maximize its

load carrying capability and extend the life of the seals. A
Two characteristics must be observed: precision wall thickness tolerance of .002“ is achieved on our
1. Design type standard product in this catalog. Our HiMod® Slydring® HM803
Slydring®has a rectangular cross-section with rounded or is available in either a precision wall tolerance of 0.002 inch
chamfered edges, thus preventing edge forces from becoming (HiMod® Slydring® HP) or in a wide tolerance of 0.120 – 0.125
too high in the corner radii of the grooves. chamfers also inches (HiMod® Slydring® Hc).
facilitate installation. Slydring® is supplied with the gap Wall thicknesses and sizes not mentioned in this catalog are
necessary (dimension Z or Z1) for their function. The ring available. contact you local Trelleborg Sealing Solutions sales
ends are finished as standard with an angle cut. Depending office for further information.
on the material, Slydring®is supplied as split rings or as strip
material. Strip material is available in rolls or precut to size as table 109: Radial Clearance
listed in Table 107. bore Diameter min. max.
.200 - .799 .008 .012
table 108: Forms of Supply for Slydring®
.800 - 3.999 .010 .016
Ring Diameter Cut Strip for 4.000 - 9.999 .012 .024
Material
(Inches) Diameter (Inches)
10.000 - 19.999 .016 .032
Turcite®T47/T51 .500 to 99 1 - 96 20.000 - 39.999 .020 .044
Zurcon®Z80 .500 to 20 3 - 96 >40.000 .024 .048
Orkot®c320 .750 to 60 12 - 80
Orkot®c380 .750 to 60 - table 110: Surface Roughness
Orkot®c932 .750 to 60 -
Mating Surface μin
HiMod®HM803 * - groove
Parameter turcite® Zurcon®, HiMod®and
HiMod®HM852 .500 to 36 - Surface
Materials Orkot®Materials
HiMod®HM861 .500 to 36 -
Rmax 25 - 160 40 - 160 <630
*See HiMod® Slydring® section
Rz DIN 16 - 100 25 - 100 <400
2. type of Cut Ra 2 - 16 4 - 16 <100

Figure 113 shows the commonly used angle cut. Rings with
other types of cut are available on request. Slydring®also allows foreign particles to be wiped away rather
than being squeezed between the metal components. The slot
’Z1’ allows fluid to pass across the ring thus preventing fluid
pressure buildup which might cause extrusion of the guide
Z1
ring. To ensure the ring cannot escape out of the groove it is
recommended to observe the following radial gap sizes as
maximum:
- .020 for .060 thickness

Angle cut, standard design
- .035 for .125 thickness
Note: “Z1” is the gap size for HiMod® and Orkot® Slydring®
Z
IMPORtant nOte
The above stated limits for pressure and speed are

maximum values individually. Friction heat generated by the
Straight cut, special design combination of pressure and speed may cause local heat
buildup. care should be taken not to apply high values for
Z
pressure and speed at the same time.
Step cut, special design

Figure 113: Type of cut
Design Instructions DIMeNSIONING OF SLyDRING®
SeLeCTION OF SLyDRING® The radial bearing pressure and the resulting elastic deflection
are important parameters in the design of the Slydring®.
An initial choice can be made for various applications by The radial offset resulting from the dimensional tolerances,
checking the Selection criteria for Slydring®in Turcite®, deflection and wear should always be less than the smallest
Zurcon®, HiMod®or Orkot®, see Table 107 and the gap to be sealed by the system.
pages 313 through 315. On request, we are willing to carry out dimensioning
calculations for specific applications.
The values for the load on the Slydring®are valid for a load
distribution as illustrated in Figure 114. The flexibility of A rough estimate of the number and width of Slydring®required
the materials ensures a relatively constant specific load, can be calculated using the following formula:
irrespective of the size of the radial forces F, as with increasing
Slydring®width Ttotal = Fxf
radial loading, the guide surface subjected to the load dN x Pr
increases also.
where:
The radial forces which occur can vary within wide ranges F = Maximum radial load [lbf]
and cannot always be calculated exactly in advance. For such f = Safety factor
cases, a safety factor of at least 2 is recommended when dN = Rod diameter [inch]
calculating (see calculation example). Pr = Radial Slydring®pressure [lbf/inch²]
Example:
D dN = 2.500 inch
F = 9,000 lbf
T = 105 °F
T f = 2
F
Slydring®material Orkot®c380
Prper. = 14,500 lbf/inch²
Ttotal = 9,000 x 2 = 0.497 inch

2.500 x 14,500
From Table 114, a groove with a width of .510 inch is selected.
Selected:
T Series GP2c with a Groove Width L2 = .510 inch
When calculating the width of Slydring®it is recommended to

use a safety factor f=2.
Figure 114: Load distribution
The large effective bearing area of non-metallic Slydring®gives

low maximum contact pressure.
L2
rmax. .008
S1
W
Z1 DN
d2
rmax. .008
Figure 115: Piston guide
L2
rmax. .008
Z1
rmax. .008
D2
S1
dN
Figure 116: Rod guide
To improve the operational safety, particularly under high loads, the installation of a 3rd strip in material Turcite®M12 or T47 is
recommended. It is installed on the oil side and serves, for example, as an internal scraper.
Turcite® Orkot® Orkot®
Figure 117: Rod guide for high loads
Zurcon®Slydring®– Wear Rings
turcite®Slydring®for Piston and Rod

DeSCRIPtIOn MateRIalS
Turcite®Slydring®is used as piston and rod guides due to their Standard application:
outstanding friction behaviour, stick-slip free running and good - For hydraulic components with reciprocating movement in
resistance to high temperatures and chemicals. mineral oils or medium with good lubricating performance.
Low friction, high resistance to wear, heat and chemicals:
DeSIgn Turcite®T47 (bronze filled)

color: Turquiose
Turcite®Slydring®is also available as cut-to-length strips or Material code: T47
in bulk rolls. Please contact your local Trelleborg Sealing
Solutions sales office for more information.
Special application:
- For lubricated and poor lubricated moving components:
Water hydraulics and soft metal surfaces:
ADVANTAGeS
- No stick-slip effect when starting for smooth operation even Turcite®T51 (carbon filled)
at very low speeds color: Brown
Material code: T51
- Minimum static and dynamic friction coefficient for low
operating temperature and energy loss
- For short stroke movements, non-lubricating fluids, water
- Suitable for non lubricating fluids depending on hydraulics, soft metal surfaces or pneumatic, applications
Turcite®material for optimum design flexibility requiring self-lubricating sealing materials:
- High wear resistance ensures long service life
Turcite®T59 (carbon fiber filled)
- Installation grooves according to ISO 10766 color: Brown
- Suitable for most hydraulic fluids in relation with the majority Material code: T51
of modern hardware materials and surface finish depending
on material selected With the Turcite®materials it must be taken into account
that the permissible surface pressure decreases with
- Suitable for new environmentally safe hydraulic fluids increasing temperatures. The load bearing ability for dynamic
- The embedding of foreign particles is enhanced applications in practice is dependent primarily on the operating
temperature.
- Good damping effect, absorbs vibrations This should therefore generally not exceed 302 °F (150 °c).
teCHnICal Data table 111: Installation in Closed grooves

Minimum Diameter for turcite®Slydring
The Turcite®Slydring®with angle cut is recommended for
Ring Thickness
reciprocating movements
axial Width .063 .125
Velocity: Up to 10.8 ft/s
Minimum Ring Diameter
temperature: -71 °F to +302 °F
.375 .875 1.000
Media: Mineral Oil based Hydraulic fluids,
barely flammable hydraulic fluids, .500 .875 1.000
environmentally safe hydraulic fluids .625 1.125 1.250
(biological degradable oils), water, air and .750 1.125 1.500
others. Depending on the Turcite®material 1.000 1.500 1.500
compatibility.
1.250 1.620 2.000
Clearance: The maximum permissible radial
1.500 2.000 2.000
clearance smax is depending on the actual
1.750 2.000 2.500
sealing system.
2.000 2.000 2.500
Radial Max. 2,175 psi at 77 °F
Slydring® Max. 1,740 psi at 176 °F 2.500 2.000 2.750
pressure Pr: Max. 1,160 psi at 248 °F
Zurcon®Slydring®for Piston and Rod

ZURCON®Z80
Z80 is a UHMW-PE (ultra high molecular weight polyethylene)
material which meets the requirements in FDA 21 cFR
177:1520 and is therefore recommended for use in foodstuff
applications. The material is also preferred for use in water
hydraulics and pneumatics due to excellent friction and wear
properties.
color: White
Material code: Z80
ADVANTAGeS
- Good lubrication and wear performance
- Self-lubricating
- Low friction value
- No water absorption
- In compliance with FDA
- Excellent resistance to chemicals
- High wear resistance.
teCHnICal Data
Velocity, Max. 6.6 ft/s

reciprocating:
Radial Max. 3,625 psi at 77°F
Slydring® Max. 1,450 psi from 140 °F to 176 °F
pressure Pr:
HiMod®Slydring®– Wear Rings
HiMod®Slydring®for Piston and Rod

DeSCRIPtIOn HIMOD®HM803
HiMod® Slydring® is in hydraulic cylinders as piston and rod Proprietary heat-stabilized polyamid material with special
guides for medium to high load applications. glass fibers for improved bearing characteristics and proven
performance
HiMod®HM803: A special glass fiber-reinforced
heat-stabilized polyamid color: Dark Gray
HiMod®HM852: A special glass fiber-reinforced Material code: HM803
heat-stabilized polyamid with PTFE
HiMod®HM861: A special glass fiber-reinforced
polyacetal ADVANTAGeS
- Excellent price/performance ratio
DeSIgn - High compressive strength even at high temperatures
HiMod® Slydring® are offered in two designs; a high precision - High wear resistance
HiMod® Slydring® HP and a value-focused HiMod® Slydring®
- Easy installation on pistons and glands
Hc.
(Use .060 wall for bores under 1.50 inches)
HiMod® Slydring® HP - Low Friction

HiMod® Slydring® HP is a tight tolerance, machined product.
The wall thickness tolerance is held to 0.002”. The standard
gap is offered as a scarf cut. teCHnICal Data
HiMod® Slydring® HC Velocity, Max. 3.3 ft/s

HiMod® Slydring® Hc is a cost effective net molded wear ring. reciprocating:
The wall thickness is 0.120” to 0.125” and is offered with a temperature: -40° F to +275 °F
straight cut gap. It is only available in HiMod HM803 material. Radial Max. 10,877 psi at 140 °F
Slydring® Max. 5,800 psi > 140 °F
pressure Pr: Water Absorption: <1%
MateRIalS
The HiMod® materials are special, modified thermoplastics
known for their high stiffness and excellent friction and wear table 112: Installation in Closed grooves
characteristics. Many different custom blended materials are Minimum Diameter for HiMod®Slydring
available, but our standard grades are HiMod® HM803, HiMod® Ring Thickness
HM852, and HiMod® HM861.
.375 .875 1.000
.500 .875 1.000
.625 1.125 1.250
.750 1.125 1.500
1.000 1.500 1.500
1.250 1.620 2.000
1.500 2.369 2.000
1.750 2.870 2.500
2.000 2.875 2.500
2.500 N/A 2.750
HiMod®Slydring®for Piston and Rod

HIMOD®HM852 HIMOD®HM861
Proprietary heat-stabilized polyamid material with special HiMod®HM861 is a polyacetal (POM) based material with
glass fibers plus PTFE lubricant for applications with marginal glass fibers.
lubricity
color: Dark Gray or Black
color: Dark Gray Material code: HM861
Material code: HM852
ADVANTAGeS ADVANTAGeS
- Excellent price/performance ratio - Favorable price/performance ratio
- High compressive strength even at high temperatures - High compressive strength
- High wear resistance - Easy installation on pistons and glands
(gland bore <1.50 inches)
- Easy installation on pistons and glands
(Use .060 wall for bores under 1.50 inches) - High wear resistance
- Lower friction - Water absorption 0.2%
- For operation under poor lubrication. - High stiffness
teCHnICal Data teCHnICal Data
Velocity, Max. 3.3 ft/s Velocity, Max. 2.65 ft/s

reciprocating: reciprocating:
temperature: -40° F to +275 °F temperature: -40 °F to +230 °F
Radial Max. 10,877 psi at 140 °F Radial Max. 5,800 psi at 77 °F
Slydring® Max. 5,800 psi >140 °F Slydring® Max. 3,625 psi > 140 °F
pressure Pr: pressure Pr:
Orkot®Slydring®– Wear Rings
Orkot®Slydring®for Piston and Rod

DeSCRIPtIOn InStallatIOn ReCOMMenDatIOn
Orkot®Slydring®of fabric-reinforced composite materials In order to protect the seal and guide system against
is used in hydraulic cylinders exposed to high loads that ingress of foreign particles, we recommend the use of
can occur, e.g. in mobile hydraulics and presses. The Turcite®Slydring®in combination with Orkot®Slydring®. The
high compressive strength, good sliding behavior and the larger face area of these rings embeds the contaminant
exceptional wear resistant properties ensure a long service particles, when present in the system, and keeps them away
life. from the actual guides and seals (Figure 118). Reducing the
piston diameter at both ends allows the particles to become
Slydring®of Orkot®fabric composite materials is produced as embedded on the face side.
standard from tubular material. It is manufactured with an
angle cut and already has the necessary gap Z1.
Turcite® Orkot® Orkot® Turcite®
Reduced piston diameter

For large diameters >12 inches rings can be cut from
Orkot®c320, c380 strip material. This offers economical
solutions for non-standard diameters or when quantities are
at both ends
limited.
MateRIalS
Orkot®C320
Orkot®c320 is a fabric composite material made of a
thermosetting polymer, reinforced by a fine plastic mesh and
Figure 118: Arrangement of the Slydring®on the piston
lubricant additives impregnated throughout the material. It has
a very high resistance to wear, good dry-running properties and
dampens vibrations. teCHnICal Data
color: dark gray Velocity: Up to 3.3 ft/s,

Material code: c320 with reciprocating movements
Orkot®C380 Pr under
Orkot®c380 is the standard material, this turquoise colored dynamic
composite is a further development of the proven c320. It is conditions
most versatile; It is suitable for all commonly used hydraulic C380, C320: max. 14,500 psi at 77 °F
fluids such as mineral or synthetic oils, as well as water C932: max. 7,250 psi >140 °F
based fluids. It is an excellent electrical insulator and features ultimate
enhanced sliding properties in various media. compressive
strength
color: Turquoise C380, C320: max. >43,500 psi
Material code: c380 C932: max. 37,709 psi
Orkot®C932
Orkot®c932 is a composite of phenolic resin impregnated ADVANTAGeS
into a fine cotton fabric. The material stiffness is higher
than c380 / c320. The use in water-based fluids is not - Dimensionally stable and vibration absorbing
recommended.
- Even distribution of high radial forces
color: yellow-brown - Good sliding and dry running properties

Material code: c932
- High wear resistance
- Good wiping effect
- Long service life.
Recommended Gap Sizes Z1 for Orkot Wear Rings

1.65
1.44
1.20
Maximum
Gap size Z1 (inch)
.96
.72
Minimum
.48
.24
0
0 4 8 12 16 20 24 28 32 36 40
Ring Outside Diameter (inch)
Figure 119: Recommended Gap Sizes Z1 for Orkot Wear Rings - Piston
Recommended Gap Sizes Z1 for Orkot Wear Rings

1.65
1.44
1.20
Maximum
Gap size Z1 (inch)
.96
.72
Minimum
.48
.24
0
0 4 8 12 16 20 24 28 32 36 40
Ring Inside Diameter (inch)
Figure 120: Recommended Gap Sizes Z1 for Orkot Wear Rings - Rod
Orkot®Slydring®– Wear Rings
table 113: Installation in Closed grooves

Minimum Diameter for Orkot®Slydring
Ring Thickness
.375 .500 .500
.500 .500 .500
.625 .750 .750
.750 1.000 1.000
1.000 1.000 1.000
1.250 1.750 1.750
1.500 1.750 1.750
1.750 2.000 2.000
2.000 2.000 2.000
2.500 3.000 3.000
Installation Recommendation and Part numbers -

Piston (Inch Series)
L2
rmax. .008
S1
W
Z1
DN
d2
rmax. .008

bore groove groove
Thickness
tSS Series no.
Dn H9 d2 h9 l2 +.010 W (max)
GP0B 1.000 - 4.000 DN -.126 .385 .063

GP0c 1.000 - 4.000 DN -.126 .510 .063
GP2B 1.000 - 4.000 DN -.250 .385 .125
gP2C 1.250 - 10.000 Dn -.250 .510 .125
GP2D 1.500 - 10.000 DN -.250 .635 .125
gP2e 2.000 - 12.000 Dn -.250 .760 .125
GP2F 2.500 - 16.000 Dn -.250 1.010 .125
GB2G 3.000 - 20.000 DN -.250 1.260 .125
gP2H 4.000 - 20.000 Dn -.250 1.510 .125
GP2J 6.000 - 20.000 DN -.250 1.760 .125
gP2K 8.000 - 20.000 Dn -.250 2.010 .125
GP2L 10.000 - 20.000 DN -.250 2.510 .125
notes:
(1) Tolerances used are per ISO-286 system of limits and fits.
(2) bold Print indicates preferred series
ORDeRIng eXaMPle
TSS Article No. GP2C 03250 - C380
Slydring®for Bore diameter DN = 3.250 inches Series GP2c TSS Series No.
from Table 114
Bore Diameter x 1000
groove width: .510 inches
Ring thickness: .125 inches
Material Code
Material: Orkot®c380
Standard With angle cut
tSS Part no.: GP2c03250 (from Table 115)
G P,T 0-5 A-W Bore diameter x 1000 - C380
G=Slydring P=Ring 0=.063" A =.250" (1/4) Equivalent to Bore Quality T47

T=Strip 1=.094" B =.375" (3/8) (inch to 3 decimal places) Index T51
2=.125" C =.500" (1/2) (Standard) M12
3=.250" D =.625" (5/8) Z80
5=.157" E =.750" (3/4) HM803
F =1.000" (1) HM852
G =1.250" (1 1/4) HM861
H =1.500" (1 1/2) C320
J =1.750" (1 3/4) C380
K =2.000" (2) C932
L =2.500" (2 1/2)
M =.125" (1/8)
N =.188" (3/16)
P =.313" (5/16)
R =.438" (7/16)
S =.563" (9/16)
T =.688" (11/16)
U =.813" (13/16)
T =.688" (11/16)
U =.813" (13/16)
V =1.125" (1 1/8)
W =.875" (7/8)
table 115: Slydring®for Pistons

Dimensions
bore groove groove tSS Part no.
Thickness
Dn H9 d2 h9 l2 +.010 W
1.250 1.000 .510 .125 gP2C01250

1.313 1.063 .510 .125 GP2c01313
1.375 1.125 .510 .125 gP2C01375
1.438 1.188 .510 .125 GP2c01438
1.500 1.250 .510 .125 gP2C01500
1.563 1.313 .510 .125 GP2c01563
1.625 1.375 .510 .125 gP2C01625
1.688 1.438 .510 .125 GP2c01688
1.750 1.500 .510 .125 gP2C01750
1.813 1.563 .510 .125 GP2c01813
1.875 1.625 .510 .125 gP2C01875
1.938 1.688 .510 .125 GP2c01938
Dimensions
Thickness
Dn H9 d2 h9 l2 +.010 W
2.000 1.750 .510 .125 gP2C02000

2.125 1.875 .510 .125 GP2c02125
2.250 2.000 .510 .125 gP2C02250
2.375 2.125 .510 .125 GP2c02375
2.500 2.250 .510 .125 gP2C02500
2.625 2.375 .510 .125 GP2c02625
2.750 2.500 .510 .125 gP2C02750
2.875 2.625 .510 .125 GP2c02875
3.000 2.750 .510 .125 gP2C03000
3.125 2.875 .510 .125 GP2c03125
3.250 3.000 .510 .125 gP2C03250
3.375 3.125 .510 .125 GP2c03375
3.500 3.250 .510 .125 gP2C03500
3.625 3.375 .510 .125 GP2c03625
3.750 3.500 .510 .125 gP2C03750
3.875 3.625 .510 .125 GP2c03875
4.000 3.750 .510 .125 gP2C04000
4.125 3.875 .510 .125 GP2c04125
4.250 4.000 .510 .125 gP2C04250
4.375 4.125 .510 .125 GP2c04375
4.500 4.250 .510 .125 gP2C04500
4.625 4.375 .510 .125 GP2c04625
4.750 4.500 .510 .125 GP2c04750
4.875 4.625 .510 .125 GP2c04875
5.000 4.750 .510 .125 gP2C05000
5.125 4.875 .510 .125 GP2c05125
5.250 5.000 .510 .125 GP2c05250
5.375 5.125 .510 .125 GP2c05375
5.500 5.250 .510 .125 gP2C05500
5.625 5.375 .510 .125 GP2c05625
5.750 5.500 .510 .125 GP2c05750
5.875 5.625 .510 .125 GP2c05875
6.000 5.750 .510 .125 gP2C06000
6.250 6.000 .510 .125 GP2c06250
6.500 6.250 .510 .125 GP2c06500
6.750 6.500 .510 .125 GP2c06750
7.000 6.750 .510 .125 gP2C07000
7.250 7.000 .510 .125 GP2c07250
7.500 7.250 .510 .125 GP2c07500
7.750 7.500 .510 .125 GP2c07750
8.000 7.750 .510 .125 gP2C08000
Dimensions
Thickness
Dn H9 d2 h9 l2 +.010 W
8.250 8.000 .510 .125 GP2c08250

8.500 8.250 .510 .125 GP2c08500
8.750 8.500 .510 .125 GP2c08750
9.000 8.750 .510 .125 gP2C09000
9.250 9.000 .510 .125 GP2c09250
9.500 9.250 .510 .125 GP2c09500
9.750 9.500 .510 .125 GP2c09750
10.000 9.750 .510 .125 gP2C10000
10.500 10.250 .510 .125 GP2c10500
11.000 10.750 .510 .125 GP2c11000
11.500 11.250 .510 .125 GP2c11500
12.000 11.750 .510 .125 gP2C12000
4.000 3.750 .760 .125 gP2e04000

4.125 3.875 .760 .125 GP2E04125
4.250 4.000 .760 .125 GP2E04250
4.375 4.125 .760 .125 GP2E04375
4.500 4.250 .760 .125 gP2e04500
4.625 4.375 .760 .125 GP2E04625
4.750 4.500 .760 .125 GP2E04750
4.875 4.625 .760 .125 GP2E04875
5.000 4.750 .760 .125 gP2e05000
5.125 4.875 .760 .125 GP2E05125
5.250 5.000 .760 .125 GP2E05250
5.375 5.125 .760 .125 GP2E05375
5.500 5.250 .760 .125 gP2e05500
5.625 5.375 .760 .125 GP2E05625
5.750 5.500 .760 .125 GP2E05750
5.875 5.625 .760 .125 GP2E05875
6.000 5.750 .760 .125 gP2e06000
6.250 6.000 .760 .125 GP2E06250
6.500 6.250 .760 .125 GP2E06500
6.750 6.500 .760 .125 GP2E06750
7.000 6.750 .760 .125 gP2e07000
7.250 7.000 .760 .125 GP2E07250
7.500 7.250 .760 .125 GP2E07500
7.750 7.500 .760 .125 GP2E07750
8.000 7.750 .760 .125 gP2e08000
8.250 8.000 .760 .125 GP2E08250
8.500 8.250 .760 .125 GP2E08500
8.750 8.500 .760 .125 GP2E08750
Dimensions
Thickness
Dn H9 d2 h9 l2 +.010 W
9.000 8.750 .760 .125 gP2e09000

9.250 9.000 .760 .125 GP2E09250
9.500 9.250 .760 .125 GP2E09500
9.750 9.500 .760 .125 GP2E09750
10.000 9.750 .760 .125 gP2e10000

10.500 10.250 .760 .125 GP2E10500
11.000 10.750 .760 .125 GP2E11000
11.500 11.250 .760 .125 GP2E11500
12.000 11.750 .760 .125 gP2e12000
12.500 12.250 .760 .125 GP2E12500
13.000 12.750 .760 .125 GP2E13000
13.500 13.250 .760 .125 GP2E13500
14.000 13.750 .760 .125 gP2e14000
14.500 14.250 .760 .125 GP2E14500
15.000 14.750 .760 .125 GP2E15000
15.500 15.250 .760 .125 GP2E15500
16.000 15.750 .760 .125 gP2e16000
16.500 16.250 .760 .125 GP2E16500
17.000 16.750 .760 .125 GP2E17000
17.500 17.250 .760 .125 GP2E17500
18.000 17.750 .760 .125 gP2e18000
18.500 18.250 .760 .125 GP2E18500
19.000 18.750 .760 .125 GP2E19000
19.500 19.250 .760 .125 GP2E19500
20.000 19.750 .760 .125 gP2e20000
6.000 5.750 1.010 .125 GP2F06000

6.250 6.000 1.010 .125 GP2F06250
6.500 6.250 1.010 .125 GP2F06500
6.750 6.500 1.010 .125 GP2F06750
7.000 6.750 1.010 .125 GP2F07000
7.250 7.000 1.010 .125 GP2F07250
7.500 7.250 1.010 .125 GP2F07500
7.750 7.500 1.010 .125 GP2F07750
8.000 7.750 1.010 .125 GP2F08000
8.250 8.000 1.010 .125 GP2F08250
8.500 8.250 1.010 .125 GP2F08500
8.750 8.500 1.010 .125 GP2F08750
9.000 8.750 1.010 .125 GP2F09000
9.250 9.000 1.010 .125 GP2F09250
Dimensions
Thickness
Dn H9 d2 h9 l2 +.010 W
9.500 9.250 1.010 .125 GP2F09500

9.750 9.500 1.010 .125 GP2F09750
10.000 9.750 1.010 .125 GP2F10000
10.500 10.250 1.010 .125 GP2F10500
11.000 10.750 1.010 .125 GP2F11000
11.500 11.250 1.010 .125 GP2F11500
12.000 11.750 1.010 .125 GP2F12000
12.500 12.250 1.010 .125 GP2F12500
13.000 12.750 1.010 .125 GP2F13000
13.500 13.250 1.010 .125 GP2F13500
14.000 13.750 1.010 .125 GP2F14000
14.500 14.250 1.010 .125 GP2F14500
15.000 14.750 1.010 .125 GP2F15000
15.500 15.250 1.010 .125 GP2F15500
16.000 15.750 1.010 .125 GP2F16000
16.500 16.250 1.010 .125 GP2F16500
17.000 16.750 1.010 .125 GP2F17000
17.500 17.250 1.010 .125 GP2F17500
18.000 17.750 1.010 .125 GP2F18000
18.500 18.250 1.010 .125 GP2F18500
19.000 18.750 1.010 .125 GP2F19000
19.500 19.250 1.010 .125 GP2F19500
20.000 19.750 1.010 .125 GP2F20000
Installation Recommendation and Part numbers

HiMod® Slydring® HC - Piston (Inch Series)
L2
rmax. 0.008
S1
W
Z1
DN
d2
rmax. 0.008

bore groove groove
Thickness
tSS Series no.
Dn H9 d2 fh9 l2 +.010 W (max)
GPJA 1.000 - 4.000 Dn -.250 0.260 0.125

GPJB 1.000 - 6.000 Dn -.250 0.385 0.125
GPJc 1.000 - 12.000 Dn -.250 0.510 0.125
GPJE 1.000 - 12.000 Dn -.250 0.760 0.125
GPJF 1.000 - 12.000 Dn -.250 1.010 0.125
GPJH 6.000 - 12.000 Dn -.250 1.510 0.125
GPJK 6.000 - 12.000 Dn -.250 2.010 0.125
notes:
ORDeRIng eXaMPle
TSS Article No. GPJ C 02000 - HM803
Slydring®Hc for Bore diameter Dn = 2.000 inches Series GPJc
from Table 116 Slydring HC Designator
©
Axial Width
Functional Diameter x 1000
Material Code
Material: HiMod® HM803
Standard with straight cut
tSS Part no.: GPJc02000
G P J A-K Bore diameter x 1000 - HM803
G=Slydring P=Ring Thickness Axial Width Equivalent to Bore Quality Material

J=0.125" A =0.250" (1/4) (inch to 3 decimal places) Index Code
B =0.375" (3/8) (Standard)
C =0.500" (1/2)
D=0.750" (3/4)
F =1.000" (1)
H=1.500" (1 1/2)
K =2.000" (2)
Installation Recommendation and Part numbers - Rod (Inch Series)
L2
rmax. .008
W
Z1
rmax. .008
D2
S1
dN

Rod groove groove
Thickness
tSS Series no.
dn h9 D2 H9 l2 +.010 W (max)
GR0B .750 - 2.500 DN +.126 .385 .063

GR0c 1.250 - 4.000 DN +.126 .510 .063
GR2B 1.250 - 4.000 DN +.250 .385 .125
gR2C 1.250 - 8.000 Dn +.250 .510 .125
GR2D 1.500 - 10.000 DN +.250 .635 .125
gR2e 2.500 - 12.000 Dn +.250 .760 .125
GR2F 3.000 - 16.000 Dn +.250 1.010 .125
GR2G 3.500 - 20.000 DN +.250 1.260 .125
gR2H 4.000 - 20.000 Dn +.250 1.510 .125
GR2J 6.000 - 20.000 DN +.250 1.760 .125
gR2K 8.000 - 20.000 Dn +.250 2.010 .125
GR2L 10.000 - 20.000 DN +.250 2.510 .125
notes:
(2) bold Print indicates preferred series
ORDeRIng eXaMPle
TSS Article No. GR2C 03250 - T47
Slydring®for Rod diameter dN = 3.250 inches Series GR2c TSS Series No.
from Table 117
Rod Diameter x 1000
Material Code
Material: Turcite®T47
Standard with angle cut
tSS Part no.: GR2c03250 (from Table 118)
G N,R 0-5 A-W Rod diameter x 1000 - T47
G=Slydring N=Strip 0=.063" A =.250" (1/4) Equivalent to Rod Quality T47

R=Ring 1=.094" B =.375" (3/8) (inch to 3 decimal places) Index T51
2=.125" C =.500" (1/2) (Standard) M12
3=.250" D =.625" (5/8) Z80
5=.157" E =.750" (3/4) HM803
F =1.000" (1) HM852
G =1.250" (1 1/4) HM861
H =1.500" (1 1/2) C320
J =1.750" (1 3/4) C380
K =2.000" (2) C932
L =2.500" (2 1/2)
M =.125" (1/8)
N =.188" (3/16)
P =.313" (5/16)
R =.438" (7/16)
S =.563" (9/16)
T =.688" (11/16)
U =.813" (13/16)
T =.688" (11/16)
U =.813" (13/16)
V =1.125" (1 1/8)
W =.875" (7/8)
table 118: Slydring®for Rods

Dimensions
Rod groove groove tSS Part no.
Thickness
dn h9 D2 H9 l2 +.010 W (Max)
.750 .875 .510 .063 gR0C00750

.875 1.000 .510 .063 GR0c00875
1.000 1.125 .510 .063 gR0C01000
1.125 1.250 .510 .063 GR0c01125
1.250 1.375 .510 .063 gR0C01250
1.375 1.500 .510 .063 GR0c01375
1.500 1.625 .510 .063 gR0C01500
1.625 1.750 .510 .063 GR0c01625
1.750 1.875 .510 .063 gR0C01750
1.875 2.000 .510 .063 GR0c01875
2.000 2.125 .510 .063 gR0C02000
Dimensions
Thickness
dn h9 D2 H9 l2 +.010 W (Max)
1.250 1.500 .510 .125 gR2C01250

1.313 1.563 .510 .125 GR2c01313
1.375 1.625 .510 .125 gR2C01375
1.438 1.688 .510 .125 GR2c01438
1.500 1.750 .510 .125 gR2C01500
1.563 1.813 .510 .125 GR2c01563
1.625 1.875 .510 .125 gR2C01625
1.688 1.938 .510 .125 GR2c01688
1.750 2.000 .510 .125 gR2C01750
1.813 2.063 .510 .125 GR2c01813
1.875 2.125 .510 .125 gR2C01875
1.938 2.188 .510 .125 GR2c01938
2.000 2.250 .510 .125 gR2C02000
2.125 2.375 .510 .125 GR2c02125
2.250 2.500 .510 .125 gR2C02250
2.375 2.625 .510 .125 GR2c02375
2.500 2.750 .510 .125 gR2C02500
2.626 2.876 .510 .125 GR2c02626
2.750 3.000 .510 .125 gR2C02750
2.875 3.125 .510 .125 GR2c02875
3.000 3.250 .510 .125 gR2C03000
3.125 3.375 .510 .125 GR2c03125
3.250 3.500 .510 .125 gR2C03250
3.375 3.625 .510 .125 GR2c03375
3.500 3.750 .510 .125 gR2C03500
3.625 3.875 .510 .125 GR2c03625
3.750 4.000 .510 .125 gR2C03750
3.875 4.125 .510 .125 GR2c03875
4.000 4.250 .510 .125 gR2C04000
4.125 4.375 .510 .125 GR2c04125
4.250 4.500 .510 .125 gR2C04250
4.375 4.625 .510 .125 GR2c04375
4.500 4.750 .510 .125 gR2C04500
4.625 4.875 .510 .125 GR2c04625
4.750 5.000 .510 .125 GR2c04750
4.875 5.125 .510 .125 GR2c04875
5.000 5.250 .510 .125 gR2C05000
5.125 5.375 .510 .125 GR2c05125
5.250 5.500 .510 .125 GR2c05250
5.375 5.625 .510 .125 GR2c05375
5.500 5.750 .510 .125 gR2C05500
Dimensions
Thickness
dn h9 D2 H9 l2 +.010 W (Max)
5.625 5.875 .510 .125 GR2c05625

5.750 6.000 .510 .125 GR2c05750
5.875 6.125 .510 .125 GR2c05875
6.000 6.250 .510 .125 gR2C06000
6.250 6.500 .510 .125 GR2c06250
6.500 6.750 .510 .125 GR2c06500
6.750 7.000 .510 .125 GR2c06750
7.000 7.250 .510 .125 gR2C07000
7.250 7.500 .510 .125 GR2c07250
7.500 7.750 .510 .125 GR2c07500
7.750 8.000 .510 .125 GR2c07750
8.000 8.250 .510 .125 gR2C08000
8.250 8.500 .510 .125 GR2c08250
8.500 8.750 .510 .125 GR2c08500
8.750 9.000 .510 .125 GR2c08750
9.000 9.250 .510 .125 gR2C09000
9.250 9.500 .510 .125 GR2c09250
9.500 9.750 .510 .125 GR2c09500
9.750 10.000 .510 .125 GR2c09750
10.000 10.250 .510 .125 gR2C10000
10.500 10.750 .510 .125 GR2c10500
11.000 11.250 .510 .125 GR2c11000
11.500 11.750 .510 .125 GR2c11500
12.000 12.250 .510 .125 gR2C12000
4.000 4.250 .760 .125 gR2e04000

4.125 4.375 .760 .125 GR2E04125
4.250 4.500 .760 .125 GR2E04250
4.375 4.625 .760 .125 GR2E04375
4.500 4.750 .760 .125 gR2e04500
4.625 4.875 .760 .125 GR2E04625
4.750 5.000 .760 .125 GR2E04750
4.875 5.125 .760 .125 GR2E04875
5.000 5.250 .760 .125 gR2e05000
5.125 5.375 .760 .125 GR2E05125
5.250 5.500 .760 .125 GR2E05250
5.375 5.625 .760 .125 GR2E05375
5.500 5.750 .760 .125 gR2e05500
5.625 5.875 .760 .125 GR2E05625
5.750 6.000 .760 .125 GR2E05750
5.875 6.125 .760 .125 GR2E05875
Dimensions
Thickness
dn h9 D2 H9 l2 +.010 W (Max)
6.000 6.250 .760 .125 gR2e06000

6.250 6.500 .760 .125 GR2E06250
6.500 6.750 .760 .125 GR2E06500
6.750 7.000 .760 .125 GR2E06750
7.000 7.250 .760 .125 gR2e07000
7.250 7.500 .760 .125 GR2E07250
7.500 7.750 .760 .125 GR2E07500
7.750 8.000 .760 .125 GR2E07750
8.000 8.250 .760 .125 gR2e08000
8.250 8.500 .760 .125 GR2E08250
8.500 8.750 .760 .125 GR2E08500
8.750 9.000 .760 .125 GR2E08750
9.000 9.250 .760 .125 gR2e09000
9.250 9.500 .760 .125 GR2E09250
9.500 9.750 .760 .125 GR2E09500
9.750 10.000 .760 .125 GR2E09750
10.000 10.250 .760 .125 gR2e10000
10.500 10.750 .760 .125 GR2E10500
11.000 11.250 .760 .125 GR2E11000
11.500 11.750 .760 .125 GR2E11500
12.000 12.250 .760 .125 gR2e12000
12.500 12.750 .760 .125 GR2E12500
13.000 13.250 .760 .125 GR2E13000
13.500 13.750 .760 .125 GR2E13500
14.000 14.250 .760 .125 gR2e14000
14.500 14.750 .760 .125 GR2E14500
15.000 15.250 .760 .125 GR2E15000
15.500 15.750 .760 .125 GR2E15500
16.000 16.250 .760 .125 gR2e16000
16.500 16.750 .760 .125 GR2E16500
17.000 17.250 .760 .125 GR2E17000
17.500 17.750 .760 .125 GR2E17500
18.000 18.250 .760 .125 gR2e18000
18.500 18.750 .760 .125 GR2E18500
19.000 19.250 .760 .125 GR2E19000
19.500 19.750 .760 .125 GR2E19500
20.000 20.250 .760 .125 gR2e20000
6.000 6.250 1.010 .125 GR2F06000

6.250 6.500 1.010 .125 GR2F06250
6.500 6.750 1.010 .125 GR2F06500
Dimensions
Thickness
dn h9 D2 H9 l2 +.010 W (Max)
6.750 7.000 1.010 .125 GR2F06750

7.000 7.250 1.010 .125 GR2F07000
7.250 7.500 1.010 .125 GR2F07250
7.500 7.750 1.010 .125 GR2F07500
7.750 8.000 1.010 .125 GR2F07750
8.000 8.250 1.010 .125 GR2F08000
8.250 8.500 1.010 .125 GR2F08250
8.500 8.750 1.010 .125 GR2F08500
8.750 9.000 1.010 .125 GR2F08750
9.000 9.250 1.010 .125 GR2F09000
9.250 9.500 1.010 .125 GR2F09250
9.500 9.750 1.010 .125 GR2F09500
9.750 10.000 1.010 .125 GR2F09750
10.000 10.250 1.010 .125 GR2F10000
10.500 10.750 1.010 .125 GR2F10500
11.000 11.250 1.010 .125 GR2F11000
11.500 11.750 1.010 .125 GR2F11500
12.000 12.250 1.010 .125 GR2F12000
12.500 12.750 1.010 .125 GR2F12500
13.000 13.250 1.010 .125 GR2F13000
13.500 13.750 1.010 .125 GR2F13500
14.000 14.250 1.010 .125 GR2F14000
14.500 14.750 1.010 .125 GR2F14500
15.000 15.250 1.010 .125 GR2F15000
15.500 15.750 1.010 .125 GR2F15500
16.000 16.250 1.010 .125 GR2F16000
16.500 16.750 1.010 .125 GR2F16500
17.000 17.250 1.010 .125 GR2F17000
17.500 17.750 1.010 .125 GR2F17500
18.000 18.250 1.010 .125 GR2F18000
18.500 18.750 1.010 .125 GR2F18500
19.000 19.250 1.010 .125 GR2F19000
19.500 19.750 1.010 .125 GR2F19500
20.000 20.250 1.010 .125 GR2F20000
Dualseal
Dualseal
Radial sealing
For O-Ring grooves
Material:
Zurcon®
HYDRAULIC SEALS · Dualseal
Dualseal
Dualseal
Description MateRIal
In current hydraulic cylinder design, O-Ring or O-Ring/Back-up
Standard material: Zurcon®Z20 polyurethane 93 shore A,
Ring combinations are mainly used as static seals. However,
turquoise. Suitable for all HL and HLP
this sealing solution hides the risk that during assembly the
hydraulic fluids.
O-Ring may become twisted and that the position of the Back-
up Ring is not optimal. This solution also exhibits weaknesses
with regard to pressure pulsation and the ingress of dirt.
ADVANTAGeS
The Dualseal as a single component static hydraulic seal compared with the O-Ring / Back-up Ring combination, the
offers a good alternative in such cases. Dualseal offers the following advantages:
table 119: Surface finish - High resistance to twisting

type of load Surface Rt (µin) Rz (µin) Ra (µin) - Easy assembly
Mating surface ≤394 ≤63
- Long service life
Groove surface ≤630 ≤248 ≤126
Radial-static - High extrusion resistance
(groove diameter,
groove flanks)
aPPlICatIOnS
LeAD-IN CHAMFeRS
The Dualseal allows general use in hydraulic cylinders:
Groove depth < .12 inches (3 mm)  .12 inches x 15°
(3 mm x 15°) - Fork lifts
Groove depth > .12 inches (3 mm)  .20 inches x 15° - Mobile hydraulics
(5 mm x 15°)
- Industrial hydraulics
PReFeRReD SeALING GAP - Machine tools
Bore H8 - Injection molding machines
Gland g6
- Hydraulic presses
Due to the high extrusion resistance of the seal a radial - cartridge valves
sealing gap (S) of .008 inches (0.2 mm) can be realized.
Dualseal performs leak-free and is highly extrusion resistant
In case of low temperature applications deviations of the gland
under the following test conditions:
to the bore and rod should be avoided.
table 120: test Conditions
teCHnICal Data
High Pressure
Operating Max. 7,500 psi (Max. 50 MPa) pressure pulsation
pressure: test test
Operating -31 °F to +230 °F (-35 °c to +110 °c) Pressure P 6,000 / 7,800 psi 4,500 psi (30 MPa)
temperature: (40 / 52 MPa)
Temperature T 212 °F / 176 °F 140 °F (60 °c
IMPORtant nOte (100 °c / 80 °c) (max. tank temperature))
The application limits for pressure and temperature given in Medium Hydraulic oil HLP 46 Hydraulic oil HLP 46
this catalogue are maximum values. Test duration 72 h 500,000 Pressure
During practical applications it should be remembered that pulsations
due to the interaction of operating parameters the maximum
values must be set correspondingly lower.
HYDRAULIC SEALS · Dualseal
Installation Recommendation (Inch Series)
L
r1
Ø DN
Ø D1
table 121: Installation dimensions / tSS article no.

aStM bore groove groove
Radius tSS article no.
aS568 Diameter Diameter Width
Size Dn H9 D1 h9 l +.008 r1 max.
117 1.000 .838 .140 .020 DUB001000-Z20

121 1.250 1.088 .140 .020 DUB001250-Z20
125 1.500 1.338 .140 .020 DUB001500-Z20
129 1.750 1.588 .140 .020 DUB001750-Z20
133 2.000 1.838 .140 .020 DUB002000-Z20
137 2.250 2.088 .140 .020 DUB002250-Z20
141 2.500 2.338 .140 .002 DUB002500-Z20
232 3.000 2.778 .187 .020 DUc003000-Z20
234 3.250 3.028 .187 .020 DUc003250-Z20
236 3.500 3.278 .187 .020 DUc003500-Z20
238 3.750 3.528 .187 .020 DUc003750-Z20
240 4.000 3.778 .187 .020 DUc004000-Z20
242 4.250 4.028 .187 .020 DUc004250-Z20
244 4.500 4.278 .187 .020 DUc004500-Z20
246 4.750 4.528 .187 .020 DUc004750-Z20
248 5.000 4.778 .187 .020 DUc005000-Z20
250 5.250 5.028 .187 .020 DUc005250-Z20
354 5.500 5.160 .281 .020 DUD005500-Z20
358 6.000 5.660 .281 .020 DUD006000-Z20
117 1.000 .838 .171 .020 DUB101000-Z20
121 1.250 1.088 .171 .020 DUB101250-Z20
125 1.500 1.338 .171 .020 DUB101500-Z20
Dualseal
aStM bore groove groove

Radius tSS article no.
aS568 Diameter Diameter Width
Size Dn H9 D1 h9 l +.008 r1 max.
129 1.750 1.588 .171 .020 DUB101750-Z20

133 2.000 1.838 .171 .020 DUB102000-Z20
137 2.250 2.088 .171 .020 DUB102250-Z20
141 2.500 2.338 .171 .020 DUB102500-Z20
232 3.000 2.778 .208 .020 DUC103000-Z20
234 3.250 3.028 .208 .020 DUC103250-Z20
236 3.500 3.278 .208 .020 DUC103500-Z20
238 3.750 3.528 .208 .020 DUC103750-Z20
240 4.000 3.778 .208 .020 DUC104000-Z20
242 4.250 4.028 .208 .020 DUC104250-Z20
244 4.500 4.278 .208 .020 DUC104500-Z20
246 4.750 4.528 .208 .020 DUC104750-Z20
248 5.000 4.778 .208 .020 DUC105000-Z20
250 5.250 5.028 .208 .020 DUC105250-Z20
354 5.500 5.160 .311 .020 DUD105500-Z20
358 6.000 5.660 .311 .020 DUD106000-Z20
Trelleborg is a world leader in engineered polymer
solutions that seal, damp and protect critical applications in
demanding environments. Its innovative solutions accelerate
performance for customers in a sustainable way.
Trelleborg Sealing Solutions is a leading developer,

manufacturer and supplier of precision seals, bearings and
custom-molded polymer components. It focuses on meeting
the most demanding needs of aerospace, automotive and
general industrial customers with innovative solutions.
W W W.T S S.T R EL L E B O RG .C O M
VERSION NO. 99USG0CATHN1217
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If you’d like to talk to Trelleborg Sealing Solutions, find your local contact at: www.tss.trelleborg.com/worldwide

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Slydring®- Wear Rings

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• American Variseal • Polypac • Turcon® AQ Seal® • Turcon® Stepseal® 2K

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O-Ring Hydraulic Area and Material Sealing Materials

22 Choice of Sealing element 115 turcon®Variseal®M2

26 Design Instructions 123 turcon®Double Delta®

107 turcon®VL Seal®

 Choice of the Sealing element

The second column of the table contains the number of

Furthermore on page 27, attention is drawn to the quality

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This catalog is a compilation of the preferred product ranges

table 1: Selection Criteria for Rod Seals

Turcon® Mobile hydraulics • • • 7,250

ReDunDant SealIng SySteM The tandem arrangement requires an outstanding backpumping

Primary seal Guide ring in space between Secondary Seal

Figure 1: Example of a Redundant Modular Sealing System

table 3: Double Delta®

O-Ring lead-in Chamfer*

DISTANCe BeTWeeN GROOVeS table 5: Surface Roughness

Surface profile µinch Ra Rz Mr

open profile form

Figure 3: Recommendation for groove spacings between grooves 8 40 15%

SURFACe ROUGHNeSS DIN eN ISO 4287

Figure 6: Kidney-shaped deformation of the seal ring

Figure 5: Installation in a split groove

Figure 7: Inserting the seal ring into the closed groove

Figure 8: Installation in a closed groove

Figure 9: calibration of the installed seal

table 6: Closed groove installation for turcon®

O-Ring Rod Diameter

INSTALLATION OF TURCON®DOuble Delta®

Figure 10: Kidney-shaped deformation

Figure 13: calibration of the installed seal by means of a calibration mandrel

INSTALLATION OF SPRING eNeRGIZeD SeALS table 7: Installation in Half-Open grooves

Further details, see Figure 52 and Table 38.

table 8: Installation in Closed grooves

Z tSS Serial-no. dn min.

Deformation Elastomeric seals should be inspected after the given period.

Storage life and storage life control

Choice of the Sealing element

Installation Recommendation (Inch Rod Series)

Installation Recommendation (Inch Rod Series)