Piston Pumps with Reservoir

1
0107
2
US

– for grease up to NLGI grade 2

– with electric drives
– for progressive and multiline systems

KFA1 / KFA10 KFG1
5
W2
M KFGS30
5

Because of their delivery rates and reservoir capacities these grease pump units are designed to supply small
and medium
size
systems. They come with 2 or 3 pump outlet ports.
The possible operating voltages are 90 to 264 V AC, 47 to 440 Hz, or 12 or 24 V DC.
Safety elements like pressure
limiting valves, overpressure indicators or rupture discs must be provided for in order to protect the
pump unit from overloads. Information on this point can also be found in leaflet 1
0107
6
US, page 3 “Accessories”.

Diagram of a modular progressive system

with KFA10
W pump unit

Quality Management
DIN EN ISO 9001: 2000
Environmental Management
DIN EN ISO 14001
Piston pumps with grease reservoir · progressive systems 1
0107
2
US 2

Piston pumps with reservoir – Models KFA1
M (
W) / KFA10 (
W)

Technical data
Unit
Model KFA1
M
Operating voltage . . . . . . . . . . . . 24 V DC
Typ. power consumption . . . . . . 0.5 A at 24 V
at max. operating pressure and 20° C
Max. back pressure . . . . . . . . . . 300 bars
Mode/ON time . . . . . . . . . . . . . . S3 – 20 % – 50 minutes
Perm. operating temperature . . . – 25 °C to + 75 °C

Model KFA10
Operating voltage . . . . . . . . . . . . 115 V AC, 50 or 60 Hz
230 V AC, 50 or 60 Hz
Typ. power consumption . . . . . . 1 A at 115 V / 50 Hz
at max. operating pressure and 20 °C 1.3 A at 115 V / 60 Hz
0.45 A at 230 V / 50 Hz
0.66 A at 230 V / 60 Hz
The pump can be outfitted with a maximum of two pump Max. back pressure . . . . . . . . . . 300 bars
elements. Mode/ON time . . . . . . . . . . . . . . S3 – 10 % – 50 minutes
Versions for various operating voltage are available. Perm. operating temperature . . . 0 °C to + 40 °C

With lubricant
level switch Models KFA1
M and KFA10

Order No. Order No. Operating voltage Type of enclosure, DIN EN 60 529 IP 55
Reservoir capacity . . . . . . . . . . . 1 kg
KFA1
M KFA1
M
W 24 V DC Number of outlet ports . . . . . . . . max. 2 (1.1 and 1.2)
115 V AC, 50 or 60 Hz Lubricant . . . . . . . . . . . . . . . . . . grease up to NLGI grade 2
KFA10 KFA10
W
230 V AC, 50 or 60 Hz with EP additives,
max. flow pressure 700 mbars
Pump elements Please note: only use grease that has been approved by
Willy Vogel AG.
Order No. Delivery rate 1) Connection Approved lubricants list “Lubricants for Progressive Systems,
[cm3/min] thread NLGI grade 2”, see “www.vogelag.com” or
KFA1.U1 2 please request from “info@vogel
berlin.de”.
KFA1.U2 1.5 M14x1.5
KFA1.U3 1 Lubricant
level switch
Type of contact . . . . . . . . . . . . . 1 changeover
1) The indicated delivery rates refer to the delivery of NLGI grade 2 grease Max. rated voltage . . . . . . . . . . . 24 V DC
at a temperature of +20 °C and a back pressure of 50 bars.
Max. switching current . . . . . . . 0.5 A
Temperatures and pressures that deviate therefrom will change the
delivery rate. Socket box . . . . . . . . . . . . . . . . . M 12x1 (4
PIN)
Take the indicated values as a basis when configuring a centralized
lubrication system. Notice:
The installation's ambient surroundings and cable connections
Pressure
limiting valves have a decisive influence on the unit's electromagnetic compati

bility. During the installation it is therefore necessary to assure
Order No. Opening pressure Connection Connection
the EMC of the entire system.
[bars] thread for tube diam.

161
210
012 ± 20
6 Applicable protection measures for operation:
300 M14x1.5
161
210
016 10
– “Protective Extra Low Voltage” (PELV)
Standards: IEC 60204
1
Please indicate in addition to the order No.: IEC 60364
4
41
operating voltage, – The unit has to be disconnected for insulation and voltage
quantity and order No. of pump elements tests to EN 60204
1:1992.
with pressure
limiting valve.

Order example
KFA1
M
W, 24 V DC
outfitted with pump element
outlet 1 – KFA1.U1
outlet 2 – KFA1.U3 Operating instructions for KFA and KFAS piston pumps:
and 2 pressure
limiting valves 161
210
012 951
130
185
 Piston pumps with grease reservoir · progressive systems 1
0107
2
US 3

KFA1
M
W / KFA10
W (with lubricant
level switch)

line socket
(DIN EN 175301
803/ISO 4400)
rotatable 90°

*) 1.1 and 1.2 = installation possibility for pump elements

Terminal diagram Terminal diagram

Model KFA1 Model KFA10

Legend, model KFA1 Applicable protection measures for operation: Legend, model KFA10
“Protective Extra Low Voltage” (PELV)
L+ + potential, supply voltage Standards: IEC 60204
1 L1/N supply voltage
(main machine switch ON) IEC 60364
4
41 (main machine switch ON)
M – potential, supply voltage PE protective earth conductor
(OV, GND) X1 plug
in connection, supply voltage
X1 plug
in connection, supply voltage X2 Color code Core color
X2 plug
in connection, lubricant
level switch
PIN abbreviations
X2 plug
in connection, lubricant
level switch WS lubricant
level switch
WS lubricant
level switch 1 BN brown contact illustration: full reservoir
Dimensions in mm

contact illustration: full reservoir) 2 WH white F fuse (line protection)

F fuse (line protection) 3 BU blue 1) external control system:
1) external control system: 4 BK black relay contact “pump ON”
relay contact “pump ON” 2) PIN without internal connection
2) PIN without internal connection
Piston pumps with grease reservoir · progressive systems 1
0107
2
US 4

Piston pumps with reservoir – Models KFG1
5(W2
M) / KFG3
5(W2
M)

Technical data

Motor
Operating voltage . . . . . . . . . . . . 12 V DC / 24 V DC
Fuse . . . . . . . . . . . . . . . . . . . . . . 5 A / 3 A

Unit
Max. back pressure . . . . . . . . . . 300 bars
Perm. operating temperature . . . – 25 °C to + 75 °C
Type of enclosure DIN EN 60 529 . IP 55
Reservoir capacity . . . . . . . . . . . 2 or 6 kg
Reservoir material . . . . . . . . . . . . PA6i (2 kg reservoir)
. . . . . . . . . . . . . . . . . . . . . . . . . . PMMI (6 kg reservoir)
Number of outlet ports . . . . . . . . max. 3 (1.1, 1.2 and 1.3)
(If less than 3 outlet ports are needed, screw plugs are used
in place of pump elements.)

Lubricant . . . . . . . . . . . . . . . . . . grease up to NLGI grade 2

KFG1
5W2
M compatible with: plastics, NBR elastomers,
copper and copper alloys.
Max. flow pressure . . . . . . . . . . 700 mbars

With lubricant
level switch Reservoir capacity Please note: only use grease that has been approved by
Order No. Order No. [kg] Willy Vogel AG.
Approved lubricants list “Lubricants for Progressive Systems,
KFG1
5 KFG1
5W2
M 2
NLGI grade 2”, see “www.vogelag.com” or
KFG3
5 KFG3
5W2
M 6
please request from “info@vogel
berlin.de”.
Please indicate in addition to the order No.:
Lubricant
level switch
operating voltage, quantity and order No. of pump elements
Function:
(max. 3) with pressure
limiting valve.
Switch opens when lubricant drops to critical level.
Order example Fault also signaled in the event of a wire break.
Operating voltage . . . . . . . . . . . . 10 to 30 V DC
KFG1
5W2, 24 V DC
Switching frequency . . . . . . . . . . 100 Hz
outfitted with pump element
Continuous current . . . . . . . . . . . ≤ 200 mA
KFG1.U1 (left 1.1)
Natural current consumption . . . 6 to 12 mA
KFG1.U2 (middle 1.2)
Voltage drop . . . . . . . . . . . . . . . . ≤ 1.8 V at Icontinuous
KFG1.U3 (right 1.3)
EC directives. . . . . . . . . . . . . . . . EN 60 947
5
2
and 3 pressure
limiting valves 161
210
012

Notice:
Pump elements
The installation's ambient surroundings and cable connections
Order No. Delivery rate 1) Connection have a decisive influence on the unit's electromagnetic compati

[cm3/min] thread bility. During the installation it is therefore necessary to assure
the EMC of the entire system.
KFG1.U0 6
KFG1.U1 2.5
Applicable protection measures for operation:
KFG1.U2 1.8 M14x1.5
KFG1.U3 1.3 – “Protective Extra Low Voltage” (PELV)
KFG1.U4 0.8 Standards: IEC 60204
1
IEC 60364
4
41
11) Theindicated delivery rates refer to the delivery of NLGI grade 2 grease
at a temperature of +20 °C and a back pressure of 50 bars.
– The unit has to be disconnected for insulation and voltage
Temperatures and pressures that deviate therefrom will change the tests to EN 60204
1:1992.
delivery rate.
Take the indicated values as a basis when configuring a centralized
lubrication system.

Pressure
limiting valves
Order No. Opening pressure Connection Connection
[bars] thread for tube diam.

161
210
012 ± 20
6 Operating instructions for KFG and KFGS piston pumps:
300 M14x1.5
161
210
016 10 951
130
184
 Piston pumps with grease reservoir · progressive systems 1
0107
2
US 5

KFG1
5W2
M

line socket
(DIN EN 175301
803/
ISO 4400)
rotatable 90°
cable connection:
+ to 2
– to 1

*) 1.1 to 1.3 = installation possibility for pump elements

KFG3
5W2
M

*) 1.1 to 1.3 = installation possibility for pump elements

Dimensions in mm

Hydraulic layout Hydraulic layout

(without lubricant
level monitoring) (with lubricant
level monitoring)
Piston pumps with grease reservoir · progressive systems 1
0107
2
US 6

Piston pumps with reservoir, integral control unit – Models KFGS1
5(W2) / KFGS3
5(W2)

Technical data

Motor . . . . . . . . . . . . . . . . . . . . . see page 4

Unit . . . . . . . . . . . . . . . . . . . . . . see page 4
Lubricant . . . . . . . . . . . . . . . . . . see page 4

Integral IG502
I control unit

Modes and parameters
Interval, adjustable . . . . . . . . . . . 0.1…99.9 h
Contact, adjustable . . . . . . . . . . 0.1…99.9 min or 1…999 pulses
(pump running time)
Elapsed
hours counter . . . . . . . 0.1…99999.9 h
non
erasable
Fault
hours counter . . . . . . . . . . 0.1…99999.9 h
Monitoring, adjustable
with cycle switch (CS) or without monitoring (OFF)
Basic factory setting: timer mode
Pump running time . . . . . . . . . . tCO = 4 min
Interval time . . . . . . . . . . . . . . . . tPA = 1 h
Monitoring . . . . . . . . . . . . . . . . . COP = OFF

KFGS1
5 Notice:
The installation's ambient surroundings and cable connections
have a decisive influence on the unit's electromagnetic compati

bility. During the installation it is therefore necessary to assure
with Reservoir the EMC of the entire system.
lubricant
level switch capacity
Order No. Order No. [kg] Applicable protection measures for operation:
KFGS1
5 KFGS1
5W2 2 – “Protective Extra Low Voltage” (PELV)
KFGS3
5 KFGS3
5W2 6 Standards: IEC 60204
1
IEC 60364
4
41
Please indicate in addition to order No.: – The unit has to be disconnected for insulation and voltage
operating voltage, quantity and order No. of pump elements tests to EN 60204
1:1992.
(max. 3) with pressure
limiting valve.
Operating instructions for KFG and KFGS piston pumps:
Order example 951
130
184
KFGS1
5W2, 24 V DC
outfitted with pump element
1 KFG1.U1 (left 1.1)
1 KFG1.U2 (middle 1.2)
1 KFG1.U3 (right 1.3)
and 3 pressure
limiting valves 161
210
012

Pump elements and pressure
limiting valves

see page 4

Cable harness, order No. 997
000
630,

not included in scope of delivery and has to be ordered
separately.
 Piston pumps with grease reservoir · progressive systems 1
0107
2
US 7

KFGS1
5W2

filling via
cable harness
conical head nipple
connection
DIN 71 412 AM 10x1

*) 1.1 to 1.3 = installation possibility for pump elements

KFGS3
5

filling via
cable harness
conical head nipple
connection
DIN 71 412 AM 10x1
Dimensions in mm

*) 1.1 to 1.3 = installation possibility for pump elements

Hydraulic layout see page 5

Piston pumps with grease reservoir · progressive systems 1
0107
2
US 8

Piston pumps with reservoir, integral power pack – Models KFG10
5(W2) / KFG30
5(W2)

Technical data

Unit . . . . . . . . . . . . . . . . . . . . . . see page 4

Lubricant . . . . . . . . . . . . . . . . . . see page 4
Lubricant
level swtch . . . . . . . . see page 4

Integral switched
mode power supply

Input
Input voltage . . . . . . . . . . . . . . . 90
264 V AC; 47
440 Hz
Input current . . . . . . . . . . . . . . . 1.5 A /115 V; 0.9 A / 230 V
Starting current . . . . . . . . . . . . . 20 A /115 V; 40 A / 230 V
Fuse . . . . . . . . . . . . . . . . . . . . . . 4 A /250 V
Output
Output voltage . . . . . . . . . . . . . . 24 V DC ± 2%
Leakage current . . . . . . . . . . . . . < 0.5 mA / 240 V AC
Overload protection . . . . . . . . . . yes
Overvoltage protection . . . . . . . yes
Safety: VDE 085/11.93 / EN 60950 / IEC 950 / UL 1950
Ausgang . . . . . . . . . . . . . . . . . . . PELV (safety separation)
Safety class . . . . . . . . . . . . . . . . 1
KFG10
5W2
EMC . . . . . . . . . . . . . . EN 55022 Cl. B, IEC 1000
4
2, 3, 4, 5
IEC 1000
4
2, 3
Motor mode
with Reservoir –25 °C to +40 °C . . . . . . . . . . . . S1
lubricant
level switch capacity +40 °C to +60 °C . . . . . . . . . . . . S2 – 15 minutes or
Order No. Order No. [kg] S3 – 20% – 30 Minuten
KFG10
5 KFG10
5W2 2
KFG30
5 KFG30
5W2 6 Notice:
The installation's ambient surroundings and cable connections
have a decisive influence on the unit's electromagnetic compati

Please indicate in addition to order No.: bility. During the installation it is therefore necessary to assure
operating voltage, quantity and order No. of pump elements the EMC of the entire system.
(max. 3) with pressure
limiting valve.
Operating instructions for KFG and KFGS piston pumps:
Order example
951
130
184
KFG10
5W2
outfitted with pump element
KFG1.U1 (left 1.1)
KFG1.U2 (middle 1.2)
KFG1.U3 (right 1.3)
and 3 pressure
limiting valves 161
210
012

Pump elements and pressure
limiting valves

see page 4
 Piston pumps with grease reservoir · progressive systems 1
0107
2
US 9

KFG10
5W2

filling via
conical head nipple
DIN 71 412 AM 10x1

line socket
(DIN EN 175301
803/
ISO 4400)
rotatable 90°

*) 1.1 to 1.3 = installation possibility for pump elements

KFG30
5W2

filling via
conical head nipple
DIN 71 412 AM 10x1

line socket
(DIN EN 175301
803/
ISO 4400)
rotatable 90°
Dimensions in mm

*) 1.1 to 1.3 = installation possibility for pump elements

Hydraulic layout see page 5

Piston pumps with grease reservoir · progressive systems 1
0107
2
US 10

Piston pumps with reservoir, integral power pack and control unit – Models KFGS10
5(W1) / KFGS30
5(W1)

Technical data

Unit . . . . . . . . . . . . . . . . . . . . . . . . see page 4

Lubricant . . . . . . . . . . . . . . . . . . . . see page 4
Lubricant
level monitoring
Type: . . . . . . . . . . . . . . . . . . . . . . . reed contact
Function: The unit switches off when the critical lubricant level
is reached, a fault is shown on the display (FLL).
Integral switched
mode power supply see page 8
Motor mode . . . . . . . . . . . . . . . . . see page 8
Integral IG502
I control unit . . . . see page 6

Notice:
The installation's ambient surroundings and cable connections
have a decisive influence on the unit's electromagnetic compati

bility. During the installation it is therefore necessary to assure
the EMC of the entire system.
KFGS30
5 KFGS10
5

Operating instructions for KFG and KFGS piston pumps:

951
130
184
with Reservoir
lubricant
level switch capacity
Order No. Order No. [kg]

KFGS10
5 KFGS10
5W1 2
KFGS30
5 KFGS30
5W1 6

Please indicate in addition to order No.:

operating voltage, quantity and order No. of pump elements
(max. 3) with pressure
limiting valve.

Order example
KFGS10
5W1
outfitted with pump element
1 KFG1.U1 (left 1.1)
1 KFG1.U2 (middle 1.2)
1 KFG1.U3 (right 1.3)
and 3 pressure
limiting valves 161
210
012

Pump elements and pressure
limiting valves

see page 4
 Piston pumps with grease reservoir · progressive systems 1
0107
2
US 11

KFGS10
5W1

line socket
(DIN EN 175301
803/
ISO 4400)
rotatable 90°

circular
connectors X4
plug
in connection
filling via
to DIN EN 60947 /
conical head nipple
EC 947
DIN 71 412 AM 10x1

*) 1.1 to 1.3 = installation possibility for pump elements

KFGS30
5W1

line socket
(DIN EN 175301
803/
ISO 4400)
rotatable 90°

circular
connectors X4
plug
in connection
to DIN EN 60947 /
EC 947 filling via
conical head nipple
DIN 71 412 AM 10x1
Dimensions in mm

*) 1.1 to 1.3 = installation possibility for pump elements

Hydraulic layout see page 5

Piston pumps with grease reservoir · progressive systems 1
0107
2
US 12

Leaflet information
1
0107
1
US Progressive Feeders
1
0107
4
US Grease Pump Units (models PF, PFP, PFH)
1
4002
1
US Motor Pump Unit GSJB
DSK 2
008
00
US Grease Pump Unit FF
DSK 2
005
00
US Grease Pump Unit FB
1
0107
5
US Piston Pumps (Typ PPU, PHU)
1
0107
6
US Accessories for Progressive Systems

Notice!
All products from VOGEL may be used only for their intended purpose.
If operating instructions are supplied together with the products, the provi

sions and information therein of specific relevance to the equipment must
be observed as well.
In particular, we call your attention to the fact that hazardous materials of
any kind, especially the materials classified as hazardous by EC Directive
67/548/EEC, Article 2, Par. 2, may only be filled into VOGEL centralized
lubrication systems and components and delivered and/or distributed with
the same after consultation with and written approval from VOGEL.
0000 01/2006

All products manufactured by VOGEL are not approved for use in con

junction with gases, liquefied gases, pressurized gases in solution and
fluids with a vapor pressure exceeding normal atmospheric pressure
(1013 mbars) by more than 0.5 bar at their maximum permissible
temperature.
Subject to change without notice!

Willy Vogel AG Willy Vogel AG Vogel France SAS

Motzener Strasse 35/37 2. Industriestrasse 4 Rue Robert Amy, B.P. 70130
12277 Berlin, Germany 68766 Hockenheim 49404 Saumur cedex
P.O.Box 970444 ·12704 Berlin Germany France
Tel. +49 (0) 30 72002
0 Tel. +49 (0) 6205 27
0 Tel. +33 (0) 241 404 200
Fax +49 (0) 30 72002
111 Fax +49 (0) 6205 27
132 Fax +33 (0) 241 404 242
info@vogel
berlin.de info@vogel
berlin.de [email protected]
www.vogelag.com www.vogelag.com www.vogelfrance.com