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Questão 3: A) K 0,6 e K ' 0,8

This document discusses the design of a cold forging process with multiple steps. It involves calculating part dimensions, drawing forces, determining the number of steps needed based on an encroachment limit, calculating new part heights, and estimating escape stresses.

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25 views4 pages

Questão 3: A) K 0,6 e K ' 0,8

This document discusses the design of a cold forging process with multiple steps. It involves calculating part dimensions, drawing forces, determining the number of steps needed based on an encroachment limit, calculating new part heights, and estimating escape stresses.

Uploaded by

Luandersonfcosta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Questão 3

a)
K = 0,6 e k’ = 0,8

𝐷 = √𝑑 2 + 4𝑑ℎ = √1002 + 4 ∗ 100 ∗ 50 = 173,2 ≅ 173 𝑚𝑚


𝑑1 = 𝐷 ∗ 𝑘 = 173 ∗ 0,6 = 103,8 ≅ 104 𝑚𝑚
𝑑2 = 𝐷 ∗ 𝑘′ = 104 ∗ 0,8 = 83,2 → 100 𝑚𝑚

São necessárias 2 etapas de embutimento.


b) 𝑅𝑚1 = 0,8√(𝐷 − 𝑑1 )𝑒 = 0,8√(173 − 104) ∗ 0,3 ≅ 3,64 𝑚𝑚
𝑑1 −𝑑2 104−100
𝑅𝑚2 ≤ 4
→ 𝑅𝑚2 ≤ 4
→ 𝑅𝑚2 ≤ 2 𝑚𝑚
𝑅𝑃1 = 𝑅𝑚1 − 𝑒 = 3,64 − 0,3 = 3,34 𝑚𝑚
𝑅𝑃2 = 𝑅𝑚2 − 𝑒 = 1,9 − 0,3 = 1,6 𝑚𝑚

𝐷 2 −𝑑1 ² 1732 −104²


ℎ1 = 4𝑑1
= 4∗104
≅ 46 𝑚𝑚
ℎ2 = 50 𝑚𝑚

𝑆𝐼1 = ℎ1 = 46 𝑚𝑚
𝑆𝐼2 = ℎ2 = 50 𝑚𝑚

𝑓 = 1,2 ∗ 𝑒 = 1,2 ∗ 0,3 = 0,36 𝑚𝑚

Força

𝐹 = 𝑆 ∗ 𝜋 ∗ 𝑑𝑛 ∗ 𝑒 ∗ 𝜎𝑡
𝜎𝑡 = 50 𝑘𝑓/𝑚𝑚2

𝑑1 104
= = 0,6 ⟹ 𝑆 = 0,86
𝐷 173

𝑑2 100
= = 0,96 ⟹ 𝑆 = 0,4
𝑑1 104

𝐹 = 0,86 ∗ 𝜋 ∗ 104 ∗ 0,3 ∗ 50 = 4214,76 𝑁 ∗ 1,25 = 5268,45 𝑁

𝜋 2
𝐹𝑠𝑗 = (𝐷 − 𝑑2 )𝑝
4

𝑑∗ = 104 + 2𝑓 + 2𝑅𝑚 = 104 + 2(0,36) + 2(3,61)

𝑑∗ = 111,94 𝑚𝑚

𝜋
𝐹𝑠𝑗 = (1732 − 111,942 )0,25 = 3416,17 𝑁
4
c) 𝑒1 = 0,7 ∗ 𝑒0 = 0,7 ∗ 0,3 = 0,21 𝑚𝑚 ⟶ 𝑟𝑒𝑐𝑜𝑧𝑖𝑚𝑒𝑛𝑡𝑜

𝑒2 = 0,8 ∗ 𝑒1 = 0,8 ∗ 0,21 = 0,168 𝑚𝑚

𝑒3 = 0,8 ∗ 𝑒2 = 0,8 ∗ 0,168 = 0,1344 𝑚𝑚 ⟶ 𝑟𝑒𝑐𝑜𝑧𝑖𝑚𝑒𝑛𝑡𝑜

𝑒4 = 0,8 ∗ 𝑒3 = 0,8 ∗ 0,1344 = 0,1075 𝑚𝑚

𝑒5 = 0,8 ∗ 𝑒4 = 0,8 ∗ 0,1075 = 0,08 𝑚𝑚 ⟹ 0,1 𝑚𝑚

São necessárias 5 etapas de estiramento com 2 recozimentos


intermediários por causa do limite de encruamento.

d) 2𝜋 (𝑒0 − 𝑒𝑓 ) ℎ0 = 2𝜋 (𝑒𝑓 ) (ℎ𝑓 − ℎ0 )

2𝜋 (0,3 − 0,1) 50 = 2𝜋 (0,1) (ℎ𝑓 − 500 )

ℎ𝑓 = 150 𝑚𝑚

0,1

∅100
150

𝑅 1,9
0,3
e) 𝐹 = 𝐴𝑟 ∗ 𝜎𝐿𝑅 ∗ 𝜑

𝜑=2

𝐴𝑟 = 2𝜋(𝑒0 − 𝑒1 ) = 2𝜋 ∗ (0,3 − 0,21) = 0,56 𝑚𝑚2

𝐹 = 0,56 ∗ 300 ∗ 2 = 339,29 𝑁

𝐹 339,29
𝜎𝑒𝑠𝑐 = 𝜋 =𝜋
2 2 (100,422 − 1002 )
4 (𝑑𝑓 − 𝑑𝑖 ) 4

𝜎𝑒𝑠𝑐 = 5,1 𝑀𝑃𝑎

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